USER MANUAL 3170-INTB

Transcription

1 USER MANUAL ProSoft Technology, Inc. Phone: Camino Media Fax: Suite Bakersfield, CA

2 About this User Manual Preface Purpose Use this manual to install and configure your FLEX I/O TM INTERBUS Adapter, part. no. (Maximum 8 I/O modules) or part. no. -4 (Maximum 4 I/O modules). Vocabulary In this manual, we refer to: What this Manual Contains the FLEX I/O INTERBUS adapter module as the adapter the program877mable controller as the processor The following table shows what each chapter of this manual describes: Chapter Title Describes 1 Overview of FLEX I/O and Your INTERBUS Adapter 2 How Communication Takes Place and I/O Mapping 3 Connect the Adapter to the INTERBUS Network 4 Configure the Adapter for Master/Slave Communication The FLEX I/O system and INTERBUS adapter. Backplane communication between the modules and the adapter, and how data is mapped into the image table. The INTERBUS physical layer, how to select the line type you should use and how to connect to and terminate the network. How to configure the adapter for master/slave communication. 5 Troubleshooting How to use the indicators for troubleshooting. Appendix A Specifications Adapter specifications. PROSOFT TECHNOLOGY, INC. Page 2

3 Related Publications For additional information on planning and installing your INTERBUS system using FLEX I/O modules, refer to the following Allen Bradley publications: Catalog Number Description Related Allen Bradley Publications Pub. Type Pub. Number 1794 TB TB3 2 wire Terminal Base 3 wire Terminal Base Installation Instructions TBN Terminal Base Unit Installation Instructions TBNF Fused Terminal Base Unit Installation Instructions PS1 Power Supply Installation Instructions IB16 24V dc 16 Input Module Installation Instructions OB16 24V dc 16 Output Module Installation Instructions IR8 24V dc RTD Analog 8 Input Module Installation Instructions User Manual IT8 24V dc Thermocouple Analog 8 Input Module Installation Instructions User Manual IE8 24V dc Selectable Analog 8 Input Module Installation Instructions User Manual 1794 OE4 24V dc Selectable Analog 4 Output Module Installation Instructions User Manual IE4XOE2 24V dc 4 Input/2 Output Analog Combo Module Installation Instructions User Manual IB8S 24V dc Sensor Input Module Installation Instructions IA8 120V ac 8 Input Module Installation Instructions OA8 120V ac 8 Output Module Installation Instructions OW8 24V dc 8 Relay Output Module Installation Instructions CE1 Extender Cable Installation Instructions NM1 Mounting Kit Installation Instructions To order these publications, contact your local Allen Bradley representative. ProSoft Technology, Inc.does not sell or support the Allen Bradley native prouducts used above. PROSOFT TECHNOLOGY, INC. Page 3

4 This product has the CE mark, it is approved for installation within the European Union and EEA regions. It has been designed and tested to meet the following directives. Compliance to EU Directives EMC Directive This product is tested to meet Council Directive 89/336/EEC Electromagnetic Compatibility (EMC) and the following standards, in whole or in part, documented in a technical construction file: EN EMC - Generic Emission Standard, Part 2 - Industrial Environment EN EMC - Generic Immunity Standard, Part 2 - Industrial Environment This product is intended for use in an industrial environment. PROSOFT TECHNOLOGY, INC. Page 4

5 Table of Contents Overview of FLEX I/O and Your INTERBUS Adapter Module Chapter 1 What this Chapter Contains 7 The FLEX I/O System 7 Mount and Remove your System Easily 8 Optional Accessories 9 Mounting Dimensions and Spacing Requirements 10 Purpose of the FLEX I/O Adapter 10 INTERBUS-S Adapter Components 11 How Communication Takes Place and I/O Image Table Mapping Chapter 2 What this Chapter Contains 13 Communication Over the I/O Backplane 13 Polled I/O Structure 14 Discrete I/O Modules IB16-16 point Discrete Input Module OB16-16 point Discrete Output Module IB8S - 8 point Discrete Sensor Input Module IA8 8 point Discrete Input Module OA8 8 point Discrete Output Module OW8 8 point Discrete Relay Output Module 22 Extended I/O Modules IE8 8 Input Analog Module OE4 4 Output Analog Module IE4XOE2 Analog Combo Module IR8 RTD Input Analog Module IT8 Thermocouple Input Module FM1 SCANport Module 40 Connect the Adapter to the INTERBUS Network Chapter 3 What this Chapter Contains 43 InterBus Facts 43 Cables and Connectors 44 PROSOFT TECHNOLOGY, INC. Page 5

6 Configure the Adapter for Master/Slave Communication Chapter 4 What this Chapter Contains 49 Adapter Types 49 Configure InterBus Master for the Adapter 50 Discrete I/O Modules 51 Extended Modules 55 Chapter 5 Troubleshooting Specifications What this Chapter Contains 60 Troubleshooting with the Indicators 60 Appendix A Specifications 62 Appendix B Support, Service & Warranty 63 PROSOFT TECHNOLOGY, INC. Page 6

7 Chapter 1 Overview of FLEX I/O and Your INTERBUS Adapter Module What this Chapter Contains what the FLEX I/O system is and what it contains how to mount and remove your system easily optional accessories mounting dimensions and spacing requirements the / INTB-4 FLEX I/O INTERBUS Adapter adapter components how to connect bus and power wiring The FLEX I/O System FLEX I/O is a small, modular I/O system for distributed applications that performs all of the functions of rack based I/O. The FLEX I/O system contains the following components: Adapter Terminal Base I/O Module PROSOFT TECHNOLOGY, INC. Page 7

8 INTERBUS adapter/power supply - powers the internal logic for as many as eight I/O modules terminal base - contains a terminal strip to terminate wiring for two or three wire devices I/O module - contains the bus interface and circuitry needed to perform specific functions related to your application For information on how communication occurs over the FLEX I/O system backplane, refer to Chapter 2. You can horizontally or vertically mount the FLEX I/O system on a standard DIN rail. The adapter and terminal base easily snap on the DIN rail by hand. Refer to the installation instructions shipped with these components. Mount and Remove your System Easily Screw holes are also provided to horizontally or vertically panel mount your system in an enclosure. To panel mount your FLEX I/O system, use the optional Allen Bradley mounting kit (1794 NM1). An example of a DIN rail mounted system is shown below. DIN Rail A-B part no. 199-DR1 DIN EN (35 x 7.5mm) Screw holes are available for panel-mounting. Components are slotted to accept a DIN rail. Locking tab connector holds terminal base onto DIN rail PROSOFT TECHNOLOGY, INC. Page 8

9 Optional Accessories Allen Bradley Extender Cables (1794-CE1/CE3) Use the optional 1794 CE1 (0.3m) or CE3 (0.9m) extender cable (one per system) to arrange your system in two rows or split your system into horizontal and vertical orientation CE1 or -CE3 Extender Cable ATTENTION: This cable can only be used between I/O modules. Do not use between the adapter and I/O modules. Do not use more than one cable per system. Allen Bradley Mounting Kit (1794-NM1) Use the optional Allen Bradley 1794 NM1 mounting kit to mount your system on a panel or wall without a DIN rail NM1 Mounting Kit with 18 screws (2 screws for the adapter and 2 screws for each module) PROSOFT TECHNOLOGY, INC. Page 9

10 Mounting Dimensions and Spacing Requirements H x 2.7W x 2.7D (87H x 68W x 69D) Inches (Millimeters) 1794-TB2, -TB3 3.7H x 3.7W x 2.7D (94H x 94W x 69D).83 (21) Optional Mounting Kit 1.4 (35) 2.3 (59) 1.4 (35) 3.7 (94) 0.9 (23) 0.6 (17.0) 3.2 (80) 0.3 (8) 2.0 (50) 3.7 (94) 3.4 (87) 3.2 (80) 1.2 (30) 2.7 (68) 3.7 (94) Allow 1.0 (25.4) air gap on all 4 sides. DIN Rail Approximately 11.5 (292.1) from upper connector Secure DIN Rail every 200mm APB FLEX I/O PROFIBUS Adapter Module See adapter. The / INTB-4 is a FLEX I/O adapter that interacts with the FLEX I/O backplane and any INTERBUS Master controller on an INTERBUS network. Purpose of the /INTB-4 FLEX I/O Adapter The /INTB-4 module is a slave device to the INTERBUS Master, and a master controller of the FLEX I/O system where it is installed. The I/O data exchange occurs as follows: Output data is sent from the INTERBUS master controller across the INTERBUS network to the / INTB-4 adapter. The adapter then automatically transfers the data across the FLEX I/O backplane to the output modules. Inputs from the input modules are at the same time collected by the FLEX I/O adapter via the backplane and sent across the INTERBUS network to the INTERBUS master controller. PROSOFT TECHNOLOGY, INC. Page 10

11 = InterBus-S Remote Bus INTERBUS-S Master Controller RS-232 Personal Computer with CMD Software (optional) Other IBS Adapter/Slave InterBus-S Remote Bus / INTB-4 Adapter Slave Other IBS Adapter/Slave FLEX I/O System INTERBUS-S Adapter Components The adapter module consists of the following components: four diagnostic indicators two INTERBUS network connectors 24V dc power wiring connection terminals ERR indicator (red) RC indicator (green) Flexbus Connector STATUS indicator (green/red) BA indicator (green) REMOTE BUS OUT Connector REMOTE BUS IN Connector 24V dc wiring Connection Terminals Diagnostic Indicators Diagnostic indicators are located on the front panel of the adapter module. They show both normal operation and error conditions in your FLEX I/O system. The indicators are: Device status (STATUS) PROSOFT TECHNOLOGY, INC. Page 11

12 Bus Activestatus (INTERBUS) Remote Bus Connected (INTERBUS) Communication ERRor (INTERBUS) Upon power up, the adapter goes to an initialisation state and performs a self test (memory check, data memory clear, CRC on code). The indicators also go through a self test sequence. If a failure occurs, the adapter transitions to a faulted state and waits for reset (cycle power). Otherwise, the adapter begins monitoring the network (run state) for messages. Chapter 5 describes the diagnostic indicators and how to use them for troubleshooting. Network Connector Use 9 pin D shell connectors to connect your adapter to the INTERBUS network. Chapter 3 describes connectors and cables. Power Wiring Connections are provided for connecting the required 24V dc power to the front of the module. The power wiring can be daisy chained to the terminal base unit located next to the adapter to supply power to the module installed in that base unit. Refer to the Installation Instructions you received with your adapter to learn how to install and wire the adapter. PROSOFT TECHNOLOGY, INC. Page 12

13 Chapter 2 How Communication Takes Place and I/O Image Table Mapping What this Chapter Contains communication over the FLEX I/O backplane (between the INTERBUS adapter and the I/O modules) how data is mapped into the I/O image table Communication Over the I/O Backplane One INTERBUS adapter can interface with up to eight terminal base units with installed FLEX I/O modules, forming a FLEX I/O system of up to eight slots. The adapter communicates to other network system components over the INTERBUS network. The adapter communicates with its I/O modules over the backplane. A reduced version for maximum 4 slots is also available, -4, this consumes less data per adapter on the INTERBUS network.. REMOTE BUS OUT REMOTE BUS IN INTERBUS Adapter Read Write I/O Module 0 Inputs Status Outputs Config Read Words Write Words I/O Module Inputs Status Outputs Config I/O Module Inputs Status Outputs Config Slot 1 15 Slot 2 Slot 8 The I/O map for a module is divided into read words and write words. Read words consist of at least one input word, and write words consist of at least one output word. The number of each I/O module s read words and write words varies in size depending on module complexity. Status and configuration depending on the module. PROSOFT TECHNOLOGY, INC. Page 13

14 For example, a 16 point discrete input module will have 1 read word and 1 write word. 16-point Discrete Input Module I/O Image Input Size 1 Word Output Size 1 Word Module Image Inputs Delay Time Delay Time Check the I/O map for each module for the exact mapping. The first word of output data received by the adapter is the Adapter Command Word. Output data is received by the adapter in the order of the installed I/O modules. The Output data for Slot 1 is received first, followed by the Output data for Slot 2, and so on up to slot 8. Polled I/O Structure The first word of input data sent by the adapter is the Adapter Status Word. This is followed by the input data from each slot, in the order of the installed I/O modules. The Input data from Slot 1 is first after the status word, followed by Input data from Slot 2, and so on up to slot 8. For -4 the maximum slots are 4 instead of 8. INTERBUS-S Adapter Read Data Adapter Status Slot 1 Input Data Network READ Slot 2 Input Data Slot 8 Input Data Write Data Read I/O Module I/O Module Write Slot 1 Slot 2... I/O Module Slot 8 Adapter Command Network WRITE Slot 1 Output Data Slot 2 Output Data Slot 8 Output Data PROSOFT TECHNOLOGY, INC. Page 14

15 Adapter Status Word The input status word consists of: I/O module fault bits - 1 status bit for each slot INTERBUS Status - 1 bits Adapter status- 3 bits Adapter firmware version - 4 bits I/O Module Fault Bits Bit: Bit Description Bit Explanation I/O Module Fault 0 This bit is set (1) when an error is detected in slot position 1. I/O Module Fault 1 This bit is set (1) when an error is detected in slot position 2. I/O Module Fault 2 This bit is set (1) when an error is detected in slot position 3. I/O Module Fault 3 This bit is set (1) when an error is detected in slot position 4. I/O Module Fault 4 This bit is set (1) when an error is detected in slot position 5. 1 I/O Module Fault 5 This bit is set (1) when an error is detected in slot position 6. 1 I/O Module Fault 6 This bit is set (1) when an error is detected in slot position 7. 1 I/O Module Fault 7 This bit is set (1) when an error is detected in slot position 8. 1 PCP initialisation 8 This bit is set (1) after a correct initialisation of PCP. Noise Fault 9 This bit is set (1) when Flex I/O detects noise. Firmware Fault 10 This bit is set (1) when an internal error is detected. Firmware running 11 This bit flashes with 1 Hz (+/-25% when firmware running. Firmware version Firmware version in Adapter. Bit 12 LSB, bit 15 MSB. 1 Always set (1) on -4 PROSOFT TECHNOLOGY, INC. Page 15

16 Possible causes for an I/O module fault are: transmission errors on the FLEX I/O backplane a failed module a module removed from its terminal base incorrect module inserted in a slot position the slot is empty Adapter Command Word The Adapter Command Word give the user the possibility to define if data on each slot shall be frozen to the current value or set to 0 (zero) at Communication Error The adapter Command word bit descriptions are shown in the following table. Bit Description Bit Explanation Comm. Error data value 0 Reset (0) gives reset to Zero (0) of data in slot position 1 at Communication Error. Set (1) gives freeze of data in slot position 1 at Communication Error. Comm. Error data value 1 Reset (0) gives reset to Zero (0) of data in slot position 2 at Communication Error. Set (1) gives freeze of data in slot position 2 at Communication Error. Comm. Error data value 2 Reset (0) gives reset to Zero (0) of data in slot position 3 at Communication Error. Set (1) gives freeze of data in slot position 3 at Communication Error. Comm. Error data value 3 Reset (0) gives reset to Zero (0) of data in slot position 4 at Communication Error. Set (1) gives freeze of data in slot position 4 at Communication Error. Comm. Error data value 4 Reset (0) gives reset to Zero (0) of data in slot position 5 at Communication Error. Set (1) gives freeze of data in slot position 5 at Communication Error. Comm. Error data value 5 Reset (0) gives reset to Zero (0) of data in slot position 6 at Communication Error. Set (1) gives freeze of data in slot position 6 at Communication Error. Comm. Error data value 6 Reset (0) gives reset to Zero (0) of data in slot position 7 at Communication Error. Set (1) gives freeze of data in slot position 7 at Communication Error. Comm. Error data value 7 Reset (0) gives reset to Zero (0) of data in slot position 8 at Communication Error. Set (1) gives freeze of data in slot position 8 at PROSOFT TECHNOLOGY, INC. Page 16

17 Communication Error. Not defined 8-15 These bit are reserved for future use. All FLEX I/O modules are supported by the INTERBUS adapter. The modules are divided into two categories: Discrete I/O modules only support one word input and one word output from each module can operate with both INTERBUS BASIC Master and INTERBUS FULL Master Extended modules support read and write of all data in a Flex I/O module can only operate with INTERBUS FULL Master Discrete I/O Modules Module Description Allen Bradley Catalog Number For image table mapping, refer to: 16 Sink Input Module 1794 IB16 page Source Output Module 1794 OB16 page Sensor Input Module 1794 IB8S page Input Module 1794 IA8 page Output Modulex 1794 OA8 page Relay Output Module 1794 OW8 page 2-10 PROSOFT TECHNOLOGY, INC. Page 17

18 Read I/O Image Input Size 1 Word 1794-IB16-16-point Discrete Input Module Image Table Mapping Module Image Inputs Write Output Size 1 Word Delay Time Delay Time 1794 IB16 Memory Map Decimal Bit Size D15 D14 D13 D12 D11 D10 D9 D8 D7 D6 D5 D4 D3 D2 D1 D0 Read Word DT DT Write Word Where D = Input Data (D0 corresponds to input 0, D1 corresponds to input 1, etc. DT = Input Delay Time (DT corresponds to inputs 0 thru 11; DT corresponds to inputs 12 thru 15) 1794 IB16 Input Delay time Bits Description Selected Delay Time Delay Time for Inputs Delay Time for Inputs Delay Time 0 (default) 512µs Delay Time 1 1ms Delay Time 2 2ms Delay Time 3 4ms Delay Time 4 8ms Delay Time 5 16ms Delay Time 6 32ms Delay Time 7 64ms PROSOFT TECHNOLOGY, INC. Page 18

19 1794-OB16-16-point Discrete Output Module Image Table Mapping Read I/O Image Input Size 1 Word Module Image Write Output Size 1 Word Outputs 1794 OB16 Memory Map Decimal Bit Size Read Word O15 O14 O13 O12 O11 O10 O9 O8 O7 O6 O5 O4 O3 O2 O1 O0 Write Word Where O = Output value (O0 corresponds to output 0, O1 corresponds to output 1, etc.) 1794-IB8S - 8-point Discrete Sensor Input Module Image Table Mapping I/O Image Input Size Module Image Read 1 Word Status Inputs Write Output Size 1 Word Delay Time Delay Time 1794 IB8S Memory Map Decimal Bit Size S7 S6 S5 S4 S3 S2 S1 S0 D7 D6 D5 D4 D3 D2 D1 D0 Read Word 1 DT DT Write Word 1 Where S = Status of input (where S1 corresponds to the diagnostic bit for input 1, S2 corresponds to the diagnostic bit for input 2, etc.) D = Input Data (where D0 corresponds to input 0, D1 corresponds to input 1, etc. DT = Input Delay Time (where DT corresponds to inputs 0 thru 11; DT corresponds to inputs 12 thru 15. Make certain that the delay time for is the same as the delay time for PROSOFT TECHNOLOGY, INC. Page 19

20 Smart Sensor Bits S = Diagnostic data - 1 = Fault present (Smart) 0 = Normal (no errors) Bits D = Input data 1 = Sensor on 0 = Sensor off Standard Sensor Bits S = Diagnostic data - 1 = Diagnostics not disabled 0 = Normal (Disabled) Bits D = Input data 1 = Sensor on 0 = Sensor off 1794 IB8S Input Delay Times Bits Description Selected Delay Time Delay Time for Inputs Delay Time for Inputs Delay Time 0 (default) 512µs Delay Time 1 1ms Delay Time 2 2ms Delay Time 3 4ms Delay Time 4 8ms Delay Time 5 16ms Delay Time 6 32ms Delay Time 7 64ms 1794-IA8-8-point Discrete Input Module Image Table Mapping I/O Image Input Size Module Image Read 1 Word Inputs Write Output Size 1 Word Delay Time PROSOFT TECHNOLOGY, INC. Page 20

21 1794 IA8 Memory Map Decimal Bit Size D7 D6 D5 D4 D3 D2 D1 D0 Read Word 1 DT Write Word 1 Where D = Input Data (where D0 corresponds to input 0, D1 corresponds to input 1, etc. DT = Input Delay Time (where DT corresponds to inputs 0 thru 7) 1794 IA8 Input Delay Times Bits Description Maximum Delay Time Delay Time for Inputs Off to On On to Off Delay Time 0 (default) 8.6ms 26.6ms Delay Time 1 9ms 27ms Delay Time 2 10ms 28ms Delay Time 3 12ms 30ms Delay Time 4 17ms 35ms Delay Time 5 26ms 44ms Delay Time 6 43ms 61ms Delay Time 7 78ms 96ms PROSOFT TECHNOLOGY, INC. Page 21

22 1794-OA8-8-point Discrete Output Module Image Table Mapping I/O Image Input Size Module Image Read 1 Word Output Size Write 1 Word Outputs 1794 OA8 Memory Map Decimal Bit Size Read Word O7 O6 O5 O4 O3 O2 O1 O0 Write Word Where O = Output value (where O0 corresponds to output 0, O1 corresponds to output 1, etc.) 1794-OW8-8-point Discrete Relay Output Module Image Table Mapping I/O Image Input Size Module Image Read 1 Word Write Output Size 1 Word Outputs 1794 OW8 Memory Map Decimal Bit Size Read Word O7 O6 O5 O4 O3 O2 O1 O0 Write Word Where O = Output value: where O0 corresponds to output 0, O1 corresponds to output 1, etc., and when bit = 0, the output is off; when bit = 1, the output is on. PROSOFT TECHNOLOGY, INC. Page 22

23 Extended I/O Modules Module Description Allen Bradley Catalog Number For image table mapping, refer to: 8 Input Analogue Module 1794 IE8 page Output Analogue Module 1794 OE4 page in/2 out Analogue Combo Module 1794 IE4XOE2 page Input RTD Analogue Module 1794 IR8 page Input Thermocouple Module 1794 IT8 page 2-23 SCANport Module 1203 FM1 page IE8-8 Input Analogue Module Module Image I/O Image Input Size 9 Words PU Input Data Channel 0 Input Data Channel 1 Input Data Channel 2 Input Data Channel 3 Input Data Channel 4 Input Data Channel 5 Input Data Channel 6 Input Data Channel 7 Underrange Output Size 1 Word Configure select PROSOFT TECHNOLOGY, INC. Page 23

24 1794 IE8 Memory Map Decimal Bit Size Oct. Bit Read Words S Analogue Value Channel 0 Read Word 1 S Analogue Value Channel 1 Read Word 2 S Analogue Value Channel 2 Read Word 3 S Analogue Value Channel 3 Read Word 4 S Analogue Value Channel 4 Read Word 5 S Analogue Value Channel 5 Read Word 6 S Analogue Value Channel 6 Read Word 7 S Analogue Value Channel 7 Read Word 8 PU - set to zero U7 U6 U5 U4 U3 U2 U1 U0 Read Word 9 C7 C6 C5 C4 C3 C2 C1 C0 F7 F6 F5 F4 F3 F2 F1 F0 Write Word 1 - set to 0 Write Word 2 thru 6 Where: PU = Power up bit - included in series B modules only. U = Underrange bits for 4 20mA inputs C = Configure select bit F = Full range bit S = sign bit (in 2 s complement) 1794 IE8 Range Selection Bits Channel No. Channel 0 Channel 1 Channel 2 Channel 3 Channel 4 Channel 5 Channel 6 Channel 7 F0 C0 F1 C1 F2 C2 F3 C3 F4 C4 F5 C5 F6 C6 F7 C7 Decimal Bit V dc/0-20ma mA to +10V dc Do Not Use C = Configure select bit F = Full range bit 1 Do not use this configuration. Individual channels revert to 4-20mA if bit selection is all zeroes. PROSOFT TECHNOLOGY, INC. Page 24

25 1794 IE8 Word/Bit Descriptions Word Decimal Bit Definition Read Word 1 Bits Channel 0 analogue data - 12 bit left justified two s complement number; unused lower bits are zero; 4 20mA uses all 16 bits. Bits 15 Channel 0 analogue data sign bit. Read Word 2 Bits Channel 1 analogue data - 12 bit left justified two s complement number; unused lower bits are zero; 4 20mA uses all 16 bits. Bits 15 Channel 1 analogue data sign bit. Read Word 3 Bits Channel 2 analogue data - 12 bit left justified two s complement number; unused lower bits are zero; 4 20mA uses all 16 bits. Bits 15 Channel 2 analogue data sign bit. Read Word 4 Bits Channel 3 analogue data - 12 bit left justified two s complement number; unused lower bits are zero; 4 20mA uses all 16 bits. Bits 15 Channel 3 analogue data sign bit. Read Word 5 Bits Channel 4 analogue data - 12 bit left justified two s complement number; unused lower bits are zero; 4 20mA uses all 16 bits. Bits 15 Channel 4 analogue data sign bit. Read Word 6 Bits Channel 5 analogue data - 12 bit left justified two s complement number; unused lower bits are zero; 4 20mA uses all 16 bits. Bits 15 Channel 5 analogue data sign bit. Read Word 7 Bits Channel 6 analogue data - 12 bit left justified two s complement number; unused lower bits are zero; 4 20mA uses all 16 bits. Bits 15 Channel 6 analogue data sign bit. Read Word 8 Bits Channel 7 analogue data - 12 bit left justified two s complement number; unused lower bits are zero; 4 20mA uses all 16 bits. Bits 15 Channel 7 analogue data sign bit. Read Word 9 Bits Underrange bits (U) for individual channels (4 20mA current input only)- Bit 00 corresponds to input channel 0, bit 01 corresponds to input channel 1, and so on. When set (1), indicates either a broken or open input wire, or input current below 4 20mA. Bits set to 0. Bit 15 Power Up bit - included in series B modules only. This bit is 0 in series A modules. This bit is set to 1 when all bits in the configuration register are 0 (unconfigured state). The configuration register can be cleared by either of the reset inputs, or by the user writing all zeroes to it. Write Word 1 Bits Full range bits (F) for individual channels - Bit 00 corresponds to input channel 0, bit 01 corresponds to input channel 1, and so on. Refer to range selection above. Bits Configure select bits (C) for individual channels - Bit 08 corresponds to input channel 0, bit 09 corresponds to input channel 1, and so on. Refer to range selection above. Write Word 2 Bits set to 0. Write Word 3 Bits set to 0. Write Word 4 Bits set to 0. Write Word 5 Bits set to 0. Write Word 6 Bits set to 0. PROSOFT TECHNOLOGY, INC. Page 25

26 1794-OE4-4 Output Analogue Module Image Table Mapping I/O Image Input Size Module Image Read 1 Word PU Diagnostics Analog Data Channel 0 Analog Data Channel 1 Analog Data Channel 2 Analog Data Channel 3 Write Output Size 6 Words Conf. Select OE Full Range PROSOFT TECHNOLOGY, INC. Page 26

27 1794 OE4 Memory Map Decimal Bit Size Oct. Bit Read Words PU - set to 0 W3 W2 W1 W0 Read Word 1 S Analogue Data - Channel 0 Write Word 1 S Analogue Data - Channel 1 Write Word 2 S Analogue Data - Channel 2 Write Word 3 S Analogue Data - Channel 3 Write Word 4 - set to 0 OE3 OE2 OE1 OE0 Write Word 5 - set to 0 C3 C2 C1 C0 - set to 0 F3 F2 F1 F0 Write Word 6 - set to 0 Write Words 7 thru 14 Where: PU = Power up bit - included in series B modules only. W = Diagnostic bits for current output wire broken or load resistance high. ( on voltage outputs.) S = Sign bit (in 2 s complement) OE = Output enable bits (bit 00 corresponds to output 0, bit 01 corresponds to output 1 and so on. ATTENTION: These bits must be set to 1. C = Configure select bit F = Full range bit 1794 OE4 Range Selection Bits (Write Word 6) Channel No. Channel 0 Channel 1 Channel 2 Channel 3 F0 C0 F1 C1 F2 C2 F3 C3 Decimal Bit mA V dc/0-20ma to +10V dc Off C = Configure select bit F = Full range bit 1 When configured to off, individual channels will return 0V OE4 Word/Bit Descriptions Word Decimal Bit Definition Read Word 1 Bits Current outputs only - When set (1), the wire on the output is broken or the load resistance is too high. Bit 00 corresponds to channel 0, bit 01 corresponds to channel 2, and so on. Bits set to 0. Bit 15 Power Up bit - included in series B modules only. This bit is 0 in series A modules. This bit is set to 1 when all bits in the configuration register are 0 (unconfigured state). The configuration register can be cleared by either of the reset inputs, or by the user writing all zeroes to it. Write Word 1 Bits Channel 0 analogue data - 12 bit left justified two s complement number; unused lower bits are zero; 4 20mA uses all 16 bits. Bits 15 Channel 0 analogue data sign bit. Write Word 2 Bits Channel 1 analogue data - 12 bit left justified two s complement number; unused lower bits are zero; 4 20mA uses all 16 bits. PROSOFT TECHNOLOGY, INC. Page 27

28 Bits 15 Channel 1 analogue data sign bit. Write Word 3 Bits Channel 2 analogue data - 12 bit left justified two s complement number; unused lower bits are zero; 4 20mA uses all 16 bits. Bits 15 Channel 2 analogue data sign bit. Write Word 4 Bits Channel 3 analogue data - 12 bit left justified two s complement number; unused lower bits are zero; 4 20mA uses all 16 bits. Bits 15 Channel 3 analogue data sign bit. Write Word 5 Bits Output Enable bits. Bit 00 corresponds to input 0, bit 01 corresponds to input 1, bit 02 corresponds to input 2, and bit 03 corresponds to input 3. These bits must be set to 1. Bits set to 0. Write Word 6 Bits Full range bits (F) for individual channels - Bit 00 corresponds to output channel 0, bit 01 corresponds to output channel 1, and so on. Refer to range selection above. Bits set to 0. Bits Configure select bits (C) for individual channels - Bit 08 corresponds to output channel 0, bit 09 corresponds to output channel 1, and so on. Refer to range selection above. Bits set to 0. Write Word 7-14 Bits set to 0. PROSOFT TECHNOLOGY, INC. Page 28

29 1794-IE4XOE2 - Analogue Combo Module Image Table Mapping Read I/O Image Input Size 5 Words PU Module Image Input Data Channel 0 Input Data Channel 1 Input Data Channel 2 Input Data Channel 3 Underrange & Diag. Output Data Channel 0 Output Size Output Data Channel 1 OE Full Range and Configure Select Write 4 Words 1794 IE4XOE2 Memory Map Decimal Size Oct. Bit Read Words S Analogue Value Input Channel 0 Read Word 1 S Analogue Value Input Channel 1 Read Word 2 S Analogue Value Input Channel 2 Read Word 3 S Analogue Value Input Channel 3 Read Word 4 PU - set to 0 W1 W0 U3 U2 U1 U0 Read Word 5 S Analogue Data - Output Channel 0 Write Word 1 S Analogue Data - Output Channel 1 Write Word 2 - set to 0 OE1 OE0 Write Word 3 C5 C4 C3 C2 C1 C0 0 0 F5 F4 F3 F2 F1 F0 Write Word 4 - set to 0 Write Word 5 thru 10 Where: PU = Power up bit - included in series B modules only. W = Diagnostic bits for current output wire broken or load resistance high. ( on voltage outputs.) U = Underrange bits for 4 20mA inputs OE = Output enable bits (bit 00 corresponds to output 0, bit 01 corresponds to output 1). ATTENTION: These bits must be set to 1. S = Sign bit (in 2 s complement) C = Configure select bit F = Full range bit PROSOFT TECHNOLOGY, INC. Page 29

30 1794 IE4XOE2 Range Selection Bits Channel No. Input Channel 0 Input Channel 1 Input Channel 2 Input Channel 3 Output Channel 0 Output Channel 1 F0 C0 F1 C1 F2 C2 F3 C3 F4 C4 F5 C5 Decimal Bit mA V dc/0-20ma to +10V dc Off C = Configure select bit F = Full range bit 1 When configured to off, individual channels will return either 0V or 0mA IE4XOE2 Word/Bit Descriptions Word Decimal Bit Definition Read Word 1 Bits Channel 0 analogue data - 12 bit left justified two s complement number; unused lower bits are zero; 4 20mA uses all 16 bits. Bits 15 Channel 0 analogue data sign bit. Read Word 2 Bits Channel 1 analogue data - 12 bit left justified two s complement number; unused lower bits are zero; 4 20mA uses all 16 bits. Bits 15 Channel 1 analogue data sign bit. Read Word 3 Bits Channel 2 analogue data - 12 bit left justified two s complement number; unused lower bits are zero; 4 20mA uses all 16 bits. Bits 15 Channel 2 analogue data sign bit. Read Word 4 Bits Channel 3 analogue data - 12 bit left justified two s complement number; unused lower bits are zero; 4 20mA uses all 16 bits. Bits 15 Channel 3 analogue data sign bit. Read Word 5 Bits Underrange bits (U) for individual channels (4 20mA current inputs only) - Bit 00 corresponds to input channel 0, bit 01 corresponds to input channel 1, and so on. Bits Wire Off bits (W) - Current outputs only - When set (1), the wire on the current output is broken or the load resistance is too high. Bit 00 corresponds to channel 0, bit 01 corresponds to channel 2, and so on. Bits set to 0. Bit 15 Power Up bit - included in series B modules only. This bit is 0 in series A modules. This bit is set to 1 when all bits in the configuration register are 0 (unconfigured state). The configuration register can be cleared by either of the reset inputs, or by the user writing all zeroes to it. PROSOFT TECHNOLOGY, INC. Page 30

31 Write Word 1 Bits Channel 0 analogue data - 12 bit left justified two s complement number; unused lower bits are zero; 4 20mA uses all 16 bits. Bits 15 Channel 0 analogue data sign bit. Write Word 2 Bits Channel 1 analogue data - 12 bit left justified two s complement number; unused lower bits are zero; 4 20mA uses all 16 bits. Bits 15 Channel 1 analogue data sign bit. Write Word 3 Bits Output Enable bits. Bit 00 corresponds to output 0, bit 01 corresponds to output 1. These bits must be set to 1. Bits set to 0. Write Word 4 Bits Full range bits (F) for individual channels - Bit 00 corresponds to input channel 0, bit 01 corresponds to input channel 1, bit 02 corresponds to input channel 3, bit 03 corresponds to input channel 3, bit 04 corresponds to output channel 1, and bit 05 corresponds to output channel 2. Refer to range selection above. Bits set to 0. Bits Configure select bits (C) for individual channels - Bit 08 corresponds to input channel 0, bit 09 (11) corresponds to input channel 1, bit 10 (12) corresponds to input channel 2, bit 11 (13) corresponds to input channel 3, bit 12 (14) corresponds to output channel 0, and bit 13 (15) corresponds to output channel 1. Refer to range selection above. Bits set to 0. Write Word 5 Bits set to 0. Write Word 6 Bits set to 0. Write Word 7 Bits set to 0. Write Word 8 Bits set to 0. Write Word 9 Bits set to 0. Write Word 10 Bits set to 0. PROSOFT TECHNOLOGY, INC. Page 31

32 1794-IR8 - RTD Input Analogue Module Image Table Mapping I/O Image Input Size 11 Words Overrange Module Image Reserved Input Data Channel 0 Input Data Channel 1 Input Data Channel 2 Input Data Channel 3 Input Data Channel 4 Input Data Channel 5 Input Data Channel 6 Input Data Channel 7 Calibration Status Underrange Output Size 3 Words Calibration Mask RTD Type RTD Type Configuration 1794 IR8 Read Dec. Bit Oct. Bit Read Word 1 Read Word 2 Read Word 3 Read Word 4 Read Word 5 Read Word 6 Read Word 7 Read Word 8 Read Word 9 Reserved Channel 0 Input Data Channel 1 Input Data Channel 2 Input Data Channel 3 Input Data Channel 4 Input Data Channel 5 Input Data Channel 6 Input Data Channel 7 Input Data Read Word 10 Overrange Bits Underrange Bits Read Word Bad Cal Cal Done Cal Range 0 Diagnostic Status Bits Pwr Up PROSOFT TECHNOLOGY, INC. Page 32

33 1794 IR8 Write Dec. Bit Oct. Bit Write Word 1 8 bit Calibration Mask Cal Clk Cal Hi Cal Lo Filter Cutoff Enh MDT Write Word 2 RTD 3 Type RTD 2 Type RTD 1 Type RTD 0 Type Write Word 3 RTD 7 Type RTD 6 Type RTD 5 Type RTD 4 Type Where: Enh = Enhanced MDT = Module Data Type 1794 IR8 Word/Bit Descriptions Word Dec. Bits (Octal Bits) Description Read Word (00-17) Reserved Read Word (00-17) Channel 0 Input data Read Word (00-17) Channel 1 Input data Read Word (00-17) Channel 2 Input data Read Word (00-17) Channel 3 Input data Read Word (00-17) Channel 4 Input data Read Word (00-17) Channel 5 Input data Read Word (00-17) Channel 6 Input data Read Word (00-17) Channel 7 Input data Read Word Underrange bits - these bits are set if the input signal is below the input channel s minimum range (10-17) Overrange bits - these bits are set if 1), the input signal is above the input channel s maximum range, or 2), an open detector is detected. Read Word set to 0 02 Reserved 03 Powerup bit - this bit is set (1) until configuration data is received by the module Critical Error bits - If these bits are anything other than all zeroes, return the module to the factory for repair 07 Unused - set to 0 08 (10) Calibration Range bit - set to 1 if a reference signal is out of range during calibration 09 (11) Calibration Done bit - set to 1 after an initiated calibration cycle is complete. 10 (12) Calibration Bad bit - set to 1 if the channel has not had a valid calibration (13-17) Unused - set to 0 Write Word Channel 0 RTD Type Bit RTD Type - Range Resistance (default) No sensor connected - do not scan ohm Pt α = Euro (-200 to +870 o C) PROSOFT TECHNOLOGY, INC. Page 33

34 ohm Pt α = U.S. (-200 to +630 o C) ohm Pt α = (-200 to +630 o C) ohm Pt α = (-200 to +630 o C) Reserved ohm Copper (-200 to +260 o C) ohm Nickel (-60 to +250 o C) ohm Nickel (-60 to +250 o C) ohm Nickel (-60 to +250 o C) ohm Nickel (-60 to +250 o C) Module data time stamp 1101 to Reserved Channel 1 RTD Type (see bits 00-03) Channel 2 RTD Type (see bits 00-03) Channel 3 RTD Type (see bits 00-03) Write Word Channel 4 RTD Type (see write word 2, bits 00-03) Channel 5 RTD Type (see write word 2, bits 00-03) Channel 6 RTD Type (see write word 2, bits 00-03) Channel 7 RTD Type (see write word 2, bits 00-03) Write word Module Data Type Bit o C (default) 0 1 o F 1 0 Bipolar counts scaled between and Unipolar counts scaled between 0 and Enhanced mode select - measures voltage drop across a precision resistor in the module to compare with the unknown input A/D Filter First Notch Frequency Bit Definition Hz (default) Hz Hz Hz Hz Hz Hz Hz 06 Calibration High/Low bit - This bit is set during gain calibration; reset during offset calibration. 07 Calibration clock - this bit must be set to 1 to prepare for a calibration cycle; then reset to 0 to initiate calibration Calibration mask - The channel, or channels, to be calibrated will have the correct mask bit set. Bit 0 corresponds to channel 0, bit 1 to channel 1, and so on. Write Word Channel 0 RTD Type PROSOFT TECHNOLOGY, INC. Page 34

35 Bit RTD Type - Range Resistance (default) No sensor connected - do not scan ohm Pt α = Euro (-200 to +870 o C) ohm Pt α = U.S. (-200 to +630 o C) ohm Pt α = (-200 to +630 o C) ohm Pt α = (-200 to +630 o C) Reserved ohm Copper (-200 to +260 o C) ohm Nickel (-60 to +250 o C) ohm Nickel (-60 to +250 o C) ohm Nickel (-60 to +250 o C) ohm Nickel (-60 to +250 o C) Module data time stamp 1101 to Reserved Channel 1 RTD Type (see bits 00-03) Channel 2 RTD Type (see bits 00-03) Channel 3 RTD Type (see bits 00-03) Write Word Channel 4 RTD Type (see write word 2, bits 00-03) Channel 5 RTD Type (see write word 2, bits 00-03) Channel 6 RTD Type (see write word 2, bits 00-03) Channel 7 RTD Type (see write word 2, bits 00-03) 1794-IT8 - Thermocouple Input Module Image Table Mapping Module Image I/O Image Input Size 11 Words Output Size 3 Words Reserved Input Data Channel 0 Input Data Channel 1 Input Data Channel 2 Input Data Channel 3 Input Data Channel 4 Input Data Channel 5 Input Data Channel 6 Input Data Channel 7 Overrange Underrange Calibration Status Calibration Mask Configuration Thermocouple Type Thermocouple Type PROSOFT TECHNOLOGY, INC. Page 35

36 1794 IT8 Read Dec. Bit Octal Bit Read Word 1 Read Word 2 Read Word 3 Read Word 4 Read Word 5 Read Word 6 Read Word 7 Read Word 8 Read Word 9 Reserved Channel 0 Input Data Channel 1 Input Data Channel 2 Input Data Channel 3 Input Data Channel 4 Input Data Channel 5 Input Data Channel 6 Input Data Channel 7 Input Data Read Word 10 Overrange Bits Underrange Bits Read Word Bad Cal Cal Done Cal Range 0 Diagnostics Pwr Up Bad Structure CJC over CJC Under PROSOFT TECHNOLOGY, INC. Page 36

37 1794 IT8 Write Dec. Bit Octal Bit Write Word 1 8 Bit Calibration Mask Cal Clk Cal hi Cal lo Filter Cutoff FDF Data Type Write Word 2 Thermocouple 3 Type Thermocouple 2 Type Thermocouple 1 Type Thermocouple 0 Type Write Word 3 Thermocouple 7 Type Thermocouple 6 Type Thermocouple 5 Type Thermocouple 4 Type Where: FDF = fixed digital filter bit 1794 IT8 Word/Bit Descriptions Word Decimal Bit (Octal Bit) Description Read Word (00-17) Reserved Read Word (00-17) Channel 0 Input data Read Word (00-17) Channel 1 Input data Read Word (00-17) Channel 2 Input data Read Word (00-17) Channel 3 Input data Read Word (00-17) Channel 4 Input data Read Word (00-17) Channel 5 Input data Read Word (00-17) Channel 6 Input data Read Word (00-17) Channel 7 Input data Read Word (00-07) Underrange bits - these bits are set if the input signal is below the input channel s minimum range (10-17) Overrange bits - these bits are set if 1), the input signal is above the input channel s maximum range, or 2), an open detector is detected. Read Word (00) Cold Junction sensor underrange bit. - this bit is set if the cold junction temperature is below 0 o C. 01 (01) Cold Junction sensor overrange bit. - this bit is set if the cold junction temperature is above 70 o C. 02 (02) Bad Structure - this bit is set if there is an invalid thermocouple type selected. 03 (03) Powerup bit - this bit is set (1) until configuration data is received by the module (04-06) Critical Fault bits - If these bits are anything other than zero, return the module to the factory for repair. 07 (07) Unused - set to 0 08 (10) Calibration Range bit - set to 1 if a reference signal is out of range during calibration 09 (11) Calibration Done bit - set to 1 after an initiated calibration cycle is complete. 10 (12) Calibration Bad bit - set to 1 if the channel has not had a valid calibration (13-17) Unused - set to 0 Write Word (00-01) Module Data Type Bit Definition 0 0 o C (default) 0 1 o F 1 0 Bipolar counts scaled between and Unipolar counts scaled between 0 and PROSOFT TECHNOLOGY, INC. Page 37

38 Bit 02 (02) Fixed Digital Filter - When this bit is set (1), a software digital filter is enabled. This filter settles to 100% of a Full Scale step input in 60 scans (03-05) A/D Filter First Notch Frequency Bit Definition Hz (default) Hz Hz Hz Hz Hz Hz Hz 06 (06) Calibration High/Low bit - This bit is set during gain calibration; reset during offset calibration. 07 (07) Calibration clock - this bit must be set to 1 to prepare for a calibration cycle; then reset to 0 to initiate calibration (10-17) Calibration mask - The channel, or channels, to be calibrated will have the correct mask bit set. Bit 8 corresponds to channel 0, bit 9 to channel 1, and so on. Write Word (00-03) Channel 0 Thermocouple Type Bit Thermocouple Type - Range Millivolts (default) B 300 to 1800 o C (572 to 3272 o F) E -270 to 1000 o C (-454 to 1832 o F) J -210 to 1200 o C (-346 to 2192 o F) K -71 to 1372 o C (-95 to 2502 o F) R -50 to 1768 o C (-58 to 3214 o F) S -50 to 1768 o C (-58 to 3214 o F) T -73 to 400 o C (-99 to 752 o F) C 0 to 2315 o C (32 to 4199 o F) N -270 to 1300 o C (-450 to 2372 o F) Reserved Reserved Module reports cold junction temperature for channels Module reports cold junction temperature for channels Reserved No sensor connected (do not scan) (04-07) Channel 1 Thermocouple Type (see bits 00-03) (10-13) Channel 2 Thermocouple Type (see bits 00-03) (14-17) Channel 3 Thermocouple Type (see bits 00-03) Write Word (00-03) Channel 4 Thermocouple Type (see word 13, bits 00-03) (04-07) Channel 5 Thermocouple Type (see word 13, bits 00-03) (10-13) Channel 6 Thermocouple Type (see word 13, bits 00-03) (14-17) Channel 7 Thermocouple Type (see word 13, bits 00-03) PROSOFT TECHNOLOGY, INC. Page 38

39 PROSOFT TECHNOLOGY, INC. Page 39

40 1203-FM1 - SCANport Module Image Table Mapping Read 6 Words I/O Image Module Image 0 Conn. Status Ch. 2 Conn. Status Ch. 1 Logic Status Channel 1 Analog Feedback Channel 1 Logic Status Channel 2 Analog Feedback Channel 2 1 Word Write 5 Words Conn. Enable Ch. 2 Conn. Enable Ch. 1 Logic Command Analog Reference Channel Logic Command Analog Reference Channel Not Used Connection Status Word Definition Connection Status Channel 2 Connection Status Channel 1 Bit: Not Used V2 ID2 Not Used V1 ID1 Description V1 ID1 V2 ID2 SCANport channel 1 valid data bit. When high (1), the Logic Status and Analogue Feedback values are valid and can be used. When low (0), the values should not be used. SCANport channel 1 connected peripheral port ID number. This three bit field contains the port number that channel 1 is connected to on the SCANport device. It should contain a value between 1 and 7. If this field is 7, then the channel is not connected to the SCANport device, or the SCANport device may not be powered. SCANport channel 2 valid data bit. When high (1), the Logic Status and Analogue Feedback values are valid and can be used. When low (0), the values should not be used. SCANport channel 2 connected peripheral port ID number. This three bit field contains the port number that channel 2 is connected to on the SCANport device. It should contain a value between 1 and 7. If this field is 7, then the channel is not connected to the SCANport device, or the SCANport device may not be powered. Logic Status/Analogue Feedback Definition The Logic Status and Analogue Feedback values are defined within the product manuals of the connected SCANport device(s). PROSOFT TECHNOLOGY, INC. Page 40

41 Connection Enable Word Definition Connection Enable Channel 2 Connection Enable Channel 1 Bit: Not Used E2 Not Used E1 Description E1 E2 SCANport channel 1 enable bit. When set to 1, the module will attempt to connect to the SCANport device. When reset to 0, the module stops communicating with the connected SCANport device. This usually causes the device to fault. SCANport channel 2 enable bit. When set to 1, the module will attempt to connect to the SCANport device. When reset to 0, the module stops communicating with the connected SCANport device. This usually causes the device to fault. Logic Command/Analogue Reference Definition The Logic Command and Analogue Reference values are defined within the product manuals of the connected SCANport device(s). PROSOFT TECHNOLOGY, INC. Page 41

42 For additional information on FLEX I/O modules, refer to the following Allen Bradley publications: Module Description Allen Bradley Catalog Number Installation Instructions User Manual 16 Sink Input Module 1794 IB Source Output Module 1794 OB Sensor Input Module 1794 IB8S Input Module 1794 IA Output Module 1794 OA Relay Output Module 1794 OW Input Analogue Module 1794 IE Output Analogue Module 1794 OE in/2 out Analogue Combo Module 1794 IE4XOE RTD Input Analogue Module 1794 IR Thermocouple Input Module 1794 IT SCANport Module 1203 FM PROSOFT TECHNOLOGY, INC. Page 42

43 Chapter 3 Connect the Adapter to the INTERBUS Network What this Chapter Contains InterBus facts cables and connectors INTERBUS Facts The INTERBUS network medium is a set of balanced transmission lines corresponding to the standard EIA RS 422, terminated at both ends. = InterBus-S Remote Bus INTERBUS-S Master/Scanner Controller RS-232 Personal Computer with CMD Software Other IBS Adapter/Slave InterBus-S Remote Bus / INTB-4 Adapter Slave Other IBS Adapter/Slave FLEX I/O System Specifications and guidelines for INTERBUS media: max. line length between to units 400m max. line length total network 12800m number of stations: 256 (FULL Master) number of stations: 128 (BASIC Master) Baud rate: 500 kbit/s PROSOFT TECHNOLOGY, INC. Page 43