Research on Calibration Method for the Installation Error of three-axis Acceleration Sensor

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1 International Journal of Mechanical & Mechatronics Enineerin IJMME-IJENS Vol: 11 No: 04 6 Research on Calibration Method for the Installation Error of three-axis cceleration Sensor ZHNG Hui, CHI Wei, ZENG Huan-tao, LUO Qian (Research Center of Intellient Transportation System, Sun Yat-Sen University, Guandon Provincial Key Laboratory of Intellient Transportation System, Guanzhou, , China) bstract-- When three-axis acceleration sensor is used to vehicle state measurement, the effect of the installation error cannot be inored. In order to eliminate the error, a calibration method based on mathematical model is proposed. Without any other auxiliary instruments, the calibration process can be completed by modelin measurement data from the fixed sensor. Experiments result proves the validity of this method, and the calibration error is less than 3%. Index Term-- three-axis acceleration sensor ; installation error ;calibration 1. INTRODUCTION In recent years, owin to the rapid development of Microelectromechanical Systems(MEMS), acceleration sensors has been widely used in the area of automotive electronics. These applications usually need to measure acceleration data base on vehicle coordinate system, which requires every axis of acceleration sensor consistent with the one of the vehicle coordinate system [1, 2].However, due to the impact of the coarse installation process, the error between every axis of sensor and the ideal direction usually exists durin measurement. The installation errors have crucial impact on measurement accuracy of the vehicle state data, so it is necessary to calibrate them. In applications which require hih-precision measurements such as aircraft, the traditional calibration methods for airborne equipment installation usually need precision measurin instruments like balance level, optical theodolite, laser radar and so on [3]. These instruments are not only hihprice but also complex-operation, and to complete a calibration process is time-consumin, so it s not suitable for low cost applications. In order to minimize the impact of the installation error in the case of ease installation, this paper analyzes and deduces the installation error model, and then establishes the error calibration method accordin to Euler s theorem. The calibration is completed only by calculatin sensor self data, and the process is simple-operation and low cost without the aid of other measurin instruments. Finally this method is proved reliable by simulation test. 2. INSTLLTION ERROR NLYSIS When the vehicle state measurement device based on threeaxis acceleration sensor is installed on the vehicle, the ideal installation state is to make axes of three-axis accelerometer sensor parallel to the ones of the vehicle coordinate system(fiure 1) [4], in this case, measured and recorded data can reflect the true state of vehicle runnin. Three-axis acceleration sensor coordinate system has been calibrated at the factory, and three axes are mutually orthoonal [5]. Fi. 1. Vehicle coordinate system fter installation, in fact it s impossible to ensure that three axes of sensor parallel to axes of the vehicle coordinate system, the deviation between the two coordinate systems is defined as the installation error. In order to describe the installation error more intuitively, the rotation matrix is used to express the relative relationship between the two coordinate systems, and Euler anles are used to define installation error anles. ccordin to Euler's theorem, the two space Cartesian coordinate system can completely overlap after three times rotatin around the axis [6]. The rotation relationship between sensor coordinate system( S S S X Y Z )and the vehicle coordinate system ( V V V X Y Z )is shown on Fiure 2. So each rotation anle represents installation error anle, and the clockwise direction of rotation around the axis is defined as the positive direction.

2 International Journal of Mechanical & Mechatronics Enineerin IJMME-IJENS Vol: 11 No: 04 7 Z1 γ θ Zs Y1 around Zs around Y1 around XsYsZs X1Y1Zs Y1Z1 φ θ γ γ φ Ys Three rotation transformation matrixes are C, C, C, transformation between coordinate systems as follows Xs X1 φ θ Xs Y C C C Y v s Z v Z s (2.1) Rotation process as follows, Fi. 2. rotatin relation where cos 0 sin cos sin 0 C 0 cos sin, C 0 1 0, C sin cos 0 0 sin cos sin 0 cos The coordinate representation of any space vector in the sensor coordinate system and that in the vehicle coordinate system satisfy the followin equation C C C V [7] (2.2) S V is the vector in vehicle coordinate system, [ ] T V VX VZ, S is the vector as the sensor output, [ ] T S SX SZ,the transformation of the vector in coordinate systems is shown as matrix form, VX cos cos cos sin sin SX cos sin sin sin cos cos cos sin sin sin sin cos VZ sin sin cos sin cos sin cos cos sin sin cos cos SZ (2.3) Equation (2.3) indicate the transformation between the two coordinate systems, the three anles φ, θ, γ of Coefficient matrix is the installation error anle of the sensor. s lon as installation error anle φ, θ, γ can be obtained, the value of acceleration in vehicle coordinate system can be calculated throuh equation (2.3) to overcome the impact of the installation error. 3. CLIBRTION METHOD OF INSTLLTION ERROR The calibration of installation error is to calculate the three error anle φ θ γ. In the stationary state, every axis of the sensor has the output due to the ravity. s the Euler rotation relationship between the vehicle coordinate system and eoraphic coordinate system, When the vehicle is stationary on a plane, the Euler matrix equation can be established throuh transformation of acceleration of ravity between coordinate systems [8]. nd this equation is used to establish the calibration model of the error toether with equation (2.3). 3.1 Calibration model In order to derive the calibration model of installation error, it s assumed that the vehicle parked on a plane, the anle between this plane and the horizontal plane is (slope anle), the anle between the front direction of vehicle and the direction of max slope is, then the relationship between the vehicle coordinate system and the eoraphic coordinate system can be expressed throuh twice rotatin based on Euler's theorem. First assume that the vehicle parked on the horizontal plane, then the vehicle coordinate system

3 International Journal of Mechanical & Mechatronics Enineerin IJMME-IJENS Vol: 11 No: 04 8 XV ZV coincides exactly with the eoraphic coordinate system NEU (Fiure 3), the twice rotation process is shown in Fi.4. where is the slope anle, is the anle between the front direction of vehicle and the direction of max slope, there are the two rotation matrixes, so transformation of any vector in two coordinate system can be expressed as horizontal plane N E U Fi. 3. coordinate systems coincide C C V where V G (3.1) G is the vector in the eoraphic coordinate system, is the vector after transformation in the vehicle coordinate system. When the vehicle is stationary, its acceleration is affected only by ravity, that is 0 0 G T, equation (3.1) can be written as horizontal plane α N E U VX cos sin 0 cos 0 sin 0 sin cos VZ sin 0 cos (3.2) (3.2) can become β VX cos sin sin sin VZ cos (3.3) From (2.2) and (3.1), we can et a equation as follows The rotation process is Fi. 4. rotatin process C C C C C V S G (3.4) Takin (2.3) and (3.3) into (3.4), it can be written in matrix form as follows around E around NEU E α β cos cos cos sin sin SX cos sin cos sin sin sin cos cos cos sin sin sin sin cos sin sin sin sin cos sin cos sin cos cos sin sin cos cos SZ cos (3.5) s the anle is fixed, the component of ravity in the V Z - axis of vehicle coordinate system is a fixed value, that is

4 International Journal of Mechanical & Mechatronics Enineerin IJMME-IJENS Vol: 11 No: 04 9 cos, which is not chane with the anle. From (3.5),we can obtain a equation as follows (sin sin cos sin cos ) SX (sin cos cos sin sin ) (cos cos ) SZ cos The, B, C in space plane equation (3.7) can be solved (3.6) s SX,, SZ are the measured value of components of ravity acceleration in every axis, can be calculated from equation roup throuh several measurements. However, due to measurement error, directly solve may lead to no solution or lare error. Therefore, numerical analysis is necessary to calculate. 3.2 Installation error solution Equation (3.6) can be written as a space plane equation SX B C SZ 1 where the parameters, B, C can be expressed as sin sin cos sin cos cos sin cos cos sin sin B cos cos cos C cos (3.7) (3.8) ssumin that the outputs of three-axis acceleration sensor are coordinates of a space point, then these points distribute on this space plane. If the space plane equation (3.7) and the slope anle is conformed, equation roup (3.8) can be solved to et the installation error anle φ,θ,γ [9]. throuh the least-squares fittin method, assume that there are n roups measured data of sensor, ( x, y, z ), i 1,2..., n, i i i and the equation of least-squares fittin for space plane is shown as follows 1 n n n n 2 xi xi yi xi zi xi n n n n 2 B xi yi yi yiz i y i C n n n n 2 xi zi yizi zi zi (3.9) From (3.9), the value of, B, C can be calculated [10]. The value of also can be calculated from measured data of acceleration senor. The above-mentioned rotation relationship from sensor coordinate system to the vehicle coordinate system, (2.3) is established throuh the equation of Euler's theorem. Similarly make three times rotation from the vehicle coordinate system to the sensor coordinate system, three rotation anles are,,,the equation is iven by SX cos cos cos sin sin VX cos sin sin sin cos cos cos sin sin sin sin cos SZ sin sin cos sin cos sin cos cos sin sin cos cos VZ (3.10) From (3.10) and (3.3),we can et a equation as SX cos cos cos sin sin cos sin cos sin sin sin cos cos cos sin sin sin sin cos sin sin SZ sin sin cos sin cos sin cos cos sin sin cos cos cos (3.11) If the two parkin anles are different of 180,then the equation to sum the two roups data of sensor is shown as follows

5 International Journal of Mechanical & Mechatronics Enineerin IJMME-IJENS Vol: 11 No: SX ( ) SX ( ) 2sin cos ( ) ( ) 2cos sin cos SZ ( ) SZ ( ) 2cos cos cos From (3.12), we obtain (3.12) cos ( ( ) ( )) ( ( ) ( )) ( ( ) ( )) SX SX SZ SZ 2 Now, the value of can be calculated. (3.13) Takin, B, C and into equation (3.8), we can et the installation error anles φ,θ,γ by solvin the equation roup(3.8), and the calibration of installation error is completed. 4. VERIFICTION OF CLIBRTION METHOD In order to verify the effectiveness of calibration method, we can test it throuh simulation experiment. Firstly it s assumed that error anles γ=5,θ=6,φ=7,and the slope anle =5 and that the parkin anle is 0,30,60,,330, correspondin simulation data of sensor is shown in Table I, where X,Y,Z are data of every axis. Takin static random measurement error of sensor (± 0.001) into account, add random noise (0.001) to the simulation data. Table I Simulation data β( ) X( 10-3 ) Y( 10-3 ) Z( 10-3 )

6 International Journal of Mechanical & Mechatronics Enineerin IJMME-IJENS Vol: 11 No: CONCLUSION In this paper, a calibration method for installation error of accelerometers is proposed which is based on mathematical model. The method only needs to park the vehicle on the plane several times without the aid of other precision instruments. nd the simulation test verifies that deviation between results of the calibration method and the default value is less than 3%, and it s in an acceptable rane, so the calibration method is effective. Fi. 5. (a) Distribution of data points fi.5(b) Fittin Plane The distribution of 12 sets of data points in 3D space is shown in Fi.5(a), the space plane fitted by least-squares fittin is shown in Fi.5(b), the expression of the space plane is x y z=1 (4.1) Takin the data that is different of 180 into equation (3.13), we can et 6 sets of. Then the averae value =5.1192, so the relative error E r ( )=2.38% Takin the parameters of (4.1) and into (3.8) we can et equation roup as REFERENCES [1] LUO Jian-fei, WU Zhon-chen, SHEN Fei. Study on Measure Method of 3-axis ccelerometer of Car Based on RM [J]. Instrument Technique and Sensor, 2010, 4(004): [2] YNG Hua-bo, ZHNG Shi-fen, CI Hon. Confiuration fixerror analysis and calibration for a yro-free naviation system [J]. Journal of Chinese Inertial Technoloy, 2007, 15(001): [3] HU Yu-qun, QIN Lon-an, HUNG Xian. Mounted Position Calibration for irborne Equipment with Laser Radar [J]. Journal of Nanjin University of eronautics & stronautics, 2010, 42(001): [4] MLEKI F. Two-point calibration of a lonitudinal acceleration sensor: US, B1 [P] [5] TKHSHI M, KONDO Y. Three-axis acceleration sensor variable in capacitance under application of acceleration: US, [P] [6] ZHNG Jin. Desin and Realization of Vehicle ttitude Measurement System Based on RM [D]; Beijin Jiaoton University, [7] YNG Jie, SHI zhen, YUE Pen, CHENG Zi-jian. Calibration and compensation method on installation errors of accelerometer in GFSINS constituted of 3-axis accelerometer [J]. Systems Enineerin and Electronics, 2011, 33(004): [8] KROHN, BEIGL M, DECKER C, et al. Inexpensive and automatic calibration for acceleration sensors [J]. Ubiquitous Computin Systems, 2005, [9] QIN Fan-jun, XU Jiannin, FU Jun, ZHOU Hon. Simplified Installation Error Calibration Method for Gyro-Free Inertial Naviation Systems [J]. Journal of Test and Measurement Technoloy, 2008, 22(002): [10] CUI Min, M Tie-hua, ZHNG Hui, CO Yon-hon. Calibration and compensation for installation errors of GFSINS with twelve-accelerometers [J]. Journal of Chinese Inertial Technoloy, 2009, 17(004): sin sin cos sin cos sin cos cos sin sin cos cos (4.2) Solvin (4.2), we can obtain the value of error anles γ =5.2999,θ=6.1020,φ=6.8984, the relative error of installation error anle E r =2.84%, so it can meet the need of enineerin applications, and verify that the calibration method is effective.

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