Adaptable power control

Transcription

1 Adaptable power control EPack-3PH compact SCR power controllers Three phase 3 leg control Designed for fast integration and optimum efficiency Product at a glance OEMs and system integrators need to be able to react quickly to customer needs while maximizing resources. Whether replacing an existing product or designing a new process, the design of the EPack power controller has been carefully considered for fast and easy panel installation, commissioning and integration into wider systems, lowering equipment costs, and manufacturing times for you and your customers. End users continually need to improve operational efficiency and productivity. EPack power controllers can deliver real savings, significantly reducing your energy costs. Get the best from your operations; quick and easy to install, integrate and commission. A compact size doesn t compromise powerful and versatile features that minimize costs and improve productivity and quality. > See EPack compact SCR power controllers brochure HA03554 to discover how EPack can add value to your business EPack 3-PH is the ideal solution for the control of all kinds of loads. The control of each phase ensures accurate control, even if the loads are unbalanced). The currents and voltage measures also allow a high level of diagnostics, which can be used for alarm management as well as monitoring (impedance, energy counter, reactive power). Key features: Nominal load current from amp to 25 amps Voltage up to 500V Compact DIN Rail and bulkhead mounting Configurable via front panel or Eurotherm software (itools) Plug and play Ethernet communications with Zero configuration networking (zeroconf) V 2, I 2 or True power control Controls comprehensive range of loads: resistive, infrared, transformer primary, silicon carbide,... Energy usage measurement Advanced load diagnostics Integrated dual port Ethernet switch for daisy chained communications Modbus TCP or Ethernet IP protocols Defend OEM knowledge and IP (OEM Security)

2 eurotherm.co.uk/epack 2 Specifications General Directive Safety specification EMC emissions specification EMC immunity specification Vibration tests Shock tests Approvals EMC directive 204/30/EU Low Voltage Directive 204/35/EU EN :204 EN :204 - Class A product EN :204 EN annex Q category E EN annex Q category E CE according to EN :204 (identical Europe to IEC :204) UL CAN/CSA C22.2 NO US & Canada with SCCR at 00kA Product not listed in catalogue of products China subject to China Compulsory Certification (CCC) Russian & Baltic countries EAC and Pattern approval pending CE: IP20 according to EN60529 Protection UL: open type Condition of use Atmosphere Non-corrosive, non-explosive, non-conductive Degree of pollution Degree 2 Storage temperature 25 C to 70 C (maximum) Usage temperature 0 to 45 C at 000m 0 to 40 C at 2000m Altitude 000m maximum at 45 C 2000m maximum at 40 C Derating curves Altitude (meters) Power Nominal current to 25 amps Nominal voltage 00V to 500V +0%/ 5% Accuracy +2% of full scale - from 00 to 500V +0%/ 5% Frequency 47Hz to 63Hz Protection High speed fuses Type of loads AC5 Resistive or slightly inductive load (cos phi>0.8) AC-56a Transformer Primary or MOSI (e.g. Molybdenum disilicide) Time temperature dependant loads (e.g.silicon Carbide) Control Auxillary power supply 00V to 500V +0%/ 5% or 24 ac/dc (±20%) Control setpoint Analogue or logic input or digital comms Analogue input signal Voltage Range: 0-5V, -5 V, 0-0V or 2-0V Impedance: 40 k Ohms typical (0-0V signal) Current Range: 0-20mA or 4-20mA Input resistance: 00 ohms to allow for three units wired in series to be driven from a single controller s analogue output Resolution bits Linearity ±0.% of Scale Firing mode Variable Modulation Burst firing (default 6 cycles), Fix modulation period (default 2 seconds, Logic mode Operating temperature ( C) Mechanical details Unit Height Width Depth Weight 6 to 32A 66 mm 40 mm 85 mm 3.06 kg 40 to 63A 66 mm 40 mm 220 mm 3.5 kg 80 to 00A 238 mm 60 mm 233 mm 5.83 kg 25A 238 mm 240 mm 233 mm 7.94 kg Current rating Fuse without microswitch Fuse holder size Dimensions (H x W x D) Fuse with microswitch Fuse holder size Dimensions (H x W x D) 25A 0x38 8x52.5x68 4x5 0x79,5x94 32A 4x5 97x79.5x86 4x5 0x79.5x94 40A 4x5 97x79.5x86 4x5 0x79.5x94 50A 22x58 28x05x90 22x58 28x05x A 22x58 240x4x07 22x58 240x59x07 80A 27x60 240x4x07 27x60 240x59x07 00A 27x60 240x4x07 27x60 240x59x07 25A 27x60 240x4x07 27x60 240x59x07 Control mode V 2 control, I 2 control, True Power control, Open loop with feed forward and Trim modes, Threshold limit or by transfer V 2 <-> I 2 or P <-> I 2 Input : enable by default Configurable digital inputs Input 2: setpoint, alarm acknowledgment, 0V supply,... Active level (high): V<Vin<30V with Voltage inputs 6mA<lin<30mA Non-active level (low): -3V<Vin<5V with 2mA<Iin<30mA or 5V<Iin<V with Iin<2mA PLC compatible inputs, types & 2 according to IEC 63-2 Source current: 0mA min; 5mA max Contact closure inputs Open contact (non active) resistance: 800 Ohms to Closed contact (active) resistance: 0 to 450 Ohms Absolute Maxima ±30V or ±25mA One Alarm Relay Changeover relay 2A rms - 264V rms normally energised. (250V rms max for UL) This relay will be de-energised in case of serious alarms: thyristor short circuit, open circuit, fuse blown, missing main, chop off Communications Connection Protocols Baud rate Dual port Ethernet - RJ45 Integral switch Modbus TCP or Ethernet IP 0/00 full or half duplex Display Technology TFT Size.5 Messages Messages for configuration, monitoring and diagnostics

3 eurotherm.co.uk/epack EPACK-3PH Data Sheet Mechanical details Connector details (pinout) 6A to 32A & 40A to 63A I/O Details Input connectors Digital inputs I/O connector Contact inputs 800Ω to = Open 0Ω to 450Ω = Closed 45Ω to 799Ω= Undefined Load power (output) V<Vin<30V = High with 6mA<lin<30mA -3V<Vin<5V = Low with 2mA<Iin<30mA or 5V<Iin<V with Iin<2mA Voltage level inputs Analogue input V/mA input 40 mm 0 to 5V to 5V 0 to 0V 2 to 0V 0 to 20mA 4 to 20mA M5 screw nc 29 mm mm 290 mm Com no Switching characteristics (resistive loads) V max: 264V rms V min: 5V dc I max: 2A rms I min: 0 ma M5 screw 242 mm Front View 63A unit shown; 32A unit is similar Power supply details 6A to 63A Line power supply Voltage supply alternatives (as specified at time of order) Line power (input) AC/DC Auxiliary power supply (either pin) Centre pin not connected 23.5 mm 66 mm 85 mm (6-32A) 220 mm (40-63A) Safety earth connection (M6) 92 mm (6-32A) 227 mm (40-63A) 63 unit shown; 32A unit is similar Open the door by pressing on catches (two places) Reference connections: 3S - Star without neutral 3D - Closed delta > Safety earth (M6 nut) must be made with a listed ring type crimp To load View on right hand side Insulated handle 60mm min Screwdriver/Torque wrench screwdriver bit details for line and load termination Flat blade recommended: 0.6 x 4.5mm or 0.8 x 4.5mm (voltage supply) x 5.5mm or.2 x 6.5mm (load supply) 3

4 Mechanical details 80A to 00A 60 mm Connector details (pinout) I/O Details eurotherm.co.uk/epack 4 Input connectors Digital inputs Contact inputs 277 mm Wire guide Door catch 60 mm Load power (input) Auxiliary power supply AC/DC V 242 mm 235 mm /L Vref 3/L2 5/L3 800Ω to = Open 0Ω to 450Ω = Closed 45Ω to 799Ω= Undefined V<Vin<30V = High with 6mA<lin<30mA -3V<Vin<5V = Low with 2mA<Iin<30mA or 5V<Iin<V with Iin<2mA Voltage level inputs 0 to 5V 0 to 20mA to 5V 4 to 20mA 0 to 0V 2 to 0V Analogue input V/mA input 25A unit shown; other units are similar nc Com no 2/T 4/T2 6/T3 Front view 230 mm 29 mm Switching characteristics (resistive loads) V max: 264V rms V min: 5V dc I max: 2A rms I min: 0 ma Weight: 7.94 kg Safety earth connection (M6 nut) View on right hand side 25A unit shown; 80A to 00A unit is similar 25A 242 mm Power Supply Connection Details 80A to 25A 235 mm Voltage supply alternatives (as specified at time of order) Line power supply AC/DC Wire guide Door catch 60 mm 230 mm 29 mm Centre pin not connected 80A unit shown; 00A & 25A are similar (either pin) 277 mm I/O connector Safety earth connection (M6 nut) View on right hand side Reference connections: 3S - Star without neutral 3D - Closed delta > Open the door by pressing on catches (two places) Front view Load power (output) 2/T 4/T2 6/T3 30 mm Safety earth (M6 nut) must be made with a listed ring type crimp To load Weight: 7.94 kg 240 mm Insulated handle 60mm min Screwdriver/Torque wrench screwdriver bit details for line and load termination Flat blade recommended : 0.6 x 4.5mm or 0.8 x 4.5mm (voltage supply) x 5.5mm or.2 x 6.5mm (load supply)

5 eurotherm.co.uk/epack 5 Order Codes The EPack power controller is ordered using a short code for hardware and chargeable software options and an optional extended code section configuration of commissioning options. If the extended code is not used, the software configuration is completed using a quick start procedure or using Eurotherm itools software. EPack controllers may be upgraded with additional chargeable options at any time using a software key order code. Product coding EPACK-3PH Model EPACK-3PH Power Controller Maximum current 6A 25A 32A 40A 50A 63A 80A 00A 25A 6 amps 25 amps 32 amps 40 amps 50 amps 63 amps 80 amps 00 amps 25 amps 2 Auxillary Power Supply 500V 500V max ac/dc 3 Reserved Reserved 4 Control Option V2 I2 V2CL 5 Transfer Option TFR - I 2 Transfer 6 Energy Option EMS V 2 control (standard) I 2 control V 2 control with current limitation by threshold Power control with current limit - Energy measurement 7 Comms Option TCP Modbus TCP (standard) IP Ethernet IP 8 OEM Security OEM 9 Warranty WL005 USWL3 OEM Security Standard Warranty 5 Year Warranty US Extended Warranty 0 Custom Labelling FX Standard (Eurotherm) Special Label Graphical wiring GWE 2 Fuse HSP HSM 3 Configuration LC Graphical Wiring Editor Without High Speed fuse without microswitch High Speed fuse with microswitch Default Long code Optional configuration 4 Nominal load current nnna - Value field 5 Nominal line voltage 00V 0V 5V 20V 27V 200V 208V 220V 230V 240V 277V 380V 400V 45V 440V 460V 480V 500V 00 volts 0 volts 5 volts 20 volts 27 volts 200 volts 208 volts 220 volts 230 volts 240 volts 277 volts 380 volts 400 volts 45 volts 440 volts 460 volts 480 volts 500 volts 6 Load configuration 3S 3D 4S 6D 7 Load type TR 8 Heater type MOSI CSI SWIR Star without neutral Delta Star with neutral Open delta Resistive Transformer primary Resistive Molybdenum disilicide Silicon Carbide Short Wave Infra-Red 9 Firing mode PA IHC BF FX LGC 2 Analog input type 0V V 2V 5V 0A 4A 0-0 volts -5 volts 2-0 volts 0-5 volts 0-20 ma 4-20mA 22 Digital Input 2 Function LG AK RS FB SU Phase Angle Intelligent Half cylcle Variable Modulation Burst firing (default 6 cycles) Fix modulation period (default 2 seconds) Logic mode 20 Analog Input Function SP HR IL TS Setpoint Setpoint limit Current limit Current transfer span Setpoint for logic mode Alarm acknowledgement Remote Setpoint selection Fuse Blown 0V supply 23 Reserved Reserved

6 eurotherm.co.uk/epack 6 Software upgrade options Serial number instrument nnnn Serial number 2 Current ratings 6A-25A 6A-32A 25A-32A 40A-50A 40A-63A 50A-63A 80A-00A 3 Control option V2-V2CL V2-I2 V2- I2-V2CL V2CL- I2- Upgrade 6A to 25A Upgrade 6A to 32A Upgrade 25A to 32A Upgrade 40A to 50A Upgrade 40A to 63A Upgrade 50A to 63A Upgrade 80A to 00A no change Upgrade V 2 to V 2 CL Upgrade V 2 to I 2 Upgrade V 2 to Upgrade I 2 to V 2 CL Upgrade V 2 CL to Upgrade I 2 to 5 Energy option TFR Energy measurement 6 Comms option IP Ethernet IP 7 Graphical wiring GWE Graphical wiring editor 8 OEM security OEM OEM Security 4 Transfer option TFR I 2 Transfer Faraday Close, Durrington Worthing, West Sussex, BN3 3PL Phone: + 44 (0) Document Number HA Issue 207 Schneider Electric. All rights reserved. All trademarks are owned by Schneider Electric Industries SAS or its affiliated companies.