imc CRONOSflex Base Unit

Transcription

1 imc CRNSflex Base Units (CRFX400, CRFX2000) imc CRNSflex Base Unit CRFX400, CRFX2000 The heart and soul of the imc CRNSflex system Data Sheet Version 1.7 The imc CRNSflex Base Unit provides the core features of the imc CRNSflex data acquisition system extended by online processing. By simply clicking an imc CRNSflex Module, or modules, to a Base Unit, a complete system may be created, with exactly the number of channels needed. No cables between cards, no half empty mainframe racks, and no expansion chassis to squeeze in one more channel. Just a perfect fit. Data logging of any analog, digital and field bus channels can be managed by a single base unit, with up to 100,000 samples per second per channel, and up to 2,000,000 samples per second in total, streamed continuously to disk, flash storage, the control PC, remote viewers. imc CRNSflex Base Unit (CRFX400 / CRFX2000) In addition extensive realtime processing together with digital I/ and analog output turns imc CRNSflex into a complete measurement and control system. Highlights: Multipurpose data acquisition Real time signal processor imc nline FAMS TCP/IP Ethernet interface for PC connectivity imc CRNSflex distributed system nboard flash and optional hard drive storage and/or network storage Stand alone operation and powerfailure control logic Extensive field bus options Versatile digital I/ options GPS (for time and/or position information) and external display connectivity imc CRNSflex Frameless expansion, flexible modularity An imc CRNSflex system is composed of a base unit and one or more imc CRNSflex modules. These modules are designed to be directly connected to one another. The imc Click Mechanism and extruded aluminum case provide a firm mechanical and electrical connection. As a result, no mainframe or rack is needed. verview of the available variants rder code article number CRFX CRFX400ET CRFX400I CRFX400IET imc Click Mechanism remarks 400 ks/s maximum system throughput version in extended environmental range 400 ks/s maximum system throughput isolated DC supply input (20 to 50 V DC) version in extended environmental range Berlin:

2 imc CRNSflex Base Units (CRFX400, CRFX2000) rder code article number CRFX2000G CRFX2000GET CRFX2000GI CRFX2000GIET Terminal connections PC connection (RJ45) Ethernet TCP/IP CRFX400 remarks 2000 ks/s maximum system throughput 1 GBit Ethernet TCP/IP version in extended environmental range 2000 ks/s maximum system throughput 1 GBit Ethernet TCP/IP isolated DC supply input (20 to 50 V DC) version in extended environmental range CRFX400I CRFX2000G 100 MBit CRFX2000GI 1 GBit CRFX MBit approvable cable length for 100 MBit Ethernet max. 100 m according IEEE System bus (EtherCAT) for imc flex modules RJ45, cable length between two modules max. 100 m alternatively: direct module connector (clickable) Removable storage CFCard Slot USB 2.0 Synchronization of multiple devices CFastCard Slot ExpressCard Slot (single port, for external storage) (dual ports, for external storage) BNC (isolated) 1 BNC Isolated 2 supply input Isolated systemelectronics 3 Supply LEM.EGE.1B.302 (female) multicoded, compatible to connectors: FGG.1B.302 (standard); FGE.1B.302 (Ecoded) alternatively: direct module connector (clickable) Display DSUB9 GPS DSUB9 Module connector 2x 20pin, direct connection of modules (click): supply and system bus Remote on/off LEM.1B The devices that are equipped with an isolated BNC connection is marked by a yellow ring around the BNC connector. 2 galvanically isolated to the housing and the systemelectronic 3 When equipped with optional internal WLAN adapter, system electronics isolation is bypassed, however supply input isolation is not affected! Berlin:

3 imc CRNSflex Base Units (CRFX400, CRFX2000) Base Unit dimensions and configuration options Dimensions (W x H x D in mm) 90 x 118 x 180 (standard, without any additional configuration options) Factory configured options for the Base Unit digital inputs / outputs, incremental inputs and analog out (DAC4) adds 40 mm to the width no MultiI module or DI16D8ENC4 8 or DI8D8ENC4DAC4 8 MultiI special interface, modules out of three available categories: fieldbus, CAN, LIN, J1587, ARINC, FlexRay, XCPoE, EtherCAT, MVBe.g. CANBus Bus, PRFIBUS; refer to the fieldbus options documentation special interfaces, such as RoaDyn and the AppMod controller and signal generator (Synthesizer) adds 20 mm to the width, for further details no interface module or 1 interface module or 2 interface modules or 3 interface modules possible combinations fieldbus interface 1 fieldbus interface 2 fieldbus interface 3 MultiI width in mm (approx.) Module power supply options Direct connection (LEM.EGE.1B.302 power socket) Adjacent imc PowerHandle module (module connector / imc Click Mechanism) For further details refer to the power options documentation. Required software version Supported by imc STUDI version 3.0R4 and imc DEVICES version 2.7R3, or later CRFX2000G is supported as of imc STUDI Version 4.0 R1 and as of imc DEVICES Version 2.8R3. Included accessories AC/DC power adapter VAC 5060 Hz / 48 V DC / 150 W with cable and preassembled LEM connector DCpower LEM.FGE.1B.302 connector Ethernet network cable (2 m): both crossover and straightthrough versions imc screw driver Printed documentation "Getting Started with imc CRNSflex" Berlin:

4 imc CRNSflex Base Units (CRFX400, CRFX2000) ptional accessories / expansions Power connectors Power connector 90 angular LEM.FHE.1B.302 plug (male) (Ecoded: 2 coding keys) Adapter for coded power supply connector, LEM.FGG.1B to LEM.FGE.1B CRFX/MDULPP ACC/FGGADAPPHE For all previously delivered imc CRNSflex systems with the former power supply plug LEM.EGG.1B (with one coding notch): to be powered in future with 48 VDC supply with Ecoded connector LEM.FGE (with two coding keys), use the adapter cable ACC/FGGADAPPHE. For a fixed installation of modules standing on their rear panel side on a flat surface, use the angular power connector 90 CRFX/MDULPP90. For this kind of installation there are two rear panel mounting elements (CRFX/BRACKETBACK) needed and they ensure enough space for the angular power connector 90 between the rear panel side of the modules and the flat surface. Due to the tight spacing between the modules and the flat surface the standard LEM power connector cannot be used. Please consider for more information the datasheet of the mounting systems. Supply module ("PowerHandle") Handle with system power supply 50 V 100 W, without UPS Handle with system power supply 50 V 100 W, with leadgel battery Handle with system power supply 50 V 100 W, with LiIon battery CRFX/HANDLEPWERL CRFX/HANDLEUPSL CRFX/HANDLELIIL CRFX/HANDLEL CRFX/HANDLER CRFX/BRACKET90 CRFX/BRACKET180 CRFX/BRACKETBACK CRFX/BRACKETCN CRFX/RACK CRFX/BRACKETRACK PassiveHandle standard unpowered left handle standard unpowered right handle Mounting brackets for fixed installations mounting bracket 90 mounting bracket 180 rear panel mounting element assembly element for 2 modules 19" RACK for imc CRNSflex modules mounting element in the RACK Berlin:

5 imc CRNSflex Base Units (CRFX400, CRFX2000) imc CRNSflex Base Unit Data Sheet Version 1.7 General CRFX400 Maximum system throughput CRFX400I CRFX2000G CRFX2000GI CRFX ks/s ks/s Housing 2000 ks/s 4 aluminum housing Article number Power DCinput supply voltage xxxx xxxx CRFX400 CRFX400I CRFX2000G CRFX2000GI CRFX to 50 VDC 20 to 50 VDC 10 to 50 VDC 20 to 50 VDC to 50 VDC Isolated from device housing (CHASSIS) Shutdown threshold (typ.) 9.3 V 18 V 9.3 V 18 V 9.3 V Min. required input voltage for restart (typ.) 10 V 19 V 10 V 19 V 10 V Automatic shutdown with data saving upon power fail Standalone operation with autostart (delay, absolute time) AC/DC power adapter V AC 5060 Hz, CRFX400 Power consumption CRFX400I 48 V DC 150 W, included in delivery CRFX2000G <20 W CRFX2000GI <35 W CRFX2000 <45 W Pass through power limits Directly connected (clicked) imc CRNSflex Modules 3.1 A (maximum current) Equivalant power with chosen DC power input: V DC (e.g. AC/DC line adapter, included) V DC (e.g. AC/DC line adapter) V DC (typical vehicle supplied DC input) Power over EtherCAT (PoE) 350 ma (maximum current according IEEE 802.3) for remote Equivalant power with chosen DC power input: imc CRNSflex V DC (e.g. DC/DC Power Handle) Modules V DC (e.g. AC/DC line adapter) V DC (minimum voltage for PoE) Note: minimum system power of 42 V DC required for PoE ks/s available with deactivated process vector. When using the process vector a maximum of 128 active analog channels at 2 ks/s per channel (monitor channels do count separately) plus one fieldbus interface is available. Each additional fieldbus interface module might reduce the maximum aggregate sampling rate of analog channels by a maximum of 200 ks/s. 5 not isolated from housing (Power GND = CHASSIS) Berlin:

6 imc CRNSflex Base Units (CRFX400, CRFX2000) perating conditions perating environment (standard) CRFX400(I) CRFX2000G(I) dry, non corrosive environment within specified temperature range Ingress Protection Rating IP20 perating temperature range (standard) Extended environmental range (optional) CRFX C to +55 C no condensation 40 C to +85 C with condensation Shock and Vibration resistance IEC , IEC Category 1, Class A and B Extended Shock and Vibration resistance (special order) MILSTD810 Rail Cargo Vibration Exposure U.S. Highway Truck Vibration Exposure System key features and hardware options CRFX400(I) CRFX2000G(I) CRFX2000 Multitriggered (multishot) data acquisition independant trigger machines (start/stop statemachines, channels can be assigned freely) 48 Extensive intelligent trigger functions Extensive realtime analysis and control functions (with imc nline FAMS) Preparation for GPS connection Synchronisation via GPS real time or DCF77 External GPS signal receiver WLAN (WiFi) IEEE g (1 antenna) max. 54 MBit/s IEEE n (2 antennas) max. 300 MBit/s IEEE g (1 antenna) max. 54 MBit/s standard; optional; not available nboard data storage CRFX400(I) CRFX2000G(I) CRFX2000 CFcard CFastcard Expresscard USB 2.0 Internal hard drive 6 Any memory depth with pre and post triggering Circular buffer memory Synchronous, multitriggered recording 6 The integration of an internal hard drive into the Base Unit (only exfactory) will increase the power consumption and the width of the housing. For more information please refer the data sheet of the storage media. Berlin:

7 imc CRNSflex Base Units (CRFX400, CRFX2000) Max number of channels per device Type imc CRNSflex All active channels in total incl. their monitor channels 512 Active Analog inputs incl. their monitor channels 128 Analog inputs (active + passive) 240 (+240 Monitor channels) Fieldbus channels (active + passive) incl. their monitor channels Incremental counter channels (+16 Monitor channels) DIPorts + DACPorts (modules with analog outputs) 16 Process vector variables 800 perating software Minimum system requirements nlineanalysis software options CRFX400 and CRFX2000 CRFX2000G imc STUDI STD, Version 3.0 R4 imc DEVICES Version 2.7 R3 imc STUDI STD, Version 4.0 R1 imc DEVICES Version 2.8 R3 imc CRNSflex imc nline FAMS imc nline FAMS Professional nline Class Counting Kit nline rdertracking Kit ECU Protocols for CAN Measurement data analysis imc CRNSflex imc FAMS signal analysis software imc SENSRS sensor data base Development environment CRFX400, CRFX2000 and CRFX2000G imc CM basic package LabVIEW interface, VI s standard; optional; not available Unless otherwise indicated, the technical specs given are valid for the following ambient conditions: operating altitude op to 2000 m temperature 23 C air pressure 1013 mbar relative humidity 40% Berlin:

8 imc CRNSflex Base Units (CRFX400, CRFX2000) CRFX/DI16D8ENC4 Digital I/ with 16 digital inputs, 8 digital outputs, 4 inputs for incremental encoder. Digital Inputs Value Channels 16 common ground reference for each 4channel group, isolated from the other input group or 8 Configuration options TTL or 24 V input voltage range configurable at the DSUB globally for 8 Bits: jumper from LCM to LEVEL:activates TTLmode LEVEL unconnected: activates 24 Vmode Sampling rate 10 khz per channel Isolation strength ±150 V tested ±200 V isolated to system ground, supply and untereinander Input configuration differential Input current max. 500 µa Switching threshold isolated mutually and from supply 1.5 V (±200 mv) 5 V level 8 V (±300 mv) 24 V level Switching time <20 µs Supply HCM 5 V max. 100 ma Terminal connection DSUB15 Reference at level otherwise electrically isolated from system ACC/DSUB(M)DI48 Digital outputs Value Channels / bits 8 bit Group of 8 bits, galvanically isolated common reference potential ("LCM ) for each group Isolation strength ±50 V to system ground (protection ground) utput configuration totem pole (pushpull) or opendrain configurable at the DSUB globally for 8 Bits: jumper from PDRN to LCM: totem pole PDRN unconnected: opendrain utput level TTL internal, galvanically isolated supply voltage or by connecting an external supply voltage Uext with "HCM", Uext = 5 V to 30 V max. Uext 0.8 V State following system start High resistance (highz) Independent of output configuration (PDRNpin)! Activation of the output stage following system start upon first preparation of measurement with initial states which can be selected in the experiment (High / Low) in the selected output configuration (PDRNpin) Max. output current (typ.) TTL 24 Vlogic opendrain HIGH 15 ma 22 ma opendrain with intern. 5 V supply LW 0.7 A 0.7 A 0.7 A 160 ma external clamp diode needed for inductive load for all outputs Berlin:

9 imc CRNSflex Base Units (CRFX400, CRFX2000) utput voltage Value HIGH LW TTL >3.5 V 0.4 V 24 Vlogic (Uext = 24 V) >23 V 0.4 V Internal supply voltage Switching time Terminal connection 5 V, 160 ma (isolated) for load current: Ihigh = 15 ma, Ilow 0.7 A Ihigh = 22 ma, Ilow 0.7 A available at contacts <100 µs 1x DSUB15 / 8 Bit ACC/DSUB(M)D8 Incremental encoder channels Value Channels 4+1 (5 tracks) Four singletracks or combining two single into twotrack encoders ne index track Measurement modes Displacement, Angle, Events, Time, Frequency, Velocity, RPMs Sampling rate 50 khz Time resolution of measurement ns Data resolution Input configuration differential 100 k Input voltage range Switching threshold Hysteresis min. 11 V max. +25 V 10 V to +10 V selectable per channel min. 100 mv selectable per channel 500 khz 3 db (full power) Bypass (no Filter), 20 khz, 2 khz, 200 Hz Switching delay CMRR (differential) 10 V Analog bandwidth Analog filter Counter frequency: 32 MHz 16 bits Input impedance Common mode input range per channel 500 ns 70 db 60 db selectable (perchannel) 2nd order Butterworth Modulation: 100 mv squarewave 50 db 50 db DC, 50 Hz 10 khz Gain uncertainty <1 % of input voltage 25 C ffset uncertainty <1 % of input voltage 25 C vervoltage strength ±50 V to system ground Sensor supply Terminal connection +5 V, 300 ma DSUB15 not isolated (reference: GND, CHASSIS) ACC/DSUB(M)ENC4 Berlin:

10 imc CRNSflex Base Units (CRFX400, CRFX2000) CRFX/DI8D8ENC4DAC4 Digital I/ with 8 digital inputs (DI8), 8 digital outputs (D8), 4 inputs for incremental encoder (ENC4) and 4 analog outputs (DAC4). Analog outputs Value typ. Channels min. / max. 4 utput level ±10 V Load current max. ±10 ma / channel Resolution Nonlinearity 16 Bit ±2 LSB ±3 LSB Max. output frequency 50 khz Analog bandwidth 50 khz 3 db, low pass 2. order Gain uncertainty <±5 mv <±10 mv 40 C to 85 C ffset uncertainty <±2 mv <±4 mv 40 C to 85 C Terminal connection DSUB15 Berlin: ACC/DSUB(M)DAC4 10

11 imc CRNSflex Base Units (CRFX400, CRFX2000) Synchronization and time base Time base per device without external synchronization Value typ. Accuracy internal time base RTC Drift ±20 ppm Ageing min. / max. ±50 ppm balanced (default), at 25 C ±50 ppm 40 C to +85 C operating temperature ±10 25 C; 10 years Time base per device with external synchronization signal Supported formats GPS DCF77 NMEA / PPS* IRIGB NTP B002 Version 4 (downwards compatible) B000, B001, B003** Precision ±1 µs Jitter (max.) ±8 µs 5 V TTL level Voltage level TTL (PPS*) <5 ms after ca. 12 h RS232 (NMEA) Input resistance 1 k (pull up) 20 k (pull up) Input connector DSUB9 "GPS" nonisolated BNC connector "SYNC" (isolated) Ethernet Shield potential input Isolation strength: 300 V (1 minute test voltage) BNC connector: isolated SignalGND (marked by a yellow ring around the BNC plug) * PPS (pulse per second): signal with an impulse >5 ms is necessary ** using BCD information only Synchronization with DCF77 for several devices (Master/Slave) Value typ. max. cable length min. / max. 200 m max. number of devices 20 Common mode max. 50 V Voltage level DCF input/output BNC cable RG58 Slaves, plus 1 Master SYNCsignal is already internally isolated, for reliable operation even with different ground voltage level (ground loops) 5V "SYNC" connection BNC Berlin: