Power and Performance for Weighing Applications

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1 Power and Performance for Weighing Applications RAAD Box Smart Sensor Network With the RAAD Box, conventional strain gauge load cell systems can be transformed into advanced sensor networks. Instead of analyzing the combined signal from the load cells in the system, the RAAD Box embeds intelligence into each individual load cell, enabling you to analyze your system at the lowest level. Failures can be detected immediately, guarding you against costly downtime or product waste. IND110 Weight Transmitter The IND110 provides an economical way to connect an analog strain gauge scale or weigh modules via 4-20mA to process control equipment. IND131 Process Transmitter This newest generation of process transmitters combines ultra-fast A/D conversion and digital filtering with a compact footprint and a wide choice of process interfaces. A crisp OLED display makes configuration very convenient. Also available in a junction box design for harsh and heavy washdown applications. IND331 Process Terminal All you get from an IND131, but additionally with a panel-mountable display. The design allows to panel mount the entire terminal as well as remote installation of the display, separate from the electronic. Also available in a desk/wall-mountable harsh housing. Model IND110 IND131 / IND 131xx IND331 / IND331xx Resolution (max.) Approved 4,000 divisions, (non-approved) 100,000 divisions, OIML Class III 6,000e, NTEP Class III/IIIL 10,000d MID approvals available 100,000 divisions, OIML Class III 6,000e NTEP Class III/IIIL 10,000d MID approvals available Housing Plastic Plastic (DIN rail) Stainless steel enclosure (J-Box) Protection IP20, Type 1 IP20, Type 1 (DIN rail) IP69k (J-Box) Interfaces 4-20mA 4-20 ma, AB RIO, DeviceNet, Profi bus DP, Ethernet IP, Modbus TCP, ControlNet and serial with support for Modbus RTU Power 20 to 28VDC, 300 ma max VAC or 24 VDC; IND131xx available in 24VDC version only Applications Signal conversion, tank weighing Tank and simple process weighing, level indication and loss-in-weight Stainless steel front (panel) Stainless steel enclosure (harsh) IP65, Type 4x and 12 (panel front); IP66, Harsh (not approved for Haz applications) 4-20 ma, AB RIO, DeviceNet, Profibus DP, Ethernet IP, Modbus TCP, ControlNet and serial with support for Modbus RTU VAC or 24 VDC; IND331xx available in 24VDC version only Tank and simple process weighing, level indication and loss-in-weight 10 Number of attachable scales Single platform, up to 4 load cells or weigh modules Single platform, up to Ω load cells (AC version), up to Ω load cells (DC version) or weigh modules Page , , 197 Single platform, up to Ω load cells (AC version), up to Ω load cells (DC version)

2 Direct Interface to PLCs and Other Control Equipment IND110 Weight Transmitter Customer benefits Compact footprint uses minimal amount of valuable enclosure space DIN rail mounting for easy, fast installation Setpoint outputs included Remote sense inputs provide load cell cable resistance compensation and allow for use with intrinsically safe barrier Digital filtering increases accuracy across entire weight range and in applications with vibration Simple and fast calibration, with zero calibration independent of span calibration value Global approvals provide product acceptance in local markets Harsh and 7/9 enclosure optionally available Connect Easy integration into processbased network architectures provides valuable plant-floor information that can be used to optimize production and help reduce down-time. Comply with global regulations and standards. Harsh and 7/9 enclosure optionally available. 7/9 enclosure is certified safe for use in most Division 1 or 2 hazardous classified areas. 191

3 IND110 Weight Transmitter Specifications Parameter Specification Model No. IND110 Display none LED Indicators Power ON with external power supplied HI ON when load cell signal > high setpoint LO ON when load cell signal < low setpoint Temperature Range Operating -10 ~ +45 C (14 ~ +113 F) ATEX Approval (1) Number (7/9 enclos. only) DEMCO ATEX U (certificate for flameproof enclosure) Rating EExd IIB H2 IP66. Haz Approval (1) Number (7/9 enclos. only) UL number QUZW.E Rating Class I, Div 1, Groups C-D Class II, Div 1, Groups E-G Class III Div 1 Remarks HazLoc approval only in conjunction with ISB15 or ISB15x barrier. Approvals UL, cul, CE marked (UL file E for module, E for 7/9 ecnlosure) Load Cell Input Excitation Voltage 10 VDC, 120 ma max. (4x 350 Ohm cells) Load Cell Range 1.5 to 3 mv/v with full bridge Span Adjustment Range 25% to 110% of cell 2 mv/v Zero Adjustment Range 0 to 100% of load cell 2 mv/v Outputs Discrete 1 low & 1 high level output, open collector type, 5 to 25 VDC, 60 ma max sink current Analogue Signal: 4 to 20 ma (1 ma to 24 ma limits) Load resistance 0 to 500 Ohm max Linearity +/ % max Temperature Stabillity <20 ppm/ C (span), 50 ppm/ C (zero) Update Rate 20/second Calibration DIP switch mode selection enables front panel calibration of load cell zero/span and setpoint low/high limits Protection IP65 (optional Type 4x enclosure) Power Supply 20 to 28 VDC, 300 ma max., 8 watts Class 2 power supply Weight 0.18 kg (0.39 lb) Mounting 35mm DIN rail (module only) or wall mount (optional enclosure) 1) See certificate for complete information IND110 Weight Transmitter Ordering Information Description Item No. IND110 Load Cell Signal Converter DIN Rail Type 4X Enclosure for IND IND110 Load Cell Signal Converter incl. 7/9 enclosure

4 Max Connectivity, Mini Footprint Easy Integration for Weighing IND131 / IND331 Weighing Terminals The IND131 and IND331 analog scale terminals deliver precision measurement data in a single, cost-effective package. Each terminal features: Ultra-fast A/D conversion rate Patented TraxDSP digital filtering Organic LED display readable in all light conditions Enclosures designed to match application environment Modular design, multiple mounting possibilities Support for a wide variety of options, including DIO, additional serial port, and PLC interfaces Choice of AC or 24 VDC power supply Portable calibration/configuration settings and firmware upgrades via an SD memory card Scale calibration through PLC interface CalFREE allows scales to be tested without test weights The IND131/IND331 delivers excellent accuracy, reliability and efficiency for process weighing applications. Designed with the performance and reliability expected of Weights and Measures and product safety compliant terminals, these superior weighing terminals include features and functionality never before offered in such a compact and versatile form factor. The inherent qualities of process weighing termi nals from METTLER TOLEDO make it easier for OEMs and System Integrators to build bestin-class weighing systems cost-effectively. Easy integration into process-based network architectures provides valuable plant-floor information to process owners to optimize production and help reduce down-time. 193

5 IND131 / IND331 Specifications IND131/DIN IND331/Panel IND131/JBox IND331/Harsh Enclosure types Dimensions* L H D Unit of Measure DIN rail-mount, plastic, with operator interface mm in Panel mount, stainless steel + plastic chassis Front panel: Stainless steel enclosure including internal board to sum load cells Stainless steel deskor wall-mountable enclosure, with operator interface Shipping weight kg / lb 1 / / / / 6.5 Environmental protection IP20, Type 1 IP65, Type 4x and 12 IP69k IP66 Ambient environment Operation C / F -10 to 40 / 14 to 104, 10 % to 90 % relative humidity, non-condensing Storage C / F -20 to 60 / -4 to 140, 10 % to 90 % relative humidity, non-condensing Power requirements AC version VAC / Hz / ma / / DC version VDC / ma 18-36; nominal 24 / ; nominal 120 (IND131), nominal 130 (IND331) Green OLED including weight display, weight units, gross/net indication and graphic symbols for motion and Type center of zero. 10 updates/sec. Display Character height mm / in. 5.6 / / / 0.22 (internal) 12 / 0.47 Weight display Maximum displayed resolution of 100,000 divisions Scale type Analog load cells Number of cells Up to Ω load cells (AC version), up to Ω load cells (DC version), 2 or 3 mv/v Number of scales 1 Analog/Digital update rates Hz Internal analog: 366 / Target comparison: 50 / PLC Interface: 20 Digital Filtering TraxDSP Memory Stores two-speed target control values and limit values for three comparators Applications Basic process weighing for gain-in-weight (filling), loss-in-weight (dosing) and level indication Load cell excitation voltage VDC 5 μv Build Minimum/Approved microvolts 0.1 / 0.6 Keypad 4 keys (Clear, Zero, Tare, Print); 1.22 mm thick polyester overlay (PET) with polycarbonate display lens Communications Approvals Serial interfaces Protocol Weights and Measures MID Product Safety * Dimensional drawings are included on following pages Standard: One serial port (COM1), RS-232, 300 to 115,200 baud Optional: Serial port (COM2), RS-232/485, 300 to 115,200 baud Serial inputs: ASCII commands for CTPZ (Clear, Tare, Print, Zero), SICS (most commands, levels 0 and 1) Serial outputs: Continuous, Extended continuous, or Demand (limited formats) USA: NTEP Class III/IIIL - 10,000d; CoC Canada: Class III/IIIHD - n max /20000; AM-5744 Europe: OIML, Class III, 6000e; R76/2006-NL OIML R51 (Automatic Catchweighing) T10262; OIML R61 (Automatic Gravimetric Weighing) T10261 UL, cul, CE Multiple PLC Options All IND131 and IND331 terminals can be equipped with any of a wide array of PLC options, including: 4-20mA Analog output Allen-Bradley RIO DeviceNet EtherNet/IP Modbus TCP PROFIBUS DP ControlNet (24 VDC units only) Modbus RTU Options and Accessories COM2 / DIO, includes: COM2 RS-232/485 serial, 4 discrete outputs, solid state or relay Modbus RTU capability, 2 discrete inputs (selectable active or passive) Panther Terminal adapter plate for IND331 Panel unit Wall mounting bracket (for IND331 Harsh unit) Swivel mounting bracket (for IND331 Harsh unit) GB SD Memory Card for configuration and calibration data backup and restore 194

6 IND131xx and IND331xx Process Weighing in Hazardous Areas Zone 2/22, Division 2 IND131xx / IND331xx Weighing Terminals The IND131xx and IND331xx analog scale terminals deliver precision measurement data in a single, costeffective package, safe for use in Zone 2/22 and Division 2/Zone 2 hazardous areas. Terminal features include: IECEx Organic LED display readable in all light conditions Ultra-fast A/D conversion rate and TraxDSP digital filtering Enclosures designed to match application environment modular design enables multiple mounting possibilities 24 VDC operation Support for a wide variety of options, including DIO, additional serial port, and PLC interfaces Portable calibration/configuration settings and firmware update via an SD memory card Scale calibration through PLC interface. CalFREE allows scales to be calibrated without test weights The IND131/IND331 delivers excellent diagnostics, reliability and efficiency for process weighing applications. These superior weighing terminals include features and functionality never before offered in such a compact and versatile form factor. Easy integration into process-based network architectures provides valuable plant-floor information that can be used to optimize production and help reduce down-time. With the performance and reliability expected of Weights and Measures and product safety compliant terminals, the inherent properties of these process weighing terminals from METTLER TOLEDO make it easier for OEMs and System Integrators to build best-in-class weighing systems cost-effectively. 195

7 IND131xx / IND331xx Specifications IND131xx DIN mounted IND331xx Panel mounted IND131xx JBox enclosure Enclosure types Unit of Measure DIN rail-mount, plastic, with operator interface Panel mount, stainless steel with operator interface + plastic chassis Stainless steel enclosure including internal board to sum load cells Dimensions L H D mm in Front panel: Shipping weight kg / lb 1 / / / 12.1 Environmental protection IP20, Type 1 IP65, Type 4x and 12 IP69k Ambient environment Operation C / F -10 to 40 / 14 to 104, 10 % to 90 % relative humidity, non-condensing Storage C / F -20 to 60 / -4 to 140, 10 % to 90 % relative humidity, non-condensing Power requirements VDC / ma 18-36; nominal 24 / ; nominal 120 (IND131xx), nominal 130 (IND331xx) Green OLED including weight display, weight units, gross/net indication and graphic symbols for motion and center Type of zero. 10 updates/sec. Display Character height mm / in. 5.6 / / / 0.22 (internal) Weight display Maximum displayed resolution of 100,000 divisions Scale type Analog load cells Number of cells Up to Ω load cells, 2 or 3 mv/v Number of scales 1 Analog/Digital update rates Hz Internal analog: 366 / Target comparison: 50 / PLC Interface: 20 Digital Filtering TraxDSP Memory Stores two-speed target control values and limit values for three comparators Application Basic process weighing for gain-in-weight (filling), loss-in-weight (dosing) and level indication Load cell excitation voltage VDC 5 μv Build Minimum/Approved microvolts 0.1 / 0.6 Keypad Communications Approvals Serial interfaces Protocol Weights and Measures Hazardous locations 4 keys (Clear, Zero, Tare, Print); 1.22 mm thick polyester overlay (PET) with polycarbonate display lens Standard: One serial port (COM1), RS-232, 300 to 115,200 baud Optional: Serial port (COM2), RS-232/485, 300 to 115,200 baud Serial inputs: ASCII commands for CTPZ (Clear, Tare, Print, Zero), SICS (most commands, levels 0 and 1) Serial outputs: Continuous, Extended continuous, or Demand (limited formats) USA: NTEP Class III/IIIL - 10,000d; CoC Canada: Class III/IIIHD - n max. 10,000/20,000; AM-5744 Europe: OIML, Class III, 6000e; R76/2006-NL USA - FM Canada - FM ATEX IECEx NEPSI NI / I, II, III / 2 / ABCDEFG / T5 Ta = 40 C I / 2 / IIC / T5 Ta = 40 C NI / I / 2 / ABCD / T5 Ta = 40 C DIP / II, III / 2 / EFG / T5 Ta = 40 C Install per Control Drawing R II 3 G Ex na nl [nl] IIC T5 II 3 D Ex td A22 IP 65 T 100 C Ex na nl [nl] IIC T5 Ex td A22 IP65 T100 C Install per Installation Drawing R Pending MID Product safety, ordinary locations OIML R51 (Automatic Catchweighing) T10262 OIML R61 (Automatic Gravimetric Weighing) T10261 UL, cul, CE * Dimensional drawings are included on following pages 196

8 IND131 and IND331 Packaged Solutions Enhanced Terminals in Robust Enclosures IND131 and IND331 in enclosure with optional I/O Each version can be configured with any of the terminals multiple interface and connectivity Optional DC power supply available Enclosure Specifications Enclosures are also available in painted mild steel (shown at left), stainless steel and fiberglass. The stainless steel enclosure housing the IND131 DIN and IND331 panel packaged solutions is rated IP66 (IP65, when used with IND331 panel mount terminal). Each type includes integrated mounting backets, and if required can be configured with a power supply. Multiple Terminal Configurations Available When a single terminal is not enough, multi-terminal designs are available, with power supply, optional I/O, and additional features as required for the application. Customized Interfaces Customize the packaged IND131 and IND331 for specific uses with convenient operators for I/O, such as annunciators and pushbuttons, making operator interactions even easier, more consistent and safer. Faster basic process control The IND131/IND331 combination serial and relay Discrete I/O option allows the terminal or terminals to be configured for efficient process control. User selection of latched or concidence targets in combination with user-configured limit values for up to three comparators create a time-saving and costeffective process controller. 197

9 IND131xx and IND331xx Packaged Solutions IECEx Packaged IND131xx and IND331xx in Enclosures Approved for Division 2, Zone 2 and Zone 22 Each version can be configured with any of the terminals' multiple interface and connectivity options Packages include an agency-approved 24 VDC power supply Enclosure Specifications The stainless steel enclosure housing the IND131xx DIN and IND331xx panel packaged solutions is FM-approved for use in safe areas, and in Division 2, Zone 2 hazardous areas. The enclosure is ATEX/IECEx certified for Zone 22 (dust) hazardous areas. Cable entry points can be either conduit hubs for use in the U.S., or ATEX-approved glands for European applications. FM-certified enclosure, gas and dust ATEX and IECEx certified for Zone 2/22 environments Rated IP66, IP65 when used with panel-mount terminal T5 temperature class rating Multi-Terminal Configurations When a single terminal is not enough, multi-terminal designs are available, with agency-approved power supply, optional ISB (Intrinsically Safe Barrier) and additional features as required for the application. Figure 1 Figure 2 Packaged Model Configurations Load Cells in Hazardous Areas In applications with load cells installed in Division 1/Zone 1 or Zone 1/21 areas, an intrinsically safe analog load cell barrier (ISB) is required. IND131xx and IND331xx terminals packaged with a METTLER TOLEDO ISB05 provide an integrated solution for such applications. IND131xx-based ISB05 (optional), ATEX glands (for European installations) FM, ATEX and IECEx- certified enclosure IND331xx-based, standard (front panel display not shown) Conduit hubs (for installation in US/Canada) FM, ATEX and IECEx-certified enclosure IND131xx and IND331xx packages are highly customizable. Figure 1 shows a system comprising an IND131xx with optional ISB05 barrier. Figure 2 shows an IND331xx panel-mount terminal (its front panel interface not shown). Packaged model configurations include an FM/CSA/ATEX approved power supply (24VDC at 1.3 A, VAC, 50/60 Hz) and are available with any of the PLC interfaces (EtherNet/IP, PROFIBUS DP, Modbus TCP, Allen-Bradley RIO, ControlNet, Device-Net), and Solid State DIO. 198

10 IND131/IND131xx/IND331/IND331xx Dimensional Drawings in mm and [inches] IND331/331xx, Panel-mount 168 [6.61] R4 [0.16] Panel 156 [6.14] 130 [5.12] 6 - ø4.5 [0.17] [5.3] 74.1 [2.92] 35 [1.38] 9.9 [0.39] [4.35] 40 [1.57] 00.5 [3.96] [4.96] 3 [0.12] ø30 [1.18] 40 [1.57] 14 [0.55] Template for IND331 panel mounting cut-outs IND331, Harsh enclosure 220 [8.66] [6.96] M4 [0.16] IND131/IND131xx, DIN-mount enclosure 138 [5.43] 130 [5.12] 68 [2.68] 100 [3.96] [4.35] 68 [2.68] 60 [2.38] 68 [2.68] 46 [1.81] 31 [1.22] 11 [0.43] [5.14] 120 [4.72] 95 [3.74] [5.74] ø2.5 [R0.1] 199

11 IND131/IND131xx, J-box enclosure [9.87] [8.80] Ø 12.7 [0.5] R3.6 [0.14] [9.82] [6.46] [5.70] [4.94] 237 [9.33] 200 [7.87] 237 [9.33] 200 [7.87] [5.97] [6.52] [6.64] 184 [7.24] IND131/IND131xx / IND331/IND331xx Model Identification 200

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