Dynamic Testing Machine---Controller & Software

Transcription

1 SANS GROUP COMPANY JINAN SANS TESTING MACHINE CO., LTD MATERIAL TESTING SPECIALIST Manufacture-Service-Calibration Dynamic Testing Machine---Controller & Software Controller SANS absorbs international leading fatigue test system specialist solution and experience to combine her technique and intelligence to launch the Technical following series control system:mts :407 controller, FlexTest SE basic controller, FlexTest SE Plus controller, FlexTest SE 2-channel controller, FlexTest GT controller, SANS patent: DTC-200s controller&dtc-200m controller. Model 407 FlexTest SE Basic FlexTest SE Plus FlexTest SE 2-Channel FlexTest GT DTC-200s DTC-200m Digital control No Yes Yes Yes Yes Yes Yes PC mounted No No Yes Yes Yes Yes Yes Control channel Channel number of Closed loops 2(one more allowed) 2(one more allowed) 2(one more allowed) 2(one more allowed) 2(one more allowed) 3 3 Switch style Of controller modules No No Switch smoothly without block Switch smoothly without block Switch smoothly without block Switch smoothly without block Switch smoothly without block Station number allowed of generator(hz) /Channel No. Wavefroms Sine, square, triangle, ramp Sine, square, triangle, ramp Sine, square, triangle, ramp, user-defined Sine, square, triangle, ramp, user-defined Sine, square, triangle, ramp, user-defined Sine, square, triangle, ramp, user-defined Sine, square, triangle, ramp, user-defined Software allowed No No Yes (BTW) Yes (BTW) Yes (BTW) PowerTestV3.0-J PowerTestV3.0-J Communications analog interface analog interface 100Mb (Ethernet) 100Mb (Ethernet) 100Mb (Ethernet) USB USD 1

2 Key features for above Controllers MTS 407 servocontroller is an economical and practicality single channel analog servo control system, The Model 407 Controller is a digitally supervised PIDF servo controller that provides complete control of a single channel or station in a. MTS 407 servocontroller mechanical testing system. This includes AC and DC transducer conditioning, function generation (with the capability to accept externally generated command signals), servovalve drive signal generation, and hydraulic pressure control. In addition, multiple Model 407 Controllers can be interconnected to accommodate multiple-channel testing and can be quickly configured to accommodate a variety of tests. All Model 407 Controller functions are accessed via a convenient, easy-to-use front panel design. Plug-in modules and easily accessible electrical connections let you quickly connect and configure the controller to match your test needs. An optional PC communications plug-in module even lets you command the controller remotely with software based on the LabVIEW platform via an RS-232 link to your personal computer. Also available as an option is an Amplitude Control compensation program that will assure end levels are achieved in your cyclic tests. MTS 407 Servocontroller Parameter Closed loops Two stage servovalve drive Load and displacement closed loops control function Sine, square, triangle, ramp, external input 0.1 to 100 Hz I/O input and output unit Standard MTS FlexTest SE Basic controller The FlexTest SE Basic is a cost-effective control solution for simple single-channel, single-station strength or fatigue tests on materials or components for which a simple command and a single result are all that is required. Examples include: Tensile test, reporting peak load and maximum elongation High Cycle Fatigue test, reporting number of cycles to failure Durability, reporting material degradation after block-cyclic loading Integrates with third party data acquisition and program generation FlexTest SE Basic controller 2

3 Parameter Closed loops Computation rate Two stage servovalve drive Load and displacement closed loops control function Sine, square, triangle, ramp, external input 6kHz to 600 Hz I/O input and output unit, One analog input channel, Three analog output channels, three digital output (DIO) Standard *****Software options****** Data processing software for MTS 407 servocontroller and MTS FlexTest SE Basic servocontroller: Based on Windows operation system, features storage, output, and display test reports, meanwhile data can be stored as ASCII format for further data processing. Data processing software interface for MTS407 controller and FlexTest SE Basic controller MTS FlexTest SE Plus servocontroller The FlexTest SE Plus digital controller supports more hardware and software options than the Basic model to deliver real-time closed-loop control of more demanding single-channel, single-station tests. FlexTest SE Plus hardware includes a high-power VME processor capable of yielding a 6kHz update rate, a single 2- or 3-stage valve driver, up to 5 digital universal conditioners (DUCs), an encoder interface board, and a set of 6 auxiliary input channels. The Plus model is also capable of supporting a temperature control system via serial communications. Coupled with a PC running MTS BTW(Basic TestWare) software or MPT(Multipurpose TestWare)and other professional test software,the FlexTest SE Plus is a higher capacity control solution for more demanding single-channel, single-station materials tests. It supports more hardware and software options than the Basic model. The FlexTest SE Plus allows you to: Take advantage of a wide array of proven MTS test application software to run a wide variety of tests Customize and automate test procedures Acquire and store test data Generate test reports Network to other PCs Monitor test status from remote PCs MTS FlexTest SE Plus Servocontroller connects with PC 3

4 Parameter Two digital universal conditioners (DUCs). Computation rate Two stage servovalve drive Load and displacement closed loops control function Sine, square, triangle, ramp, external input 6kHz to 600 Hz I/O input and output unit, One analog input for data signal or external program,, Three analog output channels, three digital output (DIO) Standard Operation system WindowsNT operation platform Software Standard MTS BTW(Basic Testware) MTS FlexTest SE 2-Channel Digital controller The FlexTest SE 2-Channel digital controller is specially configured to deliver real-time closed-loop control of two-channel, single-station test applications more cost-effectively than the multi-station digital controllers typically used for such tests. You can deploy a FlexTest SE 2-Channel controller to perform axial-torsional, biaxial, and other two channel test applications. Like the Plus model, the FlexTest SE 2-Channel digital controller supports more hardware and software options than the Basic model. FlexTest SE 2-Channel hardware includes a high-power VME processor capable of yielding a 6kHz update rate, two 2- or 3-stage valve drivers, and up to 6 digital universal conditioners (DUCs). The 2-Channel model is also capable of supporting a temperature control system via serial communications. The FlexTest SE 2-Channel is an economical control solution for performing two-channel, single-station testing, such as axial-torsional, biaxial, and other test applications. Like the Plus model, it features higher capacity hardware and operates with a PC running MTS 793 software, allowing you to take advantage of the wide array of proven MTS test application software such as: Basic TestWare Software MultiPurpose (MPT ) TestWare Software TestWorks 4 software MTS Fatigue and Fracture Software MTS Adaptive Compensation and Calculations software option MTS FlexTest SE 2-Channel digital controller connects with PC 4

5 Parameter Control channel number Computation rate Two stage servovalve drive 2 Two. Each channel owns two stage digital universal conditioners (DUCs), Load and displacement closed loops control function. Sine, square, triangle, ramp, and user-defined 6kHz to 600 Hz I/O input and output unit, One analog input for data signal or external program,, Three analog output channels, three digital output (DIO) Operation system WindowsNT operation platform Software Standard MTS BTW(Basic Testware) Computer MTS Special application MTS FlexTest GT Digital controller The FlexTest GT digital controller features the power and flexibility to deliver high speed, real time closed-loop control, data acquisition, function generation, and transducer conditioning for multichannel, multistation applications, allowing several test systems to be driven from one controller. It accommodates up to 32 modules that can be distributed among channels and 4 stations as required, with the option to add 16 user programmable digital inputs and digital outputs. The FlexTest GT is a proven control solution for performing complex materials and component testing. Capable of supporting up to channels and multiple stations, the FlexTest GT enhances productivity by allowing you to manage several stations from one PC screen. Or, if you prefer, the PC-per-Station option enables you to employ additional PCs so different operators can run their respective test stations without having to share a PC. This option also makes it possible to support test stations in different locations. The FlexTest GT runs with MTS 793 software and a multitasking Windows operating system, allowing you to take advantage of the full array of proven MTS test application software. MTS FlexTest GT digital controller connects with PC Parameter 5 Control channel number Two to eight. Each channel owns two stage digital universal conditioners (DUCs), Load and displacement closed loops control function. Station number 4 Sine, square, triangle, ramp, and user-defined Computation rate 6kHz to 600 Hz I/O input and output unit, One analog input for data signal or external program,, Three analog output channels, three digital output (DIO) Two stage servovalve drive 4 Operation system WindowsNT operation platform Software Standard MTS BTW(Basic Testware) Computer MTS Special application

6 SANS DTC-200s & DTC-200m Full digital single-channel servocontroller SANS DTC-200s Full digital single-channel servocontroller The DTC-200s Full digital single-channel servocontroller adopts upper and lower system module, you just click the mouse, all-multifarious operations will be settled easily and promptly, as microcomputer and various special purpose testing software mounted together. Parameter Control channel number Control accuracy Computation rate Two stage servovalve drive Three full digital universal conditioners, Load, strain and displacement closed loops control function. The control mode switch smoothly without any block mutually. Static test 0.3%FS, Dynamic test 0.5%FS Sine, square, triangle, ramp, and user-defined 6kHz to 600 Hz Four analog input, four analog output, four digital input, and four digital output (options) Standard Operation system WindowsNT operation platform Software Standard SANS PowerTestV3.0-J Computer SANS Special application SANS DTC-200m Full digital Multi-channel servocontroller The DTC-200s Full digital Multi-channel servocontroller adopts upper and lower system module, you just click the mouse, all-multifarious operations will be settled easily and promptly, as microcomputer and various special purpose testing software mounted together. Parameter Control channel number Two to four, each channel owns three stage full digital universal conditioners, and Load, strain and displacement closed loops control function. The control mode switch smoothly without any block mutually. Station number 2~4 Control accuracy Static test 0.3%FS, Dynamic test 0.5%FS Sine, square, triangle, ramp, and user-defined Computation rate 6kHz to 100 Hz Four analog input, four analog output, four digital input, and four digital output (options) Two stage servovalve drive 2~4 Accuracy of channels phase control 2 Operation system WindowsNT operation platform Software Standard SANS PowerTestV3.0-J Computer SANS Special application 6

7 SANS DTC-200s/DTC-200m full digital servocontroller ********************************************************************************** Software Wide range various application testing software options from MTS and SANS: MTS offering: BTW(Basic TestWare) MPT(Multipurpose TestWare) SANS offering: PowerTestV3.0-J System management software PowerTestV3.0-J01C, Function generator software PowerTestV3.0-J02C, Static test software PowerTestV3.0-J03C, Rupture toughness test software PowerTestV3.0-J04C, Fatigue crack growth software PowerTestV3.0-J05C, Low cycle fatigue test software PowerTestV3.0-J06C, Multipurpose test software PowerTestV3.0-J07C, Digital signal processing softwarepowertestv3.0-j0c, Data recall softwarepowertestv3.0-j09c, Interface softwarepowertestv3.0-j10c, BTW (Basic TestWare) MTS BTW (Basic TestWare) optimize customers tests projects setting, users can complete testing conducting via setting the parameter of test frequency, amplitudes, slope to realize variety waveforms tests, such as Sine, square, triangle, ramp, etc.. Real time test data acquisition and storage in folder, the curve and graph can be analyzed and processed. BTW (Basic TestWare) interface 7

8 MPT(Multipurpose TestWare) MultiPurpose TestWare is a cross-platform application program designed to work with several MTS test control systems. Currently, it is available for TestStar IIs and IIm control systems, FlexTest IIm and II CTM control systems, and FlexTest GT control systems Under the Windows NT operating system, MultiPurpose TestWare runs in parallel with the system software, giving you access to all of the system controls for setting up tests (such as setting limits or calling up a digital oscilloscope) at the same time that MultiPurpose TestWare is running a test. You also have the freedom to open, close, and arrange windows as needed to meet your test requirements and personal taste MPT(Multipurpose TestWare)interface SANS PowerTestV3.0-J Dynamic Fatigue Testing Control Software SANS Powerful multipurpose testing control software PowerTestV3.0-J consists of the following software groups: System management software PowerTestV3.0-J01C, Function generator software PowerTestV3.0-J02C, Static test software PowerTestV3.0-J03C, Rupture toughness test software PowerTestV3.0-J04C, Fatigue crack growth software PowerTestV3.0-J05C, Low cycle fatigue test software PowerTestV3.0-J06C, Multipurpose test software PowerTestV3.0-J07C, Digital signal processing softwarepowertestv3.0-j0c, Data recall softwarepowertestv3.0-j09c, Interface softwarepowertestv3.0-j10c, System management software PowerTestV3.0-J01C PowerTestV3.0-J01C system management software is the basic of entire full digital servo controller; the predominant function features control system hardware management, transducers definition, numeric control parameter regulation, protection function setting, current control model indicating, the hydraulic and function generator status displaying and transducers calibration.. Meanwhile integrating digital oscillograph, digital servovalve amperemeter and six sets digital voltmeters to indicate real time testing data Single channel servocontroller system management software interface Dual channel servocontroller system management software interface

9 Oscillograph interface Digital voltmeters interface Function generator software PowerTestV3.0-J02C PowerTestV3.0-J02C function generator software mainly applied in constant amplitude dynamic test, for instance, constant amplitude fatigue test and constant amplitude fatigue crack growth test. The function generator software can track and correct the peak/valley value of control value, such as Simple static tests also can be available. load, automatically, final to ensure every peak value dynamic error less than ±0.5%FS in complete testing process. Optional waveforms of software offering are sine, triangle, and square. The data of test can be recorded and stored: load, frequency, cycle times, time and so on. Function generator software main interface Static test software PowerTestV3.0-J03C PowerTestV3.0-J03C static test software aims to metal and nonmetal materials static mechanical tests, common tests items covers tension, compression, flex/bending, shearing and torsion in ambient, high temperature, and low temperature environment. Uniaxial and triaxial tests of rock and stone materials can be also obtained. Real time test curve indicating of stress vs strain, more tests result acquisition of (E), (σ 0.2), (μ) and so on.. Comply with the latest international testing standards:iso, ASTM, BS, EN, JIS. Fracture toughness test software PowerTestV3.0-J04C PowerTestV3.0-J04C fracture toughness test software mainly determines J IC and K IC of materials and K IC of rock & stone. The data of test real time indicating as graphics mode and the complete test process Static test software main interface performance automatically by the software. 9

10 Fracture toughness test software main interface Displacement graph of Load~ crack stretch Fatigue Crack growth test software PowerTestV3.0-J05C PowerTestV3.0-J05C fatigue crack growth test software services fatigue crack growth test automatization inspection. The accuracy of test control is the same as function generator software. Fatigue crack growth test software main interface Low cycle fatigue test software PowerTestV3.0-J06C PowerTestV3.0-J06C low cycle fatigue test software applied to conduct low cycle fatigue performance test of materials, the complete test process controlled in the software automatically. The accuracy of test control is the same as function generator software. Low cycle fatigue test software main interface Multipurpose test software PowerTestV3.0-J07C PowerTestV3.0-J07C multipurpose test software is strong flexibility and complete function test system, any users can design peculiar testing methods and projects, no program edit. The system sets icons on one panel according to variety control function, data acquisition function and others assistant function of servo controller, then users can drag these icons to testing definition panel and combine them at will as actual requirement. User-defined testing method will be easily set to perform tests. Test method design interface 10

11 Examples of some of the solutions MultiPurpose test software provides: Tensile, Compressive, or Bend tests Generate slow or fast ramps and collect force, strain, and displacement data for analysis of stiffness, yield, or ultimate strength. High cycle fatigue tests Run cycles to failure on specimens or components. Use for precracking fatigue or fracture mechanics specimens. Multi-Axial tests Run multiple channels of control, in-phase or outofphase, to create multiple degree-of-freedom loading conditions, such as in biaxial, triaxial, multiaxial, and axial-torsional testing. Block loading Build blocks of cycles to create loading conditions on components. Monitor failure by collecting peak/ valley data. Simple low-cycle fatigue Run force-controlled or strain-controlled fatigue tests while collecting hysteresis loops of force and strain data. Ramps and holds, multirate ramps Use ramp and hold sequences to evaluate creep fatigue behavior or to create thermal fatigue effects. Simulate true strain rate loading or evaluate strain rate sensitivity with multirate ramps. Profile loading Use profiles to play out a data file of frequencies and end levels that define an operating history. Digital signal processing software PowerTestV3.0-J0C PowerTestV3.0-J0C digital signal processing software mainly handle digital signal processing and indicating of FFT, IFFT, filtering, integral, differential, time translation. and the shock analysis. Digital signal processing software main interface 11

12 Data recall software PowerTestV3.0-J09C PowerTestV3.0-J09C data recall software services recall the acquisition test data. Interface software PowerTestV3.0-J10C PowerTestV3.0-J10C interface software is designed to meet special test requirement. Operators can utilize C++ or Visual Basic to program in Windows platform and exert interface software tenfold functional transfer function to control full digital controller and acquire test data. 2006, SANS 7/06-HW-1 Printed in PRC. 12