F4T 1 /4 DIN Process Controller

Transcription

1 Buy: Phone: SPECIFICTION SHEET FT 1 / DIN Process Controller Watlow s FT with INTUITION Combines the Flexibility of a Modular I/O Controller with Best-in-Class Ease of Use The FT with INTUITION temperature process controller from Watlow offers a wide range of field removable I/O modules for maximum design flexibility. Configurations can be custom tailored to meet the scaling needs of a tremendous range of equipment and applications while providing exactly the hardware types required for compatibility. The FT controller also features a. inch, color, graphical touch panel. Combining power, flexibility and functionality, this new controller offers unmatched versatility, and its best-in-class ease of use could very well make user manuals a thing of the past. Features and Benefits.-inch, color touch panel with high-resolution, graphical user-interface Shortens learning curve and reduces operator errors llows channels, profiles, alarms, s and outputs to be personalized with user defined names Temperature PID, data logger, trend chart, over/under-temperature limit, power switching, math, logic, timers and counters combined into an integrated system Lowers ownership costs Eliminates the need for separate discrete components Reduces complexity Simplifies design, ordering and installation Saves money Robust algorithms for temperature, cascade, altitude, humidity and compressor Improves process control Offers one to four channels of control Provides multiple PID sets Enables TRU-TUNE + adaptive control algorithm Offers 0 ramp and soak profiles with real-time clock and battery backup COMPOSER graphical configuration PC software Speeds up and simplifies commissioning rchives and documents controller setup Connects with controller easily via Ethernet Many communications options available including Ethernet Modbus TCP and SCPI and EI-22/8 Modbus RTU Offers two USB host ports and one device port Simplifies file transfers Connects easily Modular design dapts quickly to evolving requirements Offers numerous types of field pluggable modules for maximum flexibility and easiest compatibility Features scalable and modular firmware functions Delivers scalable /output quantities from 1 to 6 gency certifications include UL, FM, CE, RoHS, W.E.E.E., NEM X/IP6 Ensures high quality and reliability Verifies performance in installations worldwide SERIES FS/FD/FP backward compatible Provides easy retrofit with minimum pain and disruption Ensures proper fit in existing SERIES F panel cutout Off-the-shelf solution Provides cost-effective make versus buy Offers preconfigured touch-panel screens ssures quicker time to market

2 Key Features and s System Configuration Requirements FT has 6 slots for flex modules (FM) 1 to control loops with TRU-TUNE+ adaptive EI-22/8 Modbus RTU flex module, if used, must occupy control algorithm for superior controllability slot 6 location 0 profiles for ramp and soak maximum of two SSR FM modules can be used in the FT Ethernet Modbus TCP connectivity and each will require space for 2 slots. Valid in slots 1, 2, or Multiple high-speed USB host ports Wiring Termination Touch-Safe Terminals Over/under-temperature limits for safety shutdown Right-angle and front-screw terminal blocks for, output Universal, thermistor and ac current measurement s and power supply connections Inputs and outputs expandable from 1 to 6 Input, output and power terminals: touch safe, removable, SENSOR GURD prevents unplanned process shutdowns and 12 to 0 WG product loss by switching to a backup sensor if the primary sensor fails FT Base Specifications High current outputs for up to heaters or other loads Line Voltage/Power Programmable timers, counters, math and logic High voltage option: 0 to 20VC +/-1%, 0/60Hz ±% Temperature, cascade, altitude, relative humidity, compressor Low voltage option: 2 to 28VC/VDC+/-1%, 0/60Hz ±% algorithms and Vaisala humidity compensation Power consumption: 2 W, V Sequencer start-up and control Environment Retransmit and remote set point NEM X/IP6 front panel mount configuration only USB configuration port Operating temperature: 0 to 122 F (-18 to 0 C) Configuration settings can be stored and recalled Storage temperature: -0 to 18 F (-0 to 8 C) Removable modules and connectors Relative humidity: 0 to 0%, non-condensing Front-panel mount and flush mounting options gency pprovals Right angle and front-screw terminal options UL /EN 6 Listed, File E18611 QUYX UL listed, CS, CE, RoHS, W.E.E.E., FM UL 08 Reviewed CS CC.C#1, File 1801 Common Specifications FM Class (configurations with limit modules) Line Voltage/Power MS 270 E compliant: nalog process values. Tip: Maximize Data retention upon power failure via nonvolatile memory field calibration accuracy and uniformity by using advanced FT Functional Operating Range features such as Calibration Offset and Linearization Function J: -6 to 212 F (-2 to 1200 C) Blocks. Refer to user manual for details. K: - to 200 F (-270 to 171 C) RoHS by design, China RoHS Level 2, W.E.E.E. T: - to 70 F (-270 to 00 C) CE E: - to 182 F (-270 to 00 C) Windows Certification N: - to 272 F (-270 to 100 C) User Interface C: 2 to 200 F (0 to 21 C). inch TFT PCP color graphic touch screen D: 2 to 200 F (0 to 21 C) LED backlife >0K hours F: 2 to 2 F (0 to 1 C) keys: Home, Main Menu, Back, Help R: -8 to 21 F (-0 to 1767 C) Control Loops S: -8 to 21 F (-0 to 1767 C) 1 to PID or ON-OFF control loops B: 2 to 00 F (0 to 1816 C) 0 to 6 Limit loops RTD (DIN): -28 to 172 F (-200 to 800 C) User-selectable action: heat, cool or heat/cool Process: -1 to units uto-tune with TRU-TUNE+ adaptive control Calibration ccuracy Control Loops and Over-temperature Limits Input sampling: Hz Calibration accuracy and sensor conformity: ±0.1% of Output update: Hz span, ±1 C at the calibrated ambient temperature and Communications rated line voltage Ethernet Modbus TCP s R, S, B: ±0.2% Isolated communications T below -0 C: ±0.2% Profile Ramp and Soak Calibration ambient temperature at 77 F ± F (2 C ± C) Profile engine affects 1 to loops in sync ccuracy span: 00 F (0 C) min. 0 profiles with 0 steps per profile Temperature stability: Typical ±0.1 F/ F (±0.1 C/ C) rise in Data Logging ambient max. User selectable parameters: Up to a maximum of 128 active Configuration Diagnostics parameters depending on configuration Indicates if modules present match the expected Logging interval: Programmable increments between 0.1 seconds configuration settings and 60 minutes if logging to internal memory. Logging directly to USB Device Port (Coming soon, consult factory USB; 1.0 seconds to 60 minutes for availability.) File types:.csv for standard data logging or proprietary format for Version: USB 2.0 full-speed encrypted data log option Connector: USB Mini B, position Storage: 80MB internal memory or to USB memory stick Recognized as a mass storage device/serial File transfer: Internal memory to USB host port or to Ethernet communications Modbus TCP Driver for Microsoft Windows 7 and Windows 8 Transfer options: On demand by user or user programmable based USB Host Port on when a new data log file record is available. Utilizes TFTP and Total of 2 available Samba protocols Version: USB 2.0 hi-speed Record: Date and time stamped Connector: USB, high-retention Trending Flash drive must be FT2 file system user programmable charts Max. current 0./port 6 pens available per chart View analog sensors, process values, set points and power Buy: Phone: erservice@valin.com

3 Real Time Clock with Battery Backup ccuracy (typical): +/-ppm over -1 to 0 C Typical battery life: years at 77 F (2 C) Field replaceable lithium battery Number of Function Blocks by Ordering Function Block Basic Set 1 Set 2 larm Compare None 16 Counter None 16 Linearization 8 Logic None 12 2 Math None 12 2 Process Value 8 Special Output Function (including compressor) None 2 Timer None 6 16 Variable 12 2 Compare Greater than, less than, equal, not equal, greater than or equal, less than or equal Counters Counts up or down, loads predetermined value on load signal Panel Mount Dimensions Linearization Interpolated or stepped Logic nd, nand, or, nor, equal, not equal, latch, flip-flop Math verage, process scale, switch over, deviation scale, differential (subtract), ratio (divide), add, multiply, absolute difference, minimum, maximum, square root, sample and hold, pressure-to-altitude and dew point Process Value Sensor backup, average, crossover, wet bulb-dry bulb, switch over, differential (subtract), ratio (divide), add, multiply, absolute difference, minimum, maximum, square root, altitude, Vaisala relative humidity and pressure-to-altitude Special Output Function Compressor control (cool and/or dehumidify with single compressor), motorized valve, sequencer Timers On pulse, delay, one shot or retentive Variable User value for digital or analog variable. in. (.8 mm).62 in. (117. mm) Slot 1 Slot 2 Slot ccent Bar.0 in. (.6 mm) USB Mini B Ethernet.7 in. (120.1 mm) Slot Slot Slot 6 USB (Quantity 2) Flush Mount Dimensions.62 in. (117. mm) 0.0 in. (12.7 mm) Mounting Panel.81 in. (122.1 mm) Flushmount Bracket.0 in. (.6 mm) Mounting Panel Buy: Phone: erservice@valin.com

4 Buy: Phone: FT Base Ordering Information Base includes:. inch color graphical touch panel, 2 USB hosts, USB configuration port, standard bus, Ethernet Modbus TCP. SCPI protocol and backwards compatible Modbus for select key SERIES FD/P/S parameters Power Supply Profiles & Documentation, ccent pplication Data Connector & Function Bar, Replacement Control Populated Logging Voltage, Logo Blocks Connector & lgorithms Flex Modules F T = 8 Touch screen s Base pplication 1 = Standard X = options, contact factory B = J = K = L = M = Base T Data Logging and Graphic Trend Charts None Graphical trend chart Data logging Data logging with encrypted files Data logging with graphical trend chart Data logging with encrypted files and graphical trend chart 6 Power Supply Connector & Voltage, Logo Power Supply Power Supply Connector Watlow Logo 1 = 0 to 20VC Right angle (standard) Yes 2 = 0 to 20VC Right angle (standard) No = 0 to 20VC Front screw Yes = 0 to 20VC Front screw No = 2 to 28VC or VDC Right angle (standard) Yes 6 = 2 to 28VC or VDC Right angle (standard) No 7 = 2 to 28VC or VDC Front screw Yes 8 = 2 to 28VC or VDC Front screw No 7 Profiles & Function Blocks Profiles Function Blocks 0 Profiles, Battery None Backup and Real-Time Clock Basic Set Set 1 Set 2 X X B = X X C = X X D = X X E = X X F = X X Note: Refer to top of page Number of Function Blocks by Ordering for quantities and types of functions blocks in each set. s s 11 Documentation, ccent Bar, Replacement Connector & Decorated Brush luminum Documentation ccent Bar DVD / QSG Gray Blue Red None 1 Yes X 1B = Yes X 1C = Yes X 1D = Yes X 1E = No X 1F = No X 1G = No X 1H = No X 1J = Replacement connectors only - for the model number entered XX = Contact factory, other custom-firmware, preset parameters, locked code, logo 12 Control lgorithms Control Loop Cascade Loop 1 = = 2 0 = 0 = 0 = = = = 2 1 = B = 1 2 C = 2 2 Note: Each control loop algorithm requires 1 universal or thermistor from a flex module. Note: Each cascade loop algorithm requires 2 universal or thermistor s from flex modules Populated Flex Modules No populated flex modules XXX = Contact factory - Populated flex modules Note: If is selected you will need to order Flex Modules (FM) next to account for and output hardware.

5 Flex Modules High Density I/O Specifications Four Universal Inputs (Control Loops, uxiliary Input) Thermocouple: grounded or ungrounded sensors, greater than 20MΩ impedance, 2kΩ source resistance max. RTD: 2-wire, platinum, 0Ω and 00Ω at 2 F (0 C) calibration to DIN curve (0.008Ω/Ω/ C) Process: 0-20m at 0Ω, or 0-VDC, 0-0mVDC at 20kΩ impedance; scalable Potentiometer: 0 to 1,200Ω Inverse scaling Four Thermistor Inputs (Control Loops, uxiliary Input) 0 to 0kΩ, 0 to 20kΩ, 0 to kω, 0 to kω 2.22kΩ and kω base at 77 F (2 C) Preprogrammed Steinhart-Hart coefficients for lpha Techniques ( curve 2.22k and k, C curve k), BetaTHERM (2.2K, K and K) and YSI (00, 016 and 006) User-settable Steinhart-Hart coefficients for other thermistors Three Universal Process/Retransmit Outputs Output range selectable 0 to VDC ±1mV into a min.,000ω load with 2.mV nominal resolution 0 to 20m ±0μ into max. 00Ω load with μ nominal resolution Temperature stability 0ppm/ C Three Mechanical Relays 2 Form C relays, 1 Form relay. Form relay shares common with 1 Form C relay Each relay is, 2 to 20VC or 0VDC max., resistive load, 0,000 cycles at rated load. Requires a min. load of 20m at 2V, 12V pilot duty 120/20VC, 2V at 2VC Four Mechanical Relays Form, ea., 2 to 20VC or 0VDC max., resistive load, 0,000 cycles at rated load. Requires a min. load of 20m at 2V, 12V pilot duty FT Flex Module High Density I/O Ordering Information 1 2 FM H = Module ID H High Density I/O Input and Output s Module ID Input and Output R = universal s (T/C, RTD 2-wire, 0-VDC, 0-20m) P = thermistor s C = 6 digital I/O F = universal process/retransmit outputs B = mechanical relay, 2 Form C and 1 Form (Form shares a common with one Form C) J = mechanical relay, Form K = 2 SSRs 1 L = SSRs at 2 each. SSRs grouped in 2 pairs with each pair sharing a common 1 Notes: Input and Output hardware option K: 2 SSR s. The 2 SSR s FM module requires 2 FT slots. Valid slot locations are 1, 2, or. The FT can support a maximum of two total of the K option FM module types ( total SSR, ). Two Solid State Relays Form, max. each SSRs combined at 2VC min., 26VC max., opto-isolated, without contact suppression, max. resistive load per output at 20VC, max. 20 per card at 122 F (0 C), max. Four Solid State Relays Two pairs of SSRs, each pair shares a common Form, 2VC min., 26VC max., opto-isolated, without contact suppression, resistive load 2 per output at 20VC, max. See table for max. current per output Quad 2 SSR Card Derating Curves mps Current for each SSR mbient Temperature C FT with 2 flex modules, 1 quad module and 1 quad 2 SSR module. Only outputs 1 and ON. FT with 2 flex modules, 1 quad module and 1 quad 2 SSR module. ll SSR s output ON. FT with flex modules, slot below quad 2 SSR left vacant. FT with 6 flex modules, 1 quad 2 SSR card. Six Digital I/O Each independently configurable as or output Dry contact : update rate Hz, min. open resistance kω, max. closed resistance 0Ω, max. short circuit 1m DC voltage : update rate Hz, max. 6V at m, min. high state V at 0.2m, max. low state 2V Switched dc output: max. VDC at 10m, or 1-22VDC at 80m; field selectable Open collector output: 2VDC at 1. max., 8 max. per 6 outputs combined s and Connectors F = B = C = XX = s- Firmware, Overlay, Preset s s s and Connectors Right angle screw connector (standard) Front screw connector s - Firmware, Overlay, Preset Standard with quick start guide Standard without quick start guide Replacement connectors hardware only - for the entered model number Buy: Phone: erservice@valin.com

6 Buy: Phone: Flex Modules Mixed and Limit I/O Specifications Universal Input Thermocouple: grounded or ungrounded sensors, greater than 20MΩ impedance, 2kΩ source resistance max. RTD: 2- or -wire, platinum, 0Ω and 00Ω at 2 F (0 C) calibration to DIN curve (0.008Ω/Ω/ C) Process: 0-20m at 0Ω, or 0-VDC, 0-0mVDC at 20kΩ impedance; scalable Potentiometer: 0 to 1,200Ω Inverse scaling Thermistor Input 0 to 0kΩ, 0 to 20kΩ, 0 to kω, 0 to kω 2.22kΩ and kω base at 77 F (2 C) Preprogrammed Steinhart-Hart coefficients for lpha Techniques ( curve 2.22k and k, C curve k), BetaTHERM (2.2K, K and K) and YSI (00, 016 and 006) User-settable Steinhart-Hart coefficients for other thermistors Temperature Input Thermocouple: grounded or ungrounded sensors, greater than 20MΩ impedance, 2kΩ source resistance max. RTD: 2-wire, platinum, 0Ω and 00Ω at 2 F (0 C) calibration to DIN curve (0.008Ω/Ω/ C) Digital Input Update rate: Hz DC voltage: max. 6V at m, min. high state V at 0.2m, max. low state 2V Dry contact : min. open resistance kω, max. closed resistance 0Ω, max. short circuit 1m Current Transformer Input ccepts 0-0m signal (user programmable range) Displayed operating range and resolution can be scaled and are user programmable Current range: 0 to 0m ac, 0Ω impedance Response time: 1 second max., accuracy ±1m typical Use with current transformer (Watlow part number: ) Switched DC Output Max. 2VDC open circuit Max. current 0m per single output Max. current 0m per pair Open Collector Output Max. 0VDC at 0m Solid State Relay (SSR) Output Form, 1 at 0 F ( C) to 0. at 1 F (6 C), 0. at 2VC min., 26VC max., opto-isolated, without contact suppression Form Electromechanical Relay Output, 2 to 20VC or 0VDC max., resistive load, 0,000 cycles at rated load, requires a min. load of 20m at 2V, 12V pilot duty Form C Electromechanical Relay Output, 2 to 20VC or 0VDC max., resistive load, 0,000 cycles at rated load, requires a min. load of 20m at 2V, 12V pilot duty NO-RC Relay Output Form, 12 at 122 F (0 C), 8 to 26VC, no VDC, resistive load, 2 million cycles at rated load Universal Process/Retransmit Output Range selectable 0 to VDC ±1mV into a min. 1,000Ω load with 2.mV nominal resolution 0 to 20m ±0μ into max. 800Ω load with μ nominal resolution Temperature stability 0ppm/ C

7 FT Flex Module Mixed I/O Ordering Information 1 2 FM Module ID M Input 6 7 Output s Module ID M = Mixed I/O Input None U = Universal - T/C, RTD 2- or -wire, 0-VDC, 0-20m T = Thermistor C* = Current transformer * Note: If option C is ordered than the following options are NOT valid for Outputs 1 & 2: F, FC, FJ and FK. 6 7 Output s Output 1 Output 2 None None J = None Mechanical relay, Form K = None SSR Form, 0. C Switched dc/open collector None CH = Switched dc/open collector NO-RC 12 power control CC = Switched dc/open collector Switched dc CJ = Switched dc/open collector Mechanical relay, Form CK = Switched dc/open collector SSR Form, 0. E Mechanical relay, Form C None EH = Mechanical relay, Form C NO-RC 12 power control EC = Mechanical relay, Form C Switched dc EJ = Mechanical relay, Form C Mechanical relay, Form EK = Mechanical relay, Form C SSR Form, 0. F Universal process/retransmit None FC = Universal process/retransmit Switched dc FJ = Universal process/retransmit Mechanical relay, Form FK = Universal process/retransmit SSR Form, 0. KH = SSR Form, 0. NO-RC 12 power control KK = SSR Form, 0. SSR Form, 0. 8 FT Flex Module Limit Ordering Information 1 2 FM Module ID L 6 7 Input and Output s 8 Module ID L = Limit 67 Input and Output s Functions uxiliary Output Limit Output uxiliary Input LCJ = Limit control Switched dc/ Mechanical None with universal open collector relay, Form LEJ= Limit control Mechanical Mechanical None with universal relay, relay, Form C Form LJ = Limit control None Mechanical None with universal relay, Form MCJ = Limit control Switched dc/ Mechanical None with thermistor open collector relay, Form MEJ = MJ = YEB = Limit control Mechanical with thermistor relay, Form C Limit control None with thermistor Limit control None with temperature Mechanical relay, Form Mechanical relay, Form Mechanical relay, Form C Notes: Universal = T/C, RTD 2- or -wire, 0-VDC, 0-20m Temperature = T/C and RTD 2-wire only None None Single digital (limit reset) s and Connectors 8 F = B = C = XX = s and Connectors 8 F = B = C = XX = s- Firmware, Overlay, Preset s and Connectors Right angle screw connector (standard) Front screw connector s - Firmware, Overlay, Preset Standard with quick start guide Standard without quick start guide Replacement connectors hardware only - for the entered model number s- Firmware, Overlay, Preset s and Connectors Right angle screw connector (standard) Front screw connector s - Firmware, Overlay, Preset Standard with quick start guide Standard without quick start guide Replacement connectors hardware only - for the entered model number Buy: Phone: erservice@valin.com

8 FT Flex Modules Communication Ordering Information 1 2 FM C = Module ID C Communications Comm Module ID s Communications 2 = Modbus RTU 22/8 Notes: EI-22/8 Modbus RTU flex module, if used, must occupy FT slot 6 location s s s and Connectors s- Firmware, Overlay, Preset F = B = C = XX = s and Connectors Right angle screw connector (standard) Front screw connector s - Firmware, Overlay, Preset Standard with quick start guide Standard without quick start guide Replacement connectors hardware only - for the entered model number ccessories Description Protective screen cover (2 per pack) FT 1 / DIN mounting collar - thru front panel mount Flush mount - mounting adapter plate USB 2.0 to RJ Ethernet adapter LUM ccent bar (brushed aluminum gray) REDD ccent bar (brushed aluminum red) BLUE ccent bar (brushed aluminum blue) Current transformer RC supression - Quencharc Controller support tools (DVD) (CPUSB-MB) Rubber plug USB mini (CPUSB-) Rubber plug USB host Replacement battery Module slot plug (for vacant FT slots without flex modules Recommended Third-Party Components Mfg. mphenol USBF 21N SCC mphenol USBBF 21N SCC mphenol RJF 21N SCC Molex Mfg. Part Number Description Website USB - receptacle with self closing cap USB - B receptacle with self closing cap RJ receptacle with self closing cap USB type panel mount with 2 m cord Molex Dust cover Documentation Description Installation and Troubleshooting User Guide Setup and Operations User Guide FT Controller Quick Start Guide Communications Flex Modules Quick Start Guide High Density Flex Modules Quick Start Guide Mixed I/O Flex Modules Quick Start Guide Watlow, TRU-TUNE, INTUITION and COMPOSER are registered trademarks of Watlow Electric Manufacturing Company. UL is a registered trademark of Underwriter s Laboratories Incorporated. Modbus is a registered trademark of Schneider utomation Incorporated. Vaisala is a registered trademark of Vaisala OY Corporation. Microsoft and Windows are registered trademarks of the Microsoft Corporation. Quencharc is a registered trademark of ITW Paktron. Powered by Possibility To be automatically connected to the nearest North merican Technical Sales Office: WTLOW2 inquiry@watlow.com 2016 Watlow Electric Manufacturing Company all rights reserved. International Technical Sales Offices: China Italy France Japan Germany Korea India Mexico Singapore Spain Taiwan UK Buy: Phone: erservice@valin.com WIN-FT-1216