MicroSCADA Pro SYS 600C 1.93 User's Guide

Transcription

1 SYS 600C 1.93

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3 1MRS Issued: Version: A/ SYS 600C 1.93 Contents: 1. Copyrights Introduction This manual Intended audience Use of symbols Document conventions Terminology Abbreviations Related documents Document revisions Product overview Application areas Features Hardware Software Installation Mounting of SYS 600C Setting up SYS 600C Configuration Overview of configuration Backing up and restoring Configuration process System server Process communication Communication gateway Workplaces Peripheral equipment OPC connectivity Operation Product characteristics Connecting accessories Powering on SYS 600C Before connecting to network Connecting USB devices About connecting USB devices Disabling or enabling USB mass storage devices Disabling or enabling USB U3 devices Event data history achiving in SYS 600C Using the SCIL function WORKSTATION_CALL

4 SYS 600C MRS Troubleshooting and support Troubleshooting Technical support Conformance and interoperability Disposing of SYS 600C Appendix Hardware specifications and dimensions Mechanical dimensions Mechanical information Appendix Carrier board information Appendix PCI-Express serial port settings and location

5 1MRS SYS 600C Copyrights The information in this document is subject to change without notice and should not be construed as a commitment by ABB Oy. ABB Oy assumes no responsibility for any errors that may appear in this document. In no event shall ABB Oy be liable for direct, indirect, special, incidental, or consequential damages of any nature or kind arising from the use of this document, nor shall ABB Oy be liable for incidental or consequential damages arising from use of any software or hardware described in this document. This document and parts thereof must not be reproduced or copied without written permission from ABB Oy, and the contents thereof must not be imparted to a third party nor used for any unauthorized purpose. The software or hardware described in this document is furnished under a license and may be used, copied, or disclosed only in accordance with the terms of such license. Copyright 2010 ABB. All rights reserved. Trademarks ABB is a registered trademark of ABB Group. All other brand or product names mentioned in this document may be trademarks or registered trademarks of their respective holders. Guarantee Please inquire about the terms of guarantee from your nearest ABB representative. 5

6 SYS 600C MRS Introduction 2.1. This manual This manual provides information about installing, configuring, and engineering the Compact System SYS 600C (later referred to as SYS 600C) Intended audience This manual is intended for engineers to support installation, configuration, and engineering of SYS 600C Use of symbols This publication includes the following icons that point out safety-related conditions or other important information: The information icon alerts the reader to relevant facts and conditions. Although warning hazards are related to personal injury, it should be understood that operation of damaged equipment could, under certain operational conditions, result in degraded process performance leading to personal injury or death. Therefore, comply fully with all warning and caution notices Document conventions The following conventions are used for the presentation of material: The words in names of screen elements (for example, the title in the title bar of a dialog, the label for a field of a dialog box) are initially capitalized. Capital letters are used for file names. Capital letters are used for the name of a keyboard key if it is labeled on the keyboard. For example, press the CTRL key. Although the Enter and Shift keys are not labeled they are written in capital letters, for example, press ENTER. Lowercase letters are used for the name of a keyboard key that is not labeled on the keyboard. For example, the space bar, comma key and so on. Press CTRL+C indicates that you must hold down the CTRL key while pressing the C key (to copy a selected object in this case). Press ALT E C indicates that you press and release each key in sequence (to copy a selected object in this case). The names of push and toggle buttons are boldfaced. For example, click OK. 6

7 1MRS SYS 600C 1.93 The names of menus and menu items are boldfaced. For example, the File menu. The following convention is used for menu operations: Menu Name > Menu Item > Cascaded Menu Item. For example: select File > Open > New Project. The Start menu name always refers to the Start menu on the Windows Task Bar. System prompts/messages and user responses/input are shown in the Courier font. For example, if you enter a value out of range, the following message is displayed: Entered value is not valid. You may be told to enter the string MIF349 in a field. The string is shown as follows in the procedure: MIF349 Variables are shown using lowercase letters: sequence name 2.5. Terminology Term Flash disc Partition Description A data storage device, which uses semiconductor technique instead of traditional rotating discs for storing the persistent data. With no moving parts, flash disc is less fragile and more silent than hard discs. With flash disc there are no mechanical delays, when accessing the data, and the access time is short. A divided part of data storage space. Files and folders are stored in different partitions indicated by the different drive letters. One purpose of partitioning is to separate the operating system files from the user files within the computer Abbreviations Abbreviation CF CPU DCOM DHCP DIP HSI IDE IED IP LED NCC PAF Description Compact flash Central Processing Unit Distributed Common Object Model Dynamic Host Configuration Protocol Dual in-line package Human System Interface Integrated Drive Electronics Intelligent Electronic Device Internet Protocol Light Emitting Diode Network Control Center Product Authorization File 7

8 SYS 600C MRS Abbreviation PC PDF SYS 600 SYS 600C USB Description Personal Computer Adobe Acrobat file format Product name Product name Universal Serial Bus 2.7. Related documents Name of the document SYS COM 500i User s Guide SYS Connecting LONWORKS Devices SYS DNP 3.0 Master Protocol SYS DNP 3.0 Slave Protocol SYS External OPC Data Access Client SYS IEC Master Protocol SYS IEC Slave Protocol SYS IEC Master Protocol SYS IEC Master Protocol SYS IEC Slave Protocol SYS IEC Master Protocol SYS IEC Master Protocol (OPC) SYS IEC System Design SYS Installation and Administration Manual SYS Modbus Master Protocol SYS Modbus Slave Protocol SYS System Configuration SYS System Objects SYS 600C 9.3 Product Guide Document ID 1MRS MRS MRS MRS MRS MRS MRS MRS MRS MRS MRS MRS MRS MRS MRS MRS MRS MRS MRS

9 1MRS SYS 600C Document revisions Version Software revision number Date History A Document created 9

10 SYS 600C MRS Product overview SYS 600C provides innovative solutions and scalability for technology to be used in the field of Substation Automation and Power Automation domains. The hardware of SYS 600C fulfills the requirements for harsh environment and it has been enhanced towards versatile communication capabilities. Together with SYS 600 software the scalability of SYS 600C covers the functionality needed from the Communication Gateway up to full-fledged redundant control system applications Application areas The Compact System SYS 600C is designed to be used in a wide range of applications in both Electrical Utilities and Industries. When using SYS 600C in substations, the main application is as a Communication Gateway to the upper level system. SYS600C can also be used as a powerful Control System HSI. The two can also be combined into the same SYS 600C system and hence form a combined Communication Gateway with Control System HSI. SYS 600C can be used in any type of substation. In large substations and in medium and large sized remote control systems, the SYS 600C, thanks to the large amount of communication ports, is an unbeatable Communication Server solution (also known as front-end computer). For more information about other SYS 600C application areas and configurations, see SYS 600C Product Guide Features SYS 600C combines the well-proven and versatile functionality of SYS 600 with a powerful and robust solid-state computer platform with extensive integrated communication interfaces into a flexible and scalable automation system. The SYS 600C product functionality and hardware options are defined when the product is ordered with Ordering Tool. SYS 600C is delivered without the keyboard, mouse, and display. These devices must be purchased separately. The main features of the product are: Process communication Remote communication Communication gateway Real-time process database 10

11 1MRS SYS 600C 1.93 Historical database Operator workplaces with: Process displays System supervision display Event list Alarm list Blocking list Trends Measurement reports User management Redundancy OPC connectivity Figure Compact System SYS 600C C_ png 3.3. Hardware SYS 600C is a fanless, 19 rack mountable embedded computing device designed for applications with critical environment requirements. This hardware has extra high performance and low-power consumption processors from Intel with Core 2 Duo CPU technology. For SYS 600C hardware specifications, see Appendix 1, Hardware specifications and dimensions. 11

12 SYS 600C MRS Software SYS 600C is deployed with the Windows XP and Server 2003 operating systems. During the ordering phase, either the English or Chinese version of Windows operating system has been selected for SYS 600C. SYS 600C contains also the pre-installed SYS software with its latest Service and Feature Packs in accordance with the selected configuration options for the SYS 600C in question. A dedicated software license and a USB key with SYS 600C identification information are included with SYS

13 1MRS SYS 600C Installation 4.1. Mounting of SYS 600C The device is typically mounted into the 19 rack by using the bracket mounting accessories and anti-vibration screws, which are included in the delivery. There must always be at least 45 mm air below and above the computer. Figure SYS 600C mounting diagram C_ jpg For information about the mechanical size of SYS 600C, see Appendix 1, Mechanical dimensions Setting up SYS 600C Before applying power to the unit, check the input range of the unit. The power supply options for SYS 600C are listed in the following table. Table Power supply options Option #1 #2 #3 #4 Input range VAC / VDC VAC / VDC redundant VAC / VDC VAC / VDC redundant 13

14 SYS 600C MRS The power input ports are of screw terminal type. The following figure illustrates the pin definition both for AC power input and DC power input. Figure AC and DC power input ports C_ jpg Use the included Power Input Screw Terminals together with the appropriate wiring to connect SYS 600C to power. 14

15 1MRS SYS 600C Configuration 5.1. Overview of configuration The following sections provide general information about the required configuration steps. Detailed steps for configuration can be found from the SYS 600 customer documentation. All the referenced manuals are included in the product package as PDF files on sc\documentation\en folder of SYS 600C Backing up and restoring Taking backup We recommend that you back up SYS 600C with a USB CD-ROM drive and a disc imaging software (for example Acronis True Image or Norton Ghost) that can be used by booting directly from the CD. The image should be saved to a network drive or to a USB flash drive. It may be necessary to create a special bootable CD to include support for USB or network chipsets used in SYS 600C. Refer to the instructions from your disc imaging software manufacturer on how to accomplish this. If this method is used, the backup creation does not require removing any components, or opening the chassis, as the USB-connector on the front panel can be used. If more than one USB device is required, the connectors on the rear panel or a self-powered USB hub can be used. No matter which method is used to create the image, it is important to create the image of the whole compact flash disc, not just the single partition. To back up SYS 600C: 1. Connect the USB CD-ROM to the front panel USB connector. 2. Power on SYS 600C. 3. When the BIOS POST screen is displayed, press the DEL key to enter the setup. 4. Ensure that the USB CD-ROM is set as the first device in the boot order. 5. Save changes and exit the setup. 6. Boot from the disc imaging software CD. 7. Create the disc image with the imaging software. The created image can be saved on the USB flash drive or to a network drive, depending on what the used imaging software supports. 8. Restart the system and restore the previous first boot device in the setup. An alternative way of creating duplicate backup CF-cards is with a hardware duplicator. Such devices require the CF-card to be removed from SYS 600C. The destination flash must be available immediately. Refer to the manual of your hardware duplicator for instructions on how to create backups with it. 15

16 SYS 600C MRS Desktop PC with CF to IDE adapter and imaging software can be used to create the backup image. In this case the backup does not differ from creating a full hard disc image. Follow the instructions in your imaging software manual on how to create full hard disc image. If a compact flash card reader is used for creating or restoring the disc image, the functionality of the resulting backup should be tested. Often when bootable CF-cards are copied with such devices, the required boot sectors are not copied properly and it is not possible to boot the system from the card. Therefore using such devices is not recommended. Restoring backup The method for restoring the disc image depends on the method used to create the image. CF cards duplicated with hardware duplicator do not require any additional steps, as the duplicate card is already a copy of the original. If the recommended method was used, there are several possibilities. You can use either SYS 600C, or any desktop PC with compatible imaging software and CF to IDE adapter. Generic USB CF readers or builtin card readers found in many laptops should not be used, as the resulting compact flash disc may not boot correctly. If SYS 600C is used: 1. Power off the device. 2. Open the chassis. 3. Replace the original CF card with the target CF. 4. Follow the instructions about creating the backup, but instead of creating the image restore it to the target CF card. 5. Boot the system from the target flash and check that the backup works correctly. If a desktop PC is used: 1. Power off the computer. 2. Install CF to IDE adapter to the computer. 3. Connect the target flash to CF to IDE adapter. 4. Power on the computer. 5. Use the disc imaging software to restore the backup image to the CF card. 6. Power off the system. 7. Remove the target flash card from the IDE to CF adapter. If the image backup is restored to another machine (for example, a SYS 600C spare computer) than from which it was originally taken, do the following. This also applies if the storage media is transferred from one computer to another. 16

17 1MRS SYS 600C 1.93 Computers with Windows XP: 1. Boot up the spare computer and replace the Windows product key with the one printed on the spare computer license label. You can do this with the KeyUpdater tool available from Microsoft. 2. Reactivate the operating system by phone or via Internet. Follow the instructions given on the screen. 3. Make sure of the following: The drivers of all devices are installed correctly. There are no unknown/non-functional devices in the Device Manager. The IP addresses are assigned correctly and the addresses are assigned to correct interfaces. Although the following procedure applies also to computers running XP, it is recommended to use the KeyUpdater tool. Computers with Windows 2003 Server: 1. Log into the spare computer and remove the following files. Removing these files will make the computer unusable until it is reactivated. C:\windows\system32\wpa.dbl C:\windows\system32\wpa.bak C:\windows\system32\wpabaln.exe 2. Restart the computer. 3. Log in and start the reactivation process. 4. Select I want to activate by telephone. 5. Click Change Product Key and write the product key written on the computer's Certificate of Authenticity label. 6. Proceed with activation according to the instructions given on the screen. 7. Make sure of the following. The drivers of all devices are installed correctly. There are no unknown/non-functional devices in the Device Manager. The IP addresses are assigned correctly and the addresses are assigned to correct interfaces. Backing up and restoring only the SYS 600 application It is also possible to backup only the SYS 600 application. This requires some additional steps, but has the advantage that the application can be moved to a system using different hardware, different operating system or a newer SYS 600 version. 17

18 SYS 600C MRS To backup only the SYS 600 application: 1. Make sure that the SCADA system is not running and copy the following: \SC\APL\'application name' folder \SC\SYS\active\sys_\* (System configuration and startup options) \SC\prog\graphicsEngine\Palette (if non-default symbols are used) \SC\prog\graphicsEngine\etc\ObjNav.ini \SC\prog\sa_lib\default_SDAIActiveBar_Prj.tb2 \SC\prog\sa_lib\default_FrameWindow.ini \SC\sa_lib\defaults\icons (if non-default icons are used) \SC\APL\'application name'\aplmod4\defaults\icons (if non-default icons are used) \SC\sa_lib\defaults\misc (if non-default login dialog picture is used) \SC\APL\'application name'\aplmod4\defaults\misc (if non-default login dialog picture is used) 2. If IEC61850 communication is used, export the configuration with the Communication Engineering Tool. 3. Copy the External OPC DA Client configuration files. By default, these files are saved to \SC\SYS\active\sys_ and are copied with the system configuration, but the files can also be saved elsewhere in the system. To restore the SYS 600 application backup: 1. Restore the application folder to \SC\APL\ and the system configuration to \SC\SYS\active\sys_. 2. Copy any additional files copied during the backup to correct locations. 3. If IEC61850 was used, import the exported project with the Communication Engineering Tool. 4. In the Management tab of the computer object of the Communication Engineering Tool, select the Reset checkbox and run the update & reload configuration. 5. Fix the CLSIDs in DA Client configuration files to match the new CLSIDs of the new computer. You can find the CLSIDs with the Softing client or from the \SC\prog\61860 OPC Server\bin\OPCS_IEC61850_*\instance.ini files, under the DAServerClsId key. Run-time data backup For run-time data backup, see the instructions in the SYS 600 Installation and Administration manual. 18

19 1MRS SYS 600C Configuration process System server SYS 600C contains the default description of system server configuration composing of objects and definitions for the base system and process communication units. Adjust the default template file, that is, \sc\sys\active\sys_\sys_bascon$com, in accordance with the requirements of the SYS 600C in question. For information about system server configuration, see SYS 600 System Configuration Process communication All the process communication units connected to SYS 600C are introduced by the necessary system configuration methods and application engineering steps. This introduction can be made either manually, or automatically using the engineering tools included in SYS 600C. Master protocols Depending on the type of process communication units in SYS 600C, different configuration steps are needed. When connecting process communication units to SYS 600C by using protocols, refer to the protocol-specific manual (see 2.7, Related documents). If no protocol-specific manual is available, the configuration is described in System Objects manual. Typically the master protocols are involved from SYS 600C point of view, when connecting process communication units to Communication gateway For information about enabling a communication gateway functionality in SYS 600C, see SYS 600 System Configuration. For more information about configuring the communication gateway functionality, see SYS 600 COM 500i User s Guide. Slave protocols The SYS 600 software manuals are useful if the communication gateway functionality of SYS 600C is used. The manuals are listed in 2.7, Related documents. The slave protocols are typically involved from SYS 600C point of view, when connecting SYS 600C towards Network Control Center (NCC). 19

20 SYS 600C MRS Workplaces SYS 600C contains preconfigured local workplaces, which do not require further configuration within the default template file. When remote workplaces are needed, SYS 600C should have the Windows 2003 Server operating system, and the Terminal Services component should be enabled accordingly. For more information about enabling of Terminal Services in Windows 2003 Server operating system, see SYS 600 Installation and Administration Manual. For more information about workplace configuration, see SYS 600 System Configuration Peripheral equipment For information about connecting additional peripheral equipment to SYS 600C, see SYS 600 System Configuration OPC connectivity Using OPC communication between OPC client and server requires that Distributed COM (DCOM) settings are configured accordingly. For more information, see SYS 600 System Configuration. 20

21 1MRS SYS 600C Operation 6.1. Product characteristics Flash disc storage device SYS 600C contains a 16-GB flash disc as an integrated storage device. The disc contains two partitions indicated as physical drives C and D. First partition (drive C) includes Microsoft operating system and its related components and drivers. The second partition (drive D) includes the SYS 600 software and its related application data. Product license information A USB hardware key and a license file are delivered with the SYS 600C product. The hardware key is pre-installed inside the SYS 600C device. The SYS 600 license is delivered as a PAF file (Product Authorization File) on the disk and is also pre-installed. To view the license information delivered with SYS 600C, open Monitor Pro and select Tools > Engineering Tools > Tool Manager. Double-click License Tool on the Miscellaneous tab. The SYS 600C functionality is controlled by the license information. Windows user accounts By default, SYS 600C contains two Windows user accounts: MicroSCADA and SYS600C. The MicroSCADA account is used by the SYS 600 service and it is not intended for the users. In the default SYS 600C installation it is not possible to login with this account. The SYS600C account is an administrator account that should be used by the system administrator. The administrator is able to create more Windows accounts. The passwords of the default users are documented in the delivery documentation. It is highly recommended that these default passwords are changed before the system is taken into use. It should be noted that the changing of MicroSCADA accounts password must be done via MicoSCADA Control Panel > Admin > Password, instead of the regular password changing process. It is recommended to use passwords that contain at least 15 characters. Change the default password of the SYS600C user accordingly. Windows password policy has been configured 21

22 SYS 600C MRS to the default SYS 600C installation. It defines the minimum length of a password to be 12 characters. MicroSCADA user accounts Password policy settings for MicroSCADA can be configured via User Management tool, which can be started from Monitor Pro by selecting Tools > Engineering Tools > User Management. By default, password complexity requirements are disabled. See SYS 600 Security Guide for more information on how to configure password policies and on their effects on the system. SYS 600 also includes a backdoor which can be used to reset system manager s password in case it is lost. This feature can be disabled by following the steps presented in the SYS 600 Security Guide. The reset password feature cannot be re-enabled after it has once been disabled. In case this feature is disabled and the system manager s password is lost, maintenance tasks, which require system manager rights, are no longer possible. The only way to recover is to rebuild the system. Windows automatic logon By default, the Windows automatic logon is disabled. The automatic logon setting can be changed through SYS 600 Control Panel. For more information, see SYS 600 Installation and Administration Manual. Operating system enhancements Otherwise the Windows operating system-related settings within SYS 600C follow the default Windows settings. Depending on the system requirements, the following enhancements are typically needed: Define the computer name and TCP/IP address. Change the TCP/IP settings to meet the target network characteristics. Set the computer clock and time zone information. Change the display device card settings to reflect the display capabilities. Enhance the Distributed COM settings. Install and configure the dedicated drivers, when using other peripheral equipment with SYS 600C. 22

23 1MRS SYS 600C Connecting accessories Before interacting with SYS 600C, connect the monitor, keyboard, and mouse to the product. These devices are not included in the delivery. Use the appropriate VGA connector cable to connect the monitor to SYS 600C. Connect the mouse by using either the USB or PS/2 connector Powering on SYS 600C To power on SYS 600C, press the power button located next to the power input ports Before connecting to network Before connecting the product to the network, set the SYS 600C computer name and the TCP/IP address accordingly. By default the DHCP is enabled. Hosts file within C:\WINNT\system32\drivers\etc contains only the localhost definition. Change these settings accordingly to reflect the target network. There may be different network connectors in the rear panel of SYS 600C, depending on the selections made when ordering SYS 600C Connecting USB devices About connecting USB devices SYS 600C supports connecting of USB devices by default. Typical examples of devices connected via USB are the mouse and the keyboard. Connecting a USB-HDD directly to the USB port can cause a power surge on the port and the port can be damaged. Apply an external power supply to the USB-HDD before connecting to the USB port. If you need to disable the default SYS 600C connectivity for certain type of USB devices, follow the instructions in 6.5.2, Disabling or enabling USB mass storage devices and 6.5.3, Disabling or enabling USB U3 devices. 23

24 SYS 600C MRS Disabling or enabling USB mass storage devices The following instructions are for disabling or enabling the standard USB mass storage devices in Windows. After disabling the USB mass storage devices, the other USB devices, for example, the mouse and the keyboard, are still operable. To disable or enable the access to USB port in Windows: 1. Click Start -> Run. 2. In the Open text box, type RegEdit, and then press ENTER. 3. In the Registry Editor, locate and click the following registry key: HKEY_LOCAL_MACHINE\SYSTEM\CurrentControlSet\Services\UsbStor. 4. In the right pane, double-click Start. 5. In the Value data box, type 4 to disable USB mass storage devices, or type 3 to enable the devices. 6. Click Hexadecimal (if it is not already selected), and then click OK 7. Quit Registry Editor. 8. Restart SYS 600C Disabling or enabling USB U3 devices The following instructions are for disabling or enabling USB U3 devices. To disable connectivity of USB U3 devices you must disable the auto-run and auto-play features of Windows. To disable or enable USB U3 devices: 1. Click Start -> Run. 2. In the Open text box, type RegEdit, and then press ENTER. 3. In the Registry Editor, locate and click the following registry key: HKEY_LOCAL_MACHINE\System\CurrentControlSet\Services\CDRom. 4. Change the AutoRun value to 0 (zero) if you want to disable the AutoRun feature for CD-ROMs, or change the value to 1 to enable it. The Autorun value either prevents or allows the running and starting of CD-ROMs and Audio CDs automatically when inserted. 5. Navigate to the following registry subkey: HKEY_CURRENT_USER\Software\Microsoft\Windows\CurrentVersion\Policies\Explorer. 6. Disable or enable the AutoRun feature for CD-ROMs. a. Right-click NoDriveTypeAutoRun. b. Click Modify. 24

25 1MRS SYS 600C 1.93 c. Change the value of the NoDriveTypeAutoRun entry to 0xb5 if you want to disable the AutoRun feature, or change the value to 0x95 if you want to enable it. d. Select Hexadecimal, and then click OK. 7. Quit Registry Editor. 8. Restart SYS 600C Event data history achiving in SYS 600C SYS 600C contains a pre-configured application, which automatically removes event data history files older than one month from the product. This removal operation is done by Disk Management tool during SYS 600C operation. If you want to store event data history files for a longer period, see the SYS 600 Installation and Administration manual for more information about using Disk Management Tool Using the SCIL function WORKSTATION_CALL The SCIL function WORKSTATION_CALL can be used to execute tasks on the Workstation. This function uses TCP/IP communication and port number For security reasons the function is disabled by default and the port is closed. If the SCIL function is needed, it has to be enabled and the port opened in the firewall. To enable the function: 1. Paste the shortcut of..\sc\prog\exec\wserver.exe to the Start > Programs > Startup folder. 2. Configure the firewall to unblock incoming port Execute the shortcut to enable workstation calls from the server immediately. 25

26 SYS 600C MRS Troubleshooting and support 7.1. Troubleshooting Problem: When I disconnect the cable from the VGA connector of running SYS 600C, the display does not wake up, when I reconnect the cable. Solution: 1. Ensure that the cable is properly attached to the VGA connector. 2. Power on the display. 3. Press CTRL + ALT + F1 to activate the display card chipset manually. 4. If this does not help, reboot SYS 600C. 5. Before the Windows logo appears, press F8 and select boot in VGA mode. 6. Then remove the display drivers, reboot the system, and reinstall the display driver. Problem: During the serial line Process or upper level NCC communication within the SYS 600C, I can sometimes see that the Diagnostics Counters for these communication lines are increasing related to the occurrred Timeouts, Parity or Framing errors. I can also detect that LEDs for these same lines within the SYS 600C front panel are not blinking symmetrically. Solution: For the Process communication remember always to use shielded communication cables to minimize the effect of electrical disturbances to the communication lines connected to SYS 600C. The maximum shield is provided, when the shield of communication cable has been wired to the DB9 connectors in both ends. The additional equipments, for example, gender changers or DB9 adaptors, should not be used together with serial cables. For more information about serial cable wiring requirements, see SYS 600 product documentation Technical support If you cannot solve the technical problem, contact ABB SA-D Support Line. When contacting, inform the technical support about the SYS 600C product information. The required product information is located in the right edge of device front panel. 26

27 1MRS SYS 600C 1.93 Figure Product information label lc_ jpg 7.3. Conformance and interoperability For information about SYS 600C hardware conformance and interoperability, see SYS 600C Product Guide. For more information about the SYS 600C software conformance and interoperability, see the manuals listed in 2.7, Related documents Disposing of SYS 600C Definitions and regulations of hazardous materials are country-specific and change when the knowledge of materials increases. The materials used in this product are typical for electric and electronic devices. All parts used in this product are recyclable. When disposing of cast-off SYS600C or its parts, contact the local entepreneurs who are authorized and specialized in handling electrical/electronic waste. These partners can sort the material by using dedicated sorting processes and dispose of the product according to the local requirements. SYS600C Case Computer components Package Attached materials Parts Metallic plates, parts and screws Plastic parts Electronic parts Plastics parts Metallic plate Box Plastics parts Compact disc Manual Materials Steel PC 1), LCP 2) Various PC, PBT 3), LCP, PA 4) Steel Cardboard LCP, PBT PC Paper 1) Polycarbonate 2) Liquid crystal polymer 3) Polybutylene terephthalate 4) Polyamide 27

28 SYS 600C MRS Appendix 1 Hardware specifications and dimensions Table A1-1 Hardware specifications and dimensions CPU Chipset Memory VGA BIOS Storage device Expansion slot Serial ports LAN ports Intel Core 2 Duo 2.2GHz (T7400) Intel 82945GM and ICH7R 2GB DDR2 Intel chipset integrated graphic controller Award BIOS 1 x 16 GB Compact Flash (Silicon Systems) 3 x PCI v2.3 slots 16 x RS-232 at rear panel 6 x Gigabit Ethernet (RJ45 or LC) at rear panel 1 x Gigabit Ethernet at front panel (RJ45) USB 2 x USB at rear panel (USB 2.0) 1 x USB at front panel (USB 2.0) 1 x USB internal (USB 2.0) Audio Keyboard/Mouse Power supply AC PS/ VAC / VDC VAC / VDC Redundant power supply is optional Dimension 438W x 130H x 312D mm (excluding rack mount accessories) 3U height, 19" rack mountable Temperature Operating: -30 C ~ +65 C (-22 F ~ 149 F ) (Maximum continuous CPU burden 50% of lowest/highest operating temperature) Storage: -40 C ~ +75 C (-40 F ~167 F ) Relative humidity Protection class 5% ~ 95% (+40 C) non-condensing IP40 28

29 1MRS SYS 600C 1.93 Mechanical dimensions Mechanical information for SYS 600C is presented in the following diagram. Dimensions: 438 mm (W) x 130 mm (H) x 312 mm (L) Net weight: 10.9 kg Figure SYS 600C mechanical dimensions diagram C_ jpg Mechanical information Front panel view The appearance of the front panel depends on whether the 19 rack connectivity is used or not. LEDs are used for system monitoring of SYS 600C. One Ethernet and USB port is included to enable fast connection from the front panel, when needed. 29

30 SYS 600C MRS Figure Front panel view The following table lists the front panel connectors and indicators. Table A1-2 Front panel connectors and indicators C_ jpg Front panel connector/indicator Description LAN communication indication LEDs RS-232 communication indication LEDs P2 Power Supply SYS RUN STORAGE USB LAN P1 Power Supply Rear panel view The appearance of the rear panel depends on the SYS 600C options made during the ordering phase. 30

31 1MRS SYS 600C 1.93 Figure Rear panel view The following table lists the rear panel connectors. Table A1-3 Rear panel connectors C_ jpg Rear panel connector Description 16 x Serial ports RS-232 VGA Keyboard 6 x LAN 2 x USB Console Power ON/OFF switch Power supply (redundant option) 3 x Expansion Slot 31

32 SYS 600C MRS Appendix 2 Carrier board information The following figure describes the carrier board jumper settings and their location. Figure Carrier board jumper settings and their location C_ jpg 32

33 1MRS SYS 600C 1.93 Power input terminal Figure Power input terminal diagram C_ jpg The information in this figure applies to J35 and J40 on the carrier board. Power output terminal C_ jpg Figure Power output terminal diagram The information in this figure applies to J44 on the carrier board. COM1 Console port Console port is also COM1 with complete modem signals. Table A2-1 Console ports with complete modem signals Pin No RS-232 signal DCD RXD TXD DTR GND DSR RTS CTS RI The information in this table applies to J62 on the carrier board. 33

34 SYS 600C MRS COM2 pin header Figure COM2 pin header diagram The information in this figure applies to J31 on the carrier board. C_ jpg PS/2 connector Connect a PS/2 keyboard directly to this port, or use the accessory Y-shaped cable to connect both the PS/2 keyboard and PS/2 mouse. Figure PS/2 connector diagram The information in this figure applies to J67 on the carrier board. C_ jpg System pin header Pin 1 and 2 are not used. Figure System pin header diagram The information in this figure applies to JP8 on the carrier board. C_ jpg 34

35 1MRS SYS 600C 1.93 USB power switch Figure USB power switch diagram C_ jpg The information in this figure applies to SW3, SW4, SW5, and SW6 on the carrier board. 35

36 SYS 600C MRS Appendix 3 PCI-Express serial port settings and location Figure PCI-Express serial port diagram C_ jpg Serial port mode settings By factory default, the serial ports are set to RS-232 mode. Table A3-1 Serial port mode settings Function RS-232 DIP switch setting 1 - On (default) 36

37 1MRS SYS 600C 1.93 Serial port jumper settings Table A3-2 Serial port jumper settings Function DB9 pin#1 definition Jumper setting JPx 4-5: DCD JPx 5-6: +5V JPx (no jumper): N/A DB9 Serial port pin definitions Table A3-3 DB9 Serial port pin definitions Pin No RS-232 DCD RXD TXD DTR GND DSR RTS CTS RI Building RS-232 loopback plugs C_ jpg Figure RS-232 loopback plugs 37

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40 Contact us ABB Oy Substation Automation Products P.O. Box 699 FI VAASA, FINLAND Tel Fax MRS A/ Copyright 2010 ABB. All rights reserved.