Lesson 11: Visualization

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11 Lesson 11: Visualization Goals of This Lesson Students create an image with PhotoWorks and an animation using SolidWorks MotionManager. Before Beginning This Lesson This lesson requires copies of Tutor1, Tutor2 and the Tutor assembly that are found in the Lessons\Lesson11 folder in the SolidWorks Teacher Tools folder. Tutor1, Tutor2 and the Tutor assembly were built earlier in the course. This lesson also requires the Claw-Mechanism that was built in Lesson 4. A copy of this assembly is located in the Lessons\Lesson11\Claw folder in the SolidWorks Teacher Tools folder. Verify that PhotoWorks is set up and running on your classroom/lab computers. Resources for This Lesson This lesson plan corresponds to the PhotoWorks and the SolidWorks MotionManager modules in the SolidWorks Online Tutorials. For more information about the Online Tutorials, See Online Tutorials on page v. An Introduction to Engineering Design with SolidWorks Student Workbook 119

Active Learning Exercises Using PhotoWorks Follow the instructions in the PhotoWorks module in the SolidWorks Online Tutorials. Then create a PhotoWorks rendering of Tutor1 which you built in a previous lesson. Apply Chrome appearance. Set the Background Style to Graduated. Save the Tutor Rendering.bmp image. The step-by-step instructions are as follows: Getting Started 1 If PhotoWorks does not appear on the SolidWorks main menu bar, click Tools, Add-Ins, select PhotoWorks, and click OK. 2 Click Open on the Standard toolbar, and open the part Tutor1 which you built earlier. 3 Set the view orientation to Isometric and select Shaded view mode from the View toolbar. Your part should look like the illustration at the right. Shaded Rendering Shaded rendering is the basis for all photo-realistic rendering in PhotoWorks. 1 Click Render on the PhotoWorks toolbar. The PhotoWorks software produces a smooth-shaded rendering of the part using a default appearance and scene. 120 An Introduction to Engineering Design with SolidWorks Student Workbook

Applying an appearance 1 Click Appearance on the PhotoWorks toolbar. The Appearance Editor opens, and a preview window apprears. The top pane of the PhotoWorks Items tab in the Task Pane is the Appearance Library where appearances are listed in folders. The appeaance tree shows all the folders currently loaded. Each folder can be expanded by clicking the plus sign next to it to show the sub-folders. The bottom pane is the Appearance Selection area. 2 Open the Metal folder and then open the Chrome sub-folder. The appearance selection area displays a rendered image of a sphere for each appearance in the class. 3 Click on the chromium plate appearance. The preview window is updated to display how the part will look with this appearance applied. 4 Click OK in the Appearance Editor. 5 Click Render. The part is rendered with a chrome surface. What Makes an Image Look Realistic? Highly reflective surfaces such as chrome are visually more interesting when there are details in the environment for them to reflect. Compare the image with the plain graduated background with the one that has the complex background, with floor and walls. Notice the reflections in the part. An Introduction to Engineering Design with SolidWorks Student Workbook 121

Set the Background Style to Graduated. 1 Click Scene on the PhotoWorks toolbar. The Scene Editor opens. 2 Open the Presentation Scenes folder. 3 Select Garage Room. The Preview window updates in the Back/Foreground tab. 4 Click Apply and Close. 5 Click Render. Saving the Image You can save a PhotoWorks image to a file for design proposals, technical documentation and product presentations. Images can be rendered to the following file types: Windows Bitmap (*.bmp) TIFF (*.tif) TARGA (*.tga) Mental Ray Scene file (*.mi) JPEG (*.jpg) PostScript (*.ps) Encapsulated PostScript (*.eps) Silicon Graphics 8-bit RGBA (*.rgb) Portable pixmap (*.ppm) Utah/Wavefront color, type A (*.rla) Utah/Wavefront color, type B(*.rlb) Softimage color (*.pic) Alias color (*.alias) Abekas/Quantel, PAL (720x576) (*.qntpal) Abekas/Quantel, NTSC (720x486) (*.qntntsc) Mental images, 8-bit color (*.ct) 122 An Introduction to Engineering Design with SolidWorks Student Workbook

To Save the Image: 1 Click Render to File. 2 In the Render to File window, specify a filename for the image. 3 In the Format field, specify a file type to save the image as. 4 Save the file in the directory as instructed by your teacher. 5 Optionally, you may set the Width, and Height. Note: If you change the Image size, you should use Fixed aspect ratio to prevent distorting the image. 6 Click Save. An Introduction to Engineering Design with SolidWorks Student Workbook 123

Active Learning Exercises Creating an Animation Create an animation of the 4-bar linkage. Follow the instructions in the Assembly Motion module in the SolidWorks Online Tutorials. 5 Minute Assessment 1 What is PhotoWorks? 2 List the rendering effects that are used in PhotoWorks? 3 The PhotoWorks enables you to specify and preview appearances. 4 Where do you set the scene background? 5 What is SolidWorks MotionManager? 6 List the three types of animations that can be created using the AnimationWizard. 124 An Introduction to Engineering Design with SolidWorks Student Workbook

Exercises and Projects Creating an Exploded View of an Assembly Using PhotoWorks and MotionManager Together When you record an animation, the default rendering engine that is used is the SolidWorks shaded image software. This means the shaded images that make up the animation will look just like the shaded images you see in SolidWorks. Earlier in this lesson you learned how to make photo-realistic images using the PhotoWorks application. You can record animations that are rendered using the PhotoWorks software. Since PhotoWorks rendering is much slower than SolidWorks shading, recording an animation this way takes much more time. To use the PhotoWorks rendering software select PhotoWorks buffer from the Renderer: list on the Save Animation to File dialog box. Note: The file types *.bmp and *.avi increase in file size as more appearances and advanced rendering effects are applied. The larger the image size the more time is required to create the image and animation files. Creating an Exploded View of an Assembly The Claw-Mechanism which you used earlier already had an exploded view. To add an exploded view to an assembly, the Tutor assembly for example, follow this procedure: 1 Click Open on the Standard toolbar, and open the assembly, Tutor, which you built earlier. 2 Click Insert, Exploded View... or click Exploded View on the Assembly toolbar. The Assembly Exploder dialog appears. An Introduction to Engineering Design with SolidWorks Student Workbook 125

3 The Explode Steps section of the dialog displays the explode steps in sequence, and is used to edit, navigate through, or delete explode steps. Each movement of a component in a single direction is considered a step. The Settings section of the dialog controls the details of each explode step, including what component(s), what direction, and how far to move each component. The simplest way is just to drag the component(s). 4 First select a component to begin a new explode step. Select Tutor1; a reference triad appears on the model. Next choose the other explode criteria: Direction to explode along The default is Along Z (z@tutor.sldasm), the blue triad pointer. A different direction can be specified by selecting a different arrow of the triad or a model edge. Distance The distance the component is exploded can be done by eye in the graphics area, or more exactly by manipulating the value in the dialog. 5 Click on the blue triad arrow, and drag the part to the left. It is constrained to this axis (Along Z). Drag the part to the left by clicking and holding the left mouse button. 126 An Introduction to Engineering Design with SolidWorks Student Workbook

6 When the part is released (release the left mouse button), the explode step is created. The part or parts are displayed under the step in the tree. 7 The explode distance can be changed by editing the step. Rightclick on Explode Step1, and select Edit Step. Change the distance to 70mm, and click Apply. 8 Since there is only one component to explode, this completes making the exploded view. 9 Click OK to close the Assembly Exploder dialog box. 10 Results. Note: Exploded views are related to and stored in configurations. You can have only one exploded view per configuration. 11 To collapse an exploded view, right-click in the FeatureManager design tree, and select Collapse from the shortcut menu. 12 To explode an existing exploded view, right-click the assembly icon in the FeatureManager design tree, and select Explode from the shortcut menu. An Introduction to Engineering Design with SolidWorks Student Workbook 127

Exercises and Projects Creating and Modifying Renderings Task 1 Task 2 Task 3 Create a PhotoWorks rendering of Tutor2. Use the following settings: Use old english brick2 appearance from the stone\brick class. Adjust the scale to your liking. Set the background to Plain White from Basic Scenes. Render and save the image. Modify the PhotoWorks rendering of Tutor1 that you created in the preceding Active Learning Exercise. Use the following settings: Change the appearance to wet concrete2d from the Stone\Paving class. Set the background to Plain White from Basic Scenes. Render and save the image. Create a PhotoWorks rendering of the Tutor assembly. Use the following settings: Set the scene to Courtyard Background from Presentation Scenes. Render and save the image. Task 4 Create PhotoWorks renderings of any of the parts and assemblies you built during class. For example, you might render the candlestick or the sports bottle you made created earlier. Experiment with different appearances and scenes. You can try to create as realistic an image as possible, or you can create some unusual visual effects. Use your imagination. Be creative. Have fun. 128 An Introduction to Engineering Design with SolidWorks Student Workbook

Exercises and Projects Creating an Animation Create an animation that shows how the slides move relative to each other. In other words, create an animation where at least one of the slides moves. You cannot accomplish this task with the Animation Wizard. 1 Open the Nested Slides assembly. It is located in the Lesson11 folder. 2 Select the Motion Study1 tab at the bottom of the graphics area to access the MotionManager controls. 3 The parts are in their initial position. Move the time bar to 00:00:05. 4 Select Slide1, the innermost slide. Drag Slide1 so that it is almost completely out of Slide2. Slide3 is the first component of the assembly and is therefore fixed. 5 Next drag Slide2 about halfway out of Slide3. The Animation Manager shows with green bars that the two slides are set to move in this time frame. 6 Click Calculate on the MotionManager Toolbar to process and preview the animation. Once calculated, use the Play and Stop controls. 7 If desired, you can cycle the animation by using the Reciprocate command. Or, to create an animation of the complete cycle, move the time bar forward (to 00:00:10), then return the components to their orignal positions. 8 Save the animation to a.avi file. An Introduction to Engineering Design with SolidWorks Student Workbook 129

Exercises and Projects Creating an Animation of the Claw-Mechanism Create an animation of the Claw- Mechanism. Some suggestions include exploding and collapsing, and moving the Collar up and down to show assembly motion. A completed copy of the Claw- Mechanism is located in the Lesson11 folder. This version is slightly different than the one you built in Lesson 4. This one does not have a component pattern. Each component was assembled individually. This is so the assembly will explode better. 130 An Introduction to Engineering Design with SolidWorks Student Workbook

More to Explore Creating an Animation of Your Own Assembly Earlier you created an animation from an existing assembly. Now create an animation of the Tutor assembly that you built earlier, using the Animation Wizard. The animation should include the following: Explode the assembly for a duration of 3 seconds. Rotate the assembly around the Y axis for a duration of 8 seconds. Collapse the assembly for a duration of 3 seconds. Record the animation. Optional: Record the animation using the PhotoWorks renderer. An Introduction to Engineering Design with SolidWorks Student Workbook 131

Lesson Summary PhotoWorks and MotionManager create realistic representations of models. PhotoWorks uses realistic textures, materials, lighting, and other effects to produce true to life models. Solidworks MotionManager animates and captures motion of SolidWorks parts and assemblies. SolidWorks MotionManager generates Windows-based animations (*.avi files). The *.avi file uses a Windows-based Media Player. 132 An Introduction to Engineering Design with SolidWorks Student Workbook