F4T 1 /4 DIN PROCESS CONTROLLER

Transcription

1 FT 1 / DIN PROCESS CONTROLLER Watlow s FT with INTUITION Combines the Flexibility of a Modular I/O Controller with Best-in-Class Ease of Use The FT with INTUITION temperature process controller from Watlow offers a wide range of field removable I/O modules for maximum design flexibility. Configurations can be custom tailored to meet the scaling needs of a tremendous range of equipment and applications while providing exactly the hardware types required for compatibility. The FT controller also features a. inch, color, graphical touch panel. Combining power, flexibility and functionality, this new controller offers unmatched versatility, and its best-in-class ease-of-use could very well make user manuals a thing of the past. Features and Benefits.-inch, color touch panel with high-resolution, graphical user-interface Shortens learning curve and reduces operator errors llows channels, profiles, alarms, s and outputs to be personalized with user defined names Temperature PID, over/under-temperature limit, power switching, math, logic, timers and counters combined into an integrated system Lowers ownership costs Eliminates the need for separate discrete components Reduces complexity Simplifies design, ordering and installation Saves money Robust algorithms for temperature, cascade, altitude, humidity and compressor Improves process control Offers one to four channels of control Provides multiple PID sets Enables TRU-TUNE + adaptive control algorithm Offers 0 ramp and soak profiles with real-time clock and battery backup COMPOSER graphical configuration PC software Speeds up and simplifies commissioning rchives and documents controller setup Connects with controller easily via Ethernet Many communications options available including Ethernet Modbus TCP and SCPI and EI22/8 Modbus RTU Offers two USB host ports and one device port Simplifies file transfers Connects easily Modular design dapts quickly to evolving requirements Offers numerous types of field pluggable modules for maximum flexibility and easiest compatibility Features scalable and modular firmware functions Delivers scalable /output quantities from 1 to 6 gency certifications include UL, FM, CE, RoHS, W.E.E.E., NEM X/IP6 Ensures high quality and reliability Verifies performance in installations worldwide SERIES FS/FD/FP backward compatible Provides easy retrofit with minimum pain and disruption Ensures proper fit in existing SERIES F panel cutout Off-the-shelf solution Provides cost-effective make versus buy Offers preconfigured touch panel screens ssures quicker time to market 201 Watlow Electric Manufacturing Company WIN-FT-01

2 Key Features and s 1 to control loops with TRU-TUNE+ adaptive control algorithm for superior controllability 0 profiles for ramp and soak Ethernet Modbus TCP connectivity Multiple high-speed USB host ports Over/under-temperature limits for safety shutdown Universal, thermistor and ac current measurement s Inputs and outputs expandable from 1 to 6 SENSOR GURD prevents unplanned process shutdowns and product loss by switching to a backup sensor if the primary sensor fails High current outputs for up to heaters or other loads Programmable timers, counters, math and logic Temperature, cascade, altitude, relative humidity, compressor algorithms and Vaisala humidity compensation Sequencer start-up and control Retransmit and remote set point USB configuration port Configuration settings can be stored and recalled Removable modules and connectors Front-panel mount and flush mounting options Right angle and front-screw terminal options UL listed, CS, CE, RoHS, W.E.E.E., FM Common Specifications Line Voltage/Power Data retention upon power failure via nonvolatile memory Functional Operating Range Type J: -6 to 212 F (-2 to 1200 C) Type K: - to 200 F (-270 to 171 C) Type T: - to 70 F (-270 to 00 C) Type E: - to 182 F (-270 to 00 C) Type N: - to 272 F (-270 to 100 C) Type C: 2 to 200 F (0 to 21 C) Type D: 2 to 200 F (0 to 21 C) Type F: 2 to 2 F (0 to 1 C) Type R: -8 to 21 F (-0 to 1767 C) Type S: -8 to 21 F (-0 to 1767 C) Type B: 2 to 00 F (0 to 1816 C) RTD (DIN): -28 to 172 F (-200 to 800 C) Process: -1 to units Calibration ccuracy Calibration accuracy and sensor conformity: ±0.1% of span, ±1 C at the calibrated ambient temperature and rated line voltage Types R, S, B: ±0.2% Type T below -0 C: ±0.2% Calibration ambient temperature at 77 F ± F (2 C ± C) ccuracy span: 00 F (0 C) min. Temperature stability: Typical ±0.1 F/ F (±0.1 C/ C) rise in ambient max. Configuration Diagnostics Indicates if modules present match the expected configuration settings USB Device Port Version: USB 2.0 full-speed Connector: USB Mini Type B, position Recognized as a mass storage device/serial communications Driver for Microsoft Windows 7 and Windows 8 USB Host Port Total of 2 available Version: USB 2.0 hi-speed Connector: USB Type, high-retention Flash drive must be FT2 file system Max. current 0./port System Configuration Requirements FT has 6 slots for flex modules (FM) EI22/8 Modbus RTU flex module, if used, must occupy slot 6 location maximum of two SSR FM modules can be used in the FT and each will require space for 2 slots. Valid in slots 1, 2, or Wiring Termination Touch-Safe Terminals Right-angle and front-screw terminal blocks for, output and power supply connections Input, output and power terminals: touch safe, removable, 12 to 0 WG FT Base Specifications Line Voltage/Power High voltage option: 0 to 20VC +/-1%, 0/60Hz ±% Low voltage option: 2 to 28VC/VDC+/-1%, 0/60Hz ±% Power consumption: 2 W, V Environment NEM X/IP6 front panel mount configuration only Operating temperature: 0 to 122 F (-18 to 0 C) Storage temperature: -0 to 18 F (-0 to 8 C) Relative humidity: 0 to 0%, non-condensing gency pprovals UL /EN 6 Listed, File E18611 QUYX UL 08 Reviewed CS CC.C#1, File 1801 FM Class (configurations with limit modules) RoHS by design, China RoHS Level 2, W.E.E.E. CE Windows Certification User Interface. inch TFT PCP color graphic touch screen LED backlife >0K hours keys; Home, Main Menu, Back, Help Control Loops 1 to PID or ON-OFF control loops User-selectable action: heat, cool or heat/cool uto-tune with TRU-TUNE+ adaptive control Control Loops and Over-temperature Limits Input sampling: Hz Output update: Hz Communications Ethernet Modbus TCP Isolated communications Profile Ramp and Soak Profile engine affects 1 to loops in sync 0 profiles with 0 steps per profile Real Time Clock with Battery Backup ccuracy (typical): +/-ppm over -1 to 0 C Typical battery life: years at 77 F (2 C) Field replaceable lithium battery

3 Number of Function Blocks by Ordering Function Block Basic Set 1 Set 2 larm Compare 16 Counter 16 Linearization 8 Logic 12 2 Math 12 2 Process Value 8 Special Output Function (including compressor) 2 Timer 6 16 Variable 12 2 Compare Greater than, less than, equal, not equal, greater than or equal, less than or equal Counters Counts up or down, loads predetermined value on load signal Linearization Interpolated or stepped Logic nd, nand, or, nor, equal, not equal, latch, flip-flop Math verage, process scale, switch over, deviation scale, differential (subtract), ratio (divide), add, multiply, absolute difference, minimum, maximum, square root, sample and hold, pressure-to-altitude and dew point Process Value Sensor backup, average, crossover, wet bulb-dry bulb, switch over, differential (subtract), ratio (divide), add, multiply, absolute difference, minimum, maximum, square root, altitude, Vaisala relative humidity and pressure-to-altitude Special Output Function Compressor control (cool and/or dehumidify with single compressor), motorized valve, sequencer Timers On pulse, delay, one shot or retentive Variable User value for digital or analog variable Panel Mount Dimensions.62 in. (117. mm) 0.8 in. (12.2 mm). in. (1. mm) Slot 1 Slot 2 Slot ccent Bar.0 in. ( mm) USB Mini B Ethernet.7 in. (120.1 mm) Mounting Panel Slot Slot Slot 6 USB Type (Quantity 2) Flush Mount Dimensions.62 in. (117. mm).82 in. (122. mm) PEM Standoffs.0 in. ( mm).76 in. (16. mm) Mounting Panel

4 FT Base Ordering Information Base includes:. inch color graphical touch panel, 2 USB host, USB configuration port, standard bus, Ethernet Modbus TCP. SCPI protocol and backwards compatible Modbus for select key SERIES FD/P/S parameters. 1 2 F Base Type T pplication Type 6 Power Supply Connector & Voltage, Logo 7 Profiles & Function Blocks 8 s 11 Documentation, ccent Bar, Replacement Connector & Custom 12 Control lgorithms Preloaded Flex Modules T = pplication Type 1 = Standard X = Custom options, contact factory Touch screen Base Type 6 Power Supply Connector & Voltage, Logo Power Supply Power Supply Connector Watlow Logo 1 = 0 to 20VC Right angle (standard) Yes 2 = 0 to 20VC Right angle (standard) No = 0 to 20VC Front screw Yes = 0 to 20VC Front screw No = 2 to 28VC or VDC Right angle (standard) Yes 6 = 2 to 28VC or VDC Right angle (standard) No 7 = 2 to 28VC or VDC Front screw Yes 8 = 2 to 28VC or VDC Front screw No 7 Profiles & Function Blocks Profiles Function Blocks 0 Profiles, Battery Backup and Real-Time Clock Basic Set Set 1 Set 2 X X B = X X C = X X D = X X E = X X X X Note: Refer to top of page Number of Function Blocks by Ordering for quantities and types of functions blocks in each set. 8 s s 11 Documentation, ccent Bar, Replacement Connector & Custom Decorated Brushed luminum Documentation ccent Bar DVD-ROM Gray Blue Red 1 Yes X 1B = Yes X 1C = Yes X 1D = Yes X 1E = No X 1 No X 1G = No X 1H = No X 1J = Replacement connectors only - for the model number entered XX = Contact factory, other custom-firmware, preset parameters, locked code, logo 12 Control lgorithms Control Loop Cascade Loop 1 = = 2 0 = 0 = 0 = = = = 2 1 = B = 1 2 C = 2 2 Note: Each control loop algorithm require 1 universal or thermistor from a flex module. Note: Each cascade loop algorithm require 2 universal or thermistor s from flex modules Populated Flex Modules No populated flex modules XXX = Contact factory - Populated flex modules Note: If is selected you will need to order Flex Modules (FM) next to account for and output hardware.

5 Flex Modules High Density I/O Specifications Four Universal Inputs (Control Loops, uxiliary Input) Thermocouple: grounded or ungrounded sensors, greater than 20MΩ impedance, 2kΩ source resistance max. RTD: 2-wire, platinum, 0Ω and 00Ω at 2 F (0 C) calibration to DIN curve (0.008Ω/Ω/ C) Process: 0-20m at 0Ω, or 0-VDC, 0-0mVDC at 20kΩ impedance; scalable Potentiometer: 0 to 1,200Ω Inverse scaling Four Thermistor Inputs (Control Loops, uxiliary Input) 0 to 0kΩ, 0 to 20kΩ, 0 to kω, 0 to kω 2.22kΩ and kω base at 77 F (2 C) Preprogrammed Steinhart-Hart coefficients for lpha Techniques ( curve 2.22k and k, C curve k), BetaTHERM (2.2K, K and K) and YSI (00, 016 and 006) User-settable Steinhart-Hart coefficients for other thermistors Three Universal Process/Retransmit Outputs Output range selectable 0 to VDC ±1mV into a min.,000ω load with 2.mV nominal resolution 0 to 20m ±0μ into max. 00Ω load with μ nominal resolution Temperature stability 0ppm/ C Three Relays 2 Form C relays, 1 relay. relay shares common with 1 Form C relay Each relay is, 2 to 20VC or 0VDC max., resistive load, 0,000 cycles at rated load. Requires a min. load of 20m at 2V, 12V pilot duty 120/20VC, 2V at 2VC Four Relays, ea., 2 to 20VC or 0VDC max., resistive load, 0,000 cycles at rated load. Requires a min. load of 20m at 2V, 12V pilot duty FT Flex Module High Density I/O Ordering Information 1 2 H = R = P = C = B = J = K = L = Module ID Type FM H - High Density I/O Input and Output Module ID Type s Input and Output universal s (T/C, RTD 2-wire, 0-VDC, 0-20m) thermistor s 6 digital I/O universal process/retransmit outputs mechanical 2 Form C and 1 ( shares a common with one Form C) mechanical 2 SSRs 1 SSRs at 2 each. SSRs grouped in 2 pairs with each pair sharing a common 1 Notes: Input and Output hardware option K: 2 SSR s. The 2 SSR s FM module requires 2 FT slots. Valid slot locations are 1, 2, or. The FT can support a maximum of two total of the K option FM module types ( total SSR, ). - Two Solid State Relays, max. each SSRs combined at 2VC min., 26VC max., opto-isolated, without contact suppression, max. resistive load per output at 20VC, max. 20 per card at 122 F (0 C), max. Four Solid State Relays Two pairs of SSRs, each pair shares a common, 2VC min., 26VC max., opto-isolated, without contact suppression, resistive load 2 per output at 20VC, max. See table for max. current per output Quad 2 SSR Card Derating Curves mps Current for each SSR mbient Temperature C Six Digital I/O Each independently configurable as or output Dry contact : update rate Hz, min. open resistance kω, max. closed resistance 0Ω, max. short circuit 1m DC voltage : update rate Hz, max. 6V at m, min. high state V at 0.2m, max. low state 2V Switched dc output: max. VDC at 10m, or 1-22VDC at 80m; field selectable Open collector output: 2VDC at 1. max., 8 max. per 6 outputs combined Custom s and Connectors s Custom s- Firmware, Overlay, Preset Parameters, Locked Code s Custom s and Connectors Right angle screw connector (standard) Front screw connector FT with 2 flex modules, 1 quad module and 1 quad 2 SSR module. Only outputs 1 and ON. FT with 2 flex modules, 1 quad module and 1 quad 2 SSR module. ll SSR s output ON. FT with flex modules, slot below quad 2 SSR left vacant. FT with 6 flex modules, 1 quad 2 SSR card. Custom s - Firmware, Overlay, Preset Parameters, Locked Code Standard with quick start guide B = Standard without quick start guide C = Replacement connectors hardware only - for the entered model number XX = Custom

6 Flex Modules Mixed and Limit I/O Specifications Universal Input Thermocouple: grounded or ungrounded sensors, greater than 20MΩ impedance, 2kΩ source resistance max. RTD: 2- or -wire, platinum, 0Ω and 00Ω at 2 F (0 C) calibration to DIN curve (0.008Ω/Ω/ C) Process: 0-20m at 0Ω, or 0-VDC, 0-0mVDC at 20kΩ impedance; scalable, Potentiometer: 0 to 1,200Ω Inverse scaling Thermistor Input 0 to 0kΩ, 0 to 20kΩ, 0 to kω, 0 to kω 2.22kΩ and kω base at 77 F (2 C) Preprogrammed Steinhart-Hart coefficients for lpha Techniques ( curve 2.22k and k, C curve k), BetaTHERM (2.2K, K and K) and YSI (00, 016 and 006) User-settable Steinhart-Hart coefficients for other thermistors Temperature Input Thermocouple: grounded or ungrounded sensors, greater than 20MΩ impedance, 2kΩ source resistance max. RTD: 2-wire, platinum, 0Ω and 00Ω at 2 F (0 C) calibration to DIN curve (0.008Ω/Ω/ C) Digital Input Update rate Hz DC voltage: max. 6V at m, min. high state V at 0.2m, max. low state 2V Dry contact : min. open resistance kω, max. closed resistance 0Ω, max. short circuit 1m Current Transformer Input ccepts 0-0m signal (user programmable range) Displayed operating range and resolution can be scaled and are user programmable Current range: 0 to 0m ac, 0Ω impedance Response time: 1 second max., accuracy ±1m typical Use with current transformer (Watlow part number: ) Switched DC Output Max. 2VDC open circuit Max. current 0m per single output Max. current 0m per pair Open Collector Output Max. 0VDC at 0m Solid State Relay (SSR) Output, 1 at 0 F ( C) to 0. at 1 F (6 C), 0. at 2VC min., 26VC max., opto-isolated, without contact suppression Electromechanical Relay Output, 2 to 20VC or 0VDC max., resistive load, 0,000 cycles at rated load, requires a min. load of 20m at 2V, 12V pilot duty Form C Electromechanical Relay Output, 2 to 20VC or 0VDC max., resistive load, 0,000 cycles at rated load, requires a min. load of 20m at 2V, 12V pilot duty NO-RC Relay Output, 12 at 122 F (0 C), 8 to 26VC, no VDC, resistive load, 2 million cycles at rated load Universal Process/Retransmit Output Range selectable 0 to VDC ±1mV into a min. 1,000Ω load with 2.mV nominal resolution 0 to 20m ±0μ into max. 800Ω load with μ nominal resolution Temperature stability 0ppm/ C

7 FT Flex Module Mixed I/O Ordering Information 1 2 FM M - M = U = T = C = Module ID Type Mixed I/O Input Module ID Type 6 7 Output s Input Universal - T/C, RTD 2- or -wire, 0-VDC, 0-20m Thermistor Current transformer 6 7 Output s Output 1 Output 2 J = K = SSR, 0. C Switched dc/open collector CH = Switched dc/open collector NO-RC 12 power control CC = Switched dc/open collector Switched dc CJ = Switched dc/open collector CK = Switched dc/open collector SSR, 0. E Form C EH = Form C NO-RC 12 power control EC = Form C Switched dc EJ = Form C EK = Form C SSR, 0. F Universal process/retransmit FC = Universal process/retransmit Switched dc FJ = Universal process/retransmit FK = Universal process/retransmit SSR, 0. KH = SSR, 0. NO-RC 12 power control KK = SSR, 0. SSR, 0. L = 6 7 LCJ = LEJ = LJ = MCJ = MEJ = MJ = YEB = Limit Functions Limit control with universal Limit control with universal Limit control with universal Limit control with thermistor - - Module ID Type Input and Output s uxiliary Limit Output Output Switched dc/ open collector Form C Switched dc/ open collector Limit control with thermistor Form C Limit control with thermistor Limit control with temperature Form C 8 FT Flex Module Limit Ordering Information 1 2 FM Module ID Type L 6 7 Input and Output - uxiliary Input Single digital (limit reset) Notes: Universal = T/C, RTD 2- or -wire, 0-VDC, 0-20m Temperature = T/C and RTD 2-wire only 8 8 Custom s and Connectors Custom s and Connectors Custom s- Firmware, Overlay, Preset Parameters, Locked Code Custom s and Connectors Right angle screw connector (standard) Front screw connector Custom s - Firmware, Overlay, Preset Parameters, Locked Code Standard with quick start guide B = Standard without quick start guide C = Replacement connectors hardware only - for the entered model number XX = Custom 8 Custom s- Firmware, Overlay, Preset Parameters, Locked Code Custom s and Connectors Right angle screw connector (standard) Front screw connector Custom s - Firmware, Overlay, Preset Parameters, Locked Code Standard with quick start guide B = Standard without quick start guide C = Replacement connectors hardware only - for the entered model number XX = Custom

8 FT Flex Modules Communication Ordering Information 1 2 FM C = Module ID Type C Communications Communications 2 = Modbus RTU 22/8 Note: EI22/8 Modbus RTU flex module, if used, must occupy FT slot 6 location s Comm. Module ID Type s s Custom s and Connectors Custom s- Firmware, Overlay, Preset Parameters, Locked Code Custom s and Connectors Right angle screw connector (standard) Front screw connector Custom s - Firmware, Overlay, Preset Parameters, Locked Code Standard with quick start guide B = Standard without quick start guide C = Replacement connectors hardware only - for the entered model number XX = Custom ccessories Description Protective screen cover (2 per pack) FT 1 / DIN mounting collar - thru front panel mount Flushmount - mounting adapter plate USB 2.0 to RJ Ethernet adapter lum Red Blue ccent bar (brushed aluminum gray) ccent bar (brushed aluminum red) ccent bar (brushed aluminum blue) Current transformer RC supression - Quencharc Controller support tools (DVD) (CPUSB-MB) (CPUSB-) Rubber plug USB mini Rubber plug USB host Replacement battery Module slot plug (for vacant FT slots without flex modules Recommended Third Party Components Mfg. mphenol USBF 21N SCC mphenol USBBF 21N SCC mphenol RJF 21N SCC Molex Mfg. Part Number Description Website USB - receptacle with self closing cap USB - B receptacle with self closing cap RJ receptacle with self closing cap USB type panel mount with 2 m cord Molex Dust cover Documentation Installation and Troubleshooting User s Guide Setup and Operations User Guide FT Controller Quick Start Guide Communications Flex Modules Quick Start Guide High Density Flex Modules Quick Start Guide Mixed I/O Flex Modules Quick Start Guide Watlow, EZ-ZONE and TRU-TUNE are registered trademarks of Watlow Electric Manufacturing Company. INTUITION and COMPOSER are trademarks of Watlow Electric Manufacturing Company. UL is a registered trademark of Underwriter s Laboratories Incorporated. Modbus is a registered trademark of Schneider utomation Incorporated. Vaisala is a registered trademark of Vaisala OY Corporation. Microsoft and Windows are registered trademarks of the Microsoft Corporation. Quencharc is a registered trademark of ITW Paktron. To be automatically connected to the nearest North merican Technical Sales Office: WTLOW2 inquiry@watlow.com International Technical Sales Offices: ustralia, China, France, + (0) Germany, + (0) 72 / 00-0 India, Italy, Japan, Korea, Malaysia, Mexico, Singapore, Spain, Taiwan, United Kingdom, + (0)