Adaptable power control
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1 Adaptable power control EPack-PH compact SCR power controllers Designed for fast integration and optimum efficiency Product at a glance OEMs and system integrators need to be able to react quickly to customer needs while maximizing resources. Whether replacing an existing product or designing a new process, the design of the EPack power controller has been carefully considered for fast and easy panel installation, commissioning and integration into wider systems, lowering equipment costs, and manufacturing times for you and your customers. End users continually need to improve operational efficiency and productivity. EPack power controllers can deliver real savings, significantly reducing your energy costs. Get the best from your operations; quick and easy to install, integrate and commission. A compact size does not compromise powerful and versatile features that minimize costs and improve productivity and quality. > See EPack compact SCR power controllers brochure HA03554 to discover how EPack can add value to your business EPack -PH is a compact fully featured power controller from Eurotherm, combining a high level of functionality and configurability with simplicity of setup and operation. The combination of advanced configurable firing modes allows close matching to load characteristics for maximum process efficiency. EPack is highly configurable and may be adapted for current and future needs using a software key to purchase additional functionality when needed. Key features: Nominal load current from amp to 25 amps Voltage up to 500V Compact DIN Rail and bulkhead mounting format Configurable via Eurotherm itools (PC software) or front panel Plug and play Ethernet communications with Zero configuration networking (zeroconf) V 2, I 2 or True power control Controls comprehensive range of loads: resistive, infrared, transformer primary, molybdenum disilicide, silicon carbide,... Energy usage measurement Advanced load diagnostics Integrated dual port Ethernet switch for daisy chained communications Modbus TCP, Ethernet IP or Profinet protocols Defend OEM knowledge and IP (OEM Security)
2 EPACK-PH Data Sheet eurotherm.co.uk/epack 2 Specifications General Directive EMC directive 204/30/EU Low Voltage Directive 204/35/EU Safety specification EN :204 EMC emissions specification EN :204 - Class A product EMC immunity specification EN :204 Vibration tests EN annex Q category E Shock tests EN annex Q category E Approvals Europe CE according to EN :204 (identical to IEC :204) US & Canada UL CAN/CSA C22.2 NO with SCCR at 00kA China Product not listed in catalogue of products subject to China Compulsory Certification (CCC) Russian & Baltic countries EAC and Pattern approval pending CE: 6 to 63A > IP0 according to EN60529 Protection 80 to 25A > IP20 according to EN60529 UL: open type Condition of use Atmosphere Non-corrosive, non-explosive, non-conductive Degree of pollution Degree 2 Storage temperature 25 C to 70 C (maximum) Usage temperature 0 to 45 C at 000m 0 to 40 C at 2000m Altitude 000m maximum at 45 C 2000m maximum at 40 C Derating curves Altitude (meters) 2000 Power Nominal current to 25 amps Nominal voltage 00V to 500V +0%/ 5% Accuracy +2% of full scale - from 00 to 500V +0%/ 5% Frequency 47Hz to 63Hz Protection High speed fuses Type of loads AC5 Resistive or slightly inductive load (cos phi>0.8) AC-55b Infra Red (With Derating) AC-56a Transformer Primary or MOSI (e.g. Molybdenum disilicide) Time temperature dependant loads (e.g.silicon Carbide) Control Auxillary power supply 00V to 500V +0%/ 5% or 24 ac/dc (±20%) Control setpoint Analogue or logic input or digital comms Analogue input signal Voltage Range: 0-5V, -5 V, 0-0V or 2-0V Impedance: 40 k Ohms typical (0-0V signal) Current Range: 0-20mA or 4-20mA Input resistance: 00 ohms to allow for three units wired in series to be driven from a single controller s analogue output Resolution bits Linearity ±0.% of Scale Firing mode Phase angle, Intelligent Half cycle, Variable Modulation Burst firing (Default 6 cycles), Fix modulation period (default 2 seconds), Logic mode Control mode V 2 control, I 2 control, True Power control, Open loop with feed forward and Trim modes, Mechanical details Unit Height Width Depth Weight 6 to 32A 29.2 mm 5 mm 36.2 mm 0.8 kg 40 to 63A 29.2 mm 72 mm 58.2 mm 0.95 kg 80 to 00A 97.6 mm 80 mm 202. mm.8 kg 25A 97.6 mm 20 mm 202. mm 2.5 kg Operating temperature ( C) Two digital inputs Voltage inputs Contact closure inputs One Alarm Relay Threshold limit or by transfer V 2 <-> I 2 or P<-> I 2 Both configurable (input enable by default) Active level (high): 4.4V<Vin<30V Non-active level (low): -30V<Vin<2.3V Input impedance: 27kW (typ.) for voltage input mode Source current: 0mA min; 5mA max Open contact (non active) resistance: >500W Closed contact (active) resistance: <50ohms Absolute Maximum ±30V or ±25mA Changeover relay 2A rms - 264V rms normally energised. (250V rms max for UL) This relay will be de-energised in case of serious alarms: short circuit thyristor, open circuit, fuse blown, missing main, chop off and networkdips Current rating Fuse without microswitch Fuse holder size Dimensions (H x W x D) Fuse with microswitch Fuse holder size Dimensions (H x W x D) 25A 0x x7.5x64.5 4x5 0.8x26.5x A 4x5 0.8x26.5x76.5 4x5 0.8x26.5x A 4x5 0.8x26.5x76.5 4x5 0.8x26.5x A 22x x35x x x35x A 27x x40x x x40x A 27x x40x x x40x A 27x x40x x x40x A 27x x40x x x40x93.5 Communications Connection Protocols Baud rate Dual port Ethernet - RJ45 Integral switch Modbus TCP, Ethernet IP or Profinet 0/00 full or half duplex Display Technology TFT Size.5 Messages Messages for configuration, monitoring and diagnostics
3 EPACK-PH Data Sheet Mechanical details eurotherm.co.uk/epack 3 Connector details (pinout) 6A to 32A & 40A to 63A I/O Details Input Connectors Digital Inputs Contact inputs 5mm (2.0in) 46.7mm (.84in) Phase reference (neutral) Load power input View on right-hand face 500Ω to = Open 0Ω to 50Ω = Closed 50Ω to 500Ω= Undefined 4.4V to 30V = High 30V to +2.3V = Low 2.3V to 4.4V = Undefined Voltage level inputs 63.5mm (6.44in) 29.2mm (5.09in) 2mm (4.76in) 7mm (4.6in) 47mm (5.79in) 74mm (6.85in) 0 to 0V 0 to 20mA to 5V 4 to 20mA 2 to 0V 0 to 5V Analogue Input V/mA input 32A unit shown; other units similar connection (M5) 36.2mm (5.36in) Relay Output nc Com no Weight : Kg Switching characteristics (resistive loads) Vmax: 264V RMS Vmin: V dc Imax: 2A RMS Imin: ma 72mm (2.83in) 46.7mm (.84in) Phase reference (neutral) Load power input View on right-hand face Power supply details 6A to 63A Auxiliary voltage alternatives (as specified at time-of-order) 32A unit shown; other units similar Neutral reference 63.5mm (6.44in) 29.2mm (5.09in) 2mm (4.76in) 7mm (4.6in) 47mm (5.79in) 74mm (6.85in) Centre pin not connected From Supply power for load Lift-up flap 58.2mm (6.23in) connection (M5) Pull-down flap To load Weight : Kg Insulated handle 60mm min Screwdriver/Torque wrench screwdriver bit details for line and load Flat bladed 0.6 x 4.5mm or 0.8 x 4.5mm recommended
4 EPACK-PH Data Sheet Mechanical details 80A to 00A 32.23mm (2.65 in) 28.25mm (8.59 in) /L 2/T 30.50mm (5.4 in) The safety earth connection must be made using a listed ring type crimp Phase reference (neutral) 46.7mm (.84 in) Wire guide (2 places) 97.6mm (7.78 in) 82mm (7.7 in) N/L Load power input 202. mm (7.96 in) View on right hand side connection (M6 nut) 80mm (3.5 in) 75.46mm (6.9 in) 23.00mm (9.09 in) 80mm (3.5 in) 90.5mm (3.56 in) CL Connector details (pinout) I/O Details 500Ω to = Open 0Ω to 50Ω = Closed 50Ω to 500Ω= Undefined 4.4V to 30V = High 30V to +2.3V = Low 2.3V to 4.4V = Undefined Voltage level inputs 0 to 0V 0 to 20mA to 5V 4 to 20mA 2 to 0V 0 to 5V Input Connectors Digital Inputs Contact inputs Analogue Input V/mA input eurotherm.co.uk/epack 4 32A unit shown; other units similar Relay Output nc Com no Switching characteristics (resistive loads) Vmax: 264V RMS Vmin: V dc Imax: 2A RMS Imin: ma 25A 32.23mm (2.65 in) 28.25mm (8.59 in) /L 2/T 50.33mm (5.92 in) The safety earth connection must be made using a listed ring type crimp Phase reference (neutral) 46.7mm (.84 in) Wire guide (2 places) 97.6mm (7.78 in) 82mm (7.7 in) Load power input N/L mm (7.96 in) View on right hand side connection (M6 nut) 20mm (4.72 in) 75.46mm (6.9 in) 23.00mm (9.09 in) 80mm (3.5 in) 90.5mm (3.56 in) CL Power Supply Connection Details 80A to 25A Centre pin not connected Supply voltage alternatives (as specified at time of order) (M6 nut) Must be made with a listed ring type crimp Insulated handle 60mm min N/L2 /L 2/T Screwdriver/Torque wrench screwdriver bit details for line and load From supply power for load 00A unit shown 25A units similar Neutral reference (either pin Open the door by pressing on the catches (two places) To load Flat bladed x 5.5mm or.2 x 6.5mm recommended
5 EPACK-PH Data Sheet eurotherm.co.uk/epack 5 Order Codes The EPack power controller is ordered using a short code for hardware and chargeable software options and an optional extended code section configuration of commissioning options. If the extended code is not used, the software configuration is completed using a quick start procedure or using Eurotherm itools software. EPack controllers may be upgraded with additional chargeable options at any time using a software key order code. Product coding EPACK-PH Model EPACK-PH Power Controller Maximum current 6A 25A 32A 40A 50A 63A 80A 00A 25A 6 amps 25 amps 32 amps 40 amps 50 amps 63 amps 80 amps 00 amps 25 amps 2 Auxillary Power Supply 500V 500V max ac/dc 3 Reserved Reserved 4 Control Option V2 I2 V2CL PWRCL V 2 control (standard) I 2 control V 2 with current limitation by threshold Power control with current limit 5 Transfer Option TFR - I 2 Transfer 6 Energy Option 7 Comms Option TCP Modbus TCP (standard) IP Ethernet/IP PN Profinet 8 OEM security OEM 9 Warranty WL005 USWL3 Standard Warranty 5 Year Warranty US Extended Warranty 0 Custom Labelling FX Standard (Eurotherm) Special Label Graphical wiring Standard configuration (no graphical edition) GWE Graphical Wiring Editor 2 Fuse HSP HSM 3 Configuration LC - OEM security Without fuse High speed fuse without microswitch High speed fuse with microswitch Default Long code Optional configuration 4 Nominal load current nnna - Value field 5 Nominal line voltage 00V 0V 5V 20V 27V 200V 208V 220V 230V 240V 277V 380V 400V 45V 440V 460V 480V 500V 00 volts 0 volts 5 volts 20 volts 27 volts 200 volts 208 volts 220 volts 230 volts 240 volts 277 volts 380 volts 400 volts 45 volts 440 volts 460 volts 480 volts 500 volts 6 Load type TR 7 Heater type CSI SWIR Resistive Transformer primary Resistive Silicon Carbide Short Wave Infra-Red 8 Firing mode PA IHC BF FX LGC Phase angle Intelligent half cycle Variable Modulation Burst firing (default 6 cycles) Fix modulation period (default 2 seconds) Logic mode 9 Analog Input Function SP HR IL TS None Setpoint Setpoint limit Current limit Current transfer span 20 Analog input type 0V V 2V 5V 0A 4A 0-0 volts -5 volts 2-0 volts 0-5 volts 0-20 ma 4-20mA 2 Digital Input 2 Function AK RS SP FB None Alarm acknowledgement Remote setpoint selection Digital setpoint Fuse blown EMS - Energy measurement 22 Digital Input Function EN Reserved Enable
6 EPACK-PH Data Sheet eurotherm.co.uk/epack 6 Software upgrade options Serial number instrument nnnn Serial number 2 Current ratings 6A-25A 6A-32A 25A-32A 40A-50A 40A-63A 50A-63A 80A-00A 3 Control option V2-V2CL V2-PWRCL V2CL-PWRCL Upgrade 6A to 25A Upgrade 6A to 32A Upgrade 25A to 32A Upgrade 40A to 50A Upgrade 40A to 63A Upgrade 50A to 63A Upgrade 80A to 00A no change Upgrade V 2 to V 2 CL Upgrade V 2 to PWRCL Upgrade I 2 to PWR 5 Energy option TFR Energy measurement 6 Comms option IP PN 7 Graphical wiring GWE Ethernet/IP Profinet Graphical wiring editor 8 OEM security OEM OEM security 4 Transfer option TFR I 2 Transfer Faraday Close, Durrington Worthing, West Sussex, BN3 3PL Phone: + 44 ( Document Number HA03520 Issue Schneider Electric. All rights reserved. All trademarks are owned by Schneider Electric Industries SAS or its affiliated companies.
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