MicroSCADA Pro SYS 600C 2.93 User's Guide

Transcription

1 SYS 600C 2.93

2 Trace back information: Workspace Main version a23 Checked in

3 1MRS Issued: Version: C/ SYS 600C 2.93 Contents 1 Copyrights... 2 Introduction This manual Intended audience Use of symbols Document conventions Related documents Document revisions... 3 Product overview Application areas Features Hardware Software... 4 Installation Mounting of SYS 600C Setting up SYS 600C Power Supply Self Supervision Grounding information... 5 Configuration Overview of configuration Backup up and restoring Before opening the device Backup and restore to external storage devices Introduction Recommended software and utilities Prepare the bootable USB Drive Create a backup image Restore the image from a backup Application Backup and restoring Run-time data backup Configuration process System server Process communication Master protocols Communication gateway Slave protocols Cyber Security

4 SYS 600C MRS Workplaces Peripheral equipment OPC connectivity Operation Product characteristics Solid State Drive storage device Product license information Windows user accounts MicroSCADA user accounts Operating system enhancements Connecting accessories Powering on SYS 600C Before connecting to network Connecting USB devices About connecting USB devices Disabling or enabling USB mass storage devices Event data history archiving in SYS 600C... 7 Troubleshooting and support Troubleshooting Technical support Conformance and interoperability Disposing of SYS 600C... 8 Terminology... 9 Abbreviations Appendices A Appendix... A.1 Hardware specifications... A.2 Mechanical dimensions... A.3 Mechanical information... A.3.1 Front panel view... A.3.2 Rear panel view... B Appendix... B.1 Carrier board information... B.1.1 Power input terminal... B.1.2 Power output terminal... B.1.3 COM1 Console port... B.1.4 COM2 pin header... B.1.5 PS/2 connector

5 1MRS Issued: Version: C/ SYS 600C 2.93 B.1.6 System pin header B.1.7 USB power switch C Appendix... C.1 PCI-Express serial port settings and location... C.1.1 Serial port mode settings... C.1.2 Serial port jumper settings... C.1.3 DB9 Serial port pin definitions... C.1.4 Building RS-232 loopback plugs

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7 1MRS Issued: Version: C/ SYS 600C Copyrights The information in this document is subject to change without notice and should not be construed as a commitment by ABB Oy. ABB Oy assumes no responsibility for any errors that may appear in this document. In no event shall ABB Oy be liable for direct, indirect, special, incidental or consequential damages of any nature or kind arising from the use of this document, nor shall ABB Oy be liable for incidental or consequential damages arising from the use of any software or hardware described in this document. This document and parts thereof must not be reproduced or copied without written permission from ABB Oy, and the contents thereof must not be imparted to a third party nor used for any unauthorized purpose. The software or hardware described in this document is furnished under a license and may be used, copied, or disclosed only in accordance with the terms of such license. Copyright 2013 ABB Oy. All rights reserved. Trademarks ABB is a registered trademark of ABB Group. All other brand or product names mentioned in this document may be trademarks or registered trademarks of their respective holders. Guarantee Please inquire about the terms of guarantee from your nearest ABB representative. Third Party Copyright Notices This software uses pugixml library ( pugixml is Copyright Arseny Kapoulkine. This software uses 7-Zip program ( 7-Zip is licensed under the GNU LGPL license. 7

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9 1MRS Issued: Version: C/ SYS 600C Introduction 2.1 This manual This manual provides information about installing, configuring, and engineering the Compact System SYS 600C (later referred to as SYS 600C). 2.2 Intended audience This manual is intended for engineers to support installation, configuration, and engineering of SYS 600C. 2.3 Use of symbols This publication includes warning, caution and information symbols where appropriate to point out safety-related or other important information. It also includes tips to point out useful hints to the reader. The corresponding symbols should be interpreted as follows:! Warning icon indicates the presence of a hazard which could result in personal injury. Caution icon indicates important information or a warning related to the concept discussed in the text. It might indicate the presence of a hazard, which could result in corruption of software or damage to equipment/property. Information icon alerts the reader to relevant factors and conditions. Tip icon indicates advice on, for example, how to design a project or how to use a certain function. Although warning hazards are related to personal injury, and caution hazards are associated with equipment or property damage, it should be understood that operation of damaged equipment could, under certain operational conditions, result in degraded process performance leading to personal injury or death. Therefore, comply fully with all warnings and caution notices. 9

10 SYS 600C MRS Document conventions The following conventions are used for the presentation of material: The words in names of screen elements (for example, the title in the title bar of a dialog, the label for a field of a dialog box) are initially capitalized. Capital letters are used for file names. Capital letters are used for the name of a keyboard key if it is labeled on the keyboard. For example, press the CTRL key. Although the Enter and Shift keys are not labeled they are written in capital letters, for example, press ENTER. Lowercase letters are used for the name of a keyboard key that is not labeled on the keyboard. For example, the space bar, comma key and so on. Press CTRL+C indicates that you must hold down the CTRL key while pressing the C key (to copy a selected object in this case). Press ALT E C indicates that you press and release each key in sequence (to copy a selected object in this case). The names of push and toggle buttons are boldfaced. For example, click OK. The names of menus and menu items are boldfaced. For example, the File menu. The following convention is used for menu operations: Menu Name > Menu Item > Cascaded Menu Item. For example: select File > Open > New Project. The Start menu name always refers to the Start menu on the Windows Task Bar. System prompts/messages and user responses/input are shown in the Courier font. For example, if you enter a value out of range, the following message is displayed: Entered value is not valid. You may be told to enter the string MIF349 in a field. The string is shown as follows in the procedure: MIF349 Variables are shown using lowercase letters: sequence name. 2.5 Related documents Name of the document SYS COM 500i User s Guide SYS Connecting LONWORKS Devices SYS DNP 3.0 Master Protocol SYS DNP 3.0 Slave Protocol SYS External OPC Data Access Client SYS IEC Master Protocol SYS IEC Slave Protocol SYS IEC Master Protocol SYS IEC Master Protocol SYS IEC Slave Protocol SYS IEC Master Protocol SYS IEC Master Protocol (OPC) Document ID 1MRS MRS MRS MRS MRS MRS MRS MRS MRS MRS MRS MRS

11 1MRS Issued: Version: C/ SYS 600C 2.93 Name of the document SYS IEC System Design SYS Installation and Administration Manual SYS Modbus Master Protocol SYS Modbus Slave Protocol SYS System Configuration SYS System Objects SYS 600C 9.3 Product Guide SYS Cyber Security Deployment Guideline Document ID 1MRS MRS MRS MRS MRS MRS MRS MRS Document revisions Version Software revision number Date History A Document created B Minor corrections C Minor corrections 11

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13 1MRS Issued: Version: C/ SYS 600C Product overview SYS 600C provides innovative solutions and scalability for technology to be used in the field of Substation Automation and Power Automation domains. The hardware of SYS 600C fulfills the requirements for harsh environment and it has been enhanced towards versatile communication capabilities. Together with SYS 600 software the scalability of SYS 600C covers the functionality needed from the Communication Gateway up to full-fledged redundant control system applications. 3.1 Application areas The Compact System SYS 600C is designed to be used in a wide range of applications in both Electrical Utilities and Industries. When using SYS 600C in substations, the main application is as a Communication Gateway to the upper level system. SYS600C can also be used as a powerful Control System HSI. The two can also be combined into the same SYS 600C system and hence form a combined Communication Gateway with Control System HSI. SYS 600C can be used in any type of substation. In large substations and in medium and large sized remote control systems, the SYS 600C, thanks to the large amount of communication ports, is an unbeatable Communication Server solution (also known as front-end computer). For more information about other SYS 600C application areas and configurations, see SYS 600C Product Guide. 3.2 Features SYS 600C combines the well-proven and versatile functionality of SYS 600 with a powerful and robust solid-state computer platform with extensive integrated communication interfaces into a flexible and scalable automation system. The SYS 600C product functionality and hardware options are defined when the product is ordered with Ordering Tool. SYS 600C is delivered without the keyboard, mouse, and display. These devices must be purchased separately. The main features of the product are: Process communication Remote communication Communication gateway Real-time process database Historical database Operator workplaces with: 13

14 SYS 600C MRS Process display - System supervision display - Event display - Alarm display - Blocking display - Trends display - Measurement report display User management Redundancy OPC connectivity Figure 3.1: Compact System SYS 600C 3.3 Hardware SYS 600C is a fanless, 19 rack mountable embedded computing device designed for applications with critical environment requirements. This hardware has high performance and low-power consumption processors from Intel with Core 2 Duo CPU technology. For SYS 600C hardware specifications, see Appendix A. 3.4 Software SYS 600C is deployed with the Windows 7 32-bit and Windows Server 2008 R2 64-bit operating systems. During the ordering phase, either the English or Chinese version of Windows operating system has been selected for SYS 600C. 14

15 1MRS Issued: Version: C/ SYS 600C 2.93 SYS 600C contains also the pre-installed SYS software with its latest Service and Feature Packs in accordance with the selected configuration options for the SYS 600C in question. A dedicated software license and a USB key with SYS 600C identification information are included with SYS

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17 1MRS Issued: Version: C/ SYS 600C Installation 4.1 Mounting of SYS 600C The device is typically mounted into the 19 rack by using the bracket mounting accessories and anti-vibration screws, which are included in the delivery. There must always be at least 45 mm air below and above the computer. Figure 4.1: SYS 600C mounting diagram For information about the mechanical size of SYS 600C, see Appendix A. 4.2 Setting up SYS 600C Before applying power to the unit, check the input range of the unit. The power supply options for SYS 600C are listed in the following table. Table 4.1: Power supply options Option Input range VAC / VDC VAC / VDC redundant VAC / VDC 17

18 SYS 600C MRS Option 4 Input range VAC / VDC redundant The power input ports are of screw terminal type. The following figure illustrates the pin definition both for AC power input and DC power input. Figure 4.2: AC and DC power input ports Use the included Power Input Screw Terminals together with the appropriate wiring to connect SYS 600C to power. Table 4.2: Power Supply Pin details Pin Number Desriptions Input Load - L(+) input Neutral - N(-) Protective Earthing - (PE) Status Alarm contact - Normally Opened (NO) Alarm contact - Common (COM) Status Alarm contact - Normally Closed (NC) Power Supply Self Supervision Alarm contact output with change over type configuration is provided for power supply supervision. The supervision contact shall change the state for conditions when Voltage at input is missing. The power supply module output voltage is missing due to some internal failure. The user is free to use either or both Normally Closed(NC) or Normally Opened(NO) contact for alarm at site depending on alarm configuration requirements 18

19 1MRS Issued: Version: C/ SYS 600C 2.93 The contact ratings are: 110 VDC, 0.3A 220 VDC, 0.1A Grounding information Figure 4.3: SYS 600C and monitor grounding system Inside SYS 600C, ground connectors 3 and 10 are connected to each other. At least one of them has to be connected to the ground. It is recommended that ground connector 10 is connected to the ground with a single cable. Most monitors use AC power supply. Connector 9 is connected to the ground. Connectors 9 and 3 have to be connected to the same ground. The resistance and voltage between them must be zero. If a monitor uses DC power supply, there must be a single ground screw in the monitor. The ground screw is connected to connector 10 in SYS600C with a single cable. 19

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21 1MRS Issued: Version: C/ SYS 600C Configuration 5.1 Overview of configuration The following sections provide general information about the required configuration steps. Detailed steps for configuration can be found from the SYS 600 customer documentation. All the referenced manuals are included in the product package as PDF files on sc\documentation\en folder of SYS 600C. 5.2 Backup up and restoring Before opening the device SYS 600C contains sensitive components that can be damaged by electrostatic discharge (ESD). Take the following precautions to prevent damaging SYS 600C before working inside the device: Use conductive wrist strap attached to a good ground. Always discharge static electricity from your body by touching a grounded bare metal surface of the SYS 600C chassis Backup and restore to external storage devices Introduction Briefly the entire backup and restore procedure is divided into three parts: 1. Prepare the bootable USB drive. 2. Take a backup image of the source drive. 3. Restore the image from a backup drive to the source drive. 21

22 SYS 600C MRS Figure 5.1: Overview of the SYS 600C backup and restore options The following various backup options are available can be referred in the above figure: 1. USB Flash Drive as bootable and storage. 2. USB Hard Drive as bootable and storage. 3. USB Flash Drive as a bootable connected to the Front USB connector and USB Hard Disk as a storage connected to the rear USB connector. 4. USB Flash Drive as a bootable connected to the Front USB port and Backup File Server as a storage connected over LAN/WAN. The storage capacity of the backup USB drive should be at least equal or more than the capacity of the SSD. Backup options (3) and (4) are preferred when a storage capacity of the USB Flash drive is lesser than the SSD Recommended software and utilities 1. Acronis Snap and Deploy v4 To create a backup image file of SSD drive and restore it to the SSD. 2. HP USB Disk Storage Format Tool v2.0.6 This utility is a freeware proprietary product of HP. This will be used for formatting of a USB flash drive later described in the procedure. 3. Grub4Dos v0.4.4 and Installer v1.1 These utilities are freeware under GPL(General Public License) license and will be used for making a bootable USB Hard Disk drive. 22

23 1MRS Issued: Version: C/ SYS 600C Prepare the bootable USB Drive Make the USB Flash Drive as a bootable 1. Connect the USB Flash drive to a computer system running on Windows Operating System. Open HPUSBFW.exe for formatting the USB Flash drive. The following dialog will appear on the screen. Select the USB Flash drive to be used for a backup purpose. Select FAT32 file system. Select Quick Format option and start formatting the USB Flash. Figure 5.2: HP USB Disk Storage Format Tool 2. Install Acronis Snap Deploy 4 on your computer system. 3. On the desktop, click on the Acronis Snap Deploy 4 icon. 4. Acronis Snap Deploy 4 management console appears on the screen. 23

24 SYS 600C MRS Figure 5.3: Acronis Sanp Deploy 4 Management Console screen 5. Select Tools from the main menu and open Create bootable media from the menu items list. Figure 5.4: Acronis Sanp Deploy 4 Management Console screen - Create bootable media 6. Click on the Next button. 7. Select Acronis Snap and Deploy 4 Standalone Utility and Acronis Snap and Deploy 4 Master Image Creator from the component list. Click on the Next button. 24

25 1MRS Issued: Version: C/ SYS 600C 2.93 Figure 5.5: Selection of the boot menu components 8. Choose the USB Flash drive from the list and click on the Next button. Figure 5.6: Selection of the media 9. Click on the Create button to start copying the files to the USB drive. 25

26 SYS 600C MRS Figure 5.7: Summary of the operations view 10. Finally you will get the message Bootable media has been created successfully. Figure 5.8: Summary of operation view Make the USB Hard Drive as a bootable 1. Connect the USB hard drive to a computer system running on Windows Operating System. Open Windows Explorer. Right click on the USB Hard Drive Volume and select format. This will open the following windows format dialog on the screen. Select NTFS file system. Select Quick Format option and start formatting the USB Hard Disk. 26

27 1MRS Issued: Version: C/ SYS 600C 2.93 Figure 5.9: Formatting of the backup Hard Disk Drive 2. Follow steps 2 to 7 of a previous section for the USB Flash drive. 3. Choose ISO Image and click on the Next button. Figure 5.10: Selection of the media 4. Select the USB Hard Drive root directory as a location to save the ISO file. Give ISO file name AcronisMedia.ISO and click on the Next button. 27

28 SYS 600C MRS Figure 5.11: Selection of the destination drive 5. Click on Create button. After processing, you should get the message of Bootable media has been created successfully. Figure 5.12: Summary of the operation view 6. Now open grubinst_gui.exe (a part of Grub4Dos Installer v1.1). Click Refresh button for the Disk and select the Hard Disk Drive from the Disk list and check mark the Don t search Floppy option. Click Refresh for the Part List. Select Whole Disk MBR from the Part List. Click on the Install button. 28

29 1MRS Issued: Version: C/ SYS 600C 2.93 Figure 5.13: Grub4Dos Installer to create MBR on the Hard Disk Drive. 7. The following message is expected on the command prompt. Figure 5.14: MBR/BS message 8. Copy grldr and menu.lst files (a part of Grub4Dos v0.4.4) to the USB Hard Disk. 9. Root directory of the USB Hard Disk should show the files as per the below figure. Figure 5.15: Root directory of the USB Hard Disk 29

30 SYS 600C MRS Open menu.lst in Notepad. Copy and paste the following code and save it. Code: timeout 0 default 0 title Acronis Snap and Deploy v4 (9,615) map --mem (hd0,0)/acronismedia.iso (hd32) map --hook chainloader (hd32) boot Create a backup image 1. Connect USB drive to the front panel USB connector. Power ON SYS 600C and press DEL button to enter into BIOS Setup. Select Advanced BIOS features > Hard Disk Boot Priority and set USB Drive top in the list using PAGE UP and PAGE DOWN keys. Press F10 to save and exit from the BIOS Setup. SYS 600C will restart and boot from the USB drive. 2. Acronis BOOT menu appears on the screen, click on the Snap Deploy Master 4 Image Creator Figure 5.16: Acronis BOOT Menu screen 3. Now you will receive the prompt for configuring the master image creator. Click on Cancel as image has to be place on the USB drive. Figure 5.17: Confirmation message to create the master image 30

31 1MRS Issued: Version: C/ SYS 600C Welcome dialog appears on the screen for the Master Image Creator. Click on the Next button. Figure 5.18: Welcome message 5. Select the Source Drive with all partitions. Click on Next Figure 5.19: Selection of the Source Drive partitions 6. Select USB Drive as the destination, and give the image filename. Click on the Next button. 31

32 SYS 600C MRS Figure 5.20: Selection of the destionation drive 7. Change imaging option as per the requirement and click on the Next button. Figure 5.21: Master image options and settings 8. Provide the comments and press Next. Now you can see the summery of the operations to be performed. Click on the Create button. 9. The imaging operation will start and its progress will be displayed. 32

33 1MRS Issued: Version: C/ SYS 600C 2.93 Figure 5.22: Master image creation in progress 10. If you get prompt to insert next media, press OK 11. After completion of imaging operation, The master image has been successfully created message will be displayed Restore the image from a backup 1. Connect USB drive to the front panel USB connector. Power ON SYS 600C and press DEL button to enter into BIOS Setup. Select Advanced BIOS features > Hard Disk Boot Priority and set USB Drive top in the list using PAGE UP and PAGE DOWN keys. Press F10 to save and exit from the BIOS Setup. SYS 600C will restart and boot from the USB drive. 2. Acronis BOOT menu appears on the screen, click on the Snap Deploy Master 4 Standalone Utility Figure 5.23: Acronis BOOT menu screen 3. Welcome dialog appears on the screen for the Deploy Image Wizard. Click on the Next button. 4. Select Master Image to be deployed. This is the drive where you will be extracting the image to. 33

34 SYS 600C MRS Figure 5.24: Selection of the master image from the backup drive 5. Select the Disk and partition, you want to restore. And click on Next Button. Figure 5.25: Selection of the disk partition to be restored 6. You may use the defaults for disk volume deployment settings with following exceptions. Select Security Identifiers group and uncheck Generate a unique SID for each deployed machine. This will preserve Machine SID, user and group SIDs and all security settings using those SIDs. Click on Next button. 34

35 1MRS Issued: Version: C/ SYS 600C 2.93 Figure 5.26: The deployment settings for the machine 7. Now you may see the summary of the operations to be performed. Click on the Deploy button. 8. Restoration / Deployment will start and show its progress. Figure 5.27: Restoration operation in progress 9. After completion of restoration operation, Deployment has completed successfully message will be displayed Application Backup and restoring It is also possible to backup only the SYS 600 application. This requires some additional steps, but has the advantage that the application can be moved to a system using different hardware, different operating system or a newer SYS 600 version. 35

36 SYS 600C MRS To backup only the SYS 600 application: 1. Make sure that the SCADA system is not running and copy the following: \SC\APL\'application name' folder \SC\SYS\active\sys_\* (System configuration and startup options) \SC\prog\graphicsEngine\Palette (if non-default symbols are used) \SC\prog\graphicsEngine\etc\ObjNav.ini \SC\prog\sa_lib\default_SDAIActiveBar_Prj.tb2 \SC\prog\sa_lib\default_FrameWindow.ini \SC\sa_lib\defaults\icons (if non-default icons are used) \SC\APL\'application name'\aplmod4\defaults\icons (if non-default icons are used) \SC\sa_lib\defaults\misc (if non-default login dialog picture is used) \SC\APL\'application name'\aplmod4\defaults\misc (if non-default login dialog picture is used) 2. If IEC61850 communication is used, export the configuration with the Communication Engineering Tool. 3. Copy the External OPC DA Client configuration files. By default, these files are saved to \SC\SYS\active\sys_ and are copied with the system configuration, but the files can also be saved elsewhere in the system. To restore the SYS 600 application backup: 1. Restore the application folder to \SC\APL\ and the system configuration to \SC\SYS\active\sys_. 2. Copy any additional files copied during the backup to correct locations. 3. If IEC61850 was used, import the exported project with the Communication Engineering Tool. 4. In the Management tab of the computer object of the Communication Engineering Tool, select the Reset checkbox and run the update and reload configuration. 5. Fix the CLSIDs in DA Client configuration files to match the new CLSIDs of the new computer. You can find the CLSIDs with the Softing client or from the \SC\prog\61860 OPC Server\bin\OPCS_IEC61850_*\instance.ini files, under the DAServerClsId key Run-time data backup For run-time data backup, see the instructions in the SYS 600 Installation and Administration manual. 5.3 Configuration process System server SYS 600C contains the default description of system server configuration composing of objects and definitions for the base system and process communication units. Adjust the 36

37 1MRS Issued: Version: C/ SYS 600C 2.93 default template file, that is, \sc\sys\active\sys_\sys_bascon$com, in accordance with the requirements of the SYS 600C in question. For information about system server configuration, see SYS 600 System Configuration Process communication All the process communication units connected to SYS 600C are introduced by the necessary system configuration methods and application engineering steps. This introduction can be made either manually, or automatically using the engineering tools included in SYS 600C Master protocols Depending on the type of process communication units in SYS 600C, different configuration steps are needed. When connecting process communication units to SYS 600C by using protocols, refer to the protocol-specific manual (see Section 2.5 Related documents). If no protocol-specific manual is available, the configuration is described in System Objects manual. Typically the master protocols are involved from SYS 600C point of view, when connecting process communication units to Communication gateway For information about enabling a communication gateway functionality in SYS 600C, see SYS 600 System Configuration. For more information about configuring the communication gateway functionality, see SYS 600 COM 500i User s Guide Slave protocols The SYS 600 software manuals are useful if the communication gateway functionality of SYS 600C is used. The manuals are listed in Section 2.5 Related documents. The slave protocols are typically involved from SYS 600C point of view, when connecting SYS 600C towards Network Control Center (NCC) Cyber Security SYS 600 and SYS 600C responds to the need of the utilities and operators and assure a high level of cyber security in order to address requirements of NERC-CIP, IEEE 1686, etc. 37

38 SYS 600C MRS In SYS 600C the security settings such as firewall, system services, local security policy and application whitelisting are factory configured. Manual configuration is needed on security areas such as operating system user accounts and groups, and firewall depending on system architecture. There might be situations, e.g. troubleshooting where it is necessary to disable firewall or application whitelisting temporarily. This can be done in Command Prompt with administrative privileges. To disable firewall in all profiles, execute following command: netsh advfirewall set allprofiles state off To enable firewall, use 'on' instead of 'off'. To disable application whitelisting, execute following commands: sc stop AppIdSvc sc config AppIdSvc start= disabled To enable application whitelisting, execute with 'start= auto' and then 'sc start AppIdSvc'. For more information, see SYS 600 Security Guide Workplaces SYS 600C contains preconfigured local workplaces, which do not require further configuration within the default template file. When Remote Desktop Services workplaces are needed, SYS 600C should have the Windows Server 2008 operating system, and the Remote Desktop Services component should be enabled accordingly. For more information about enabling of Remote Desktop Services in Windows Server 2008 operating system and workplace configuration, see SYS 600 Installation and Administration Manual Peripheral equipment For information about connecting additional peripheral equipment to SYS 600C, see SYS 600 System Configuration OPC connectivity Using OPC communication between OPC client and server requires that Distributed COM (DCOM) settings are configured accordingly. 38

39 1MRS Issued: Version: C/ SYS 600C 2.93 For more information, see SYS 600 System Configuration. 39

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41 1MRS Issued: Version: C/ SYS 600C Operation 6.1 Product characteristics Solid State Drive storage device SYS 600C contains a Solid State Drive (SSD) as an integrated storage device. The SSD contains two partitions indicated as drives C and D. First partition (drive C) includes Windows operating system and its related components and drivers. The second partition (drive D) includes the SYS 600 software and its related application data. Default partitions: 1. Windows 7 32-bit, 32GB SSD - drive C: 21GB and drive D: 11GB 2. Windows 7 32-bit, 64GB SSD - drive C: 32GB and drive D: 32GB 3. Windows Server 2008 R2 64-bit, 64GB SSD - drive C: 43GB and drive D: 21GB Note: Windows Server 2008 R2 64-bit needs 64GB SSD Product license information A USB hardware key and a license file are delivered with the SYS 600C product. The hardware key is pre-installed inside the SYS 600C device. The SYS 600 license is delivered as a PAF file (Product Authorization File) on the disk and is also pre-installed. To view the license information delivered with SYS 600C, open Monitor Pro and select Tools > Engineering Tools > Tool Manager. Double-click License Tool on the Miscellaneous tab. The SYS 600C functionality is controlled by the license information Windows user accounts By default, SYS 600C contains two Windows admin user accounts: MicroSCADA and ScAdmin. The MicroSCADA account is used by the SYS 600 service and it is not intended for the users. In the default SYS 600C installation it is not possible to login with this account. The ScAdmin account is an administrator account that should be used by the system administrator. In addition to two admin user accounts, there are preconfigured non-admin user accounts (ScEngineer, ScOperator, and ScViewer) and respective groups. These user accounts are disabled by default and can be enabled by ScAdmin user. The password has to be changed on next logon. 41

42 SYS 600C MRS Do not give administrative rights (Administrators) to operators/viewers/engineers. Only system administrators should have administrative rights. The administrator is able to create more Windows accounts. The passwords of the default users are documented in the delivery documentation. It is highly recommended that these default passwords are changed before the system is taken into use. It should be noted that the changing of MicroSCADA account's password must be done via MicroSCADA Control Panel > Admin > Password, instead of the regular password changing process. It is recommended to use passwords that contain at least 15 characters. Change the default password of the ScAdmin user accordingly. Windows password policy has been configured to the default SYS 600C installation. It defines the minimum length of a password to be 12 characters MicroSCADA user accounts Password policy settings for MicroSCADA can be configured via User Management tool, which can be started from Monitor Pro by selecting Tools > Engineering Tools > User Management. By default, password complexity requirements are disabled. See SYS 600 Security Guide for more information on how to configure password policies and on their effects on the system. SYS 600 also includes a backdoor which can be used to reset system manager s password in case it is lost. This feature can be disabled by following the steps presented in the SYS 600 Security Guide. The reset password feature cannot be re-enabled after it has once been disabled. In case this feature is disabled and the system manager s password is lost, maintenance tasks, which require system manager rights, are no longer possible. The only way to recover is to rebuild the system Operating system enhancements 42 Otherwise the Windows operating system-related settings within SYS 600C follow the default Windows settings. Depending on the system requirements, the following enhancements are typically needed: Define the computer name and TCP/IP address. Change the TCP/IP settings to meet the target network characteristics.

43 1MRS Issued: Version: C/ SYS 600C 2.93 Set the computer clock and time zone information. Change the display device card settings to reflect the display capabilities. Enhance the Distributed COM settings. Install and configure the dedicated drivers, when using other peripheral equipment with SYS 600C. 6.2 Connecting accessories Before interacting with SYS 600C, connect the monitor, keyboard, and mouse to the product. These devices are not included in the delivery. Use the appropriate VGA connector cable to connect the monitor to SYS 600C. Connect the mouse by using either the USB or PS/2 connector. 6.3 Powering on SYS 600C To power on SYS 600C, press the power button located next to the power input ports. 6.4 Before connecting to network Before connecting the product to the network, set the SYS 600C computer name and the TCP/IP address accordingly. By default the DHCP is enabled. Hosts file within C:\WINNT\system32\drivers\etc contains only the localhost definition. Change these settings accordingly to reflect the target network. There may be different network connectors in the rear panel of SYS 600C, depending on the selections made when ordering SYS 600C. 6.5 Connecting USB devices About connecting USB devices SYS 600C supports connecting of USB devices by default. Typical examples of devices connected via USB are the mouse and the keyboard. Each USB port delivers 500mA current to the device attached to it. It is strongly recommended to attach an external power supply to the USB-HDD before connecting it to the SYS 600C. You may see the warning message USB power surge on hub 43

44 SYS 600C MRS port when a USB-HDD is attached to the USB port without additional external power supply Disabling or enabling USB mass storage devices USB mass storage devices are disabled by default. For more details, refer the SYS 600 Security Guide. After disabling the USB mass storage devices, the other USB devices, for example, the mouse and the keyboard, are still operable. 6.6 Event data history archiving in SYS 600C SYS 600C contains a pre-configured application, which automatically removes event data history files older than six months from the product. This removal operation is done by Disk Management tool during SYS 600C operation. If you want to store event data history files for a longer period, see the SYS 600 Installation and Administration manual for more information about using Disk Management Tool. 44

45 1MRS Issued: Version: C/ SYS 600C Troubleshooting and support 7.1 Troubleshooting Problem: When power switch is toggled, SYS 600C will not start. Solution: 1. Ensure that the power connectors are properly attached and that correct input range for the device is used. You can find the correct input range for the device in the delivery documents and on a label near the power connectors. 2. Ensure that the Power Input Terminals are correctly wired. See Section 4.2 Setting up SYS 600C for proper wiring for the terminals. 3. Ensure that SYS 600C and all attached peripherials (display, active USB-hubs, etc.) are correctly grounded as described in Section 4.2 Setting up SYS 600C. Problem: When you disconnect the cable from the VGA connector of running SYS 600C, the display does not wake up, when you reconnect the cable. Solution: 1. Ensure that the cable is properly attached to the VGA connector. 2. Power on the display. 3. Press CTRL + ALT + F1 to activate the display card chipset manually. 4. If this does not help, reboot SYS 600C. 5. Before the Windows logo appears, press F8 and select boot in VGA mode. 6. Then remove the display drivers, reboot the system, and reinstall the display driver. Problem: During the serial line Process or upper level NCC communication within the SYS 600C, you can sometimes see that the Diagnostics Counters for these communication lines are increasing related to the occurred Timeouts, Parity or Framing errors. You can also detect that LEDs for these same lines within the SYS 600C front panel are not blinking symmetrically. Solution: For the Process communication remember always to use shielded communication cables to minimize the effect of electrical disturbances to the communication lines connected to SYS 600C. The maximum shield is provided, when the shield of communication cable has been wired to the DB9 connectors in both ends. The additional equipments, for example, gender changers or DB9 adaptors, should not be used together with serial cables. For more information about serial cable wiring requirements, see SYS 600 product documentation. 45

46 SYS 600C MRS Technical support If you cannot solve the technical problem, contact ABB Support Line. When contacting, inform the technical support about the SYS 600C product information. The required product information is located in the right edge of device front panel. Figure 7.1: Product information label 7.3 Conformance and interoperability For information about SYS 600C hardware conformance and interoperability, see SYS 600C Product Guide. For more information about the SYS 600C software conformance and interoperability, see the manuals listed in Section 2.5 Related documents. 7.4 Disposing of SYS 600C Definitions and regulations of hazardous materials are country-specific and change when the knowledge of materials increases. The materials used in this product are typical for electric and electronic devices. All parts used in this product are recyclable. When disposing of cast-off SYS600C or its parts, contact the local entepreneurs who are authorized and specialized in handling electrical/electronic waste. These partners can sort the material by using dedicated sorting processes and dispose of the product according to the local requirements. SYS600C Case Computer components Package Attached materials Parts Metallic plates, parts and screws Plastic parts Electronic parts Plastics parts Metallic plate Box Plastics parts Compact disc Manual Materials Steel PC 1), LCP 2) Various PC, PBT 3), LCP, PA 4) Steel Cardboard LCP, PBT PC Paper 1) Polycarbonate 2) Liquid crystal polymer 3) Polybutylene terephthalate 4) Polyamide 46

47 1MRS Issued: Version: C/ SYS 600C Terminology Term Solid State Drive Partition Description Solid State Drive (SSD) is a type of mass storage device. Internal SSDs connect to a computer like a hard drive, using standard IDE or SATA connections. SSDs do not store data magnetically and store data using flash memory, they are not susceptible to data loss due to strong magnetic fields in close proximity to the drive. SSDs have no moving parts, there is far less chance of a mechanical breakdown. SSD provides faster access time than a hard disk, because the SSD data can be randomly accessed in the same time whatever the storage location. The SSD access time does not depend on a read/write interface head synchronising with a data sector on a rotating disk. A divided part of data storage space. Files and folders are stored in different partitions indicated by the different drive letters. One purpose of partitioning is to separate the operating system files from the user files within the computer. 47

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49 1MRS Issued: Version: C/ SYS 600C Abbreviations Abbreviation BIOS DCOM DHCP DIP ESD HSI IDE IED IP LED MTBF NCC OPC PAF SSD SYS 600 SYS 600C USB VGA Description Basic Input/Output System Distributed Common Object Model Dynamic Host Configuration Protocol Dual in-line package Electrostatic Discharge Human System Interface Integrated Drive Electronics Intelligent Electronic Device Internet Protocol Light Emitting Diode Mean Time Between Failures Network Control Center OLE for Process Control Product Authorization File Solid State Drive Product name Product name Universal Serial Bus Video Graphics Array 49

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51 1MRS Issued: Version: C/ SYS 600C 2.93 Appendix A Appendix A.1 Hardware specifications The following tables lists the SYS 600C hardware specifications. Table A.1: Hardware specifications CPU Chipset Memory VGA BIOS Storage device Expansion slot Serial ports LAN ports USB 2.0 Audio Keyboard/Mouse LC module data Power supply Intel Core 2 Duo 2.2GHz (T7400) Intel 82945GM and ICH7R 2GB DDR2 Intel chipset integrated graphic controller Award BIOS 32GB SSD (default), 64GB SSD (optional) 3 x PCI v2.3 slots 16 x RS232 at rear panel Option 1: 2 x RJ x LC (LC 1GB only) Option 2: 6 x RJ45 2 x USB at rear panel 1 x USB at front panel 1 x USB internal AC PS/2 Power supply supervision 110VDC, 0.3A contact 220VDC, 0.1A Power consumption Heat production Temperature MTBF Relative humidity Protection class SYS 600C uses the optical industrial grade SFP connector module FTM- 8012C-SLiG from Source Photonics (Fiberxon). Module details: Data rate 1250Mb/s, wavelength 850nm, multimode, temperature range -40 C ~ +85 C (-40 F ~ 185 F) VAC / VDC VAC / VDC AC Power supply frequency range is 47-63Hz. Redundant power supply is optional 60W max. 60W max. Operating: -30 C ~ +65 C (-22 F ~ 149 F) (Maximum continuous CPU burden 50% of lowest/highest operating temperature) Storage: -40 C ~ +75 C (-40 F ~167 F) 25 years (+25 C / 77 F) 22 years (+40 C / 104 F) 5% ~ 95% (+40 C / 104 F) non-condensing IP40 51

52 SYS 600C MRS A.2 Mechanical dimensions Mechanical information for SYS 600C is presented in the following diagram. Dimensions: 438 mm (W) x 130 mm (H) x 312 mm (L) 3U height, 19" rack mountable Net weight: 10.9 kg Figure A.1: SYS 600C mechanical dimensions diagram A.3 Mechanical information A.3.1 Front panel view The appearance of the front panel depends on whether the 19 rack connectivity is used or not. LEDs are used for system monitoring of SYS 600C. One Ethernet and USB port is included to enable fast connection from the front panel, when needed. 52

53 1MRS Issued: Version: C/ SYS 600C 2.93 Figure A.2: Front panel view The following table lists the front panel connectors and indicators. Table A.2: Front panel connectors and indicators Front panel connector/indicator Description LAN communication indication LEDs RS-232 communication indication LEDs P2 Power Supply SYS RUN STORAGE USB LAN P1 Power Supply A.3.2 Rear panel view The appearance of the rear panel depends on the SYS 600C options made during the ordering phase. 53

54 SYS 600C MRS Figure A.3: Rear panel View The following table lists the rear panel connectors. Table A.3: Rear panel connectors Rear panel connector Description 16 x Serial ports RS-232 VGA Keyboard 6 x LAN 2 x USB Audio Console Power ON/OFF switch Power supply (Redundant optional) 3 x Expansion Slot 54

55 1MRS Issued: Version: C/ SYS 600C 2.93 Appendix B Appendix B.1 Carrier board information The following figure describes the carrier board jumper settings and their location. Figure B.1: Carrier board jumper settings and their location 55

56 SYS 600C MRS B.1.1 Power input terminal Figure B.2: Power input terminal diagram The information in this figure applies to J35 and J40 on the carrier board. B.1.2 Power output terminal Figure B.3: Power output terminal diagram The information in this figure applies to J44 on the carrier board. B.1.3 COM1 Console port Console port is also COM1 with complete modem signals. Table B.1: Console ports with complete modem signals Pin No. RS-232 signal 1 DCD 2 RXD 3 TXD 4 DTR 5 GND 6 DSR 7 RTS 8 CTS 9 RI The information in this table applies to J62 on the carrier board. 56

57 1MRS Issued: Version: C/ SYS 600C 2.93 B.1.4 COM2 pin header Figure B.4: COM2 pin header diagram The information in this figure applies to J31 on the carrier board. B.1.5 PS/2 connector Connect a PS/2 keyboard directly to this port, or use the accessory Y-shaped cable to connect both the PS/2 keyboard and PS/2 mouse. Figure B.5: PS/2 connector diagram The information in this figure applies to J67 on the carrier board. B.1.6 System pin header Pin 1 and 2 are not used. Figure B.6: System pin header diagram 57

58 SYS 600C MRS The information in this figure applies to JP8 on the carrier board. B.1.7 USB power switch Figure B.7: USB power switch diagram The information in this figure applies to SW3, SW4, SW5, and SW6 on the carrier board. 58

59 1MRS Issued: Version: C/ SYS 600C 2.93 Appendix C Appendix C.1 PCI-Express serial port settings and location Figure C.1: PCI-Express serial port diagram C.1.1 Serial port mode settings By factory default, the serial ports are set to RS-232 mode. Table C.1: Serial port mode settings Function DIP switch setting RS On (default) C.1.2 Serial port jumper settings Table C.2: Serial port jumper settings Function DB9 pin#1 definition Jumper setting JPx 4-5: DCD JPx 5-6: +5V JPx (no jumper): N/A 59

60 SYS 600C MRS C.1.3 DB9 Serial port pin definitions Table C.3: DB9 Serial port pin definitions Pin No RS-232 DCD RXD TXD DTR GND DSR RTS CTS RI C.1.4 Building RS-232 loopback plugs Figure C.2: RS-232 loopback plugs 60

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62 Contact us ABB Oy Substation Automation Products P.O. Box 699 FI Vaasa FINLAND Tel Fax MRS C/ Copyright 2013 ABB. All rights reserved.