Magelis XBTGC HMI Controller

Transcription

1 Magelis XBTGC HMI Controller /2012 Magelis XBTGC HMI Controller Hardware Guide 11/

2 The information provided in this documentation contains general descriptions and/or technical characteristics of the performance of the products contained herein. This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications. It is the duty of any such user or integrator to perform the appropriate and complete risk analysis, evaluation and testing of the products with respect to the relevant specific application or use thereof. Neither Schneider Electric nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information that is contained herein. If you have any suggestions for improvements or amendments or have found errors in this publication, please notify us. No part of this document may be reproduced in any form or by any means, electronic or mechanical, including photocopying, without express written permission of Schneider Electric. All pertinent state, regional, and local safety regulations must be observed when installing and using this product. For reasons of safety and to help ensure compliance with documented system data, only the manufacturer should perform repairs to components. When devices are used for applications with technical safety requirements, the relevant instructions must be followed. Failure to use Schneider Electric software or approved software with our hardware products may result in injury, harm, or improper operating results. Failure to observe this information can result in injury or equipment damage Schneider Electric. All rights reserved /2012

3 Table of Contents Safety Information About the Book Chapter 1 Overview System Design Overview of the Product Range XBT GC1000 Series: System Architecture XBT GC2000 Series: System Architecture Accessories Accessories I/O Expansion Modules Part Names and Functions XBT GC1000 Series: Parts Description XBT GC2000 Series: Parts Description Chapter 2 Specifications XBT GC1000 Series Specifications General Specifications Performance Specifications Interface Specifications Wiring to the DIO Connector XBT GC1000 Series Dimensions XBT GC2000 Series Specifications General Specifications Performance Specifications Interface Specifications Wiring to the DIO Connector XBT GC2000 Series Dimensions Chapter 3 Sample of the Circuit Diagrams Examples of Particular I/O Connections Connection to Pulse Motor Amplifier (Pulse System) Connection to a Rotary Encoder Chapter 4 Installation and Wiring Installation Installation /2012 3

4 4.2 Wiring Considerations Connecting the Power Cord Connecting the Power Supply Wiring Requirements Grounding Wiring Considerations Installation Precautions Telefast Cables Telefast Cables USB Cable Clamp Attachment/Removal XBT GC1000 Series: USB Cable Clamp XBT GC2000 Series: USB Cable Clamp Chapter 5 Maintenance Cleaning the Display Periodic Check Points Replacing the Installation Gasket Replacing the Backlight Index /2012

5 Safety Information Important Information NOTICE Read these instructions carefully, and look at the equipment to become familiar with the device before trying to install, operate, or maintain it. The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure /2012 5

6 PLEASE NOTE Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material. A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and its installation, and has received safety training to recognize and avoid the hazards involved /2012

7 About the Book At a Glance Document Scope This manual describes how to use the Magelis XBT GC devices. Validity Note This document has been updated with the release of SoMachine V3.1. The technical characteristics of the devices described in this manual also appear online. To access this information online: Step Action 1 Go to the Schneider Electric home page 2 In the Search box type the reference of a product or the name of a product range. Do not include blank spaces in the model number/product range. To get information on a grouping similar modules, use asterisks (*). 3 If you entered a reference, go to the Product datasheets search results and click on the reference that interests you. If you entered the name of a product range, go to the Product Ranges search results and click on the product range that interests you. 4 If more than one reference appears in the Products search results, click on the reference that interests you. 5 Depending on the size of your screen, you maybe need to scroll down to see the data sheet. 6 To save or print a data sheet as a.pdf file, click Download XXX product datasheet. The characteristics that are presented in this manual should be the same as those characteristics that appear online. In line with our policy of constant improvement, we may revise content over time to improve clarity and accuracy. If you see a difference between the manual and online information, use the online information as your reference /2012 7

8 Related Documents Title of Documentation Reference Number Instruction Sheet XBT GC (multi-lingual document) Modicon TM2 Digital I/O Modules Hardware Guide EIO (ENG) EIO (FRE) EIO (GER) EIO (SPA) EIO (ITA) EIO (CS) Modicon TM2 Analog I/O Modules Hardware Guide EIO (ENG) EIO (FRE) EIO (GER) EIO (SPA) EIO (ITA) EIO (CS) You can download these technical publications and other technical information from our website at Product Related Information DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH Disconnect all power from all equipment including connected devices prior to removing any covers or doors, or installing or removing any accessories, hardware, cables, or wires except under the specific conditions specified in the appropriate hardware guide for this equipment. Always use a properly rated voltage sensing device to confirm the power is off where and when indicated. Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a proper ground connection exists before applying power to the unit. Use only the specified voltage when operating this equipment and any associated products. Failure to follow these instructions will result in death or serious injury /2012

9 EXPLOSIVE POTENTIAL DANGER Only use this equipment in non-hazardous locations, or in locations that comply with Class I, Division 2, Groups A, B, C and D. Do not substitute components which would impair compliance to Class I Division 2. Do not connect or disconnect equipment unless power has been removed or the location is known to be non-hazardous. Failure to follow these instructions will result in death or serious injury. LOSS OF CONTROL WARNING The designer of any control scheme must consider the potential failure modes of control paths and, for certain critical control functions, provide a means to achieve a safe state during and after a path failure. Examples of critical control functions are emergency stop and overtravel stop, power outage and restart. Separate or redundant control paths must be provided for critical control functions. System control paths may include communication links. Consideration must be given to the implications of unanticipated transmission delays or failures of the link. Observe all accident prevention regulations and local safety guidelines. 1 Each implementation of this equipment must be individually and thoroughly tested for proper operation before being placed into service. Failure to follow these instructions can result in death, serious injury, or equipment damage. 1 For additional information, refer to NEMA ICS 1.1 (latest edition), "Safety Guidelines for the Application, Installation, and Maintenance of Solid State Control" and to NEMA ICS 7.1 (latest edition), "Safety Standards for Construction and Guide for Selection, Installation and Operation of Adjustable-Speed Drive Systems" or their equivalent governing your particular location /2012 9

10 UNINTENDED EQUIPMENT OPERATION WARNING Only use software approved by Schneider Electric for use with this equipment. Update your application program every time you change the physical hardware configuration. Failure to follow these instructions can result in death, serious injury, or equipment damage. User Comments We welcome your comments about this document. You can reach us by at /2012

11 Magelis XBTGC HMI Controller Overview /2012 Overview 1 Introduction This chapter describes peripheral devices that can be connected to XBT GC Series units along with the name and functions of each part. UNINTENDED EQUIPMENT OPERATION WARNING Do not use this equipment as the only means of control for critical system functions such as motor start/stop or power disconnect. Do not use this equipment as the only notification device for critical alarms, such as device overheating or overcurrent. Failure to follow these instructions can result in death, serious injury, or equipment damage. What Is in This Chapter? This chapter contains the following sections: Section Topic Page 1.1 System Design Accessories Part Names and Functions /

12 Overview 1.1 System Design Introduction The following section illustrates the standard range of items that can be connected to XBT GC1000/2000 Series units. What Is in This Section? This section contains the following topics: Topic Page Overview of the Product Range 13 XBT GC1000 Series: System Architecture 14 XBT GC2000 Series: System Architecture /2012

13 Overview Overview of the Product Range XBT GC Series References Series Screen type Output type Reference XBT GC1000 Series 3.8 in Monochrome Amber/Red LCD Sink XBT GC1100U Source XBT GC1100T XBT GC2000 Series 5.7 in Monochrome LCD Sink XBT GC2120U Source XBT GC2120T 5.7 in STN color LCD Sink XBT GC2230U Source XBT GC2230T 5.7 in TFT color LCD Sink XBT GC2330U Source XBT GC2330T /

14 Overview XBT GC1000 Series: System Architecture Introduction The following diagrams illustrate the standard range of items that can be connected to XBT GC1000 Series units. RUN Mode Peripherals XBT GC Unit 1 USB-Serial (RS-232C) Conversion Cable USB-to-IEEE1284 Conversion Cable (Commercial type) Modem (Commercial type) Bar-Code Reader (Commercial type) Printer (Commercial type) USB Cable (commercial type) USB Front Cable XBT ZGUSB USB Hub (Commercial type) USB Memory Strage (Commercial type) 2 3 Expansion Module (Up to two expansion modules can be connected to the rear side of the XBT GC1000 Series) Various types of I/O equipment Indicators, LEDs, sensors, switches,... Telefast cable: XBT ZGABE1 (for XBT GC1100T only) Telefast Modules: ABE 7B20RPN20 ABE 7B20RPN22 ABE 7B20RPR /2012

15 Overview N XBT GC Interfaces 1 USB Host Interface 2 Expansion Module Interface (See I/O Expansion Modules, page 21) 3 DIO Interface EDIT Mode Peripherals XBT GC Unit 1 USB Transfer Cable XBT ZG935 USB Memory Storage (Commercial type) USB Port Personal Computer (1) (Commercial type) Screen Editor Programming Software (1) Certain types and models of PCs cannot be used, refer to programming software online help. N XBT GC Interfaces 1 USB Host Interface /

16 Overview XBT GC2000 Series: System Architecture Introduction The following diagrams illustrate the standard range of items that can be connected to XBT GC2000 Series units. RUN Mode Peripherals /2012

17 Overview N XBT GC Interfaces 1 Ethernet Interface (10BASE-T/100BASE-TX) Not available with XBT GC2120 units. 2 USB Host Interface 3 Expansion Module Interface (See I/O Expansion Modules, page 21) 4 DIO Interface 5 Serial Interface (COM1) (RS232C mode) 6 Serial Interface (COM1) (RS422 mode) Temperature Controller (etc.) Interfaces 7 RS232C Port 8 RS422 Port EDIT Mode Peripherals XBTGCUnit To an Ethernet Network 1 2 USB Transfer Cable XBT ZG935 USB Memory Storage (Commercial type) USB Port Personal Computer (1) (Commercial type) Screen Editor Programming Software (1) Certain types and models of PCs cannot be used. Refer to programming software online help. N XBT GC Interfaces 1 Ethernet Interface (10BASE-T/100BASE-TX) Not available with XBT GC2120 units. 2 USB Host Interface /

18 Overview 1.2 Accessories Introduction The following section describes accessories that can be connected to XBT GC Series units. What Is in This Section? This section contains the following topics: Topic Page Accessories 19 I/O Expansion Modules /2012

19 Overview Accessories USB Host Interface Product Name Reference Description USB Transfer Cable XBT ZG935 Downloads project data created with the Screen Editor via the XBT GC unit s USB I/F. USB Front Cable XBT ZGUSB Extension cable attaching USB port to front panel. Serial Interface Item Product Name Reference Description RS-232C Cable XBT ZG9731 Interface cable for communication between a temperature controller/various boards and the XBT GC2000 series via RS-232C. RS-422 Cable XBT ZG9722 Interface cable for communication between a temperature controller/various boards and the XBT GC2000 series via RS-422. RS232C Isolation Unit XBT ZGI232 Unit for providing isolated connection between a temperature controller/various boards and the XBT GC2000 series. RS-232C and RS-422 are switchable. COM Port Conversion Adapter Terminal Block Conversion Adapter XBT ZGCOM1 XBT ZG949 Connects optional RS-422 communication items to XBT GC2000 series unit s COM1 port. Connects output from a serial interface with an RS-422 terminal block. Communication Module Product Name Reference Description CANopen Master Module XBT ZGCCAN Communication on CANopen network. Telefast Cable Product Name Reference XBT GC Reference Description Telefast Cable XBT ZGABE1 XBT GC1100T 2m Interface to connect to ABE 7B20RPN20, ABE 7B20RPN22 and ABE 7B20RPR20 Telefast modules XBT ZGABE2 XBT GC2120T, XBT GC2230T, XBT GC2330T 2m Interface to connect to ABE 7E16EPN20, ABE 7E16SPN20, ABE 7E16SPN22 and ABE 7E16SRM20 Telefast modules /

20 Overview Option Items Product Name Reference Series Description Screen Protection Sheet XBT ZG60 XBT GC1000 Disposable, dirt-resistant sheet for the XBT GC XBT ZG62 XBT GC2000 unit s screen.(5 sheets/set) Maintenance Items Product Name Reference Series Description Installation Fastener XBT ZGFIX XBT GC1000 Used to install the XBT GC into a solid panel. XBT GC2000 Installation Gasket XBT ZG51 XBT GC1000 Provides dust and moisture resistance when XBT ZG52 XBT GC2000 XBT GC is installed into a solid panel. DIO Connector XBT ZGDIO1 XBT GC1000 Attached to the DIO interface. Connects an external XBT ZGDIO2 XBT GC2000 I/O device. (5 connectors/set) DIO Cable XBT ZGABE1 XBT GC1000 Used to connect the DIO Interface to Telefast modules (1 HE10 connector, 26 pins). XBT ZGABE2 XBT GC2000 Used to connect the DIO Interface to Telefast modules (2 HE10 connectors, 20 pins). USB Cable Clamp XBT ZGCLP2 XBT GC1000 USB Cable clamp used to prevent disconnection. XBT ZGCLP4 XBT GC2000 DC Power Supply Connector for Mediumsized Units Expansion Module Securing Hook XBT ZGPWS1 XBT GC1000 XBT GC2000 Used to attach power supply to medium-sized units. XBT ZGCHOK XBT GC2000 Used to secure 3 expansion modules to the XBT GC2000 series /2012

21 Overview I/O Expansion Modules I/O Expansion Modules I/O Expansion Module for XBT GC1000/2000 Series: I/O Type Description Connector Reference Thickness in mm (in) Thickness Type Digital 8 DC Input Removable / TM2 DDI8DT 23.5 (0.925) B 16 DC Input Screw type TM2 DDI16DT 16 DC Input HE10 TM2 DDI16DK 32 DC Input TM2 DDI32DK 29.7 (1.17) C 8 Relay Output Removable / TM2 DRA8RT 23.5 (0.925) B 16 Relay Output Screw type TM2 DRA16RT 4 DC Input 4 Relay Output TM2 DMM8DRT 16 DC Input 8 Relay Output TM2 DMM24DRF 39.1 (1.54) D 8 Transistor Source Output 0.35 A TM2 DDO8TT 23.5 (0.925) B 16 Transistor Source Output 0.35 A HE10 TM2 DDO16TK 17.6 (0.69) A 32 Transistor Source Output 0.35 A TM2 DDO32TK 29.7 (1.17) C 8 AC Input 120 V Removable / TM2 DAI8DT 23.5 (0.925) B 8 Transistor Sink Output 0.3 A Screw type TM2 DDO8UT 16 Transistor Sink Output 0.1 A HE10 TM2 DDO16UK 17.6 (0.69) A 32 Transistor Sink Output 0.1 A TM2 DDO32UK 29.7 (1.17) C /

22 Overview I/O Type Description Connector Reference Thickness in mm (in) Analog 2 Analog Input V / ma Removable / TM2 AMI2HT 23.5 (0.925) B 1 Analog Output V / ma Screw type TM2 AMO1HT 2 Analog Input V / ma, 1Analog Output V / ma TM2 AMM3HT 2 Analog Input Thermo / PT100, 1Analog Output V / ma TM2 ALM3LT 2 Analog Input Thermo TM2 AMI2LT 2 Analog Input V / ma / TM2 AMI4LT PT/NI100 / PT/NI Analog Input V / ma TM2 AMI8HT 8 Analog Input PTC/NTC TM2 ARI8HT 2 Analog Output +/ V TM2 AVO2HT 2 Analog Input V / ma, TM2 AMM6HT 2Analog Output V / ma 8 Analog Input PT100/1000 TM2 ARI8LT 8 Analog Input PT100/1000 RJ11 TM2 ARI8LRJ Thickness Type Allowed Combination Principle To maintain vibration and shock resistance, the total width of the expansion modules must be less than 60 mm (2.36 in), unless using the hook XBT ZGCHOK for 23.5 mm (0.925 in) and 17.6 mm (0.69 in) modules. EQUIPMENT DISCONNECTION NOTICE Ensure that the total width of the expansion modules does not exceed 60 mm (2.36 in) without using the XBT ZGCHOK security hook. Ensure that the XBT ZGCHOK security hook is properly mounted if the width of the modules exceeds 60 mm (2.36 in). With the XBT ZGCHOK security hook properly mounted, ensure that the total width of the expansion modules does not exceed 70.5 mm (2.77 in). Failure to follow these instructions can result in equipment damage. The following tables describe the possible allowed combinations of modules, using the thickness type designation found in the table above /2012

23 Overview XBT GC1000 Allowed Combination Combination of 2 expansion modules: Type Type Total Thickness in mm (in) Combination A A 35.2 (1.38) Allowed A B 41.1 (1.62) B B 47.0 (1.85) A C 47.3 (1.86) B C 53.2 (2.09) A D 56.7 (2.23) C C 59.4 (2.34) B D 62.6 (2.46) Not Allowed C D 68.8 (2.71) D D 78.2 (3.08) XBT GC2000 Allowed Combination Combination of 2 expansion modules: Type Type Total Thickness in mm (in) Combination A A 35.2 (1.38) Allowed A B 41.1 (1.62) B B 47.0 (1.85) A C 47.3 (1.86) B C 53.2 (2.09) A D 56.7 (2.23) C C 59.4 (2.34) B D 62.6 (2.46) Not Allowed C D 68.8 (2.71) D D 78.2 (3.08) Combination of 3 expansion modules: Type Type Type Total Thickness in mm (in) Combination A A A 52.8 (2.08) Allowed with hook A A B 58.7 (2.31) A B B 64.6 (2.54) B B B 70.5 (2.77) ALL OTHERS COMBINATIONS Not Allowed /

24 Overview 1.3 Part Names and Functions Introduction The following section describes part functions of XBT GC Series units. What Is in This Section? This section contains the following topics: Topic Page XBT GC1000 Series: Parts Description 25 XBT GC2000 Series: Parts Description /2012

25 Overview XBT GC1000 Series: Parts Description Description Label Part name Description A Status LED Indicates the status of: the XBT GC (e.g. power input, firmware RUN status or backlight condition) the logic program execution See table below. B AUX Unit Interface / Expansion Unit (EXT2) Interface where additional units such as communication devices can be connected. C Expansion Module Interface (EXT1) Interface to mount the Expansion Module. D Power Plug Connector Used to connect external 24 VDC power supply to terminal. E USB Host Interface (USB) Conforms to USB1.1. (TYPE-A connector) Power Supply Voltage: 5 VDC 5% Output Current: 500 ma (at maximum) Connects a data transfer cable or USB-compatible printer. The maximum communication distance is 5 m (16.4 ft). F DIO Interface (DIO) Interface to mount external I/O equipment using the DIO connector /

26 Overview Status LED : Color Indicator Operation Mode (Drawing) Logic execution mode (when logic is enabled) Green ON OFFLINE - In operation RUN Flashing In operation STOP Red ON When power is turned on. Flashing In operation Functionality severely impaired Orange ON Backlight burnout (1) Flashing During software startup (1) The machine control system design should take into account the possibility of the backlight no longer functioning and thereby impairing or inhibiting the machine operator in the ability to correctly control the machine or process using the HMI terminal. UNINTENDED EQUIPMENT OPERATION WARNING Do not use this equipment as the only means of control for critical system functions such as motor start/stop or power disconnect. Do not use this equipment as the only notification device for critical alarms, such as device overheating or overcurrent. Failure to follow these instructions can result in death, serious injury, or equipment damage /2012

27 Overview XBT GC2000 Series: Parts Description Description Label Part name Description A Status LED Indicates the status of: the XBT GC (e.g. power input, firmware RUN status or backlight condition) the logic program execution See table below. B DIO Interface (DIO) Interface to mount external I/O equipment using the DIO connector. C AUX Unit Interface / Expansion Unit (EXT2) Interface where additional units such as communication devices can be connected. D Expansion Module Interface (EXT1) Interface to mount the Expansion Module. E Power Plug Connector Used to connect external 24 VDC power supply to terminal. F Ethernet Interface (10BASE-T/100BASE-TX) Not available with XBT GC2120 units Ethernet transmission interface (10BASE-T/100BASE-TX). An RJ-45 type modular jack connector (8-pole) is used. The LED turns on or off to indicate the current status. See table below. G USB Host Interface (USB) Conforms to USB1.1. (TYPE-A conn.) Power Supply Voltage: 5 VDC 5% Output Current: 500 ma (at maximum) Connects a data transfer cable or USB-compatible printer. The maximum communication distance is 5 m (16.4 ft). H Serial Interface (COM1) RS232C/RS422/RS485 serial interface. SUB-D 9-pin plug type connector. Communication method is switched via software /

28 Overview Status LED : Color Indicator Operation Mode (Drawing) Logic execution mode (when logic is enabled) Green ON OFFLINE - In operation RUN Flashing In operation STOP Red ON When power is turned on. Flashing In operation Functionality severely impaired Orange ON Backlight burnout (1) Flashing During software startup (1) The machine control system design should take into account the possibility of the backlight no longer functioning and thereby impairing or inhibiting the machine operator in the ability to correctly control the machine or process using the HMI terminal. UNINTENDED EQUIPMENT OPERATION Ethernet LED : WARNING Do not use this equipment as the only means of control for critical system functions such as motor start/stop or power disconnect. Do not use this equipment as the only notification device for critical alarms, such as device overheating or overcurrent. Failure to follow these instructions can result in death, serious injury, or equipment damage. LED Status Description Green ON Data transmission available OFF No connection or subsequent loss of transmission Yellow ON Data transmission is occurring OFF No data transmission /2012

29 Magelis XBTGC HMI Controller Specifications /2012 Specifications 2 Introduction This chapter describes the general, functional and interface specifications of the XBT GC as well as its part names and dimensions. What Is in This Chapter? This chapter contains the following sections: Section Topic Page 2.1 XBT GC1000 Series Specifications XBT GC2000 Series Specifications /

30 Specifications 2.1 XBT GC1000 Series Specifications Introduction This section descibes the specifications of the XBT GC1000 Series units. What Is in This Section? This section contains the following topics: Topic Page General Specifications 31 Performance Specifications 33 Interface Specifications 35 Wiring to the DIO Connector 44 XBT GC1000 Series Dimensions /2012

31 Specifications General Specifications Electrical Specifications Characteristics Specifications Power Supply Input Voltage 24 VDC Rated Voltage VDC Allowable Voltage Drop 10 ms (max.) Power Consumption 18 W (max.) In-Rush Current 30 A (max.) Voltage endurance between power terminal and frame 1000 VAC 20 ma for 1 minute ground (FG) Insulation resistance between power terrminal and FG 500 VDC 10 MΩ (min.) Environmental Specifications Characteristics Specifications Physical Ambient Temperature C ( F) (1) Storage Temperature C ( F) Ambient Humidity % RH (Wet bulb temperature: 39 C max. (102.2 F) - no condensation) Storage Humidity % RH (Wet bulb temperature: 39 C max. (102.2 F) - no condensation) Dust 0.1mg/m 3 and below (non-conductive levels) Pollution Degree For use in Pollution Degree 2 environment Atmosphere Free of corrosive gases Air Pressure Vibration Resistance (operating altitude) hpa (2000 m (6,562 ft) max.) Mechanical Vibration Resistance EC compliant 5 to 9 Hz single-amplitude 3.5 mm (0.14 in) 9 to 150 Hz constant-accelerated velocity 9.8 m/s 2 X, Y, Z directions for 10 cycle (100 minutes) Mechanical Shock Resistance IEC compliant (147 m/s 2 X, Y, Z directions for 3 repetitions) Electrical Electromagnetic interference (EMI) immunity (via EMI simulator) Electrostatic Discharge Immunity Voltage: 1000 V P-P Pulse Duration: 1 μs Rise Time: 1 ns 6 kv (complies with EN Level 3) /

32 Specifications (1) Extended use in environments where ambient temperature is 40 C (104 F) or higher may degrade the display quality and result in decreased contrast. Structural Specifications Installation Grounding Specifications Grounding resistance of 100 Ω 2mm 2 (14 AWG), thicker wire or your country s applicable standard. (Same for FG and SG terminals) Structure Rating: IP65 NEMA #250 TYPE 4X/13 (Front surface at panel embedding) Feature size: All-in-one Installation configuration: Panel embedding Cooling Method Natural air circulation Weight Approx. 1.0 kg (2.2 lb) max. (unit only) External Dimensions W130.0 mm (5.12 in) X H104.0 mm (4.09 in) X D76.5 mm (3.01 in) Panel Cut Dimensions W118.5 mm (4.67 in) X H92.5 mm (3.64 in) (1) Panel thickness: mm ( in) (1) All tolerances are +1/-0 mm and R in angle are below R /2012

33 Specifications Performance Specifications Performance Specifications Characteristics Backup memory (Alarm, retain variables...) (1) (1) It is user active capacity. Specifications SRAM 512 K byte Interface DIO Interface to external I/O equipment Input/Output points: 12-point inputs, 6-point outputs Connector: 22 pins AUX Interface / Expansion unit Interface for external additional unit only (such as communication equipment) (external) USB Host Interface Conforms to USB1.1. (TYPE-A conn.) x 1 Power Supply Voltage: 5 VDC 5% Output Current: 500 ma (max.) Communication Distance: 5 m max. (16.4 ft) Expansion Module Interface for Expansion Modules Interface (Up to two Expansion Modules can be connected) Clock Accuracy (2) 65 seconds / month (at room temperature) Maximum Application HMI + 16 MB FLASH EPROM Control (2) The XBT GC internal clock may add or lose seconds over time. At normal operating temperatures and conditions, with the XBT GC operating from its lithium battery, the accuracy is within 65 seconds per month. Variations in operating conditions and battery life can cause this tolerance to vary from -380 to +90 seconds per month. For systems where this degree of variation will be insufficient, be sure to monitor any potential loss of accuracy and make adjustments when required. NOTE: When the message "RAAA051 Low battery" is displayed, supply power to the display unit and fully charge the battery. The battery charges within 24 hours to a level which allows backup operation. Completing a full charge requires about 96 hours (4 days). Lithium battery life: 10 years when the ambient temperature of the battery is 40 C (104 F) or less, 4.1 years when the ambient temperature of the battery is 50 C (122 F) or less, 1.5 years when the ambient temperature of the battery is 60 C (140 F) or less. When used for backup: approximately 100 days, with a fully charged battery, approximately 6 days, with a half-charged battery /

34 Specifications Display Specifications Characteristics Display Type Resolution Dot pitch Effective Display Area Color/Shade level Backlight Brightness control Contrast Adjustment Display Service Life Backlight Service Life Specifications Monochrome Amber/ Red LCD W320 x H240 pixels W0.24 mm (0.01 in) x H0.24 mm (0.01 in) W78.8 mm (3.10 in) x H59.6 mm (2.35 in) Black and White (8 Shades) Amber/ Red LED Note: Not user replaceable. When replacement is required, contact your local distributor. 8 levels of adjustment available via touch panel 8 levels of adjustment available via touch panel MTBF value: 50,000 hrs. (TYP) Note: Backlight display service life is not included. 50,000 hrs. or more (at 25 C (77 F) and continuous operation - period until backlight brightness decreases to 50%) Language Fonts Japanese: 6962 (JIS Standards 1 & 2) (including 607 non-kanji characters) ANK: 158 (Korean fonts, Simplified Chinese and Taiwanese traditional Chinese fonts are downloadable). Text composition Character Sizes Font Sizes Text 8 x 8 dots 40 Char. x 30 rows 8 x 16 dots 40 Char. x 15 rows 16 x 16 dots 20 Char. x 15 rows 32 x 32 dots 10 Char. x 7 rows Standard font: 8x8, 8x16, 16x16 and 32x32 dot fonts Stroke font: 6 to 127dot fonts Standard font: Width can be expanded up to 8 times Height can be expanded up to 8 times (1) (1) Font sizes other than those above can be set up by software. Touch Panel Specifications Characteristics Specifications Type Resistive Film (analog) Resolution 1024 x 1024 Service Life 1,000,000 times or more /2012

35 Specifications Interface Specifications DIO Interface (Connector) Important: When preparing the cable to connect the wiring, check the pin numbers inscribed on the DIO Connector. Connector XBT ZGDIO1 : Pin Arrangement Pin N Signal Name Pin N Signal Name A1 IN1 B1 IN0 (CT0) A2 IN3 B2 IN2 (CT1) A3 IN5 B3 IN4 (CT2) A4 IN7 B4 IN6 (CT3) A5 IN9 B5 IN8 A6 IN11 B6 IN10 A7 NC B7 COM A8 0V B8 +24V A9 OUT1 (PLS1, PWM1 B9 OUT0 (PLS0, PWM0 A10 OUT3 (PLS3, PWM3 NOTE: Parenthesized signal names ( ) indicate when Pulse Output (PLS ), PWM Output (PWM ), or Counter Input (CT ) are used. B10 A11 OUT5 B11 OUT4 OUT2 (PLS2, PWM2 Input Specifications Characteristics Specifications Rated Voltage 24 VDC Maximum Allowable Voltage 28.8 VDC Input Method Sink/Source Input Rated Current 6.5 ma (24 VDC) (IN0, IN2, IN4, IN6) 5 ma (24 VDC) (Other input) Input Resistance Approx. 3.7 KΩ (IN0, IN2, IN4, IN6) Approx. 4.7 KΩ (Other input) Input Derating See Input Derating, page 37 Input Points 12 Common Lines /

36 Specifications Characteristics Specifications Common Design 12 points/1 common line Operation ON Voltage 19 VDC or more Range OFF Voltage 5 VDC or less Input Delay OFF to ON 0.5 to 20 ms (2) Time (1) ON to OFF 0.5 to 20 ms (2) Input Signal Display Status Display Isolation Method External Connection External Power Supply No LED indicators None Photocoupler Isolation 22-pin connector (used with Output section) 24 VDC (1) In the case of IN0, IN2, IN4 and IN6, the input delay time generates a 5 μs-delay. For example, in the case of a 0.5 ms-cycle sampling: 5 μs (ON to OFF) ms (sampling cycle) + 5 μs (OFF to ON) = 0.51 ms A minimum 0.51 ms-restriction is imposed on the input pulse width. In the case of IN1, IN3, IN5 and from IN7 to IN11, the input delay time generates a 0.5 ms-delay. For example, in the case of a 0.5 ms-cycle sampling: 0.5 ms (ON to OFF) ms (sampling cycle) ms (OFF to ON) = 1.5 ms. A minimum 1.5 ms-restriction is imposed on the input-pulse width. (2) Digital filter can be set at intervals of 0.5 ms /2012

37 Specifications Input Derating WARNING OVERVOLTAGE AND OVERHEATING CAN CAUSE UNINTENDED OPERA- TION Do not exceed the XBT GC input voltage rating, the rated input ON voltage, or the number of input points. Failure to follow these instructions can result in death, serious injury, or equipment damage. Refer to the following drawing and perform Input Derating within the XBT GC unit s rated range /

38 Specifications Input Circuit /2012

39 Specifications Output Specifications Output Terminal OUT0 to OUT3 OUT4 to OUT5 Rated Voltage 24 VDC Allowable Voltage Range VDC Output XBT GC1100U Sink Output Method XBT GC1100T Source Output Maximum Load Current 0.2 A/point, 1.2 A/common Output Voltage Drop 0.5 VDC or less Output Delay Time OFF to ON ON to OFF Voltage Leakage (when OFF) 5 μs or less (With output at 24 VDC, 200 ma) 5μs or less (With output at 24 VDC, 200 ma) 0.1 ma or less Clamp Voltage 39 V ± 1 V Type of Output Transistor Output Common Lines 1 Common Design 6 points/1 common line External Connection 22-pin connector (also used for Input) Output Protection Type Output is unprotected Internal Fuse 2.5 A, 125 V Chip fuse (not replaceable) Surge Control Circuit Zener diode Output Points 6 Output Signal Display No LED indicators Status Display Element None Isolation Method Photocoupler Isolation External Power Supply 24 VDC 0.5 ms or less (With output at 24 VDC, 200 ma) 0.5 ms or less (With output at 24 VDC, 200 ma) /

40 Specifications XBT GC1100U Output Circuit (Sink type): +24 V B8 internal circuit internal circuit Fuse 3.5 A 0 V A8 OUT5 A11 OUT4 B11 OUT3 A10 OUT2 B10 OUT1 A9 OUT0 B9 L L - + Fuse 0.2 A Fuse 0.2 A 24 VDC External power (1) (Example) The output delay time (OFF to ON) is 1.5 μs where the output current is 50 ma. Install an external dummy resistor to increase the amount of current when faster response is required when the load is light. WARNING Dummy Resistor (1) OUTPUT SHORT CIRCUIT OR OVERVOLTAGE Install an appropriate slow-blow fuse to protect the output line from a short-circuit or connection overload condition. Failure to follow these instructions can result in death, serious injury, or equipment damage /2012

41 Specifications XBT GC1100T Output Circuit (Source type): Fuse 3.5 A +24 V B8 internal circuit Fuse 0.2 A OUT5 A11 L + 24 VDC - External power internal circuit Fuse 0.2 A 0 V A8 OUT4 B11 OUT3 A10 OUT2 B10 OUT1 A9 OUT0 B9 L Dummy Resistor (1) (1) (Example) The output delay time (OFF to ON) is 1.5 μs where the output current is 50 ma. Install an external dummy resistor to increase the amount of current when faster response is required when the load is light. WARNING OUTPUT SHORT CIRCUIT OR OVERVOLTAGE Install an appropriate slow-blow fuse to protect the output line from a short-circuit or connection overload condition. Failure to follow these instructions can result in death, serious injury, or equipment damage /

42 Specifications High-Speed Counter / Pulse Catch Input Specifications DIO Standard Input/Output is used as a High-Speed Counter Input. The setup is done by SoMachine. For more information see Magelis XBT GC HMI Controller Programming Guide (see Magelis XBTGC HMI Controller, Programming Guide). Characteristics Counter Pulse Catch Input 24 VDC Open Collector 24 VDC Open Collector Single Phase (4 points) 2 Phase (1 point or 2 points) Input Points CT0 (IN0), CT1 (IN2), CT2 (IN4), CT3 (IN6) CT0 (IN0), CT1 (IN2) (used as pair) CT0: A Phase, CT1: B Phase CT2 (IN4), CT3 (IN6) CT2: A Phase, CT3: B Phase IN0, IN2, IN4, IN6 Min. Pulse Width (Pulse Input) Input signal ON width Count Speed (Rise, Fall time) - Phase 1 Phase 90 degree phase differential 2- phase signal 1 phase + directional signal High Speed Count Frequency 100 khz 50 khz - Count Edge designation Available Not Available - Count Register 32 Bit UP/DOWN Counter - Counter Mode change Set through software - Upper/Lower Limit Setting Not Available - Preload - Prestrobe Available - Marker Input (Counter Value Clear) None IN3, IN /2012

43 Specifications Pulse/PWM Output Specifications DIO Standard Input/Output is used as a Pulser Output or PWM Output. The setup is done by SoMachine. For more information see Magelis XBT GC HMI Controller Programming Guide (see Magelis XBTGC HMI Controller, Programming Guide). Characteristics Pulse Output PWM Output Output Points 4 points Output Method PLS0 to PLS3 (OUT0 to OUT3) defined by user PWM0 to PWM3 (OUT0 to OUT3) defined by user Load Voltage 24 VDC Min. Load Current 1 ma Max. Output Frequency Up to 65 khz possible per point (set through software) Pulse Acceleration/Deceleration Speed Available - ON Duty 50% +/-10% (at 65 khz) (1) 19 to 81% (at 65 khz) (2) (1) The ON Duty tolerance (10%) will be reduced if the Output frequency is low. (2) The ON Duty (effective range) will be widened if the Output frequency is low /

44 Specifications Wiring to the DIO Connector Introduction HMI UNIT DAMAGE CAUTION Be sure to remove the DIO Connector from the XBT GC unit prior to wiring. Failure to follow these instructions can result in injury or equipment damage. Screwdriver Required to Wire Connectors Recommended type: (Tyco Electronics AMP) If another manufacturer is used, be sure the part has the following dimensions: point depth: 1.5 mm (0.06 in) point height: 2.4 mm (0.09 in) Point shape must be DIN5264A, and meet Security Standard DN EN Also, the screwdriver tip must be flat as indicated in order to access the narrow hole of the connector: The connectors are a spring clamp type /2012

45 Specifications Procedure (1) Wire should be 0.20 mm² (24 AWG) 24 AWG to 0.80 mm2 18 AWG, with the end twisted. Applicable wire sizes are UL1015 and UL1007. (2) Strip 7.0mm [0.28in.] of jacket from the wire. Strip only the amount of jacket required. If too much jacket is removed, the ends may short against each other or against the terminals, which can create an electric short. If not enough jacket is removed, the wire may not make sufficient contact with the terminal. Insert each wire completely into its opening. Improper insertion can lead to a loss of unit power or short circuit, either against the wire filaments or against the terminals, or to over heating of the wire and terminal. (3) Do not rotate the point of the screwdriver inside the square-shaped opening. It may damage the equipment. WARNING IMPROPER WIRING PRACTICES CAN MAKE EQUIPMENT INOPERABLE Use only the specified wire sizes for I/O channels and power supplies. Prepare wires and make connections as specified in this documentation. Do not connect more than one wire per terminal block connector. Failure to follow these instructions can result in death, serious injury, or equipment damage /

46 Specifications Use the following procedure to connect the wires to the connectors: Step Action 1 Insert the screwdriver into the square-shaped hole. This will open the wire s round-shaped hole. 2 Hold the screwdriver and insert the wire into the wire s round-shaped hole. 3 Take out the screwdriver from the square-shaped hole. The round-shaped hole will then close, and the wire will be held securely in place. NOTE: To remove the wire, re-insert the screwdriver into the square-shaped hole and when the wire s spring clamp releases, pull the wire out /2012

47 Specifications XBT GC1000 Series Dimensions Installation Fasteners Attached Dimensions /

48 Specifications Cable Attached Dimensions Important: All the above values are designed to allow for cable bending. The dimensions given here are representative values depending on the type of connection cable used. Therefore, they are all intended for reference only /2012

49 Specifications Panel Cut Dimensions /

50 Specifications Installation Fasteners /2012

51 Specifications 2.2 XBT GC2000 Series Specifications Introduction This section descibes the specifications of the XBT GC2000 Series units. What Is in This Section? This section contains the following topics: Topic Page General Specifications 52 Performance Specifications 54 Interface Specifications 57 Wiring to the DIO Connector 69 XBT GC2000 Series Dimensions /

52 Specifications General Specifications Electrical Specifications Characteristics Specifications Power Supply Input Voltage 24 VDC Rated Voltage VDC Allowable Voltage Drop 3 ms (max.) Power Consumption 27 W (max.) In-Rush Current 30 A (max.) Voltage endurance between power terminal and 1000 VAC 20 ma for 1 minute frame ground (FG) Insulation resistance between power terrminal and FG 500 VDC 10 MΩ (min.) Environmental Specifications Characteristics Specifications Physical Ambient Temperature C ( F) (1) Storage Temperature C ( F) Ambient Humidity % RH (Wet bulb temperature: 39 C max. (102.2 F) - no condensation) Storage Humidity % RH (Wet bulb temperature: 39 C max. (102.2 F) - no condensation) Dust 0.1 mg/m 3 and below (non-conductive levels) Pollution Degree For use in Pollution Degree 2 environment Atmosphere Free of corrosive gases Atmospheric endurance (XBT GC operation altitude) 800 to 1114 hpa (2000 m (6,561 ft) max.) Mechanical Vibration Resistance IEC compliant 5 to 9 Hz single-amplitude 3.5 mm (0.14 in) 9 to 150Hz constant-accelerated velocity 9.8 m/s 2 X, Y, Z directions for 10 cycle (100 minute) Mechanical Shock Resistance IEC compliant (147m/s 2 X, Y, Z directions for 3 repetitions) /2012

53 Specifications Characteristics Electrical Electromagnetic interference (EMI) immunity (via EMI simulator) Electrostatic Discharge Immunity Specifications Voltage: 1000 V P-P Pulse Duration: 1 μs Rise Time: 1 ns 6 kv (complies with EN Level 3) (1) Extended use in environments where ambient temperature is 40 C (104 F) or higher may degrade the display quality and result in decreased contrast. Structural Specifications Installation Grounding Specifications Grounding resistance of 100 Ω 2mm 2 (AWG 14), thicker wire or your country s applicable standard. (Same for FG and SG terminals) Structure Rating: IP65 NEMA #250 TYPE 4X/13 (Front surface at panel embedding) Feature size: All-in-one Installation configuration: Panel embedding Cooling Method Natural air circulation Weight Approx. 1.0 kg (2.2 lb) max. (unit only) External Dimensions W167.5 mm (6.59 in) X H135.0 mm (5.31 in) X D78.0 mm (3.07 in) Panel Cut Dimensions W156.0 mm (6.14 in) X H123.5 mm (4.86 in) (1) Panel thickness: mm ( in)] (1) All tolerances are +1/-0mm and R in angle are below R /

54 Specifications Performance Specifications Performance Specifications Model XBT GC2120 XBT GC2230, XBT GC2330 Backup memory (Alarm, SRAM 512 K byte retain variables...) (1) Interface Serial Interface COM1: RS232C / RS422 / RS485 Asynchronous Transmission: Data Length: 7 bit / 8 bit Parity: none, odd or even Stop Bit: 1 bit / 2 bit Data Transmission Speed: 2400 bps to Kbps Connector: SUB-D 9 pin plug Ethernet Interface DIO Interface AUX Unit Interface / Expansion Unit (EXT2) USB Host Interface - Ethernet (IEEE802.3u, 10BASE-T/100BASE-TX) Connector: modular jack connector (RJ-45) Interface for external I/O equipment Input/Output points: 16-point inputs, 16-point outputs Connector: 38 pins Interface for external additional unit only (such as communication equipment) (external) Conforms to USB1.1. (TYPE-A conn.) x 1 Power Supply Voltage: 5 VDC 5% Output Current: 500 ma (max.) Communication Distance: 5 m max. (16.4 ft) Expansion Interface for Expansion Modules Module Interface Three Expansion Modules can be inserted Clock Accuracy (2) +/- 65 seconds/ month (at room temperature) Maximum Application HMI + 16 MB FLASH EPROM Control (1) It is user active capacity. (2) The XBT GC internal clock may add or lose seconds over time. At normal operating temperatures and conditions, with the XBT GC operating from its lithium battery, the accuracy is within 65 seconds per month. Variations in operating conditions and battery life can cause this tolerance to vary from -380 to +90 seconds per month. For systems where this degree of variation will be insufficient, be sure to monitor any potential loss of accuracy and make adjustments when required /2012

55 Specifications NOTE: When the message "RAAA051 Low battery" is displayed, supply power to the display unit and fully charge the battery. The battery charges within 24 hours to a level which allows backup operation. Completing a full charge requires about 96 hours (4 days). Lithium battery life: 10 years when the ambient temperature of the battery is 40 C (104 F) or less, 4.1 years when the ambient temperature of the battery is 50 C (122 F) or less, 1.5 years when the ambient temperature of the battery is 60 C (140 F) or less. When used for backup: approximately 100 days, with a fully charged battery, approximately 6 days, with a half-charged battery. Display Specifications Model XBT GC2120 XBT GC2230 XBT GC2330 Display Type Monochrome LCD STN Color LCD TFT Color LCD Resolution W320 x H240 pixels Dot pitch W0.36 mm (0.01 in) x H0.36 mm (0.01 in) Effective Display Area W117.2 mm (4.61 in) x H88.4 mm (3.48 in) W115.2 mm (4.54 in) x H86.4 mm (3.40 in) Color/Shade level Black and White (16 Shades) (Enables blink feature) Backlight White LED 4096 Colors (Enables blink feature) 65,536 Colors (No 3-speed blink)/16,384 Colors (3-speed blink) Note: Not user replaceable. When replacement is required, contact your local distributor. Brightness control 8 levels of adjustment available via touch panel Contrast Adjustment 8 levels of adjustment available via touch panel Display Service Life MTBF value: 50,000 hrs. (TYP) Note: Backlight display service life is not included. Backlight Service Life 50,000 hrs. or more (at 25 C (77 F) and continuous operation - period until backlight brightness decreases to 50%) Language Fonts Japanese: 6962 (JIS Standards 1 & 2) (including 607 non-kanji characters) ANK: 158 (Korean fonts, Simplified Chinese and Taiwanese traditional Chinese fonts are downloadable.) Text composit ion Character Sizes Font Sizes Standard font: 8x8, 8x16, 16x16 and 32x32 dot fonts Stroke font: 6 to 127 dot fonts Standard font: Width can be expanded up to 8 times. Height can be expanded up to 8 times (1) /

56 Specifications Model XBT GC2120 XBT GC2230 XBT GC2330 Text 8 x 8 dots 40 Char. x 30 rows 8 x 16 dots 40 Char. x 15 rows 16 x 16 dots 20 Char. x 15 rows 32 x 32 dots 10 Char. x 7 rows (1) Font sizes other than those above can be set up by software. Touch Panel Specifications Characteristics Specifications Type Resistive Film (analog) Resolution 1024 x 1024 Service Life 1,000,000 times or more /2012

57 Specifications Interface Specifications Presentation This section describes the specifications of each interface of the XBT GC2000 Series unit. Important: The XBT GC unit s serial Interface is not isolated. When the host (PLC) unit is also not isolated, be sure to connect the #5 SG (Signal Ground) terminal to reduce the risk of damaging the RS232C/RS422/RS485 circuit. In the XBT GC unit, SG (signal ground) and FG (frame ground) are connected internally. When connecting an external device to the XBT GC using the SG terminal, be sure to check that no short-circuit loop is created when you setup the system. ELECTRIC SHOCK DANGER Make a direct connection between the frame ground (FG) terminal and ground. Do not connect other devices to ground through the frame ground (FG) terminal of this device. Install all cables according to local codes and requirements. If local codes do not require grounding, follow a reliable guide such as the US National Electrical Code, Article 800. Failure to follow these instructions will result in death or serious injury. NOTE: When isolation is necessary, you can use the RS232C isolation unit (XBT ZGI232) on COM /