Telemecanique Altistart 48 Taming energy

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1 Telemecanique Altistart 48 Taming energy Altistart 48 soft start - soft stop units for 3-phase asynchronous motors from 4 to 1,200 kw. Building a New Electric World

Altistart 48 : A new range for even better

.. At the heart of your applications, The

unit gives you : High performance with its

starting and deceleration, Protection at

690V. for 50 and 60 Hz line supplies Wide

ratings from 4 to 1,200 kw Standards and

2 Altistart 48 : A new range for even better performance... At the heart of your applications, The new Altistart 48 soft start - soft stop unit gives you : High performance with its exclusive concept* for perfectly controlled starting and deceleration, Protection at all levels Easy integration in enclosures and control systems. Two voltage ranges : 230 to 415V, 208 to 690V. for 50 and 60 Hz line supplies Wide tolerance range for generators for motor ratings from 4 to 1,200 kw Standards and approvals UL / CSA / IEC EMC: classes A and B DNV (marine, off-shore) C-TICK / GOST / CCIB / NOM. CE marking in accordance with standard IEC * TCS patented system : Torque Control System

Take the strain off your motors, your machines... and your operating budgets.

improve the operation of your machines : By reducing mechanical or hydraulic

overcurrent). By limiting energy loss and temperature rise, etc.

3 ... and so simple Wire it, connect... and start Factory set, the Altistart 48 is operational immediately. Take the strain off your motors, your machines... and your operating budgets... Customize your settings Adjust the parameters of your motor using a simple, intuitive menu. The new generation of Altistart 48 starters has been designed to continually improve the operation of your machines : By reducing mechanical or hydraulic stress By reducing stress on the electrical distribution system (voltage peaks, overcurrent). By limiting energy loss and temperature rise, etc. Let the Power Suite* software guide you To prepare, store, print out configurations, compare files, etc. * Software which is common to the Altivar range of variable speed drives. Available in 5 languages (English, French, German, Spanish and Italian).

High performance with the exclusive TCS* concept *TCS patent : Torque Control System.

48 torque control Control of the motor torque for the whole acceleration and deceleration period To

Only with the Altistart 48 TCS system it is possible to : Maintain gradual acceleration up to nominal

valve surges whatever the load conditions of the pump, while maintaining smooth deceleration, from full

Motor speed Labored starts Motor temperature rise Conventional starting by limiting the current Abrupt

deceleration With conventional starting by limiting the current : Laboured starting causing motor

Protection at all levels With conventional starting by limiting the current : Abrupt acceleration at the

4 High performance with the exclusive TCS* concept *TCS patent : Torque Control System. With motor torque control, Altistart 48 provides perfect control of the starting and stopping of machines. Motor speed Guaranteed result by simple adjustment of the ramp Smooth starting Starting with Altistart 48 torque control Control of the motor torque for the whole acceleration and deceleration period To limit stress on the drive chain. Only with the Altistart 48 TCS system it is possible to : Maintain gradual acceleration up to nominal speed, even if there is a high starting torque Improve the lifetime of the belts and the mechanism To reduce hydraulic transients. Only with the Altistart 48 TCS system it is possible to: Very effectively reduce pressure surges and valve surges whatever the load conditions of the pump, while maintaining smooth deceleration, from full speed to stop. Motor speed Labored starts Motor temperature rise Conventional starting by limiting the current Abrupt acceleration Mechanical and hydraulic stresses Motor torque not controlled : non-linear acceleration and deceleration With conventional starting by limiting the current : Laboured starting causing motor temperature rise Abrupt ending of acceleration causing mechanical stress Difficult adjustment compromise Protection at all levels With conventional starting by limiting the current : Abrupt acceleration at the end of the ramp, causing sudden pressurization of the hydraulic lines. Uncontrolled deceleration which may lead to pressure surges... motor : Thermal protection : by calculation of the I 2 t in accordance with IEC by using PTC probes. Preheating function preventing condensation. Detection of phase failure. Strength on lines subject to interference machine : Underload and overload protection with adjustable thresholds and times Locked rotor Control of the direction of rotation

Easy integration... Line supply... in enclosures.

bypass contactor at the end of starting with all protective functions maintained

..) Bypass contactor to prevent heat dissipation in the enclosure Control of the line

.. and in control systems Functions to assist with the operation of your

Display of electrical values (current, power, etc), load conditions and operating

A large number of configurable I/O (4 logic inputs, 2 logic outputs, 3 relay outputs

Removable control circuit terminal blocks A wide range of communication functions for

5 Easy integration... Line supply... in enclosures... Simplified wiring with through connection on all models Control of the starter bypass contactor at the end of starting with all protective functions maintained (thermal, underload, overload, etc...) Bypass contactor to prevent heat dissipation in the enclosure Control of the line contactor by the Altistart 48 Optional remote terminal... and in control systems Functions to assist with the operation of your installations : Configuration of a second motor with different characteristics Display of electrical values (current, power, etc), load conditions and operating time. Maintenance of operator dialog due to a separate control circuit supply. A large number of configurable I/O (4 logic inputs, 2 logic outputs, 3 relay outputs and 1 analog output) Cascaded starting and deceleration of a number of motors Removable control circuit terminal blocks A wide range of communication functions for remote access to control, monitoring and adjustment functions : Integrated Modbus. Communication modules : Fipio, Profibus DP, DeviceNet. Ethernet TCP/IP for setting up Transparent Factory : open control systems platform based on Internet technology

Altistart 48 at the heart of your applications With the torque control and

transients : - Gradual pressurization of fluid in lines - Reduction of

of damage to filters or spouts (irrigation) and premature wear of lines, etc

phenomena Independent adjustment of the load conditions.

flow rate of the pump drops to a low level, to prevent overheating.

..) Standard* or severe* (>30s) Smooth starting, preventing stress on the

Smoke extraction function Limitation of current and voltage drops on

Detection of overload caused by clogging or underload (broken fan motor

Compressors Standard* or severe* (>30s) Elimination of slipping of belts.

Detection of inversion of direction of rotation of phases.

6 Altistart 48 at the heart of your applications With the torque control and functions of the Altistart 48 Pumps Standard* Better control of hydraulic transients : - Gradual pressurization of fluid in lines - Reduction of pressure surges and valve surges (in presence of line supply) - Elimination of damage to filters or spouts (irrigation) and premature wear of lines, etc - Less stress on pipes with the reduction of pressure-over pressure phenomena Independent adjustment of the load conditions. Protection against underload (running dry), loss or inversion of phases and in the event of a locked rotor. Automatic switching of the motor to freewheel mode on stopping, when the flow rate of the pump drops to a low level, to prevent overheating. Fans and high inertia machines (centrifuge, grinder, crusher, etc...) Standard* or severe* (>30s) Smooth starting, preventing stress on the drive chain and slipping of belts. Smoke extraction function Limitation of current and voltage drops on starting. Catching on the fly of a fan rotating in reverse. Detection of overload caused by clogging or underload (broken fan motor transmission) Braking torque on stopping. Compressors Standard* or severe* (>30s) Elimination of slipping of belts. Reduction of current peaks. Protection even for special motors. Detection of inversion of direction of rotation of phases. Contact for automatic emptying on stopping. Conveyors Standard* Gradual starting, reducing shocks and slipping of belts. Overload control to detect faults, hard spots or jamming, or underload control to detect breaks * Standard or severe defines the type of application, so that the starter can be chosen from the selection guide.

Altistart 48 selection guide Starters 230 to 415 V - 50 / 60 Hz * Starting time greater than 30 seconds (see previous page defining the types of application) Motor Power Nominal current (IcL) Type of

7 Altistart 48 selection guide Starters 230 to 415 V - 50 / 60 Hz * Starting time greater than 30 seconds (see previous page defining the types of application) Motor Power Nominal current (IcL) Type of application Standard class 10 Severe* class V 400 V Kw kw A 3 5,5 12 ATS 48D17Q 4 7,5 17 ATS 48D17Q ATS 48D22Q 5, ATS 48D22Q ATS 48D32Q 7, ATS 48D32Q ATS 48D38Q 9 18,5 38 ATS 48D38Q ATS 48D47Q ATS 48D47Q ATS 48D62Q ATS 48D62Q ATS 48D75Q 18, ATS 48D75Q ATS 48D88Q ATS 48D88Q ATS 48C11Q ATS 48C11Q ATS 48C14Q ATS 48C14Q ATS 48C17Q ATS 48C17Q ATS 48C21Q ATS 48C21Q ATS 48C25Q ATS 48C25Q ATS 48C32Q ATS 48C32Q ATS 48C41Q ATS 48C41Q ATS 48C48Q ATS 48C48Q ATS 48C59Q ATS 48C59Q ATS 48C66Q ATS 48C66Q ATS 48C79Q ATS 48C79Q ATS 48M10Q ATS 48M10Q ATS 48M12Q ATS 48M12Q - For the 230 to 415 V range, the starter can be connected in the delta connection of the motor to reduce the rating of the starter (please consult our catalog) Starters 208 to 690 V - 50 / 60 Hz Motor Power in HP 208 V 230 V 460 V 575 V HP HP HP HP 2 3 7, , , Motor Power in kw Nominal current (IcL) Type of application 230 V 400 V 440 V 500 V 525 V 660 V 690 V Standard Severes* Kw kw kw kw kw kw kw A class 10 class ,5 5,5 7,5 7, ATS 48D17Y 4 7,5 7, ATS 48D17Y ATS 48D22Y 5, ,5 22 ATS 48D22Y ATS 48D32Y 7, ,5 18, ATS 48D32Y ATS 48D38Y 9 18,5 18, ATS 48D38Y ATS 48D47Y ATS 48D47Y ATS 48D62Y ATS 48D62Y ATS 48D75Y 18, ATS 48D75Y ATS 48D88Y ATS 48D88Y ATS 48C11Y ATS 48C11Y ATS 48C14Y ATS 48C14Y ATS 48C17Y ATS 48C17Y ATS 48C21Y ATS 48C21Y ATS 48C25Y ATS 48C25Y ATS 48C32Y ATS 48C32Y ATS 48C41Y ATS 48C41Y ATS 48C48Y ATS 48C48Y ATS 48C59Y ATS 48C59Y ATS 48C66Y ATS 48C66Y ATS 48C79Y ATS 48C79Y ATS 48M10Y ATS 48M10Y ATS 48M12Y ATS 48M12Y

A comprehensive range of Motor Starters Increase your performance with the associated TeSys components* Soft start - soft stop units Circuit-breakers, Contactors, Fuses.

2 kw Altivar 21 0.75 to 75 kw A unique partner, a global presence Constantly available, worldwide.

in which they are to be used. Altivar 71 0.75 to 630 kw Altivar 61 0.75 to 800 kw Schneider Electric Services Our services, near you, wherever you are.

Also available in ready-assembled versions ready for use in floor-mounted or wall-mounted enclosures. Schneider Electric Industries S.A.S 010708 Head office 89 boulevard Franklin Roosevelt 92504 Rueil Malmaison Cedex FRANCE http://www.

8 A comprehensive range of Motor Starters Increase your performance with the associated TeSys components* Soft start - soft stop units Circuit-breakers, Contactors, Fuses... Altistart to 1200 A up to the highest powers Variable speed drives *For further details on the combinations of products, please consult our catalog. Altivar to 2.2 kw Altivar to 75 kw A unique partner, a global presence Constantly available, worldwide. With more than 5000 points of sale in 130 countries, you can be sure to find the range of products which is right for you and which complies totally with the standards in the country in which they are to be used. Altivar to 630 kw Altivar to 800 kw Schneider Electric Services Our services, near you, wherever you are. Our experts are at your disposal, working with you to design your customized solution. Our aim: to optimize your installations and improve your industrial performance. Also available in ready-assembled versions ready for use in floor-mounted or wall-mounted enclosures. Schneider Electric Industries S.A.S Head office 89 boulevard Franklin Roosevelt Rueil Malmaison Cedex FRANCE Owing to changes in standards and equipment, the characteristics given in the text and images in this document are not binding until they have been confirmed with us. Production : 3000 NR Photos : Schneider Electric - ImageBank 04/2007 VVDED102011EN

3940400, Fax: 0124 4222036 Customer Care

1707, 1800 103 0011 General number: 0124

31 Targeted applications Conveyor Printing machine Handling New ATV303-E Textile machine Pumps & fans Food processing Packaging / Packing Robust drive for Simple Application ALTIVAR 303 Make the most of your energy! For more information visit our website at: Schneider Electric India Pvt. Ltd. (A 100% subsidiary of Schneider Electric Industries SAS) Corporate office: 9th Floor, DLF Building No. 10, Tower C, DLF Cyber City, Phase II, Gurgaon , Haryana, Tel: , Fax: Customer Care Centre : Toll-free numbers: , General number: , in-care@schneider-electric.com ALTIVAR 303 Variable speed drive for 3-phase asynchronous motors, 0.37kW to 11kW at 415V

ALTIVAR 303 ALTIVAR 303 Specifications Control Method Standard (Voltage/Frequency) Vector Control Pump/Fan (U2/F quadratic ratio) Voltage/Frequency ratio (2 points) Speed Range 1:20 Rated Input

5 to 400Hz Over Current Capacity 150% for 60s Control Inputs/Outputs Acc.

32 ALTIVAR 303 ALTIVAR 303 Specifications Control Method Standard (Voltage/Frequency) Vector Control Pump/Fan (U2/F quadratic ratio) Voltage/Frequency ratio (2 points) Speed Range 1:20 Rated Input Voltage V +/- 10% Rated Input Frequency 50-60Hz +/- 5% Output Voltage 3 Phase maximum equal to input voltage Output Frequency 0.5 to 400Hz Over Current Capacity 150% for 60s Control Inputs/Outputs Acc./Dec Time Switching Frequency Protection Standard Functions Degree Of Protection Ambient Temperature Operating Position 1 Analog Input Programmable as 0-5/10V or 0-20mA 1 Analog Output 0-10V or 0-20mA 4 Logic Input 1 Logic Output 1 Relay Output with 2 change over s Programmable from 2kHz to 12kHz. Phase short circuit, Earth short circuit, Overload Protection (I2t) Mains Under-Voltage and Over-Voltage protection Preset speeds and 2/3 wire control, D.C Injection braking. IP2X 55º C without deration Vertical Selection Chart For Altivar 303 Reference Rating (kw) Output Current (Amps) at Dimensions (WxHxD) 55º C (mm) ATV303H037N4E x 143 x 130 ATV303H075N4E x 143 x 140 ATV303HU15N4E ATV303HU22N4E x 143 x 151 ATV303HU30N4E ATV303HU40N4E x 184 x 151 ATV303HU55N4E ATV303HU75N4E ATV303HD11N4E x 232 x 171 Standard Wiring Diagram 380V...460V R/L1 S/L2 T/L3 R1A R1B R1C COM a b AI1 c +5V AO1 Salient features of ATV303 - Space saving > Small Size > Side by Side installation Easy Commissioning PA/+ PB V/T1 U1 V1 V/T2 M 3 W1 W/T3 LO+ LO- COM LI1 LI2 LI3 LI4 +24 V > Multi-loader configure power OFF > Simple loader Power ON > Remote Keypad Drives with external display Quick configuration with Multi-loader > My menu lable High ambient Temperature > 55 deg without de-rating > Switching frequency Management Robust of output performance > Motor control Function > No Nameplate setting > Starting & braking torque Dusty Environment > Deep coating of PCB > No airflow through PCB > Fan & heat sink Communication > Modbus

33 Designing technology that frees you from technical tasks Discreet in size but big on performance! Small Intuitive Reliable High-performance With the Altivar 12, you get greater reliability and simplicity of operation and save even more time for all your applications. The smallest drive with integrated EMC for compact machines Ever more intuitive and user-friendly programming and menus Can be configured in complete safety with the power off, even in its packaging A design that can withstand even the harshest environments Quick and simple to set up With no compromise on quality, and components designed to last 10 years Collaborative design We surveyed our customers and users to determine their needs. The result is the innovative Altivar 12. Make the most of your energy Schneider Electric Industries S.A.S. Head Office 89, Bd Franklin Roosevelt Rueil-Malmaison FRANCE Due to possible changes in standards and equipment, the features described in this document in the form of text and images are subject to confirmation by Schneider Electric. Designed and created by: Gavrinis Photos: Schneider Electric ART : Date : 01/2009 DIA2ED EN - Imprimierie xxx Altivar 12 Variable speed drives for three-phase asynchronous motors: 0.18 to 0.75 kw, 120 V single-phase power supply 0.18 to 2.2 kw, 240 V single-phase power supply 0.18 to 4 kw, 240 V three-phase power supply DIA2ED EN.indd 1 12/05/09 11:36:24

Combining efficiency with intelligence Choose peace of mind Communicate intuitively with all your applications The Altivar 12 is particularly suitable for use in applications involving simple

Its compact size, high performance and discreet appearance make it particularly attractive for use in the following sectors: The food industry (ventilation of catering kitchens, bagging machines,

) The medical and health sector (medical beds, fitness machines) Machines with a single-phase socket (wood-working machines, surface polishing and cleaning machines, swimming pool or irrigation

) A design focussed on integration Upgrade your machines and make them more competitive: with its advanced functions (integrated PID, multi-speed) the Altivar 12 increases your productivity

machine frame The Altivar 12 integrates as standard all the technologies that will make you forget it is there.

No compromise on quality Ever higher performance for your motors assured by: - The factory settings, which provide a high quality drive from the very first time the power is turned on - The

34 Combining efficiency with intelligence Choose peace of mind Communicate intuitively with all your applications The Altivar 12 is particularly suitable for use in applications involving simple industrial machines or certain consumer machines. Its compact size, high performance and discreet appearance make it particularly attractive for use in the following sectors: The food industry (ventilation of catering kitchens, bagging machines, bakers kneading machines, greenhouses, etc.) Small handling applications (car washes, conveyors, etc.) The medical and health sector (medical beds, fitness machines) Machines with a single-phase socket (wood-working machines, surface polishing and cleaning machines, swimming pool or irrigation pumps, hydromassage bathtubs, etc.) New markets (solar applications, etc.) Simple mechanical applications (2-speed motors, DC motors, mechanical drives, etc.) A design focussed on integration Upgrade your machines and make them more competitive: with its advanced functions (integrated PID, multi-speed) the Altivar 12 increases your productivity Communicate easily with all the other parts of your machine via the integrated universal Modbus serial link Reduce the depth of your equipment: the baseplate mounted version dissipates heat into the machine frame The Altivar 12 integrates as standard all the technologies that will make you forget it is there. Its design and choice of components make the Altivar 12 an extremely efficient, reliable and durable drive. No compromise on quality Ever higher performance for your motors assured by: - The factory settings, which provide a high quality drive from the very first time the power is turned on - The integration of Standard (U/f), Performance (sensorless flux vector control, or SVC) and Pump/Fan (quadratic profile Kn²) control profiles - High dynamic performance on acceleration as well as on braking - Excellent speed regulation on machine load surges Reduced noise and maintenance: - No fan on models up to 0.75 kw at 240 V - Cassette type fan, operates automatically on detection of specific temperature setting Designed for easy fitting and wiring of the drive: - A single tool - Power terminals not tightened, ready for wiring - Easy access angles - Numerous, easy to identify markings Fast detection and protection against the motor current peaks associated with certain applications (motor switching, catching on the fly, etc.) Perfect integration of single-phase 240 V model into the electrical network thanks to its built-in EMC filter The fan, which is the only wearing part, can be changed without the need for any tool. Practical, recyclable packaging. You can configure your product in its packaging without breaking the guarantee seal. Sturdy New generation long-life components (10-year service life under normal operating conditions) Cards are coated as standard and resistance to disturbed power supplies has been increased to withstand harsh environments Easy to identify All the identification markings on the product are on a hinged door on the front panel Easy identification of the connections The Altivar 12 is immediately operational. It is configured using the notched wheel or from the SoMove software workshop. The file that is generated can be downloaded to the product even while it is still in its packaging, using the Multi-Loader console. You save commissioning time so that you can spend more time doing your job. Save time on wiring Easy access to all the wiring and adjustment functions on the front panel via a sealable hinged door Integrated EMC filter in 240 V single-phase versions No need to remove the terminal cover to wire the power section Only one screwdriver needed for wiring both the control and power sections Less wiring due to the integrated Modbus communication Save time on programming A navigation button for easy menu access: you can set the parameters of your application with just a few clicks A three-level tree structure - Reference Mode: In local operation (On/Off buttons) and for speed adjustment and display - Monitoring Mode: For displaying parameters - Configuration Mode: For configuring your applications and settings Save time on commissioning The drive can be configured before it is received (by the distributor), during storage (by the storekeeper) or during fitting before the electrical enclosure is powered up for the first time No adjustment is required and there is a quick start guide for immediate setup Work in the language of your choice with the SoMove software workshop that can be downloaded free of charge from Select the functions you need from the menu Bluetooth option for PC for greater ease of use Fast With the Multi-Loader console you can configure 10 drives in their packaging is less than 5 minutes, with no power supply! Versatile The Altivar 12 range is designed for 120 to 240 V power supplies. For your productivity requirements in the most varied applications, see the complete Altivar range on our website: Small Economical Ecological The small format and advanced functions of the Altivar 12 mean that it can easily replace any existing drive in its category. Design: Save time by using the SoMove software workshop Commissioning: Quicker configuration with the power off download function Wiring and mounting: Quicker and easier installation with integrated Modbus communication An average of 30% energy savings (with the Pump/Fan control profile) for the majority of applications Less cardboard to be recycled - only one box is used for bulk orders Use SoMove to customise your menus and save time during operation (possible for up to 25 parameters) DIA2ED EN.indd 2 12/05/09 11:36:25

35 Variable speed drives Altivar 32 For 3-phase motors from 0.18 to 15 kw Catalogue April 2011

All technical information about products listed in this catalogue are now

com Browse the product data sheet to check out : p characteristics, p

.. p and also the links to the user guides and the CAD fi les.

37 All technical information about products listed in this catalogue are now available on: Browse the product data sheet to check out : p characteristics, p dimensions, p curves,... p and also the links to the user guides and the CAD fi les. 1 From the home page, type the model number* into the Search box. * type the model number without any blank, replace p by * 2 Under All tab, click the model number that interests you.

Characteritics p Functions p Connection p Dimensions p Download &

Sockets Example : Zelio Time data sheet 80 78 89,5 82 22,5 Example :

38 U 3 The product data sheet displays. Example : Zelio Time data sheet Discover this product p Characteritics p Functions p Connection p Dimensions p Download & Documents Other products p Help me to choose Accessories p Plug p Sockets Example : Zelio Time data sheet , ,5 Example : Zelio Time data sheet U C C G G R t1 t2 t'1 t'2 R t1 t2 t'1 t'2 You can get this information in one single pdf file.

40 Contents 0 Variable speed drives Altivar 32 b Offer for complex machines page 4 b Presentation page 6 b Variable speed drives Altivar 32 1 v References page 12 b Options v Accessories page 13 v Dialogue tools, configuration tools page 14 v Braking resistors page 17 v Line chokes page 18 v Motor chokes page 19 v Integrated EMC filters and additional EMC input filters page 20 v Communication buses and networks page 22 b SoMove setup software page b Motor starters page

Offer for complex machines Altivar 32 variable speed drives and Lexium 32 motion control 1 Application areas Commons Printing, material handling, conveying, transfer machines, packaging, textiles,

41 Offer for complex machines Altivar 32 variable speed drives and Lexium 32 motion control 1 Application areas Commons Printing, material handling, conveying, transfer machines, packaging, textiles, etc. Specific Hoisting, wood-working or metal processing machines, etc. Technology type Altivar 32 variable speed drives without sensor (velocity control) Power range for Hz (kw) line supply Single-phase V (kw) Single-phase V (kw) Three-phase V (kw) Three-phase V (kw) Drive Motor speed Hz Type of control Asynchronous motor Voltage/frequency ratios: U/f and 5-point U/f Sensorless flux vector control ratio Kn 2 quadratic ratio (pump/fan) Energy saving ratio Synchronous motor Ratio for synchronous motor without sensor Motor sensor Integrated Available as an option Transient overtorque % of the nominal motor torque Peak current Number of functions 150 Safety functions Integrated 4: STO (Safe Torque Off), SLS (Safe Limited Speed), SDI (Safe Direction Information), SS1 (Safe Stop 1) Available as an option Number of I/O Inputs Analog 3 Logic 6 Outputs Analog 1: configurable as voltage (0-10 V) or current (0-20 ma) Logic 1 Relay outputs 2 Communication Integrated Modbus, CANopen Available as an option DeviceNet, PROFIBUS DP V1, EtherNet/IP, Modbus TCP, EtherCat Bluetooth link Integrated 9 Options SoMove setup software Simple Loader and Multi-Loader configuration tools IP 54 or IP 65 remote display terminal and remote graphic display terminal Filters, braking resistors, line chokes 10 Standards and certifications IEC , IEC (environments 1 and 2, category C2), UL 508C, EN category 3, ISO/EN /- 2 category 3 (PL e), IEC (parts 1 & 2) SIL 3 level, draft standard EN 50495E IEC , classes 3C3 and 3S2 e, UL, CSA, C-Tick, NOM, GOST References ATV 32 Pages 12

42 Printing, material handling, conveying, transfer machines, packaging, textiles, etc. Clamping, cutting, cutting to length, flying shear, rotary knife, Pick & Place, winding, marking, etc. Lexium 32 servo drives with sensor feedback (position control) 1 2 BMH servo motor BSH Servo motor BMH Servo motor BSH Servo motor BMH Servo motor BSH Servo motor Nominal speed: b BMH servo motors: continuous stall torque range between Nm for nominal speeds between 1200 and 5000 rpm b BSH servo motors: continuous stall torque range between Nm for nominal speeds between 2500 and 6000 rpm Synchronous motor with sensor feedback for BMH and BSH servo motors SinCos Hiperface sensor Resolver encoder Analog encoder (motor and machine) Digital encoder (machine only) Peak current, up to 4 times the drive direct current for 1 second 1: STO (Safe Torque Off) 4: SLS (Safe Limited Speed), SS1 (Safe Stop 1), SS2 (Safe Stop 2), SOS (Safe Operating Stop) capture input 6 (2 of which can be used as a capture input) 5 3 Modbus Modbus, CANopen, CANmotion Modbus CANopen, CANmotion, DeviceNet, EtherNet/IP, PROFIBUS DP V1, EtherCat Available as an option Available as an option Available as an option SoMove setup software Multi-Loader configuration tool Graphic display terminal Filters, braking resistors, line chokes IEC , IEC (environments 1 and 2, categories C2 and C3), IEC /4-3/4-4/4-5, ISO/EN (PL e), IEC SIL 3 level e, UL, CSA, TÜV LXM 32C LXM 32A LXM 32M 10 Please consult our catalogue Lexium 32 motion control 5

Presentation Variable speed drives Altivar 32 Presentation PF095109 1 The Altivar 32 drive is a frequency inverter for 200 500 V three-phase asynchronous and synchronous motors rated from 0.

In combination with synchronous motors, Altivar 32 variable speed drives offer optimized energy efficiency. Their high dynamic response optimizes the application performance.

2 270 mm 3 Example with six 45 mm wide drives mounted side-by-side PF600365 With various communication cards available as options, the Altivar 32 drive integrates perfectly into the main control

43 Presentation Variable speed drives Altivar 32 Presentation PF The Altivar 32 drive is a frequency inverter for V three-phase asynchronous and synchronous motors rated from 0.18 to 15 kw. The Altivar 32 drive includes various motor control profiles for three-phase asynchronous and synchronous motors. In combination with synchronous motors, Altivar 32 variable speed drives offer optimized energy efficiency. Their high dynamic response optimizes the application performance. The Altivar 32 variable speed drive/synchronous motor combination is very compact, and thus contributes to reducing the size of the equipment as well as its cost mm 3 Example with six 45 mm wide drives mounted side-by-side PF With various communication cards available as options, the Altivar 32 drive integrates perfectly into the main control system architectures. As standard it has numerous configurable inputs/outputs to facilitate customization to applications. 5 6 Synergy between Altivar 32 drive and Lexium 32 servo drive (1) 7 Simplified setup and use Examples of solutions to simplify setup and use: b Compatibility with all dialogue and configuration tools for Altivar 32 variable speed drives and Lexium 32 servo drives (SoMove setup software, SoMove Mobile software for mobile phones, remote display terminals and the Simple Loader and Multi-Loader configuration tools) b Built-in Bluetooth link b Easy-fit communication cards in cassette format b Optimised offer for connection to the CANopen machine bus b Different mounting options depending on the machine (vertical, horizontal, with the option to offset the control module when the drive is mounted on its side (to save space depthwise), side-by-side) b Quick connect for a TeSys GV2 L magnetic circuit-breaker (which can be equipped with numerous TeSys accessories) b Labelled terminals b Synergy with Lexium 32 servo drives for controlling applications involving asynchronous and synchronous motors (common tools and options, same shape and dimensions, etc.) PF The Altivar 32 drive is also compatible with SoMachine, the software solution for OEMs. This solution can be used to develop, configure and set up an entire machine in a single software environment. Applications The Altivar 32 drive incorporates functions which are suitable for the most common applications, including: b Material handling (small conveyors, hoists, etc.) b Packing and packaging machines (small bagging machines, labelling machines, etc.) b Special machines (mixers, kneaders, transfer machines, textile machines, etc.) b Pumps, compressors, fans b Hoisting b Wood-working machinery (saws, gummers, planers, etc.) b Metal processing (bending presses, welding machines, cutting machines, etc.) 9 10 Up to 4 kw, the Altivar 32 drive is 45 or 60 mm wide, saving a considerable amount of space in an installation. It has also been designed to be mounted side by side or on its side in densely-packed or shallow enclosures. The Altivar 32 drive offers safety functions and control system functions enabling it to meet the requirements of the most specialized applications. 4 8 By taking account of constraints on product setup and use right from the design stage, we have been able to simplify integration of the Altivar 32 drive into industrial machines. It features more than 150 functions. It is robust, compact and easy to install. (1) Please refer to the Lexium 32 motion control offer on our website Application: conveying References: page 12

Presentation (continued) Variable speed drives Altivar 32 PF600366 Innovative functions (1) Safety functions The Altivar 32 range of variable speed drives guarantees a high level of safety (SIL 3

1 The Altivar 32 drive software includes three safety functions which contribute to ensuring machines meet safety requirements, whether or not they are used in conjunction with a Preventa safety

44 Presentation (continued) Variable speed drives Altivar 32 PF Innovative functions (1) Safety functions The Altivar 32 range of variable speed drives guarantees a high level of safety (SIL 3 according to standard IEC 61508) comparable with performance level e (PL e) according to standard ISO/EN The Altivar 32 drive software includes three safety functions which contribute to ensuring machines meet safety requirements, whether or not they are used in conjunction with a Preventa safety module (2): b STO: Safe Torque Off b SLS: Safely Limited Speed b SS1: Safe Stop 1 These safety functions are configured via the SoMove setup software (see page 28). 2 PF Example of an application requiring the use of safety functions Example of an application (scrolling advertising panel) requiring a typical ATV Logic sequence Examples of use (functions/applications) Functions Safety functions Communication buses and networks Fast response time Control profile for synchronous motors Application-specific functions Note: To set up the safety functions, please refer to the Safety Integrated function manual, which is available on our website ATV Logic ATV Logic is used to adapt the Altivar 32 variable speed drive to specific applications by means of its customisable integrated control system functions. The integrated control system functions featuring ATV Logic can be used to perform simple operations without adding further devices, which reduces costs. ATV Logic is programmed via the SoMove setup software (see page 28) and provides access to the following functions: b b b Arithmetical operations, Boolean operators, counters, timers, etc. Programming of up to 50 functions by an automated sequence Access to the drive's internal variables Functions dedicated to synchronous motors The Altivar 32 variable speed drive integrates new functions for synchronous motors that are suitable for the majority of commercially-available motors. b Simplified setting due to the reduced number of configuration parameters (four maximum) b Autotuning of the drive/motor combination b High frequency injection for high performance in open loop mode. Application functions The Altivar 32 drive includes 150 functions for handling, in particular: b Configurations: standard or customisable b Settings: factory or OEM b Application-specific functions (conveying, cutting, hoisting, etc.) b The adjustable switching frequency for optimizing servo control (adjusted motor current, reduced motor noise and temperature rise, etc.) b The various Human-Machine Interfaces (HMIs) and dialogue or configuration tools b Menu parameter setting, using the My Menu function to obtain an applicationspecific Human-Machine Interface (HMI) b Uploads and downloads of application and drive software, with the power on or off Applications Handling Conveying Packing Wood-working machinery Typical use (1) Non-exhaustive list; please consult our website (2) Please refer to the "Safety functions and solutions using Preventa" catalogue. Metal processing Not applicable References: page 12 7

Presentation (continued) Variable speed drives Altivar 32 1 2 3 4 5 6 7 8 9 ATV 32H018M2...H075M2 ATV 32H037N4.

32HU11M2...HU22M2 ATV 32HU22N4...HU40N4 The offer The Altivar 32 range of variable speed drives covers motor power ratings from 0.

45 Presentation (continued) Variable speed drives Altivar ATV 32H018M2...H075M2 ATV 32H037N4...HU15N4 CANopen communication card with RJ 45 connectors CANopen communication card with SUB-D connector CANopen communication card with connection via terminals GV2/ATV 32 direct mounting ATV 32HU11M2...HU22M2 ATV 32HU22N4...HU40N4 The offer The Altivar 32 range of variable speed drives covers motor power ratings from 0.18 kw to 15 kw with two types of power supply: b 200 V 240 V single-phase, 0.18 kw to 2.2 kw (ATV 32HpppM2) b 380 V 500 V three-phase, 0.37 kw to 15 kw (ATV 32HpppN4) Several drives can be mounted side by side to save space. The Altivar 32 drive integrates the Modbus and CANopen communication protocols as standard. They can be accessed via the RJ45 connector on the front of the drive. To simplify connection of the Altivar 32 drive to the CANopen machine bus, three dedicated communication cards are available with different connectors: b CANopen daisy chain card with two RJ 45 connectors b CANopen card with 9-way SUB-D connector b CANopen card with 5-way terminal block See pages 24 and 25. In addition to the Modbus and CANopen protocols which can be accessed as standard, the Altivar 32 drive can be connected to the main industrial communication buses and networks by adding one of the communication cards available as an option: b Modbus/TCP - Ethernet/IP b PROFIBUS DP V1 b DeviceNet b EtherCAT See page 22. Electromagnetic compatibility (EMC) The built-in EMC filters in ATV 32HpppM2 and ATV 32HpppN4 drives and compliance with EMC requirements simplify installation and provide a very economical means of ensuring devices meet the criteria to receive the e mark. This enables compliance with standard IEC , category C2 for a maximum motor cable length of 10 metres for ATV 32pppM2 variable speed drives and 5 metres for ATV 32pppN4 variable speed drives. This filter can be disconnected via a jumper. Filters are available as an option and can be installed by the customer to reduce the level of emissions from Altivar 32 drives. In particular, they allow use of a maximum motor cable length of 100 metres. See page 20. External accessories and options External accessories and options can be used with the Altivar 32 drive. The availability of external accessories and options depends on the drive rating. Accessories b Bracket for direct mounting of GV2/ATV 32 circuit-breaker (see page 32) b Adaptor for mounting the control module at 90, for mounting the power module on its side, keeping the control module visible and accessible b Daisy chain DC bus cordsets for daisy chain connection of the DC bus See page 13. External options b Braking resistors b Line chokes b Motor chokes b Additional EMC filters See pages 17 to References: page 12 8

Presentation (continued) Variable speed drives Altivar 32 3 The offer (continued) Dialogue and configuration tools Human-Machine interface The 4-digit display 1 displays drive states, faults and

46 Presentation (continued) Variable speed drives Altivar 32 3 The offer (continued) Dialogue and configuration tools Human-Machine interface The 4-digit display 1 displays drive states, faults and parameter values. The navigation button 2 is used to navigate through the menus, modify values and change the motor speed in local mode HMI terminals The Altivar 32 drive can be connected to a remote display terminal 4 or a drive navigator 3, which are available as options. The remote terminal can be mounted on an enclosure door with IP 54 or IP 65 degree of protection. It provides access to the same functions as the Human-Machine interface. The drive navigator, with its text display in the user's language, provides a userfriendly interface for configuration, debugging or maintenance. It can also be mounted on an enclosure door with IP 54 or IP 65 degree of protection. See page SoMove setup software The SoMove setup software is used to configure, adjust, debug (using the Oscilloscope function) and maintain the Altivar 32 drive in the same way as for all other Schneider Electric drives and starters. It can be used with a direct connection or a Bluetooth wireless connection. See page SoMove Mobile software for mobile phones The SoMove Mobile software is used to edit the drive parameters from a mobile phone via a Bluetooth wireless connection. It can also be used to save configurations. These configurations can be imported or exported from a PC via a Bluetooth wireless connection. See page 16. Simple Loader and Multi-Loader configuration tools The Simple Loader tool 6 enables the configuration from one powered-up drive to be duplicated on another powered-up drive. The Multi-Loader tool 5 enables configurations from a PC or drive to be copied and duplicated on another drive; the drives do not need to be powered up. See page References: page 12 9

47 Presentation (continued) Variable speed drives Altivar 32 1 Nominal frequency f (Hz) Freewheel stop Integrated safety functions (1) The Altivar 32 drive includes three safety functions: b STO: Safe Torque Off b SLS: Safely Limited Speed b SS1: Safe Stop STO activation (zero torque) Activation of the STO safety function t (s) These three functions are certified in accordance with IEC Ed.1 Adjustable speed electrical power drive systems - Part 5-2: Safety requirements - Functional. This integration makes it possible to: b Simplify setup of machines which require a complex safety device b Improve performance during maintenance by reducing machine or installation downtimes and increase the safety of any work carried out 3 Nominal frequency f (Hz) Holding at a Freewheel predefined frequency stop Note: Some applications may require the addition of external Preventa safety modules (2). Safe Torque Off (STO) safety function (1) The STO integrated safety function causes a motor freewheel stop by eliminating the torque on the motor shaft. 4 5 Predefined frequency 0 f max. SLS activation Activation of the SLS safety function t (s) STO activation (zero torque) if the predefined frequency is exceeded Safely Limited Speed (SLS) safety function (1) The SLS integrated safety function slows down then holds the motor at a predefined frequency. If this predefined frequency cannot be held above a certain value, for example in the case of a driving load, the STO function is activated. Safe Stop 1 (SS1) safety function (1) The SS1 integrated safety function causes a category 1 safe stop. This stop occurs in the following sequence: b The motor is stopped according to a predefined deceleration ramp. b A check is made to ensure that the motor has stopped or that the frequency has been reached. b The STO function is activated. 6 Nominal frequency f (Hz) Safe stop according to a predefined ramp Setting up the integrated safety functions (1) Setting up the integrated safety functions in the Altivar 32 drive does not require any options or additional accessories. The functions are connected directly to the drive's logic inputs and can be configured using the SoMove setup software (see page 28). 7 0 SS1 activation Activation of the SS1 safety function STO activation (zero torque) t (s) (1) Please refer to the Safety Integrated function manual, which is available on our website (2) Please refer to the "Safety functions and solutions using Preventa" catalogue References: page 12 10

Presentation (continued) Variable speed drives Altivar 32 6 7 1 2 3 4 5 Description 1 Power terminals 2 Protective cover to prevent access to the power terminals 7.

48 Presentation (continued) Variable speed drives Altivar Description 1 Power terminals 2 Protective cover to prevent access to the power terminals 7. 3 RJ 45 communication port for access to integrated protocols: Modbus serial link and CANopen machine bus 4 Protective cover for access to the control terminals (also includes a label with a wiring diagram) 5 Control terminals for I/O connection: b v v v v 6 logic inputs: 1 positive logic input (Sink) 1 negative logic input (Source) 1 input configurable as a PTC probe input 1 x 20 khz pulse control input 24 V c, impedance 3.5 KW, sampling time 8 ms b 1 logic output: 24 V c, sampling time 2 ms, maximum voltage 30 V, maximum current 100 ma b 3 analog inputs: v 1 current analog input, by programming X and Y from 0 to 20 ma, impedance 250 W v 1 bipolar differential analog input ± 10 V, impedance 30 W v 1 voltage analog input ±10 V, impedance 30 W Sampling time 2 ms b 1 analog output configurable for current and voltage: v Voltage analog output 0 10 V c, minimum load impedance 470 W v Current analog output 0 20 ma, maximum load impedance 800 W b 2 relay outputs: v 1 N/C contact and 1 N/O contact with common point Minimum switching capacity 5 ma for 24 V c, maximum switching capacity 3 A on resistive load, 2 A on inductive load for 250 V a or 30 V c, v 1 N/C contact, maximum switching capacity 5 A on resistive load. 6 Removable motor power terminal block (allows the connection memory to be retained during maintenance operations) 7 EMC mounting plate (integral part of the motor power terminal block 6). This plate is supplied with a cable guide support, which can be fitted if required Standards and certifications (1) Altivar 32 drives have been developed to conform to the strictest international standards and recommendations relating to industrial electrical control devices (IEC), in particular: b b v v b b b IEC IEC : EMC immunity: IEC , Environments 1 and 2 Conducted and radiated EMC emissions: IEC , category C2 ISO/EN /-2 category 3(PL d) IEC (parts 1 & 2) IEC classes 3C3 and 3S2, environments 3C3 and 3S3 6 7 Altivar 32 drives are certified: b UL 508c b CSA b NOM b GOST b C-Tick 8 They are e marked according to the European low voltage (2006/95/EC) and EMC (2004/108/EC) directives. They also comply with environmental directives (RoHS). (1) Complete list of certifications and characteristics available on our website References: page 12 11

References Variable speed drives Altivar 32 Drives 1 2 3 4 5 6 7 8 9 PF095105 PF095104 PF095103 PF095106 ATV 32H018M2...H075M2 ATV 32H037N4...HU15N4 ATV 32HU11M2...HU22M2 ATV 32HU22N4.

line current (1), (2) Apparent power Max. prospective line Isc (3) Max. continuous output current (In) (4) Max.

49 References Variable speed drives Altivar 32 Drives PF PF PF PF ATV 32H018M2...H075M2 ATV 32H037N4...HU15N4 ATV 32HU11M2...HU22M2 ATV 32HU22N4...HU40N4 ATV 32HU55N4, HU75N4 EMC plate not mounted Drives (frequency range from 0.1 to 599 Hz) Motor Line supply Altivar 32 Power indicated on rating plate Max. line current (1), (2) Apparent power Max. prospective line Isc (3) Max. continuous output current (In) (4) Max. transient current for at U1 at U2 at U2 at U2 60 s 2 s Power Reference dissipated at maximum output current (In) (4) Weight kw HP A A kva ka A A A W kg Single-phase supply voltage: V 50/60 Hz, with integrated EMC filter (2) (5) (6) / ATV 32H018M / ATV 32H037M / ATV 32H055M ATV 32H075M / ATV 32HU11M ATV 32HU15M ATV 32HU22M Three-phase supply voltage: V 50/60 Hz, with integrated EMC filter (2) (5) (6) / ATV 32H037N / ATV 32H055N ATV 32H075N / ATV 32HU11N ATV 32HU15N ATV 32HU22N ATV 32HU30N ATV 32HU40N / ATV 32HU55N ATV 32HU75N ATV 32HD11N ATV 32HD15N Dimensions (overall) Drives W x H x D EMC plate mounted ATV 32H018M2...H075M2, ATV 32H037N4...HU15N4 45 x 317 x 245 (6) ATV 32HU11M2...HU22M2, ATV 32HU22N4...HU40N4 60 x 317 x 245 (6) mm EMC plate not mounted ATV 32HU55N4, HU75N4 150 x 308 x x 232 x 232 ATV 32HD11N4, HD15N4 180 x 404 x x 330 x 232 (1) Typical value for a 4-pole motor and a maximum switching frequency of 4 khz, with no line choke for max. prospective line Isc (3). (2) Nominal supply voltage, min. U1, max. U2: 200 (U1) 240 V (U2), 380 (U1) 500 V (U2). (3) If line Isc is greater than the values in the table, add line chokes (see page 18). (4) These values are given for a nominal switching frequency of 4 khz, for use in continuous operation. The switching frequency is adjustable from 2 to 16 khz. Above 4 khz, derate the nominal drive current. The nominal motor current should not exceed this value. See the derating curves on our website (5) Drives supplied with category C2 integrated EMC filter. This filter can be disconnected. (6) Connection in compliance with EMC standards: - ATV 32HpppM2, ATV 32H037N4...HU40N4 drives are supplied with an EMC plate. This is an integral part of the power terminals; these 2 components cannot be separated. - ATV 32HU55N4 HD15N4 drives are supplied with an EMC plate, for assembly by the customer. mm ATV 32HD11N4, HD15N4 EMC plate not mounted 10 Presentation: page 6 12

References (continued) Variable speed drives Altivar 32 Accessories, documentation PF095121 PF095123 ATV 32HU15N4 with control module mounted at 90 Accessories Components for mounting GV2

mounted on ATV 32 drive. Requires a GV2 AF4 adaptor plate for electrical connection, to be ordered separately.

50 References (continued) Variable speed drives Altivar 32 Accessories, documentation PF PF ATV 32HU15N4 with control module mounted at 90 Accessories Components for mounting GV2 circuit-breaker directly on ATV 32 drive Description For drives Sold in lots of Bracket for GV2/ATV 32 direct mounting Mechanical bracket for holding the GV2 circuit-breaker in place when directly mounted on ATV 32 drive. Requires a GV2 AF4 adaptor plate for electrical connection, to be ordered separately. Adaptor plate Provides the electrical link between the GV2 circuitbreaker and ATV 32 drive when GV2/ATV 32 directly mounted. Requires a VW3 A9 921 bracket for direct mounting, to be ordered separately. Mounting the control module at 90 ATV 32HpppM2 ATV 32H037N4 HU40N4 ATV 32HpppM2 ATV 32H037N4 HU40N4 Unit reference Weight kg 10 VW3 A GV2 AF Description For drives Reference Weight kg Adaptor for mounting the control module at 90 This is used to mount the power module on the side, keeping the control module visible and accessible ATV 32HpppM2 ATV 32H037N4 HU40N4 VW3 A Daisy Chain connection of the DC bus (1) The DC bus is connected in a Daisy Chain in the following cases: b Drives powered by the AC supply with parallel connection of the DC bus in order to balance the loads during braking phases between the drives; used in addition to braking resistors (see page 17) b Drives powered by the DC bus only Requires the connection accessories listed below: Description (1) Use Length Sold in lots of Cordset (1) equipped with 2 connectors Reference Weight From To m kg ATV 32HpppM2 ATV 32HpppN4 ATV 32HpppM2 ATV 32HpppN VW3 M7 101 R ATV 32HpppM2 connected with a Daisy Chain DC bus cordset Shielded cable ATV 32HpppM2 ATV 32HpppN4 ATV 32HpppM2 ATV 32HpppN4 ATV 32HpppM2 ATV 32HpppN4 LXM 32ppppM2 (2) LXM32ppppN4 (2) 15 1 VW3 M7 102 R150 6 Connection kit for VW3 M7102 R150 cable 10 VW3 M2 207 Documentation Description Reference Weight kg Description of the Motion & Drives offer DVD-ROM Comprises (3): b Technical documentation (programming manuals, installation manuals, quick reference guides) b Catalogues b Brochures VW3 A (1) Setting up several devices on the DC bus requires special precautions, please refer to the installation manual which is available on our website at (2) Lexium 32 motion control offer. See page 4 and visit our website (3) The contents of this DVD-ROM are also available on our website Presentation: page 6 13

Presentation, references Variable speed drives Altivar 32 Option: dialogue tools, configuration tools 1 PF095133 4 1 2 Remote display terminal This terminal is used to locate the Human-Machine

It is used to: b Control, adjust and configure the drive remotely b Display the drive status and faults remotely Its maximum operating temperature is 50 C.

the direction of rotation of the motor - STOP/RESET : Stops the motor/resets drive faults 4 Operating mode selection key MODE 5 Cover controlling access to the motor local control keys 4 Remote

51 Presentation, references Variable speed drives Altivar 32 Option: dialogue tools, configuration tools 1 PF Remote display terminal This terminal is used to locate the Human-Machine Interface of the Altivar 32 drive remotely on the door of an enclosure with IP 54 or IP 65 protection. It is used to: b Control, adjust and configure the drive remotely b Display the drive status and faults remotely Its maximum operating temperature is 50 C. 2 3 PF Remote display terminal with cover open Description 1 4-digit display 2 Navigation, and selection ENT, ESC keys 3 Motor local control keys: - RUN: Starts the motor - FWD/REV: Reverses the direction of rotation of the motor - STOP/RESET : Stops the motor/resets drive faults 4 Operating mode selection key MODE 5 Cover controlling access to the motor local control keys 4 Remote display terminal with cover closed 5 References Designation Remote display terminals A remote-mounting cordset, VW3 A1 104 Rpp, is also required Remote-mounting cordsets equipped with 2 RJ45 connectors Degree of protection Length Reference Weight m kg IP 54 VW3 A IP 65 VW3 A VW3 A1 104 R VW3 A1 104 R PF Remote graphic display terminal Remote graphic display terminal This remote graphic display terminal, common to all Schneider Electric's variable speed drive ranges, provides a user-friendly interface for configuration, debugging and maintenance. In particular, it is possible to transfer and store up to 4 configurations. For portable use or mounted on an enclosure door, it can also be connected to a number of drives (see page 15). Its main functions are as follows: b The graphic screen displays 8 lines of 24 characters of plain text. b The navigation button provides quick and easy access to the drop-down menus. b It is supplied with six languages installed (Chinese, English, French, German, Italian and Spanish). The available languages can be modified using the Multi- Loader configuration tool (VW3 A8 121). Its maximum operating temperature is 60 C, and it features IP 54 protection; this can be increased to IP 65 when mounted on an enclosure door. Description 6 Graphic display unit: - 8 lines of 24 characters, 240 x 160 pixels, large digit display 7 Function keys (not operational on the Altivar 32) 8 Navigation button: - Rotate ±: Goes to the next/previous line, increases/decreases the value - Press: Saves the current value (ENT) ESC key: Aborts a value, a parameter or a menu to return to the previous selection 9 Motor local control keys: - RUN: Starts the motor - STOP/RESET : Stops the motor/resets drive faults - FWD/REV: Reverses the motor direction of rotation 10 Presentation: page 6 14

Presentation, references Variable speed drives Altivar 32 Option: dialogue tools, configuration tools DF600259 2 3 Portable use of the remote graphic display terminal: 1 + 2 + 3 1 Remote graphic

52 Presentation, references Variable speed drives Altivar 32 Option: dialogue tools, configuration tools DF Portable use of the remote graphic display terminal: Remote graphic display terminal (continued) Accessories for mounting the graphic display terminal remotely Description Item no. Length m Remote graphic display terminal A remote cable, VW3 A1 104 Rppp, and an RJ45 adaptor, VW3 A1 105, must be provided Remote-mounting cordsets equipped with 2 RJ45 connectors Remote operation of the Altivar 32 and the remote graphic display terminal VW3 A1 101 Reference Weight kg 1 VW3 A VW3 A1 104 R VW3 A1 104 R VW3 A1 104 R VW3 A1 104 R Female/female RJ45 adaptor 3 VW3 A Remote mounting kit For mounting on enclosure door IP 54 degree of protection 4 VW3 A DF Door 5 VW3 A Used to increase the degree of protection for remote mounting kit VW3 A1 102 to IP 65 To be mounted on remote mounting kit VW3 A Using the remote graphic display terminal on enclosure door: (+ 5, if IP 65) 1 Additional accessories for multidrop connection Description Item no. Order in lots Modbus splitter box 10 RJ45 connectors and 1 screw terminal block Modbus T- junction boxes Modbus line terminator With integrated cable (0.3 m) With integrated cable (1 m) For RJ45 connector R = 120 W, C = 1 nf Description Item no. Length m Cordsets for Modbus serial link equipped with 2 RJ45 connectors Unit reference Weight kg 6 LU9 GC VW3 A8 306 TF03 7 VW3 A8 306 TF VW3 A8 306 RC Reference Weight kg VW3 A8 306 R VW3 A8 306 R VW3 A8 306 R VW3 A1 102 Example of connection via multidrop link All the components described on this page enable a remote graphic display terminal to be connected to several drives via a multidrop link. This multidrop link is connected to the RJ45 port on the Modbus/CANopen communication port. See the example opposite. 8 ATV Presentation: page 6 ATV 32 Example of connection via multidrop link 10 15

Presentation, references Variable speed drives Altivar 32 Option: configuration tools 1 2 3 Configuration with SoMove Mobile software for mobile phones via Bluetooth SoMove Mobile software for mobile

Particularly suitable for on-site or remote maintenance operations, the SoMove Mobile software can be used to print out and save configurations, import them from a PC and export them to a PC, or a

53 Presentation, references Variable speed drives Altivar 32 Option: configuration tools Configuration with SoMove Mobile software for mobile phones via Bluetooth SoMove Mobile software for mobile phones (1) The SoMove Mobile software transforms any compatible mobile phone (1) into a remote graphic display terminal by offering an identical Human-Machine Interface (see page 14). Particularly suitable for on-site or remote maintenance operations, the SoMove Mobile software can be used to print out and save configurations, import them from a PC and export them to a PC, or a drive, equipped with Bluetooth. The SoMove Mobile software and drive configuration files can be downloaded from our website References Description For drives Reference Weight kg SoMove Mobile software for mobile phones (1) Can be downloaded from our website ATV 32Hppppp 4 5 PF VW3 A8 121 PF VW3 A8 120 SoMove setup software SoMove lite setup software for PC is used to prepare drive configuration files. For presentation, description and references, see page 28. Simple Loader and Multi-Loader configuration tools The Simple Loader tool enables one powered-up drive's configuration to be duplicated on another powered-up drive. It is connected to the drive's RJ45 communication port. The Multi-Loader tool enables a number of configurations from a PC or drive to be copied and loaded onto another drive; the Altivar 32 drives do not need to be powered up. 6 References Designation Reference Weight kg Simple Loader configuration tool ATV 32Hppppp VW3 A8 120 Supplied with a connection cable equipped with 2 RJ45 connectors. 7 PF Multi-Loader configuration tool Supplied with: - 1 cable equipped with 2 RJ45 connectors - 1 cable equipped with one type A USB connector and one mini B USB connector - 1 x SD memory card - 1 x female/female RJ 45 adaptor - 4 AA/LR6 1.5 V batteries - 1 anti-shock protection - 1 carrying handle ATV 32Hppppp VW3 A Multi-Loader configuration tool Configuring an Altivar 32 in its packaging: VW3 A VW3 A8 126 cordset Cordset for Multi-Loader tool ATV 32Hppppp For connecting the Multi-Loader tool to the in its packaging Altivar 32 drive in its packaging. Fitted with a non-locking RJ45 connector with special mechanical catch on the drive end and an RJ45 connector on the Multi-Loader end. VW3 A8 126 (1) SoMove Mobile software requires a mobile phone with minimum features; please consult our website 10 Presentation: page 6 16

Presentation, references Variable speed drives Altivar 32 Option: braking resistors Presentation The braking resistor enables the Altivar 32 drive to operate while braking to a standstill or during

Depending on the drive rating, two types of resistor are available: b Enclosed model (IP 20 casing) designed to comply with the EMC standard and protected by a temperaturecontrolled switch or thermal

54 Presentation, references Variable speed drives Altivar 32 Option: braking resistors Presentation The braking resistor enables the Altivar 32 drive to operate while braking to a standstill or during slowdown braking, by dissipating the braking energy. It enables maximum transient braking torque. Depending on the drive rating, two types of resistor are available: b Enclosed model (IP 20 casing) designed to comply with the EMC standard and protected by a temperaturecontrolled switch or thermal overload relay. b Enclosed model (IP 65 casing) with cordset, for ATV 32HpppM2 and ATV 32H037N4 HU75N4 drives. Note: To optimize the size of the braking resistor, the DC buses on Altivar 32 drives in the same application can be connected in parallel (see page 13). 1 2 PF Applications Machines with high inertia, driving loads and machines with fast cycles. References For drives IP 65 braking resistors Minimum Ohmic value of the value resistor to be connected Average power available at 50 C (1) Length of connection cable Reference Weight W W W m kg ATV 32H018M2 H075M VW3 A7 608 R ATV 32H037 H075N VW3 A7 608 R ATV 32HU11N4 HU22N VW3 A7 608 Rpp ATV 32HU11M2, HU15M VW3 A7 605 R VW3 A7 605 R ATV 32HU22M VW3 A7 603 R VW3 A7 603 R ATV 32HU30N VW3 A7 606 R ATV 32HU40N VW3 A7 606 R ATV 32HU55N4, HU75N VW3 A7 604 R VW3 A7 604 R PF IP 20 braking resistors ATV 32H018M2 H075M VW3 A ATV 32HU11M2, HU15M2 27 ATV 32H037N4 H075N4 80 ATV 32HU11N4 HU30N4 54 ATV 32HU40N4 36 ATV 32HU22M VW3 A ATV 32HU55N4, HU75N VW3 A7 701 ATV 32HD11N4, HD15N VW3 A (1) Load factor for resistors: the value of the average power that can be dissipated at 50 C from the resistor into the casing is determined for a load factor during braking that corresponds to the majority of normal applications: - 2 s braking with a 0.6 Tn braking torque for a 40 s cycle s braking with a 1.5 Tn braking torque for a 40 s cycle Presentation: page 6 17

55 Presentation, references Variable speed drives Altivar 32 Option: line chokes 1 2 Line choke ATV 32HpppM2 M1 3 Presentation Line chokes provide improved protection against overvoltages on the line supply and reduce harmonic distortion of the current produced by the drive. The recommended chokes limit the line current. They have been developed in line with standard IEC (VDE 0160 level 1 high-energy overvoltages on the line supply) Line choke ATV 32HpppN4 M1 3 The inductance values are defined for a voltage drop between 3% and 5% of the nominal line voltage. Values higher than this will cause loss of torque. The use of line chokes is recommended in particular under the following circumstances: b Line supply with significant disturbance from other equipment (interference, overvoltages) b Line supply with voltage imbalance between phases > 1.8% of nominal voltage b Drive supplied by a line with very low impedance (in the vicinity of a power transformer 10 times more powerful than the drive rating) b Installation of a large number of frequency inverters on the same line b Reduction of overloads on the cos j correction capacitors, if the installation includes a power factor correction unit 4 The prospective short-circuit current at the point of connection of the drive must not exceed the maximum value indicated in the reference tables (see page 12). The use of chokes allows connection to the following line supplies: b b Max. Isc 22 ka for 200/240 V Max. Isc 65 ka for 380/500 V References Drive Reference Line current without choke U min. (1) U max. (1) Line current with choke U min. (1) U max. (1) Choke Reference Weight A A A A kg Single-phase supply voltage: V 50/60 Hz ATV 32H018M VZ1 L004M ATV 32H037M ATV 32H055M VZ1 L007UM ATV 32H075M ATV 32HU11M VZ1 L018UM ATV 32HU15M ATV 32HU22M Three-phase supply voltage: V 50/60 Hz ATV 32H037N VW3 A ATV 32H055N ATV 32H075N ATV 32HU11N ATV 32HU15N ATV 32HU22N VW3 A ATV 32HU30N ATV 32HU40N ATV 32HU55N VW3 A ATV 32HU75N ATV 32HD11N VW3 A ATV 32HD15N (1)Nominal supply voltage: For drives Nominal voltage U min. U max. ATV 32HpppM ATV 32HpppN Presentation: page 6 18

56 Presentation, references Variable speed drives Altivar 32 Option: motor chokes ATV 32Hppppp Motor choke M1 3 Presentation Motor chokes can be inserted between the Altivar 32 drive and the motor to: b Limit the dv/dt at the motor terminals (500 to 1500 V/µs), for cables longer than 50 m b Filter interference caused by opening of a contactor placed between the filter and the motor b Reduce the motor earth leakage current b Minimizing the current wave, thus reducing motor noise References (1) For drives Losses Cable length (2) Nominal current Shielded cable Unshielded cable Reference Weight W m m A kg Single-phase supply voltage: V 50/60 Hz ATV 32HU22M2 75 y 100 y VW3 A Three-phase supply voltage: V 50/60 Hz ATV 32HU22N4 HU40N4 65 y 100 y VW3 A ATV 32HU55N4 75 y 100 y VW3 A ATV 32HU75N4, HD11N4 90 y 100 y VW3 A ATV 32HD15N4 80 y 100 y VW3 A (1) For ATV 32H018M2...HU15M2 and ATV 32H037N4...HU15N4 drives, please consult our Customer Care Centre. (2)For an application with several motors connected in parallel, the cable length must take account of all the tap links. If a cable longer than that recommended is used, the filters may overheat Presentation: page 6 19

Presentation Variable speed drives Altivar 32 Integrated EMC filters and additional EMC input filters 1 PF095116 Presentation Integrated filters The Altivar 32 drive has integrated radio interference

2 3 2 VW3 A4 422 + ATV 32HU11N4 1 The integrated EMC filters comply with standard 61800-3 for a maximum motor cable length of 10 metres with ATV 32pppM2 variable speed drives and 5 metres with ATV

57 Presentation Variable speed drives Altivar 32 Integrated EMC filters and additional EMC input filters 1 PF Presentation Integrated filters The Altivar 32 drive has integrated radio interference input filters to comply with the EMC (Electromagnetic Compatibility) standard for variable speed electrical power drive products IEC category C2 and the European EMC Directive VW3 A ATV 32HU11N4 1 The integrated EMC filters comply with standard for a maximum motor cable length of 10 metres with ATV 32pppM2 variable speed drives and 5 metres with ATV 32pppN4 variable speed drives. Additional EMC input filters The additional EMC input filters enable the drives to meet more stringent requirements; they are designed to reduce conducted emissions on the line supply below the limits of standard IEC category C1 or C2 (see page 21). Mounting Depending on the model, the additional EMC filters can be mounted beside or underneath the drive. They act as a support for the drives and are attached to them via tapped holes. 4 PF Mounting the filter on the side of the drive: 1 ATV 32HpppM2, ATV 32H037N4 HU40N4 drives 2 Additional EMC input filters Mounting the filter underneath the drive: 3 ATV 32HU55N4 HD15N4 drives 4 Additional EMC input filters 5 Use according to the type of line supply Additional EMC filters can only be used on TN (neutral connection) and TT (neutral to earth) type systems. 6 7 VW3 A ATV 32HU55N4 4 Standard IEC , appendix D2.1, states that on IT systems (isolated or impedance earthed neutral), filters can cause permanent insulation monitors to operate in a random manner. The effectiveness of additional filters on this type of system depends on the type of impedance between neutral and earth, and therefore cannot be predicted. In the case of a machine which needs to be installed on an IT network, the solution would be to insert an isolation transformer and place the machine locally on a TN or TT network. The radio interference input filters integrated in Altivar 32 drives can easily be disconnected by means of a selector switch without removing the drive Presentation: page 6 20

References Variable speed drives Altivar 32 Option: additional EMC input filters PF095115 Additional EMC input filters For drives Additional EMC input filter Reference Maximum length of shielded

32H037M2 ATV 32H055M2 ATV 32H075M2 50 20 10.1 3.7 On the side VW3 A4 420 0.600 1 2 VW3 A4 422 ATV 32HU11M2 ATV 32HU15M2 50 20 17.6 6.9 On the side VW3 A4 421 0.775 ATV 32HU22M2 50 20 23.9 7.

58 References Variable speed drives Altivar 32 Option: additional EMC input filters PF Additional EMC input filters For drives Additional EMC input filter Reference Maximum length of shielded cable (1) (2) IEC (5) Category C2 Category C1 In (3) Losses (4) Mounting the filter/ ATV 32 Reference Weight m m A W kg Single-phase supply voltage: V 50/60 Hz ATV 32H018M2 ATV 32H037M2 ATV 32H055M2 ATV 32H075M On the side VW3 A VW3 A4 422 ATV 32HU11M2 ATV 32HU15M On the side VW3 A ATV 32HU22M On the side VW3 A PF Three-phase supply voltage: V 50/60 Hz ATV 32H037N4 ATV 32H055N4 ATV 32H075N4 ATV 32HU11N4 ATV 32HU15N4 ATV 32HU22N4 ATV 32HU30N4 ATV 32HU40N On the side VW3 A ATV 32HU55N4 ATV 32HU75N4 ATV 32HD11N4 ATV 32HD15N Underneath VW3 A Underneath VW3 A VW3 A4 424 (1)The filter selection tables give the maximum lengths for shielded cables connecting motors to drives. These maximum lengths are given as examples only, as they vary depending on the stray capacitance of the motors and the cables used. If motors are connected in parallel, it is the sum of the cable lengths that should be taken into account. (2) These values are given for a nominal switching frequency of 4 khz. (3)In: nominal filter current. (4)Via heat dissipation, at the nominal filter current (In). (5) Standard IEC : EMC immunity and conducted and radiated EMC emissions: - category C1: public power supply (residential) - category C2: industrial power supply Presentation: page 6 21

Presentation Variable speed drives Altivar 32 Communication buses and networks Magelis STU Modbus serial link ATV 32 Example of configuration on Modbus serial link Presentation The Altivar 32 drive

59 Presentation Variable speed drives Altivar 32 Communication buses and networks Magelis STU Modbus serial link ATV 32 Example of configuration on Modbus serial link Presentation The Altivar 32 drive is designed to meet the configuration requirements found in the main industrial communication installations. It includes the Modbus and CANopen communication protocols as standard. These can be accessed directly via the RJ45 communication port located on the front. The Altivar 32 drive can also be connected to other industrial communication buses and networks by using one of the communication cards available as an option. Communication cards are supplied in cassette format for ease of mounting/ removal. Modbus serial link (1) The Modbus serial link is used for connecting dialogue and configuration tools: b Magelis HMI terminal, etc. b Remote display terminal, remote graphic display terminal, etc. b SoMove setup software, Simple Loader and Multi-loader configuration tools, etc. Magelis XBT GT Modicon M238/Modicon M258 CANopen machine bus (1) (2) (3) The CANopen machine bus is used for integration into control system architectures, especially when combined with Modicon M238 and M258 logic controllers, Lexium 32 motion controllers, etc. CANopen machine bus I/O ATV 61 Lexium 32 Sensors ATV 32 Example of configuration on CANopen machine bus Optimized solutions for connection to the CANopen machine bus To simplify setting up the Altivar 32 drive, three dedicated CANopen communication cards (2) are available depending on the connection and connector types: b CANopen Daisy chain card with 2 RJ45 connectors offering an optimized solution for daisy chain connection to the CANopen machine bus (see page 24) b CANopen card for connection to the bus via 9-way SUB-D connector (see page 24) b CANopen card for connection to the bus via terminals (see page 25) Using one of the CANopen communication cards also reduces the installation dimensions compared to using VW3 CAN TAP 2 and VW3 CAN TDM4 junction boxes. PF Communication cards for industrial applications (3) The following communication cards are available: b Modbus TCP and EtherNet/IP b PROFIBUS DP V1 b DeviceNet b EtherCAT Description The Altivar 32 drive has been designed to simplify connections to communication buses and networks with: 1 Integrated RJ45 communication port for Modbus/CANopen on the front 2 Slot for the communication card 3 Communication card (1) The Modbus serial link always uses the RJ45 communication port located on the front. If simultaneous use of the Modbus serial link and the CANopen machine bus is required, a CANopen communication card is needed. (2) When one of the CANopen communication cards is inserted in the Altivar 32 drive, CANopen communication via the RJ45 communication port on the front is disabled. (3) The Altivar 32 drive can only take one communication card. Example of installing a communication card 3 (view of underside) Functions: page 23 References: page 23 22

60 Functions, references Variable speed drives Altivar 32 Communication buses and networks Functions All the Altivar 32 drive functions can be accessed via the communication buses and networks: b b b b Control Monitoring Adjustment Configuration The speed reference and command may come from different sources: b Logic input or analog I/O terminals b Communication bus or network b Remote display terminals The Altivar 32 drive's advanced functions can be used to manage switching of these drive control sources according to the application requirements. The communication periodic I/O data assignment can be selected using the network configuration software. The Altivar 32 drive can be controlled: b b According to the CiA 402 native profile According to the I/O profile Communication is monitored according to criteria specific to each protocol. Regardless of protocol type, the reaction of the drive to a communication fault can be configured as follows: b b b b Freewheel stop, stop on ramp, fast stop or braked stop Maintain the last command received Fallback position at a predefined speed Ignore the fault Magelis STU (3) Modbus serial link 1 Modbus serial link (1) Connection accessories for remote Human-Machine Interface (2) Description Item no. Length m Cordsets for Modbus serial link equipped with 2 RJ45 connectors Reference Weight kg VW3 A8 306 R VW3 A8 306 R VW3 A8 306 R ATV 32 Example of connection of an Altivar 32 drive and a Magelis STU HMI terminal via the Modbus serial link (1) The Modbus serial link always uses the RJ45 communication port located on the front. If simultaneous use of the Modbus serial link and the CANopen machine bus is required, a CANopen communication card is needed. (2) See page 14 for connection of a remote display terminal or remote graphic display terminal. (3) Requires a 24 V c power supply. Please refer to the Human/Machine interfaces catalogue. Presentation: page 22 23

61 References (continued) Variable speed drives Altivar 32 Communication buses and networks PF VW3 A3 608 Modicon M238/Modicon M258 (7) CANopen machine bus (1) Description Item no. Length m Unit reference Connection with VW3 A3 608 CANopen Daisy chain card (optimized solution for daisy chain connection to the CANopen machine bus) CANopen Daisy chain communication card (2) (3) Ports: 2 RJ45 connectors CANopen cordsets equipped with 2 RJ45 connectors Weight kg 1 VW3 A VW3 CAN CARR VW3 CAN CARR CANopen line terminator for RJ45 connector (4) 3 TCS CAR013M120 CANopen machine bus (8) ATV 32 + VW3 A3 608 card Optimized solution for daisy chain connection to the CANopen machine bus 3 Connection via SUB-D connector with VW A3 618 CANopen card CANopen communication card (2) (3) Port: 1 x 9-way male SUB-D connector CANopen cable Standard cable, e marking Low smoke zero halogen Flame retardant (IEC ) CANopen cable Standard cable, UL certification, e marking Flame retardant (IEC ) 4 VW3 A TSX CAN CA TSX CAN CA TSX CAN CA TSX CAN CB TSX CAN CB TSX CAN CB PF CANopen cable Cable for harsh environments (5) or mobile installations, e marking Low smoke zero halogen Flame retardant (IEC ) CANopen IP 20 straight connector female SUB-D 9-way with line terminator which can be deactivated 5 50 TSX CAN CD TSX CAN CD TSX CAN CD TSX CAN KCDF 180T VW3 A3 618 Modicon M238/Modicon M258 (7) CANopen machine bus (8) Example of connection to the CANopen machine bus via SUB D connector 6 ATV 32 + VW3 A3 618 card 6 IP 20 CANopen right angle connector (6) 9-way female SUB-D with line terminator which can be deactivated 6 TSX CAN KCDF 90T (1) The Modbus serial link always uses the RJ45 communication port located on the front. If simultaneous use of the Modbus serial link and the CANopen machine bus is required, a CANopen communication card is needed. (2) The Altivar 32 drive can only take one communication card. (3) When one of the CANopen communication cards is inserted in the Altivar 32 drive, CANopen communication via the RJ45 communication port on the front is disabled. (4) Sold in lots of of 2. (5) Standard environment: - No particular environmental constraints - Operating temperature between + 5 C and + 60 C - Fixed installation Harsh environment: - Resistance to hydrocarbons, industrial oils, detergents, solder splashes - Relative humidity up to 100% - Saline atmosphere - Operating temperature between - 10 C and + 70 C - Significant temperature variations (6) Incompatible with side-by-side mounting. (7) Please refer to the Modicon M238 logic controller and Modicon M258 logic controller catalogues. (8) Cable dependent on the type of controller or PLC; please refer to the corresponding catalogue. Presentation: page 22 Functions: page 23 24

62 References (continued) Variable speed drives Altivar 32 Communication buses and networks PF CANopen machine bus (continued) (1) Description Item no. Length m Unit reference Connection via terminals with VW3 A3 628 CANopen card CANopen communication card (2) (3) Port: 1 5-way screw terminal block Weight kg 7 VW3 A3 628 VW3 A3 628 CANopen line terminator for screw terminal connector (4) 8 TCS CAR01NM120 Modicon M238/Modicon M258 (5) Other connection accessories and cordsets IP 20 CANopen cordsets equipped with two 9-way female SUB-D connectors. Standard cable, e marking Low smoke zero halogen Flame retardant (IEC ) 0.3 TSX CAN CADD TSX CAN CADD TSX CAN CADD TSX CAN CADD CANopen machine bus (6) 5 (7) 5 (7) ATV 32 + VW3 A3 628 card Example of connection to the CANopen machine bus via screw terminals IP 20 CANopen cordsets equipped with two 9-way female SUB-D connectors. Standard cable, UL certification, e marking Flame retardant (IEC ) IP 20 CANopen junction boxes equipped with: b 4 x 9-way male SUB-D connectors + screw terminal block for trunk cable tap link b Line terminator IP 20 CANopen junction boxes equipped with: b 2 screw terminal blocks for trunk cable tap link b 2 RJ45 connectors for connecting drives b 1 RJ45 connector for connecting a PC 0.3 TSX CAN CBDD TSX CAN CBDD TSX CAN CBDD TSX CAN CBDD TSX CAN TDM VW3 CAN TAP (1) The Modbus serial link always uses the RJ45 communication port located on the front. If simultaneous use of the Modbus serial link and the CANopen machine bus is required, a CANopen communication card is needed. (2) The Altivar 32 drive can only take one communication card. (3) When one of the CANopen communication cards is inserted in the Altivar 32 drive, CANopen communication via the RJ45 communication port on the front is disabled. (4) Sold in lots of of 2. (5) Please refer to the Modicon M238 logic controller and Modicon M258 logic controller catalogues. (6) Cable dependent on the type of controller or PLC; please refer to the corresponding catalogue. (7) See page 24 for item 5. Presentation: page 22 Functions: page 23 25

References (continued) Variable speed drives Altivar 32 Communication buses and networks PF095126 VW3 A3 616 Modicon M340 (4) 2 2 2 2 or 3 1 1 1 ATV 32 + VW3 A3 616 card Example of connection on an

63 References (continued) Variable speed drives Altivar 32 Communication buses and networks PF VW3 A3 616 Modicon M340 (4) or ATV 32 + VW3 A3 616 card Example of connection on an EtherNet/IP network SoMove software Web browser Modbus TCP network and EtherNet/IP network (1) Description Communication card Modbus TCP and EtherNet/IP network card For connection to the Modbus TCP network or EtherNet/IP network Ports: 2 RJ45 connectors b 10/100 Mbps, half duplex and full duplex b Embedded Web server Requires cordsets 490 NTW 000 pp/ppu or 490 NTC 000 pp/ppu ConneXium cordsets (2) (3) Straight shielded twisted pair cordsets equipped with 2 RJ45 connectors Conforming to EIA/TIA-568 category 5 and IEC 11801/EN , class D standards Crossed shielded twisted pair cordsets equipped with 2 RJ45 connectors Conforming to EIA/TIA-568 category 5 and IEC 11801/EN , class D standards Item no. Length m (3) Reference Weight kg 1 VW3 A NTW NTW NTW NTC NTC Straight shielded twisted pair cables equipped with 2 RJ45 connectors Conforming to UL and CSA 22.1 standards Crossed shielded twisted pair cordsets equipped with 2 RJ45 connectors Conforming to UL and CSA 22.1 standards NTW U NTW U NTW U NTC U NTC U (1) The Altivar 32 drive can only take one communication card. (2) For other ConneXium connection accessories, please refer to our website (3) Also available in 40 and 80 metre lengths (2). (4) Please refer to the M340 Automation platform catalogue. Presentation: page 22 Functions: page 23 26

References (continued) Variable speed drives Altivar 32 Communication buses and networks PF095130 VW3 A3 607 PROFIBUS DP V1 bus (1) Description References Weight kg PROFIBUS DP V1 communication card

140 PF095140 VW3 A3 609 DeviceNet bus (1) Description References Weight kg DeviceNet communication card Port: 1 removable 5-way screw connector Profiles supported: b b CIP AC DRIVE CiA 402 drive VW3

64 References (continued) Variable speed drives Altivar 32 Communication buses and networks PF VW3 A3 607 PROFIBUS DP V1 bus (1) Description References Weight kg PROFIBUS DP V1 communication card Port: One 9-way female SUB-D connector Conforming to PROFIBUS DP V1 Profiles supported: b CiA 402 drive b Profidrive Offers several message handling modes based on DP V1 VW3 A PF VW3 A3 609 DeviceNet bus (1) Description References Weight kg DeviceNet communication card Port: 1 removable 5-way screw connector Profiles supported: b b CIP AC DRIVE CiA 402 drive VW3 A3 609 PF EtherCAT bus (1) Description References Weight kg EtherCAT communication card Port: 2 RJ45 connectors VW3 A3 601 (1) The Altivar 32 drive can only take one communication card. Presentation: page 22 Functions: page 23 27

Presentation, functions SoMove setup software 1 2 3 4 5 6 7 8 9 SoMove start page Example of connecting SoMove software to an ATV 12 drive SoMove control panel Presentation SoMove is user-friendly

U starter-controllers TeSys T motor management system Lexium 32 servo drives SoMove software incorporates various functions for the device setup phases, such as: b Configuration preparation b

SoMove software is also compatible with the Multi-Loader configuration tool and SoMove Mobile software for mobile phones.

65 Presentation, functions SoMove setup software SoMove start page Example of connecting SoMove software to an ATV 12 drive SoMove control panel Presentation SoMove is user-friendly setup software for PCs, for setting up the following Schneider Electric motor control devices: b b b b b ATV 12, ATV 312, ATV 31, ATV 32, ATV 61 and ATV 71 variable speed drives ATS 22 starters TeSys U starter-controllers TeSys T motor management system Lexium 32 servo drives SoMove software incorporates various functions for the device setup phases, such as: b Configuration preparation b Start-up b Maintenance To facilitate setup and maintenance, SoMove software can use a direct USB/RJ45 cable link or a Bluetooth wireless link. SoMove software is also compatible with the Multi-Loader configuration tool and SoMove Mobile software for mobile phones. These tools can save a significant amount of time when loading, duplicating or editing configurations on a device. SoMove software and all the DTMs (Device Type Managers) associated with the devices can be downloaded from our website Functions Configuration preparation in disconnected mode SoMove software has a genuine disconnected mode which provides access to all the device parameters. This mode can be used to generate the device configuration. The configuration can be saved, printed and exported to office automation software. SoMove software also checks the consistency of the parameters, validating the configurations created in disconnected mode. A large number of functions are available in disconnected mode, in particular: b The device configuration software wizard b The configuration comparison function b Saving, copying, printing and creating configuration files for export to Multi- Loader, SoMove Mobile or Microsoft Excel and sending configurations by . Setup When the PC is connected to the device, SoMove software can be used for: b Transferring the configuration that has been generated onto the device b Adjustment and monitoring. This includes such functions as: v The oscilloscope v Displaying communication parameters b Easy control via the control panel user interface b Saving the final configuration Maintenance In order to simplify maintenance operations, SoMove software can be used to: b Compare the configuration of a device currently being used with a configuration saved on the PC b Transfer a configuration to a device b Compare oscilloscope curves b Save oscilloscope curves and faults 10 References: page 30 Compatibility: page 31 28

Functions (continued) SoMove setup software SoMove oscilloscope function SoMove Safety function Functions (continued) User interface SoMove software provides fast, direct access to all information on

) b Parameters: Displays all the device adjustment parameters, shown in a table or in the form of diagrams b Faults: Displays a list of the faults that may be encountered with the device, the fault

66 Functions (continued) SoMove setup software SoMove oscilloscope function SoMove Safety function Functions (continued) User interface SoMove software provides fast, direct access to all information on the device via five tabs: b My Device: Displays all the information on the device (type, reference, software versions, option cards, etc.) b Parameters: Displays all the device adjustment parameters, shown in a table or in the form of diagrams b Faults: Displays a list of the faults that may be encountered with the device, the fault log and any current faults or alarms b Monitoring: Provides a realtime display of the device status, its I/O and all the monitoring parameters. It is possible to create your own control panel by selecting your parameters and how they are to be represented. b Oscilloscope: Provides a high-speed oscilloscope (recording traces in the device) or low-speed oscilloscope (recording traces in the software for devices that do not have an integrated oscilloscope) SoMove's user interface automatically adapts to the specific configured device by offering additional tabs: b Safety: For configuring the Safety functions on ATV 32 variable speed drives and Lexium 32 servo drives. It can also be used to: v Display the I/O v Compile and print a report b ATVLogic: For accessing the ATV 32 drive's programmable function blocks. It can also be used to: v Develop a program and transfer it to the drive v Display and debug the program already on the drive b Auto-tuning: For accessing the servo control settings for the three different operating modes of the Lexium 32 servo drive's auto-tuning function: v Automatic mode for quick setup, designed for simple applications v Semi-automatic mode for quick setup, with the option of optimizing the servo drive/servo motor combination (access to the mechanical and dynamic behaviour parameters) v Expert mode for optimizing the adjustment parameters, designed for complex applications Connections Modbus serial link The PC running SoMove software can be connected directly via the RJ45 connector on the device and the USB port on the PC using the USB/RJ45 cable. See the product references on page 30. Bluetooth wireless link SoMove software can communicate via Bluetooth wireless link with any Bluetooth enabled device. If the device is not Bluetooth enabled, use the Modbus-Bluetooth adaptor. This adaptor is connected to the terminal port or the Modbus network port on the device. It has a 10 m range (class 2). If the PC is not Bluetooth enabled, use the USB-Bluetooth adaptor. See the product references on page Presentation: page 28 References: page 30 Compatibility: page 31 29

References SoMove setup software 1 2 3 4 5 6 PF080632 SoMove setup software VW3 A8 114: Bluetooth adaptor References Description Reference Weight kg SoMove lite setup software Comprising: b SoMove

USB/RJ45 cable Used to connect a PC to the device. This cable is 2.5 m long, and has a USB connector (PC end) and an RJ45 connector (device end).

Comprising: b 1 Bluetooth adaptor (range 10 m, class 2) with an RJ45 connector b For SoMove: 1 x 0.1 m cable with 2 x RJ45 connectors b For TwidoSuite: 1 x 0.

67 References SoMove setup software PF SoMove setup software VW3 A8 114: Bluetooth adaptor References Description Reference Weight kg SoMove lite setup software Comprising: b SoMove setup software for PC in English, French, German, Italian, Spanish and Chinese b DTMs (Device Type Managers) and technical documentation for variable speed drives, starters and servo motors (1) USB/RJ45 cable Used to connect a PC to the device. This cable is 2.5 m long, and has a USB connector (PC end) and an RJ45 connector (device end). Modbus-Bluetooth adaptor Used to enable any non-bluetooth device to communicate via Bluetooth wireless link (2). Comprising: b 1 Bluetooth adaptor (range 10 m, class 2) with an RJ45 connector b For SoMove: 1 x 0.1 m cable with 2 x RJ45 connectors b For TwidoSuite: 1 x 0.1 m cable with 1 RJ45 connector and 1 mini DIN connector USB-Bluetooth adaptor for PC Used to enable any non-bluetooth PC to communicate via Bluetooth wireless link (3). It connects to a USB port on the PC. Range 10 m (class 2) (1) Available on our website (2) Required for the following devices: - ATV 12, ATV 312, ATV 31, ATV 61 and ATV 71 drives - ATS 22 starters - TeSys U starter-controllers - TeSys T motor management system - Lexium 32 servo drives (3) Check the manufacturer's specification. TCSM CNAM 3M002P VW3 A VW3 A Presentation: page Functions: page 28 Compatibility: page 31

68 Compatibility SoMove setup software Compatibility of SoMove software with specific devices Device Range Version of software on the device Variable speed drive ATV 12, ATV 312, ATV 32 u 1.0 ATV 31 u 1.1 ATV 61, ATV 71 u 1.6 Starter ATS 22 u 1.0 Starter-controller TeSys U u 1.0 Motor management system TeSys T u Servo drive Lexium 32 u 1.0 Environments SoMove operates in the following PC environments and configurations: b Microsoft Windows 7 Professional (1) b Microsoft Windows XP Professional SP3 b Microsoft Windows Vista Business SP2 b Pentium IV (or equivalent), 1 GHz, hard disk with 1 GB available space, 1 GB of RAM (minimum configuration) (1) Please contact our Customer Care Centre Presentation: page 28 Functions: page 28 References: page 30 31

69 Combinations Variable speed drives Altivar 32 Motor starters: circuit-breaker + drive 1 Applications The proposed combinations can protect people and equipment when a short-circuit occurs on the power stage. 2 Two types of combination are possible: b Drive + circuit-breaker: minimum combination The circuit-breaker can be mounted directly on ATV 32HpppM2 and ATV 32H037N4 HU40N4 drives using the bracket for GV2/ATV32 direct mounting (VW3 A9 921) and the adaptor plate (GV2 AF4) (see page 13). b Drive + circuit-breaker + contactor: minimum combination with contactor when a control circuit is needed. 3 The circuit-breaker provides protection against accidental short-circuits, disconnection and, if necessary, isolation. The contactor controls and manages any safety features. A contactor can be used downstream of the drive to ensure the motor is isolated on stopping. In this case, the contactor size should be category AC-3 depending on the associated motor, only for operation between 25 Hz and 500 Hz. The Altivar 32 drive is protected electronically against short-circuits between phases and between phase and earth. It therefore ensures continuity of service and thermal protection of the motor PF GV2/ATV 32 direct mounting: GV2 L08 + (VW A GV2 AF4) (3) + ATV 32H075N4 Motor starters: circuit-breaker + drive Standard power ratings of threephase 4-pole 50/60 Hz motors (2) Variable speed drive Circuit-breaker (1) Reference Reference Circuit-breaker mounted directly on ATV 32 kw HP Single-phase supply voltage: V 50/60 Hz /4 ATV 32H018M2 GV2 L08 With accessories /2 ATV 32H037M2 GV2 L10 VW3 A GV2 AF /4 ATV 32H055M2 GV2 L14 (3) ATV 32H075M2 GV2 L /2 ATV 32HU11M2 GV2 L ATV 32HU15M2 GV2 L ATV 32HU22M2 GV2 L22 Three-phase supply voltage: V 50/60 Hz /2 ATV 32H037N4 GV2 L07 (4) With accessories /4 ATV 32H055N4 GV2 L08 (4) VW3 A GV2 AF ATV 32H075N4 GV2 L08 (4) (3) /2 ATV 32HU11N4 GV2 L10 (4) ATV 32HU15N4 GV2 L14 (4) ATV 32HU22N4 GV2 L14 (4) 3 ATV 32HU30N4 GV2 L16 (4) 4 5 ATV 32HU40N4 GV2 L16 (4) /2 ATV 32HU55N4 GV2 L ATV 32HU75N4 GV2 L ATV 32HD11N4 GV3 L ATV 32HD15N4 GV3 L50 9 (1) GV2 L, GV3 L: TeSys magnetic motor circuit-breakers; accessories (see page 35). (2) The HP values given are NEC-compliant (National Electrical Code). (3) To be ordered separately (see page 13). (4) A GV2 P TeSys thermal magnetic circuit-breaker with the same rating can also be used with ATV 32H037N4 HU40N4 drives. The thermal release should then be set to maximum to inhibit this function

Combinations (continued) Variable speed drives Altivar 32 Motor starters: circuit-breaker + contactor + drive PF600335 PF600336 PF095103 GV2 L14 + LC1 D09 + ATV 32HU15N4 Motor starters:

supply voltage: 200 240 V 50/60 Hz 0.18 1/4 ATV 32H018M2 GV2 L08 LC1 D09pp 0.37 1/2 ATV 32H037M2 GV2 L10 LC1 D09pp 0.55 3/4 ATV 32H055M2 GV2 L14 LC1 D09pp 0.75 1 ATV 32H075M2 GV2 L16 LC1 D09pp 1.

37 1/2 ATV 32H037N4 GV2 L07 LC1 D09pp 0.55 3/4 ATV 32H055N4 GV2 L08 LC1 D09pp 0.75 1 ATV 32H075N4 GV2 L08 LC1 D09pp 1.1 1 1/2 ATV 32HU11N4 GV2 L10 LC1 D09pp 1.5 2 ATV 32HU15N4 GV2 L14 LC1 D09pp 2.

70 Combinations (continued) Variable speed drives Altivar 32 Motor starters: circuit-breaker + contactor + drive PF PF PF GV2 L14 + LC1 D09 + ATV 32HU15N4 Motor starters: circuit-breaker + contactor + drive Standard power rating of 50/60 Hz 4-pole motors (3) kw HP Variable speed drive Circuit-breaker (1) Contactor (2) Reference Reference Reference (4) Single-phase supply voltage: V 50/60 Hz /4 ATV 32H018M2 GV2 L08 LC1 D09pp /2 ATV 32H037M2 GV2 L10 LC1 D09pp /4 ATV 32H055M2 GV2 L14 LC1 D09pp ATV 32H075M2 GV2 L16 LC1 D09pp /2 ATV 32HU11M2 GV2 L16 LC1 D09pp ATV 32HU15M2 GV2 L20 LC1 D09pp ATV 32HU22M2 GV2 L22 LC1 D09pp Three-phase supply voltage: V 50/60 Hz /2 ATV 32H037N4 GV2 L07 LC1 D09pp /4 ATV 32H055N4 GV2 L08 LC1 D09pp ATV 32H075N4 GV2 L08 LC1 D09pp /2 ATV 32HU11N4 GV2 L10 LC1 D09pp ATV 32HU15N4 GV2 L14 LC1 D09pp ATV 32HU22N4 GV2 L14 LC1 D09pp 3 ATV 32HU30N4 GV2 L16 LC1 D09pp 4 5 ATV 32HU40N4 GV2 L16 LC1 D09pp /2 ATV 32HU55N4 GV2 L22 LC1 D09pp ATV 32HU75N4 GV2 L32 LC1 D18pp ATV 32HD11N4 GV3 L40 LC1 D25pp ATV 32HD15N4 GV3 L50 LC1 D32pp (1) GV2 L, GV3 L: TeSys magnetic motor circuit-breakers; accessories (see page 35). (2) Composition of TeSys contactors LC1 D09/D18/D25/D32 : 3 poles + 1 N/O auxiliary contact + 1 N/C auxiliary contact. (3) The HP values given are NEC-compliant (National Electrical Code). (4) Replace pp with the control circuit voltage reference given in the table below: AC control circuit Volts a /240 LC1-D 50/60 Hz B7 E7 FE7 P7 U7 For other voltages between 24 V and 660 V, or a DC control circuit, please refer to the Motor starter solutions - Control and protection components" catalogue or visit

71 Combinations (continued) Variable speed drives Altivar 32 Accessories for TeSys circuit-breakers 1 Accessories for TeSys circuit-breakers (1) GV1 G09 GV2 G254 GV2 G454 2 GV2 AK00 GV1 L3 3 GV2 G05 4 LA9 E07 5 GV2 AP02 TRIP. RESET 6 GV2 P O 7 GV2 AP04 8 GV2 L 9 (1) Example of accessories available; complete list of references (see page 35). GV2 V

Combinations (continued) Variable speed drives Altivar 32 Accessories for TeSys circuit-breakers PF095119 Accessories for TeSys circuit-breakers (continued) (1) Description Add-on blocks Disconnector

72 Combinations (continued) Variable speed drives Altivar 32 Accessories for TeSys circuit-breakers PF Accessories for TeSys circuit-breakers (continued) (1) Description Add-on blocks Disconnector (2) Max. number: 1 For circuit-breaker Mounted on front GV2 L07 L22, GV2 P07 P22 Unit reference Weight kg GV2 AK Limiters Max. number: 1 Mounted on the top GV2 P GV1 L Separate GV2 L/GV2 P LA9 LB Busbars 3-pole busbars 63 A, 2 tap links 45 mm interval GV2 L/GV2 P GV2 G mm interval GV2 L/GV2 P GV2 G mm interval GV2 L/GV2 P GV2 G Example of GV2/ATV 32 direct mounting in an enclosure: GV2 L circuit-breakers + GV2 G454 and GV2 G05 accessories + ATV 32HU15N4 drives 3-pole busbars 63 A, 3 tap links 3-pole busbars 63 A, 4 tap links 45 mm interval GV2 L/GV2 P GV2 G mm interval GV2 L/GV2 P GV2 G mm interval GV2 L/GV2 P GV2 G mm interval GV2 L/GV2 P GV2 G pole busbars 63 A, 5 tap links 72 mm interval GV2 L/GV2 P GV2 G mm interval GV2 L/GV2 P GV2 G Terminals For supplying one or more busbars GV2 Gppp Connection at the top Can take the limiter option GV1 L3 Protective end cover For busbar output awaiting extension (sold in lots of 5) GV2 L/GV2 P GV1 G GV2 P GV2 G GV2 L/GV2 P GV1 G Cover for terminals For mounting in modular distribution boards (sold in lots of 10) Adaptor Large Spacing adaptor UL 508 type E GV2 L/GV2 P LA9 E GV2 P07 P022 GV2 GH External controls External control Max. enclosure depth 290 mm Off visual indication. Red handle, yellow front plate, IP 54 Can be locked with padlock (not supplied) External control Max. enclosure depth 290 mm No On and Off visual indication. Does not lock the door or plug-in base opening control mechanism in the On position Colour: RAL 7016, IP 54 External control Max. enclosure depth 390 mm Includes: A handle LU9 AP1p, a rod 260 mm long maximum, a bracket and an adaptor. Off visual indication. Red handle, yellow front plate, IP 54 Can be locked with padlock (not supplied) Padlocking device Padlocking device Can take 4 padlocks (not supplied) 6 mm max. GV2 L, GV2 P GV2 AP GV2 L, GV2 P GV2 AP GV3 L, GV3 P GV3 AP GV2 L, GV2 P GV3 L, GV3 P GV2 V (1) For a detailed description and other accessories for circuit-breakers, please refer to the "Motor starter solutions - Control and protection components" catalogue or visit (2) 3 poles isolated upstream of GV2 L and GV2 P circuit-breakers

74 Schneider Electric Industries SAS Head Offi ce 35, rue Joseph Monier F Rueil-Malmaison France The information provided in this documentation contains general descriptions and/or technical characteristics of the performance of the products contained herein. This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specifi c user applications. It is the duty of any such user or integrator to perform the appropriate and complete risk analysis, evaluation and testing of the products with respect to the relevant specifi c application or use thereof. Neither Schneider Electric nor any of its affi liates or subsidiaries shall be responsible or liable for misuse of the information contained herein. Design: Schneider Electric Photos: Schneider Electric Printed by: DIA2ED EN ART April V2.0

75 Altivar 61 Variable speed AC drives Power over the elements! For 3-phase asynchronous motors from 1 to 900 HP.

Altivar 61 Drives Manage and monitor your building The Altivar 61 drive defines ease of use for variable speed drives used in centrifugal pump and fan applications offering the highest level of

The Altivar 61 drive enables you to: Reduce energy costs by reducing motor speed Reduce installation costs by eliminating throttling valves or inlet guide vanes typically used to control flow,

76 Altivar 61 Drives Manage and monitor your building The Altivar 61 drive defines ease of use for variable speed drives used in centrifugal pump and fan applications offering the highest level of features, functions and flexibility. Its evolutionary design will reduce installation and start-up time while offering reliable operation, simple diagnostics and energy efficiency. The Altivar 61 drive enables you to: Reduce energy costs by reducing motor speed Reduce installation costs by eliminating throttling valves or inlet guide vanes typically used to control flow, offering internal connection to major building networks and with quick and simple installation Improve up-time by providing superior voltage dip ride through Reduce life cycle costs of the installation by eliminating mechanical shock to belts and motors Improve indoor air quality and occupant comfort through accurate flow control Supply fans for heating and air conditioning: Adjustment of flow rates on the basis of actual need Enhance comfort by reducing noise pollution caused by the motor with unique random switching frequency modulation Detection of broken fan belt Automatic restart after most faults Ventilation fans exhaust/smoke extraction Forced start function with fault inhibition and fireman s override For high inertia applications, braking possible using resistors Run permissive damper input Catch on the fly by speed search regardless of the direction of rotation to start wind milling fans Cooling tower fans Suppression of mechanical resonance using skip/jump frequencies Loss of follower with alarm management External fault input Adjustments to eliminate gear box backlash and cogging 2

Multipump: water distribution With the multipump option card, the Altivar 61 drive provides flexibility, user-friendliness and adaptability for the management of multiple pump installations The

77 Multipump: water distribution With the multipump option card, the Altivar 61 drive provides flexibility, user-friendliness and adaptability for the management of multiple pump installations The multipump option card contains a variety of pre-programmed function and features to manage multipump installations, such as monitor and fully control the installation by switching and managing the wear and tear between pumps Municipal water pumps Safety and protection of pump: Detection of current threshold Limitation of operating time at low speed PTC probe management Auto-restart function with configurable response Underload and overload detection Hot water and chilled water pumps Underload and overload detection with alarm Low flow detection Sleep/wake function Power used, power on time, motor run time The Altivar 61 drive offers the following values: For OEMs, it offers customizable capability that allows the OEM to add value and provide a unique solution. For System Integrators, it offers flexibility, functionality and wide product range to adapt to a wide variety of job requirements For End User installations, it offers quick installation, simple start-up, and on-board diagnostics for uncomplicated maintenance. 3

Altivar 61 Drives The leading edge! This new generation of AC drives demonstrates the expertise and know-how of Schneider Electric with respect to AC drives.

Open to many communication networks, the Altivar 61 drive provides ingenious solutions for all your HVAC fan and pump requirements.

78 Altivar 61 Drives The leading edge! This new generation of AC drives demonstrates the expertise and know-how of Schneider Electric with respect to AC drives. Exceptional flexibility, advanced functions and a high level of customization...while always keeping the emphasis on simplicity. Open to many communication networks, the Altivar 61 drive provides ingenious solutions for all your HVAC fan and pump requirements. A powerful fleet 1 to 900 HP 3-phase 380 to 480V 1 to 125 HP 3-phase 200 to 240V Integrated EMC level A filters Worldwide offer: UL, CSA, CE, C-Tick, GOST, UL1995 Plenum rated, SEMI-F47 Simply Smart! Leverage ingenuity and intelligence for ease of use Remarkable performance for fan and pump applications Under voltage ride-thru qualified to SEMI- F47 standard Catch on the fly restart Up to 110% overcurrent Energy economizer motor algorithm to maximize energy savings, or select two point or five point Volts/Hz profile Three skip frequency bands Bump-less transfer from automatic to hand control Expandable capabilities The drive is equipped with a wealth of features, application functions, inputs/outputs and communication capabilities. These can be further extended by: input/output extension cards communication cards a Controller Inside programmable card a Multipump application card 4

Protection at all levels Of the Motor: Thermal protection by PTC probe or integrated electronic thermal overload, voltage and current surge limitation Of the Machine: Power removal safety function

corrosive environments Of the Installation: The intelligent design of the Altivar 61 drive power system architecture optimizes the balance between inductance and capacitance to achieve effective

This eliminates the need to oversize power wiring, disconnect means, and short circuit protection devices.

79 Protection at all levels Of the Motor: Thermal protection by PTC probe or integrated electronic thermal overload, voltage and current surge limitation Of the Machine: Power removal safety function (no unintended motor operation), alarm management, external fault management Of the Drive: Protection in the event of overheating, current limitation using hardware and software, protection against corrosive environments Of the Installation: The intelligent design of the Altivar 61 drive power system architecture optimizes the balance between inductance and capacitance to achieve effective harmonic mitigation with 3% equivalent impedance without requiring additional panel space. This unique design minimizes dc bus ripple, reduces input currents and lowers harmonic currents. This eliminates the need to oversize power wiring, disconnect means, and short circuit protection devices. This also improves the efficiency of the drive and allows operation at higher ambient temperature than other AC drives. Of the Environment: Developed in accordance with the Eco-Design principle. Materials used have been selected for their minimal impact on the environment and conform to the RoHS directive (Restriction of Hazardous Substances) that prohibits certain levels of materials. Also, 88% of the parts used for the Altivar 61 drive are recyclable, conforming to the directive WEEE (Waste Electrical & Electronic Equipment). Easy to control... Graphic screen with customizable display Plain text with six languages (English, Chinese, German, Spanish, French and Italian) Navigation wheel for easily surfing through the menus Simply Start menu for quick start-up and immediate benefit of the full performance of the Altivar 61 drive Function keys for short-cuts, on-line help or configurable for some applications Continuous display of the operating parameters of the motor Hand/auto function key provides one button bumpless transfer between terminal strip control and control with the keypad, or between communication network control and control with the keypad 5

Altivar 61 Drives Message received: all clear... The Altivar 61 drive is a professional at communication: its messages are clear, precise, illustrated and intuitive to use.

transfer to other drives. Clarity of the display comprising eight lines of text and graphics. Legibility from 16 ft. Six languages available: English, Chinese, German, French, Spanish and Italian.

Protection Multi level password protected, for allowing access to parameters or configurations with complete security.

80 Altivar 61 Drives Message received: all clear... The Altivar 61 drive is a professional at communication: its messages are clear, precise, illustrated and intuitive to use. Flexibility with its remote mounting alternatives: on the door of an enclosure, with an IP54 or IP65 degree of protection for multipoint connection to several drives Stores four configurations for transfer to other drives. Clarity of the display comprising eight lines of text and graphics. Legibility from 16 ft. Six languages available: English, Chinese, German, French, Spanish and Italian. Simplicity using function keys for short-cuts, direct access and on-line help, display of the minimum and maximum values of the parameters. Protection Multi level password protected, for allowing access to parameters or configurations with complete security. Customization of parameters, display screens, on-line monitoring, creation of user menu. Refine select filtering and scaling values to analog inputs and analog outputs Adaptability add timing delays to logic inputs, logic outputs and relay output. Ergonomic with its navigation button. With just one finger, freely and quickly surf the drop-down menu. 6 Modify configure the active state on the relay and logic outputs.

Configure for your application Integrated macro-configurations are designed

communication networks and PID regulation.

parameter system and short-cut functions enable simple and quick

provides easy access to the most common parameters to reduce start-up time

More on-board diagnostics Ample diagnostics available via the graphic

The state of the drive is recorded at moment of a fault to assist with

software workshop you stay in control, even from a distance!

..keep an eye on your installations via Bluetooth.

81 Configure for your application Integrated macro-configurations are designed for a wide variety of applications and uses: pump and fan, connection to communication networks and PID regulation. They can easily be customized The architecture of the menus, hierarchical parameter system and short-cut functions enable simple and quick programming, even for the most sophisticated functions The Simply Start menu provides easy access to the most common parameters to reduce start-up time of the Altivar 61 drive. More on-board diagnostics Ample diagnostics available via the graphic terminal simplify setting-up and maintaining your equipment. The state of the drive is recorded at moment of a fault to assist with diagnostics Elapsed time Line voltage Motor current and more With PowerSuite software workshop you stay in control, even from a distance! For configuring, adjusting and monitoring your Altivar drive...keep an eye on your installations via Bluetooth... Oscilloscope function incorporated in the Altivar 61 drive: display multiple channels using PowerSuite. Display of inputs/outputs, communication, etc. Service messages of all types of information on the display: a telephone number, a specific instruction... stored in the drive. Test functions for drive, motor, components, inputs/outputs, etc. Identity incorporated in the drive simplifies installed base management. 7

Altivar 61 Drives Evolutionary design Unrivalled basic equipment With the many functions already integrated in the Altivar 61 drive, you reduce the cost of solutions for your installation.

82 Altivar 61 Drives Evolutionary design Unrivalled basic equipment With the many functions already integrated in the Altivar 61 drive, you reduce the cost of solutions for your installation. The most economical solution is offered without compromise! Interface with the typical HVAC and Pump I/O requirements such as: run command: Input to VFD by remote dry contact from the BAS speed command: Input to VFD from the BAS run status: Output contact from VFD to the BAS speed feedback: Analog output from VFD to the BAS Fans optimized for long life and serviceability fault output: Form-C contact from VFD to the BAS fire/safety interlock: 24Vdc supplied by VFD, Use N.C. contacts The cooling fans on the Altivar 61 drive are designed to be easily removed for cleaning and servicing. These fans can be removed without removing the drive from the wall or its enclosure and are intelligently cycled on only when required to cool the drive, maximizing the life of the fan. With more than 100 fan and pump functions available, you benefit from: increased flexibility high level of customization high level of integration Integrated Modbus and CANopen Port With these two standard networks, you achieve: simplified installation savings in panel space direct connection to building network systems Dialogue The graphic terminal can be multipoint connected to several drives. The Altivar 61 drive is also available with a 7-segment display for ratings up to and including 20 and 100 for the most economical solution. EMC mastered Incorporating level A conducted and radiated EMC filters, the Altivar 61 drive simplifies installation and establishes conformity of the machine for CE marking, without additional costs. 8 Power Removal function Conforming to the machine standard EN category 3 and the standard for electrical installations IEC/EN SIL2, and certified by a competent body (INERIS), it enables: easier machine certification elimination of electromechanical relays reduced wiring and installation times space savings in enclosures

For any Mounting requirement: On a wall Simple compact installation use the Type 1 conduit kit Reduce enclosure size side by side mounting reduces panel space industry leading 50 C rating externally

83 For any Mounting requirement: On a wall Simple compact installation use the Type 1 conduit kit Reduce enclosure size side by side mounting reduces panel space industry leading 50 C rating externally mounting the heat sink with kit In severe environments resistance to corrosive environments conforming to class 3C2 of IEC Exposed copper is tinned, circuit boards are conformal coated in critical areas, and plastics are treated to better withstand the corrosive nature of certain oils. (This protection is standard on products 75 HP and 230 VAC and on 125 HP and 460 VAC. Add S337 to the end of the catalog number to receive this protection on smaller horsepower products) Modular configuration When you require additional inputs or outputs, a communication network connection or desire decentralized equipment control, you can select up to two option cards that snap in without requiring additional panel space Input/output extension cards: Logic inputs, open collector outputs, relay, PTC probe input, analog inputs, analog outputs, pulse input Communication cards: for connection to the main communication networks available on the market For building networks: Lonworks, BACnet, Metasys N2, Apogee FLN P1 For industrial networks: Fipio, Ethernet, Modbus Plus, Profibus DP, DeviceNet, Uni-Telway, InterBus Controller Inside programmable card: Allows integration of simple programs in the drive for an OEM or integrator to provide a unique solutions The pump application option card incorporates application functions for managing pumps Single pump or multiple pump management with up to four pump motors with variable speed and fixed speed motors Management of relative operating time Set-up screens minimize start-up Activate only the functions your system requires Instrumentation scaling Real time clock System status and fault messaging 9

84 Go green with the Altivar 61 Drive! Let the Altivar 61 drive operate your buildings with greater efficiency. Using the Altivar 61 drive on fans and pumps can significantly reduce your energy costs. In many instances, the payback period for using an adjustable frequency drive in place of other flow control methods is less than 18 months. Most HVAC systems are designed to keep the building cool on the hottest days and warm on the coldest days. Therefore, the HVAC system only needs to work at full capacity on the 10 or so hottest days and the 10 or so coldest days of the year. On the other 345 days, the HVAC system may operate at a reduced capacity. This is where a variable air volume system with variable frequency drives (VFDs) can be used to match air flow to actual heating and cooling demands. The VFD can reduce the motor speed when full flow is not required, thereby reducing the power required and the electrical energy used. Percent Flow, Pressure, HP Percent Speed Motor Speed A B C A = Flow as a function of motor speed B = Pressure as a function of motor speed C = Horsepower as a function of motor speed An Example of an Energy Saving Calculation* A fan with a 20 horsepower motor supplies air 10 hours a day for 260 days a year and the energy cost is $0.10 cents per kilowatt-hour. Cost of running full speed: 20 hp x kw/hp x 2600 hours x $0.10/kWhr = $ Assuming the fan does not need to run at full speed all of the time, let s use an example of: Running full speed (100%) for 25% of the time 80% speed for 50% of the time 60% speed for the remaining 25% of the time Cost of running with an AC drive controlling the motor: 20 hp x (1)3 x kw/hp x 650 hours x $0.10/kWhr = $ hp x (0.8)3 x kw/hp x 1300 hours x $0.10/kWhr = $ hp x (0.6)3 x kw/hp x 650 hours x $0.10/kWhr = $ Total = $ Annual savings: $ $ = $ Actual results may vary for closed loop pumping and variable air volume systems. Conserving Earth s Energy A variable air/water/refrigerant volume HVAC system controlled by VFDs can go a long way in helping a new or existing building achieve greater energy efficiency. Not only will HVAC systems run by VFDs save money, but they also will increase the comfort of the building and reduce equipment maintenance costs and downtime. Plus, meeting the requirements of the Energy Policy Act of 2005 and achieving a more green system through LEED certification can offer more money-saving opportunities if the building is eligible for state and local government incentives. Ultimately, more efficient HVAC systems create more energy efficient buildings, which in turn conserves energy resources across the U.S. and the world. 10

Altivar 61 Drives Eco-Design: thinking of the future Within its sustainable development policy, Schneider Electric is committed to environmental friendliness: Our products safeguard life, make goods

Protection of the environment forms an integral part of our strategic decision making.

85 Altivar 61 Drives Eco-Design: thinking of the future Within its sustainable development policy, Schneider Electric is committed to environmental friendliness: Our products safeguard life, make goods safer and optimize the consumption of energy and natural resources.we are actively involved in design, production, distribution and recycling processes that are environmentally friendly. Protection of the environment forms an integral part of our strategic decision making. ISO certified sites for their manufacturing operations: Pacy-sur-Eure/France Houston TX/USA Mie/Japan and certified for their Eco-Design cycles The new generation of Altivar 61 drives benefits from an Eco-Design approach. The same importance has been given to the environment criterion as that for other criteria, such as: performance, quality, ergonomics...and this applies to each stage of the life cycle of the product* (manufacture, distribution, usage and end of life). Exemplary end of life recovery... 88% of the parts used for the Altivar 61 drive are recyclable. They enable the recuperation of energy (incineration with energy recuperation) or of material (recycling, composting) conforming to the European directive WEEE (Waste Electrical & Electronic Equipment). With Eco-Design Without Eco-Design 61 % 70 % 88 % Recovery rate imposed by the European directive WEEE.... due to a strict selection and ideal combination of materials Materials used for the Altivar 61 drive have been selected for their minimal impact on the environment. Conformity to the European directive ROHS (Restriction Of Hazardous Substances) that prohibits the use of materials such as lead, codmium, mercury and hexavelent chromium. *For the complete Product Environmental Profile document relating to the entire range, please contact Schneider Electric. Analysis carried out using EIME (Environmental Information and Management Explorer) software and based on international averages. The green building movement is on! The Altivar 61 drive can help create green buildings. The U.S. Green Building Council (USGBC) developed and administered the LEED (Leadership in Energy and Environmental Design) Green Building Rating System, to define green buildings. One of the prerequisites of the LEED-NC Energy and Atmosphere component is meeting both the mandatory provisions and prescriptive/performance requirements of ASHRAE This standard sets minimum requirements to promote the principles of effective, energy-conserving design for buildings and building systems. More specifically, the ASHRAE prescriptive strongly recommends that HVAC systems with total fan power greater than 5 hp have variable air volume fan control and that individual variable air volume fans with motors greater than or equal to 15 hp have variable speed drives. For government buildings, government regulations such as the Energy Policy Act of 2005 (EPAct) mandate energy monitoring and energy efficiency improvements. LEED certification alone has its benefits. In addition to saving energy costs, it also allows the building owner to take advantage of state and local government incentives and makes the building project more marketable to tenants who are seeking more energy-efficient/sustainable facilities. The Altivar 61 drive can help create green buildings by providing gains in energy efficiency, easier commissioning and monitoring of the building, and by its Eco-Design. 11

86 Altivar 61 Drives Electrical Specifications Input Voltage % to %, % to % Displacement Power Factor 98% through speed range Input Frequency 50 Hz -5% to 60 Hz +5% Drive Input Section Drive Output Section Galvanic Isolation Frequency Range of Power Converter Torque/overtorque Current (transient) Switching Frequency Speed Reference Inputs Analog Reference Resolution I/O Sampling Time Power Removal/Run Permissive Input Efficiency Acceleration and Deceleration Ramps Skip Frequencies Motor Control Profiles Speed Range Motor Protection Graphic Display Terminal Compliance Codes and Standards Six pulse bridge rectifier Three Phase, IGBT Inverter with Pulse Width Modulated (PWM) output Maximum voltage equal to input voltage Galvanic isolation between power and control (inputs, outputs and power supplies) 0.5 to 500 Hz 110% of nominal motor torque for 60 s, minimum 110% of controller rated current for 60 s, minimum Selectable from 1 to 16 khz, 12 khz nominal rating for /240 V, /480 V. Selectable: 2.5 to 8 khz, 2.5 khz nominal rating for /240 V /480 V. AI: 0 to +10 V, Impedance = 30 kohms Used for Speed potentiometer, 1-10 kohms AI2: Factory setting = 4 to 20mA, software configurable for current, (0-20mA, X-Y) or voltage 0.1 for 100 Hz (11 bits) 2 ms +/- 0.5 ms on analog inputs & outputs, & logic inputs, 7 ms +/- 0.5 ms on relay outputs 24Vdc input, for use to prohibit unitended equipment operation 98% at full load typical 0.1 to seconds (definition in 0.1 s increments) Three configurable skip frequency/jump frequency bands Energy economizer (flux optimization) motor algorithm to maximize energy savings. (Automatically optimizes voltage based on load.) or select from 2 point or 5 point volts/hertz profile or SLFV (sensorless flux vector) 1 to 100, open loop Class 10 electronic overload protection or PTC probe Simply Start menu, PID set-up menu, network set-up menu, Logic I/O & Analog I/O mapping and status, Monitoring and self diagnostics with fault messages and status such as; Power on time, elapsed time, motor run time, line voltage, motor current, ready to run, running, motor speed RoHS and WEEE (Waste Electrical & Electronic Equipment compliant UL, CSA, NOM 117, DNV, CE, C-Tick, GOST, UL 1995 Plenum rated, SEMI-F47 certified for voltage dip ride-through Altivar 61 Drives Environmental Specifications Temperature Operation:+14 to F (-10 to +50 C) Storage:-13 to +158 F (-25 to +70 C) Humidity 95% with no condensation or dripping water, conforming to IEC Altitude 3,300 ft. (1,000 m) without derating; 3, ft (1,000-3,000 m) derate output current by 1% for each additional 330 ft. (100 m) ft (2000m) maximum for corner grounded distribution system. Enclosure Rating /240 V, /480 V: IP 41 on top IP21 on all other surfaces, Type 1 with optional conduit kit /240 V, /480 V: IP 41 on top, IP30 sides & front IP00 on bottom, Type 1 w/ optional conduit kit /480 V. IP 41 on top, IP30 sides and front, IP00 on bottom Pollution Degree Vibration Resistance Shock Resistance /240 V, /480 V: Pollution degree 2 per IEC/EN , Option S337 provides protection per IEC Class 3C /240 V, /480V: Pollution degree 3 per IEC/EN , Option S337 provides protection per IEC Class 3C2 200/240 V, /480V: Pollution degree 3 per IEC/EN and protection per IEC Class 3C2 200/240V /480 V Conforming to IEC/EN mm peak to peak from 3 to 13 Hz, 1gn from 13 to 200 Hz /240V, /480V: Conforming to IEC/EN mm peak to peak from 3 to 10 Hz, 0.6gn from 10 to 200 Hz /240 V, /480 V: 15gn for 11ms conforming to IEC/EN /240 V, /480 V: 7gn for 11ms conforming to IEC/EN /480 V. 4gn for 11ms conforming to IEC/EN

87 Altivar 61 Drives Dimensions and Weights With LCD Graphic Display Terminal Frame Size a Width b Height c Depth Weight mm In. mm In. mm In. kg. lbs b Height with Type 1 Kit mm In a c b For a drive without a graphic display terminal, the depth is reduced by 26mm (1.02 in) For a drive with one option card installed, the depth is increases 23mm (0.91 in) For a drive with two option cards installed, the depth is increases 46mm (1.81 in) Frame Size a Width b Height c Depth Weight mm In. mm In. mm In. kg. lbs b Height with Type 1 Kit mm In b For a drive without a graphic display terminal, the depth is reduced by 26mm (1.02 in) For a drive with one option card installed, the depth is increases 23mm (0.91 in) For a drive with two option cards installed, the depth is increases 46mm (1.81 in) a c Frame Size a Width b Height c Depth Weight mm In. mm In. mm In. kg. lbs b Height with Type 1 Kit mm In b For a drive with one option card installed, the depth remains the same For a drive with two option cards installed, the depth is increases 15mm (0.59 in) a c Frame Size a Width b Height c Depth Weight mm In. mm In. mm In. kg. lbs For a drive with one option card installed, the depth remains the same For a drive with two option cards installed, the depth is increases 15mm (0.59 in) b a c 13

88 Altivar 61 Drives Selection guide Supply voltage: 3-phase V Motor Drive Frame size kw HP Amps References (LCD keypad included) ATV61H075M3 (1) ATV61HU15M3 (1) ATV61HU22M3 (1) ATV61HU30M3 (1) ATV61HU40M3 (2) ATV61HU55M3 (2) ATV61HU75M3 (2) ATV61HD11M3X (3) ATV61HD15M3X (3) ATV61HD18M3X (3) ATV61HD22M3X (3) ATV61HD30M3X (3) ATV61HD37M3X (3) ATV61HD45M3X (3) ATV61HD55M3X (3)(4) ATV61HD75M3X (3)(4) ATV61HD90M3X (3)(4) 11 For 20 HP and smaller, add the letter Z to the end of the reference for an Altivar 61 to receive the drive with an LED keypad in place of the LCD keypad. (1) For single-phase 0.75 to 7.5 kw range, select the next rating up (example: 2.2 kw - reference = ATV61HU30M3). (2) For single-phase operation, select the next rating up and add a line choke. (3) Without EMC filter. (4) With integrated DC bus inductance. Supply voltage: 3-phase V Motor Drive Frame size kw HP Amps References (LCD keypad included) ATV61H075N4 (4) ATV61HU15N4 (4) ATV61HU22N4 (4) ATV61HU30N4 (4) ATV61HU40N4 (4) ATV61HU55N4 (4) ATV61HU75N4 (4) ATV61HD11N4 (4) ATV61HD15N4 (4) ATV61HD18N ATV61HD22N ATV61HD30N ATV61HD37N ATV61HD45N ATV61HD55N ATV61HD75N ATV61HD90N4 (5) ATV61HC11N4 (5) ATV61HC13N4 (5) ATV61HC16N4 (5) ATV61HC22N4 (5) ATV61HC25N4 (5) ATV61HC31N4 (5) ATV61HC40N4 (5) ATV61HC50N4 (5) ATV61HC63N4 (5) 16 (4) For 100 HP and smaller, add the letter Z to the end of the reference for an Altivar 61 to receive the drive with an LED keypad in place of the LCD keypad. (5) With integrated DC bus inductance. Inputs/outputs on board Analog input #1: +/- 10Vdc bipolar input, 1 bits + 1 sign resolution, 2ms +/-.5ms sample time Analog input #2: software selectable for 1-10Vdc or x-y ma x-y selectable from 0-20mA, 11 bits resolution, 2ms +/-.5ms sample time Analog output #1:software selectable for 1-10Vdc or x-y ma x-y selectable from 0-20mA, 10 bits resolution, 2ms +/-.5ms sample time Relay output #1: one NO (normally open) one NC (normally closed) Relay output #2: one NO (normally open) 6 logic inputs 24Vdc, 2ms +/-.5ms sample time Multiple function assignment possible Positive logic (source) or Negative logic (sink) choice LI6 offers PTC probe assignment Power Removal input: 1 input for interlocking function (run permissive) RJ45 port Modbus or CANopen (selectable) PowerSuite software workshop PowerSuite CD-ROM for PC VW3 A 8104 Connection kit for PC VW3 A 8106 Adaptor for wireless link Modbus-Bluetooth VW3 A 8114 Input/output cards Logic inputs/outputs 1 voltage output, 24V 1 voltage output, -10V 1 logic output, relay 4 programmable logic inputs 2 assignable logic outputs with open collector 1 input for 6 PTC probes max. VW3 A 3201 Extended inputs/outputs Same as logic inputs/outputs card + 2 analog inputs 2 analog outputs 1 pulse input VW3 A 3202 Communication cards Modbus Plus VW3 A 3302 Uni-Telway VW3 A 3303 InterBus VW3 A 3304 Profibus DP VW3 A 3307 DeviceNet VW3 A 3309 Ethernet VW3 A 3310 Fipio VW3 A 3311 LonWorks VW3 A 3312 METASYS N2 VW3 A 3313 APOGEE FLN VW3 A 3314 BACnet VW3 A 3315 Controller Inside programmable card VW3 A 3501 Pump application card VW3 A

Altivar 61 Drives Accessories Selection guide 3 1 2 6 Heatsink Mounting Kit VW3A9506 ATV61HU40N4 with VW3A9202 Conduit Kit 3 2 LCD Keypad Mounting Kit 4 5 1 1 3 4 Control Fan Kit Installation of kit

89 Altivar 61 Drives Accessories Selection guide Heatsink Mounting Kit VW3A9506 ATV61HU40N4 with VW3A9202 Conduit Kit 3 2 LCD Keypad Mounting Kit Control Fan Kit Installation of kit enables the drive to operate in higher ambient temperature. Fan mounts on top of drive and is powered from the drive. For Drives Catalog Number ATV 61H037M3...HU55M3 ATV 61H075N4...HU75N4 VW3 A9 401 ATV 61HU75M3...HD15M3 ATV 61HD11N4...HD18N4 VW3 A9 402 ATV 61HD18M3X...HD22M3X ATV 61HD22N4 VW3 A9 404 ATV 61HD30N4...HD37N4 VW3 A9 405 ATV 61HD30M3X...HD45M3X VW3 A9 406 ATV 61HD45N4...HD75N4 VW3 A9 407 Type 1 Conduit Kit Kit includes: a metal box, with conduit knockouts. Kit provides conduit landing when wall mounting the drive. For Drives Catalog Number ATV 61H037M3 HU15M3 ATV 61H075N4 HU22N4 VW3 A9 201 ATV 61HU22M3 HU40M3 ATV 61HU30N4, HU40N4 VW3 A9 202 ATV 61HU55M3 ATV 61HU55N4, HU75N4 VW3 A9 203 ATV 61HU75M3 ATV 61HD11N4 VW3 A9 204 ATV 61HD11M3X, HD15M3X ATV 61HD15N4, HD18N4 VW3 A9 205 ATV 61HD18M3X, HD22M3X ATV 61HD22N4 VW3 A9 206 ATV 61HD30N4, HD37N4 VW3 A9 207 ATV 61HD30M3X HD45M3X VW3 A9 217 ATV 61HD45N4 HD75N4 VW3 A9 208 ATV 61HD55M3X, HD75M3X ATV 61HD90N4, HC11N4 VW3 A9 209 ATV 61HD90M3X ATV 61HC13N4 VW3 A9 210 ATV 61HC16N4 VW3 A9 211 ATV 61HC22N4 VW3 A9 212 ATV 61HC25N4 HC31N4 Without braking unit With braking unit VW VW3 A9 213 VW3 A9 214 Kit for Mounting Heatsink thru Back of Enclosure Kit used to mount the heatsink of the drive outside of an enclosure. Kit includes: a metal frame, seals, mounting hardware, bracket to mount fan kit so fan can be accessed from the front of the drive. For Drives Catalog Number ATV 61H037M3 HU15M3 ATV 61H075N4 HU22N4 VW3 A9 501 ATV 61HU22M3 HU40M3 ATV 61HU30N4, HU40N4 VW3 A9 502 ATV 61HU55M3 ATV 61HU55N4, HU75N4 VW3 A9 503 ATV 61HU75M3 ATV 61HD11N4 VW3 A9 504 ATV 61HD11M3X, HD15M3X ATV 61HD15N4, HD18N4 VW3 A9 505 ATV 61HD18M3X, HD22M3X ATV 61HD22N4 VW3 A9 506 ATV 61HD30N4, HD37N4 VW3 A9 507 ATV 61HD30M3X HD45M3X VW3 A9 508 ATV 61HD45N4 HD75N4 VW3 A9 509 ATV 61HD55M3X, HD75M3X ATV 61HD90N4, HC11N4 VW3 A9 510 ATV 61HD75M3X ATV 61HC11N4 VW3 A9 511 ATV 61HC16N4 VW3 A9 512 ATV 61HC16N4 VW3 A9 513 ATV 61HC25N4 HC31N4 Without braking unit With braking unit VW3A7101 LCD Keypad Mounting Kit Use the remote mounting kit to mount the LCD keypad in an enclosure door. Add the clear plastic door to improve to an IP65 rating and view the LCD screen. Refer to diagram for item number Catalog Number 1 LCD graphic keypad: IP54 rating VW3A Remote mounting kit: includes bezel and mounting hardware 3 Door for use with remote mount kit for IP65 rating VW3A 1102 VW3A Cable for remote mounting LCD graphic keypad RJ45 connector on each end 1 meter VW3A1104 R10 3 meters VW3A1104 R30 5 meters VW3A1104 R50 10 meters VW3A1104 R100 RJ 45 female female adaptor to connect LCD keypad and cable. Not required if using VW3A1102 VW3 A9 514 VW3 A9 515 VW3A

The efficiency of Telemecanique branded solutions Used in combination, Telemecanique products provide quality solutions, meeting all your Automation and Control applications requirements.

25 to 20 HP Interfaces & I/O Automation Motor control Detection Power supplies Mounting systems A worldwide presence Complex, high power machines Altivar 71: 0.

Backed by a global organization of 80,000 employees in 130 countries, Schneider Electric is a global electrical industry leader.

90 The efficiency of Telemecanique branded solutions Used in combination, Telemecanique products provide quality solutions, meeting all your Automation and Control applications requirements. Operator dialog Software tools Networks & Communication Motion control Simple machines Altistart 01: 0.25 to 75 HP Altivar 11: 0.25 to 3 HP Altivar 31: 0.25 to 20 HP Interfaces & I/O Automation Motor control Detection Power supplies Mounting systems A worldwide presence Complex, high power machines Altivar 71: 0.5 to 700 HP Pumping and ventilation machines Altistart 48: 3 to 1200 HP Altivar 21: 1 to 100 HP Altivar 61: 1 to 900 HP Schneider Electric is a global supplier of electrical distribution, automation and control equipment products under the brand names of Square D, Telemecanique and Merlin Gerin. For over 100 years, Schneider Electric has been an innovator in manufacturing products that are tailored to the demanding specifications of our customers. Backed by a global organization of 80,000 employees in 130 countries, Schneider Electric is a global electrical industry leader. With one of the strongest distribution networks in the US and around the world, you can count on Schneider Electric to keep your business running smoothly and efficiently. Schneider Electric has been providing adjustable frequency drive solutions for HVAC and pumping applications for over 30 years. Schneider Electric has made a significant investment in research and development to design in a new generation of products to serve the HVAC and pumping marketplace. Schneider Electric - North American Operating Division 1415 S. Roselle Road Palatine, IL Tel: Fax: Technical support: Schneider Electric. All rights reserved. 8800BR

91 Need high speed movement and rapid responsiveness? Utilize the Altivar 71 drive. Make the most of your energy SM Altivar 71 drive

92 When your business is moving products, you need a drive that can move your business. Featuring the industry s best reactions times (2ms +/- 0.5ms) and operation speeds up to 1,600Hz, Schneider Electric s Altivar 71 drive can move your business without missing a step. This includes a choice of speed or torque regulation, built-in safety functions for emergency stops, overspeed detection, veering and load holding in case of brake failure. Flexible and efficient, this utilizes the latest in graphical user displays, standard network connectivity and expandable input/output cards, the Altivar 71 drive provides optimum performance while maintaining simplicity. This makes it the ideal drive for critical conveying, hoisting, packaging and other industrial applications. Exceptional global service and support from the world leader in power, control and automation equipment, enables you to increase your competitiveness, decrease maintenance costs and achieve the optimal machine performance everyday making the most of your energy. 2

93 The possibilities are endless Machine Processes Motor control in either torque or speed regulation Monitoring and control with integrated or optional communications Dedicated synchronous motor drive and optional encoder cards for increased precision Hoisting External weight measurement for high-speed hoisting Built-in hoisting macro for easy commissioning Specialized crane card with anti-sway function and 11 additional controller inside function blocks to increase productivity Material Handling Fast response time of 2ms using dual processing technology Ability to control the drive via multiple communication networks Great for gapping applications High Inertia Machines ENA function designed for unbalanced loads without braking resistor PID regulator Parameter set switching 3

94 Don t just imagine the possibilities The Altivar 71 drive is your foundation for better machine control. Each feature offers responsiveness, durability and ease-of-use; and each function adds flexibility, performance and control. Wrapped together and available in your choice of configurations, the Altivar 71 drive gives you the resources to create unlimited machine possibilities. Complete offer Numerous options across a wide horsepower range give you the flexibility to choose the right product for your needs without sacrificing performance or familiarity. IP20, UL Type 1, single-phase V: Altivar 71 from HP IP20, UL Type 1, 3-phase V: Altivar 71 from HP IP20, UL Type 1, 3-phase V: Altivar 71 from 1-700HP IP20, UL Type 1, 3-phase V: Altivar 71 from 2-800HP Certification for UL, CSA, CE, C-Tick, GOST, ATEX DNV and ABS to simplify worldwide compliance Remarkable performance Up to 220% overtorque Flux vector control with or without encoder feedback for asynchronous motors On-line auto-tuning (FVC) Speed or torque control Output frequency up to 1,600Hz Synchronous motor control with or without encoder feedback Response times of 2ms +/- 0.5ms Open, modular design Integrated Modbus and CANopen ports Simplifies installation Saves on cabling Improves data exchange transfer rates A wide range of additional communication cards allowing the Altivar 71 to connect to many available networks available input/ output extension cards Controller Inside programmable card handles more advanced machine functions, often eliminating the need for a PLC while also reducing response time, cost and cabinet space Interface cards for incremental or absolute encoders allow drive to achieve full torque even at zero speed Environmentaly friendly Designed to be energy efficient RoHS compliant Built with 88% recyclable components Developed in factories certified for using eco-design principles 4 The performance of the Alrivar 71 drive is up to 220% overtorque

Easy control Large graphic screen with customizable display Plain text with six available languages (English, Chinese, German, Spanish, French and Italian).

95 Easy control Large graphic screen with customizable display Plain text with six available languages (English, Chinese, German, Spanish, French and Italian). Navigation button for easily surfing through the menus. Simply Start menu for quick start-up Function keys for short cuts or to configure applications Continuous display of the operating parameters of the motor Portable interface for transferring programs between drives Graphic terminal can be connected to multiple drives at once Advanced protection Incorporates level A conducted and radiated EMC filters Establishes conformity of the machines for CE and UL marking, without additional costs Offers thermal protection, integrated electronic thermal relay and surge limitation Provides power removal safety function Conforms to the machine standard EN category three Meets the standard for electrical installations IEC/EN SIL2 Eliminates electromechanical redundancies Reduces cabling and installation times Decreases space requirements within enclosures Enables the use of the Altivar 71 drive with ATEX motors 5

Look beyond the basics Full torque, zero speed, no worries The Altivar 71 drive can be used with a synchronous or asynchronous motors to further expand your capabilities by enabling you to use less

96 Look beyond the basics Full torque, zero speed, no worries The Altivar 71 drive can be used with a synchronous or asynchronous motors to further expand your capabilities by enabling you to use less space and manage loads at full torque even at zero speed. Embedded patented-technology also allows determination of the initial motor angle without movement or encoder. Optional encoders (SinCos, SinCos Hiperface, EnDat, SSI, Resolver) further improve closed-loop performance. Thinking outside the box The Altivar 71 drive helps you make the most of your energy by simplifying selection, implementation and maintenance. Compare it side-by-side with any other drive and you ll clearly understand the advantages the Altivar 71drive provides. This includes offering the Controller Inside programmable card that transforms the Altivar 71 drive into a true automation island. This option card allows you to create custom programs to expand your control and performance by: 6 Expanding available input/output Increasing reaction time by: Moving the processing closer to motor control Allowing the separation of source commands such as start/stop instructions Enabling direct processing of information by the drive Enabling control of other drives (Altivar 31 drive, Altivar 61 drive or Altivar 71 drive) and the rapid exchange of data

97 7

Talk to someone you can trust With the most complete power, control and automation solution, including the full line of Altivar drives, Schneider Electric is ready to meet your need for better, more

98 Talk to someone you can trust With the most complete power, control and automation solution, including the full line of Altivar drives, Schneider Electric is ready to meet your need for better, more effective motor control. As a leader in energy efficient drives and a pioneer in machine automation, we continue to deliver innovative new ways of adding value, efficiency and performance to your machine solutions. This ability has earned us a reputation for dependability, reliability and trust that is the defining characteristic of Schneider Electric team members from around the world. This includes product specialists, industry experts, distributors, partners and the countless other members of the Schneider Electric family. Each is tasked with continuing our mission to help you make the most of your energy. Safety & security. Reliability & productivity. Aesthetics & comfort. Efficiency & sustainability. Whatever you need Schneider Electric has the solution. Contact your local sales representative today to learn how Schneider Electric can improve operational performance and help your business to achieve a competitive advantage. Schneider Electric - North American Operating Division Automation and Control Center of Excellence 8001 Knightdale Blvd. Knightdale, NC Tel: Schneider Electric. All rights reserved. Document Number 8000BR lh

So slim, So smart! Altivar 32 Variable speed drives for asynchronous and synchronous motors in speed control mode from 0.

So slim, So smart! Altivar 32 Variable speed drives for asynchronous and synchronous motors in speed control mode from 0.18 to 15 kw Elevator for the manufacturing sector: conveyors, storage and retrieval