imc CRONOSflex Base Unit

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1 imc CRNSflex Base Units (CRFX400, CRFX2000) imc CRNSflex Base Unit CRFX400, CRFX2000 The heart and soul of the imc CRNSflex system Datasheet version 1.6 The imc CRNSflex Base Unit provides the core features of the imc CRNSflex data acquisition system extended by online processing. By simply clicking an imc CRNSflex Module, or modules, to a Base Unit, a complete system may be created, with exactly the number of channels needed. No cables between cards, no half empty mainframe racks, and no expansion chassis to squeeze in one more channel. Just a perfect fit. Data logging of any analog, digital and field bus channels can be managed by a single base unit, with up to 100,000 samples per second per channel, and up to 2,000,000 samples per second in total, streamed continuously to disk, flash storage, the control PC, remote viewers. imc CRNSflex Base Unit (CRFX400 / CRFX2000) In addition extensive realtime processing together with digital I/ and analog output turns imc CRNSflex into a complete measurement and control system. Highlights: Multipurpose data acquisition Real time signal processor imc nline FAMS TCP/IP Ethernet interface for PC connectivity nboard flash and optional hard drive storage and/or network storage Stand alone operation and powerfailure imc CRNSflex control logic distributed system Extensive field bus options Versatile digital I/ options GPS (for time and/or position information) and external display connectivity imc CRNSflex Frameless expansion, flexible modularity An imc CRNSflex system is composed of a base unit and one or more imc CRNSflex modules. These modules are designed to be directly connected to one another. The imc Click Mechanism and extruded aluminum case provide a firm mechanical and electrical connection. As a result, no mainframe or rack is needed. imc Click Mechanism rder Code CRFX400 CRFX400ET article number: CRFX400I CRFX400IET CRFX2000G CRFX2000GET CRFX2000GI CRFX2000GIET Comments: 400 ks/s maximum system throughput version in extended environmental range 400 ks/s maximum system throughput isolated DC supply input (20 to 50 V DC) version in extended environmental range 2000 ks/s maximum system throughput 1 GBit Ethernet TCP/IP version in extended environmental range 2000 ks/s maximum system throughput 1 GBit Ethernet TCP/IP isolated DC supply input (20 to 50 V DC) version in extended environmental range Berlin:

2 imc CRNSflex Base Units (CRFX400, CRFX2000) Terminal connections CRFX400 CRFX400I CRFX2000G CRFX2000GI CRFX2000 PC connection (RJ45) 100 MBit 1 GBit 100 MBit Ethernet TCP/IP approvable cable length for 100 MBit Ethernet max. 100 m according IEEE System bus (EtherCAT) for imc flex modules RJ45, cable length between two modules max. 100 m alternatively: direct module connector (clickable) Removable storage CFCard Slot USB 2.0 CFastCard Slot ExpressCard Slot (single port, for external storage) (dual ports, for external storage) Synchronization of multiple devices BNC (isolated) 1 BNC Isolated 2 supply input Isolated systemelectronics 3 Supply LEM.EGE.1B.302 (female) multicoded, compatible to connectors: FGG.1B.302 (standard); FGE.1B.302 (Ecoded) alternatively: direct module connector (clickable) Display DSUB9 GPS DSUB9 Module connector 2x 20pin, direct connection of modules (click): supply and system bus Remote on/off LEM.1B.306 Base Unit dimensions and configuration options Dimensions (W x H x D in mm) 90 x 118 x 180 Factory configured options for the Base Unit MultiI (standard, without any additional configuration options) digital inputs / outputs, incremental inputs and analog out (DAC4) adds 40 mm to the width no MultiI module or DI16D8ENC4 8 or DI8D8ENC4DAC4 fieldbus 8 e.g. CANBus adds 20 mm to the width, for further details refer to the fieldbus options documentation. no interface module or 1 interface module or 2 interface modules or 3 interface modules possible combinations fieldbus interface 1 fieldbus interface 2 fieldbus interface 3 MultiI width in mm (approx.) The devices that are equipped with an isolated BNC connection is marked by a yellow ring around the BNC connector. galvanically isolated to the housing and the systemelectronic When equipped with optional internal WLAN adapter, system electronics isolation is bypassed, however supply input isolation is not affected! Berlin:

3 imc CRNSflex Base Units (CRFX400, CRFX2000) Module power supply options Direct connection (LEM.EGE.1B.302 power socket) Adjacent imc PowerHandle module (module connector / imc Click Mechanism) For further details refer to the power options documentation. Coded supply plug (2 coding notches) The supply plug of the imc CRNSflex devices has been changed (coded) so that the new 48 VDC power adapter can only be used with the imc CRNSflex devices and not with other imc measurement devices with an input supply voltage of VDC. plugtype (female): LEM.EGG.1B 1 coding notch connectortype (male): LEM.FGG.1B 1 coding key LEM.FGE.1B 2 coding keys power adapter: 15 V, 24 V 48 V LEM.EGE.1B 2 coding notches up to 8/2011 as of 9/2011 Revision 5 fit fits only with ACC/FGGADAPPHE fit fit Required software version Supported by imc STUDI version 3.0 R4 and imc DEVICES version 2.7 R3, or later CRFX2000G is supported as of imc STUDI Version 4.0 R1 and as of imc DEVICES Version 2.8 R3. Included accessories AC/DC power adapter VAC 5060 Hz / 48 V DC / 150 W with cable and preassembled LEM connector DCpower LEM.FGE.1B.302 connector Ethernet network cable (2 m): both crossover and straightthrough versions imc screw driver perating software: imc STUDI Standard Printed documentation "Getting Started with imc CRNSflex" ptional accessories / expansions Power connectors Power connector 90 angular LEM.FHE.1B.302 plug (male) (Ecoded: 2 coding keys) Adapter for coded power supply connector, LEM.FGG.1B to LEM.FGE.1B CRFX/MDULPP ACC/FGGADAPPHE For all previously delivered imc CRNSflex systems with the former power supply plug LEM.EGG.1B (with one coding notch): to be powered in future with 48 VDC supply with Ecoded connector LEM.FGE (with two coding keys), use the adapter cable ACC/FGGADAPPHE. For a fixed installation of modules standing on their rear panel side on a flat surface, use the angular power connector 90 CRFX/MDULPP90. For this kind of installation there are two rear panel mounting elements (CRFX/BRACKETBACK) needed and they ensure enough space for the angular power connector 90 between the rear panel side of the modules and the flat surface. Due to the tight spacing between the modules and the flat surface the standard LEM power connector cannot be used. Please consider for more information the datasheet of the mounting systems. Berlin:

4 imc CRNSflex Base Units (CRFX400, CRFX2000) Supply module ("PowerHandle") Handle with system power supply 50 V 100 W, without UPS Handle with system power supply 50 V 100 W, with leadgel battery Handle with system power supply 50 V 100 W, with LiIon battery PassiveHandle standard unpowered left handle standard unpowered right handle Mounting brackets for fixed installations mounting bracket 90 mounting bracket 180 rear panel mounting element assembly element for 2 modules 19" RACK for imc CRNSflex modules mounting element in the RACK CRFX/HANDLEPWERL CRFX/HANDLEUPSL CRFX/HANDLELIIL CRFX/HANDLEL CRFX/HANDLER CRFX/BRACKET90 CRFX/BRACKET180 CRFX/BRACKETBACK CRFX/BRACKETCN CRFX/RACK CRFX/BRACKETRACK Berlin:

5 imc CRNSflex Base Units (CRFX400, CRFX2000) imc CRNSflex Base Unit Datasheet version 1.6 General CRFX400 Maximum system throughput CRFX400I Power DCinput supply voltage CRFX2000GI 2000 ks/s ks/s Housing Article number CRFX2000G CRFX ks/s 4 aluminum housing CRFX400 CRFX400I CRFX2000G CRFX2000GI CRFX to 50 VDC 20 to 50 VDC 10 to 50 VDC 20 to 50 VDC 10 to 50 VDC Isolated from device housing (CHASSIS) Shutdown threshold (typ.) 9.3 V 18 V 9.3 V 18 V 9.3 V Min. required input voltage for restart (typ.) 10 V 19 V 10 V 19 V 10 V Automatic shutdown with data saving upon power fail Standalone operation with autostart (delay, absolute time) AC/DC power adapter V AC 5060 Hz, CRFX400 Power consumption CRFX400I 48 V DC 150 W, included in delivery CRFX2000G <20 W CRFX2000GI <35 W CRFX2000 <45 W Pass through power limits Directly connected (clicked) imc CRNSflex Modules Power over Ethernet (PoE) for remote imc CRNSflex Modules 3.1 A (maximum current) Equivalant power with chosen DC power input: V DC (e.g. AC/DC line adapter, included) V DC (e.g. AC/DC line adapter) V DC (typical vehicle supplied DC input) 350 ma (maximum current, conforms to IEEE 802.3) Equivalant power with chosen DC power input: V DC (e.g. DC/DC Power Handle) V DC (e.g. AC/DC line adapter) V DC (minimum voltage for PoE) Note: minimum system power of 42 V DC required for PoE standard; optional; : not available ks/s available with deactivated process vector. When using the process vector a maximum of 128 active analog channels at 2 ks/s per channel (monitor channels do count separately) plus one fieldbus interface is available. Each additional fieldbus interface module might reduce the maximum aggregate sampling rate of analog channels by a maximum of 200 ks/s. not isolated from housing (Power GND = CHASSIS) Berlin:

6 imc CRNSflex Base Units (CRFX400, CRFX2000) perating conditions perating environment (standard) CRFX400(I) CRFX2000G(I) Ingress Protection Rating IP20 perating temperature range (standard) Extended environmental range (optional) CRFX2000 dry, non corrosive environment within specified temperature range 10 C to +55 C no condensation 40 C to +85 C with condensation Shock and Vibration resistance IEC , IEC Category 1, Class A and B Extended Shock and Vibration resistance (special order) MILSTD810 Rail Cargo Vibration Exposure U.S. Highway Truck Vibration Exposure System key features and hardware options CRFX400(I) CRFX2000G(I) CRFX2000 Multitriggered (multishot) data acquisition independant trigger machines (start/stop statemachines, channels can be assigned freely) 48 Extensive intelligent trigger functions Extensive realtime analysis and control functions (with imc nline FAMS) Preparation for GPS connection Synchronisation via GPS real time or DCF77 External GPS signal receiver WLAN (WiFi) IEEE g (1 antenna) max. 54 MBit/s IEEE n (2 antennas) max. 300 MBit/s IEEE g (1 antenna) max. 54 MBit/s CRFX400(I) CRFX2000G(I) CRFX2000 CFastcard Expresscard nboard data storage CFcard USB 2.0 Internal hard drive 6 Any memory depth with pre and post triggering Circular buffer memory Synchronous, multitriggered recording 6 The integration of an internal hard drive into the Base Unit (only exfactory) will increase the power consumption and the width of the housing. For more information please refer the datasheet of the storage media. standard; optional; : not available Berlin:

7 imc CRNSflex Base Units (CRFX400, CRFX2000) Max amount of channels per device Type imc CRNSflex All active channels in total incl. monitor channels 512 Active analog channels incl. monitor channels 128 Analog channels active + passive corresponding analog channels + monitor channels Administered Fieldbus channels incl. monitor channels 1000 Incremental counter channels + monitor channels Process vector variables perating software Minimum system requirements nlineanalysis software options 800 CRFX400 and CRFX2000 CRFX2000G imc STUDI STD, Version 3.0 R4 imc DEVICES Version 2.7 R3 imc STUDI STD, Version 4.0 R1 imc DEVICES Version 2.8 R3 imc CRNSflex imc nline FAMS imc nline FAMS Professional nline Class Counting Kit nline rdertracking Kit ECU Protocols for CAN Measurement data analysis imc CRNSflex imc FAMS Signal analysis software imc SENSRS sensor data base Development environment CRFX400, CRFX2000 and CRFX2000G imc CM basic package LabVIEW interface, VI s standard; optional; : not available Unless otherwise indicated, the technical specs given are valid for the following ambient conditions: temperature 23 C air pressure 1013 mbar relative humidity 40% Berlin:

8 imc CRNSflex Base Units (CRFX400, CRFX2000) CRFX/DI16D8ENC4 Digital I/ with 16 digital inputs, 8 digital outputs, 4 inputs for incremental encoder. Digital Inputs Value (typ. / min.max.) Channels Configuration options 16 or 8 common ground reference for each 4channel group, isolated from the other input group TTL or 24 V input voltage range configurable at the DSUB (selected globally for 8channel groups) jumper from LCM to LEVEL activates TTLmode LEVEL unconn. activates 24 Vmode Sampling rate 10 khz Isolation strength Input configuration Input current per channel 150 V to system ground (tested 200 V) differential isolated mutually and from supply max. 500 A Switching threshold 1.5 V ( 200 mv) 8 V ( 300 mv) Switching time < 20 s Supply HCM 5 V max. 100 ma Connector plug DSUB15 5 V mode 24 V mode Reference at Level otherwise electrically isolated from system ACC/DSUBDI48 Digital outputs Value (typ. / min.max.) Channels / bits Isolation strength utput configuration State following system start Activation of the output stage following system start Max. output current (typ.) TTL 24 Vlogic opendrain Internal supply voltage available at contacts Group of 8 bits, galvanically isolated as a whole, common reference potential ("LCM ) for each group 50 V to system ground (protection ground) TTL configurable by wire jumper ("DRN" "LCM") in the connector plug or max. Uext 0.8 V internal, galvanically isolated supply voltage by connecting an external supply voltage Uext with "HCM", Uext = 5 V to 30 V High resistance (highz) Independent of output configuration (PDRNpin)! upon first preparation of measurement HIGH 15 ma 22 ma LW 0.7 A 0.7 A 0.7 A 160 ma opendrain with intern. 5 V supply utput voltage TTL 24 Vlogic (Uext = 24 V) 8 bit totem pole (pushpull) or opendrain utput level HIGH >3.5 V >23 V LW with initial states which can be adjusted in the experiment (High / Low) in the selected output configuration (PDRNpin) external clamp diode needed for inductive load for all outputs 0.4 V for load current: Ihigh = 15 ma, Ilow 0.7 A 0.4 V Ihigh = 22 ma, Ilow 0.7 A 5 V, 160 ma isolated Switching time <100 µs Connector plug 1x DSUB15 / 8 Bit ACC/DSUBD8 Berlin:

9 imc CRNSflex Base Units (CRFX400, CRFX2000) Incremental encoder channels Channels Measurement modes: Connection terminals Sampling rate Time resolution of measurement Data resolution Frequency stability Input configuration Input impedance Input voltage range Common mode input range Switching threshold Hysteresis Analog bandwidth Analog filter Switching delay CMRR Gain uncertainty ffset uncertainty Frequency stability vervoltage strength Sensor supply Value (typ. / min.max) 4+1 (5 tracks) Four singletracks or combining two singleinto twotrack encoders ne index track Displacement, Angle, Events, Time, Frequency, Velocity, RPMs 1x DSUB15 ACC/DSUBENC4 50 khz / channel (max.) ns Counter frequency: 32 MHz 16 bits <100 ppm deterioration < 5 ppm / year differential 100 k 10 V max. +25 V, min. 11 V 10 V to +10 V min. 100 mv 500 khz Bypass (no Filter), 20 khz, 2 khz, 200 Hz 500 ns 70 db 60 db 50 db 50 db <1 % <1 % <100 ppm (differential) adjustable per channel adjustable per channel 3 db (full power) adjustable (perchannel) 2nd order Butterworth Modulation: 100 mv squarewave DC, 50 Hz 10 khz of input voltage 25 C of input voltage 25 C deterioration < 5 ppm / year to system ground 50 V +5 V, 300 ma not isolated (reference: GND, CHASSIS) CRFX/DI8D8ENC4DAC4 Digital I/ with 8 digital inputs (DI8), 8 digital outputs (D8), 4 inputs for incremental encoder (ENC4) and 4 analog outputs (DAC4). Analog outputs Channels Connection terminals utput level Load current Resolution Nonlinearity Value (typ. / min.max.) 4 1x DSUB15 / 4 channels ACC/DSUBDAC4 10 V 10 ma /channel max. 16 Bit 2 LSB 3 LSB Max. output frequency Analog bandwidth Gain uncertainty 50 khz 50 khz < 5 mv < 10 mv 3 db, low pass 2. order 40 C to 85 C ffset uncertainty < 2 mv < 4 mv 40 C to 85 C Berlin:

10 imc CRNSflex Base Units (CRFX400, CRFX2000) Synchronization and time base value typ. min. / max. Time base per device without external synchronization balanced (default) Drift 50 ppm at 25 C (accuracy of internal time base) 50 ppm 40 C to +85 C operating temp. 10 ppm at 25 C, 10 years 20 ppm Ageing Time base per device with external synchronization signal Supported formats GPS DCF77 NMEA / PPS* Precision ±1 µs Jitter (max.) ±8 µs Voltage level Input resistance Input connector NTP*** B002 B000, B001, B003** version 4 (downwards compatible) <5 ms after ca. 12 h 5 V TTL level TTL (PPS*) RS232 (NMEA) 1k IRIGB*** (pull up) 20 k (pull up) DSUB9 connector BNC connector "SYNC" nonisolated "GPS" (isolated, depending on the model) models with nonisolated BNC connector: system ground models with isolated BNC connector: isolated signalgnd Shield potential input * PPS (pulse per second): signal with an impulse >5ms is necessary *** Not available for devices with serial number less then Ethernet ** using BCD information only Synchronization with DCF77 for several devices (Master/Slave) value typ. min. / max. Max. cable length 200 m Max. number of devices 20 Common mode 0V BNC cable RG58 slaves only with nonisolated BNC connector: devices must have the same ground voltage level, otherwise signal quality problems (signal artifacts and noise) may result. Available optional external isolation: see ISSYNC max. 50 V Voltage level with isolated BNC connector: SYNCsignal is already internally isolated, for reliable operation even with different ground voltage level (ground loops) 5V DCF input/output connector "SYNC" Shield potential, DCF input system ground BNC see remarks common mode Isolated SYNCconnection BNC connection value typ. isolated, not connected with housing Isolation strength Delay marked by a yellow ring around the BNC connector (depending on production date) 300 V 1 minute < C ISSYNC (optional external device for an isolated decoupling of the SYNC signal) Isolation strength Delay Temperature range value typ. min. / max V 1 minute 5 25 C 35 C to +80 C Berlin: