RIGOL. Service Guide. L-3400 Series Column Oven. Nov RIGOL Technologies, Inc.
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1 RIGOL Service Guide L-3400 Series Column Oven Nov RIGOL Technologies, Inc.
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3 RIGOL Guaranty and Declaration Copyright 2012 RIGOL Technologies, Inc. All Rights Reserved. Trademark Information RIGOL is a registered trademark of RIGOL Technologies, Inc. Notices RIGOL products are protected by patent law in and outside of P.R.C. RIGOL reserves the right to modify or change parts of or all the specifications and pricing policies at company s sole decision. Information in this publication replaces all previously corresponding material. RIGOL shall not be liable for losses caused by either incidental or consequential in connection with the furnishing, use or performance of this manual as well as any information contained. Any part of this document is forbidden to be copied or photocopied or rearranged without prior written approval of RIGOL. Product Certification RIGOL guarantees this product conforms to the national and industrial standards in China as well as the ISO9001:2008 standard and the ISO14001:2004 standard. Other international standard conformance certification is in progress. Beijing No Contact Us If you have any problem or requirement when using our products, please contact RIGOL Technologies, Inc. or your local distributors, or visit: L-3400 Series Column Oven Service Guide I
4 RIGOL Safety Requirement General Safety Summary Please review the following safety precautions carefully before putting the instrument into operation so as to avoid any personal injuries or damages to the instrument and any product connected to it. To prevent potential hazards, please use the instrument only specified by this manual. Use Proper Power Cord. Only the power cord designed for the instrument and authorized by local country could be used. Ground The Instrument. The instrument is grounded through the Protective Earth lead of the power cord. To avoid electric shock, it is essential to connect the earth terminal of power cord to the Protective Earth terminal before any inputs or outputs. Observe All Terminal Ratings. To avoid fire or shock hazard, observe all ratings and markers on the instrument and check your manual for more information about ratings before connecting. Use Proper Overvoltage Protection. Make sure that no overvoltage (such as that caused by a thunderstorm) can reach the product, or else the operator might expose to danger of electrical shock. Do not Assemble/Disassemble the Instrument without Authorization The instrument should be assembled and or disassembled by RIGOL s field engineers, users are not allowed to perform related operations besides some possible replacements in this manual. Do not Move or Maintain the Instrument When Power On To avoid personnel injuries, any position adjustment, maintenance or parts replacement are forbidden when instrument is on. Do Not Operate with Suspected Failures If suspected damage occurs with the instrument, have it inspected by qualified service personnel before further operations. Keep Well Ventilation The instrument must be placed in a well ventilation position (avoid cross-ventilation) without an open flame as solvent used by it are mostly organic having certain volatility and inflammability. Please check the vent and fan regularly. II L-3400 Series Column Oven Service Guide
5 RIGOL Do Not Operate In an Explosive Atmosphere In order to avoid damages to the device or personal injuries, the device should be operated away from explosive atmosphere to avoid sharp pounding and electromagnetic interference. Electrostatic Prevention Sparks generated by electrostatic charges in large amount may fire organic solvent in high concentration or even cause fire, please take precautions against static electricity. Operate the Instrument in a Suitable Environment The best condition for optimal measurement is: 5 to 35 ; less than 2 /hour changing, 20% to 80% RH and the instrument should not be placed towards the air outlet. Proper Use of Solvent Please use the solvent in compliance with instructions specified in its supplier. If necessary, wear protective clothing, gloves and glasses to avoid any injuries. Handling Safety Please handle with care during transporting to avoid damages to surface, panel and parts resulting from the falling from your hand. L-3400 Series Column Oven Service Guide III
6 RIGOL Safety Terms and Symbols Terms in this Manual. These terms may appear in this manual: WARNING Warning statements indicate the conditions or practices that could result in injury or loss of life. CAUTION Caution statements indicate the conditions or practices that could result in damage to this product or other property. Terms on the Product. These terms may appear on the Product: DANGER WARNING CAUTION indicates an injury or hazard may immediately happen. indicates an injury or hazard may be accessible potentially. indicates a potential damage to the instrument or other property might occur. Symbols on the Product. These symbols may appear on the product: Hazardous Voltage Safety Warning Protective Earth Terminal Chassis Ground Test Ground IV L-3400 Series Column Oven Service Guide
7 RIGOL Contents Guaranty and Declaration... I Safety Requirement... II General Safety Summary... II Safety Terms and Symbols... IV Chapter 1 Column Oven Structure Front Panel Rear Panel Internal Structure Chapter 2 Component Structure Power Supply Board Main Control Board Chapter 3 Debug To Inquire and Set Instrument Parameters Chapter 4 Maintenance and Service To Remove the Top Cover To Replace the Power Board To Replace the Main Control Board To Replace the Power Fuse To Replace the Temperature Sensor To Replace the Fan To Replace the Heat sink fan To Replace the Power Supply and Main Control Board Fan To Replace the Leakage Sensor Component To Replace the Peltier To Replace the Indicator To Replace the Hall Board Chapter 5 Troubleshooting Chapter 6 Firmware Update Chapter 7 Supplies and Accessories L-3400 Series Column Oven Service Guide V
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9 Chapter 1 Column Oven Structure RIGOL Chapter 1 Column Oven Structure The contents of this chapter are as follows: Front Panel Rear Panel Internal Structure Front Panel Status Indicator Rear Panel Figure 1-1 Front Panel Figure 1-2 Rear Panel No. Name 1 Power socket 2 Fuse seat 3 Power switch 4 Fan 5 CAN interface 6 RS232 (serial port) L-3400 Series Column Oven Service Guide 1-1
10 RIGOL Chapter 1 Column Oven Structure Internal Structure Figure 1-3 Interior Component View No. Name Function 1 Main Control Board Control instrument operation and feedback instrument status 2 Power Supply Board Provide proper voltage for the normal working of the instrument 3 Left Heat sink fan Cool the column oven 4 Right Heat sink fan Cool the column oven 5 Status Indicator Indicate the instrument working status. Green indicator shows that the instrument is working normally. Red indicator shows that instrument failure occurs 1-2 L-3400 Series Column Oven Service Guide
11 Chapter 2 Component Structure RIGOL Chapter 2 Component Structure The contents of this chapter are as follows: Power Supply Board Main Control Board Power Supply Board J1 CN201 Figure 2-1 Power Supply Board Left View INLET1 Figure 2-2 Power Supply Board Right View No. Part name Function INLET1 220V Input Voltage System voltage J1 12V Output Voltage Provide 12V voltage for the main control board CN201 5V Output Voltage Provide 5V voltage for the main control board L-3400 Series Column Oven Service Guide 2-1
12 RIGOL Chapter 2 Component Structure Main Control Board Figure 2-3 Main Control Board View No. Name Function J1 RS232 RS232 communication interface J2 CAN Interface for communication with other modules J3 Temperature Sensor Temperature sensor interface J4 Left Heat sink fan Left heat sink fan interface J5 Right Heat sink fan Right heat sink fan interface J6 USB USB communication interface J7 Hall Board Connect the main control board and hall board J8 Leakage Sensor Connect the main control board and leakage sensor J9 LED Indicator Connect the main control board and LED indicator J10 Over-temperature Protection Over-temperature protection based on software J11 Main Fan Cool the main control board and the power supply board J12 Over-temperature Protection Over-temperature protection based on hardware J13 Peltier Control the temperature of the 2-2 L-3400 Series Column Oven Service Guide
13 Chapter 2 Component Structure RIGOL J14 J15 J16 JP3 Peltier Peltier Peltier Power Supply Board Cable column Control the temperature of the column Control the temperature of the column Control the temperature of the column Connect the main control board and power supply board L-3400 Series Column Oven Service Guide 2-3
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15 Chapter 3 Debug RIGOL Chapter 3 Debug With Ocelot, users can view and modify the instrument setup information (as Ocelot is under continuous update, the latest version of the software might be a little bit different from the introductions here). The contents of this chapter are as follows: To Inquire and Set Instrument Parameters To Inquire and Set Instrument Parameters Operation steps: 1. Turn on the PC and instrument. 2. Open the Ocelot debugging software, select proper communication interface (for example, COM1) in 通讯端口 (communication interface) and click 连接 (connect) (as shown in Figure 3-1). Figure 3-1 Column Oven Main Control Interface 3. The current temperature of the column oven is displayed under 当前温度 (current temperature). 4. Set the desired temperature at 设置 (set) and click 查询 (inquire) to inquire the temperature. 5. Click " 柱温箱状态 (column oven state)" to inquire the current state of the column oven. L-3400 Series Column Oven Service Guide 3-1
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17 Chapter 4 Maintenance and Service RIGOL Chapter 4 Maintenance and Service The contents of this chapter are as follows: To Remove the Top Cover To Replace the Power Board To Replace the Main Control Board To Replace the Power Fuse To Replace the Temperature Sensor To Replace the Fan To Replace the Leakage Sensor Component To Replace the Peltier To Replace the Indicator To Replace the Hall Board L-3400 Series Column Oven Service Guide 4-1
18 RIGOL Chapter 4 Maintenance and Service To Remove the Top Cover Tool Name Specification/Quantity Plum screwdriver T20/1 Operation steps: 1. Turn off the column oven and remove the power cord. 2. Remove the four screws (marked out in Figure 4-1) using a T20 plum screwdriver. Push the top cover horizontally to separate it from the front panel, and then lift the top cover carefully to avoid fracturing the front panel. Figure 4-1 Remove the Fixing Screws To Replace the Power Board Material Name Quantity Power board 1 Tool Name Specification/Quantity Plum screwdriver T10/1 Operation steps: 1. Turn off the column oven and remove the power cord. 2. Remove the top cover. 3. Remove the 220V power cord and the main control board power cord (as shown in Figure 4-2). 4-2 L-3400 Series Column Oven Service Guide
19 Chapter 4 Maintenance and Service RIGOL Figure V Power Cord and Main Control Board Power Cord 4. Remove the four screws (as shown in Figure 4-3) connecting the power board and chassis using T10 plum screwdriver. Take out the power board. Figure 4-3 Screws Fixing the Power Supply Component 5. Install the new power board according to the above steps in reverse order. L-3400 Series Column Oven Service Guide 4-3
20 RIGOL Chapter 4 Maintenance and Service To Replace the Main Control Board Material Name Quantity The main control board 1 Tool Name Specification/Quantity Plum screwdriver T10/1 Operation steps: 1. Turn off the column oven and remove the power cord. 2. Remove the top cover. 3. Disconnect all the cable connections on the main control board (as shown in Figure 4-4). Figure 4-4 Main Control Board Cable Connections 4. Remove the four screws connecting the main control board and chassis using T10 plum screwdriver. Take out the main control board. 5. Install the new main control board according to the above steps in reverse order. To Replace the Power Fuse Material Name Quantity Fuse 2 Tool Name Specification/Quantity Straight screwdriver --/1 Note: Before replacing the fuse, make sure the column oven is turned off and the power cord is removed to avoid electric shock. Only use original RIGOL fuses for replacement. 4-4 L-3400 Series Column Oven Service Guide
21 Chapter 4 Maintenance and Service RIGOL Operation steps: 1. Turn off the column oven and remove the power cord. Prize out the fuse seat at the rear panel using a straight screwdriver and pull out the fuse seat as shown in Figure 4-5. Figure 4-5 Take off the Fuse Seat 2. Take out the burned fuse and install the new fuse of the same specification (as shown in Figure 4-6). L-3400 Series Column Oven Service Guide 4-5
22 RIGOL Chapter 4 Maintenance and Service Figure 4-6 Install a New Fuse 3. Reinstall the fuse seat according to the above steps in reverse order. 4. Power on the instrument and if the instrument starts normally, the replacement is correct; otherwise, repeat the above steps. To Replace the Temperature Sensor Material Name Quantity Temperature Sensor 1 Tool Name Specification/Quantity Plum screwdriver T10/1 Operation steps: 1. Turn off the column oven and remove the power cord. 2. Remove the top cover. 3. Disconnect the temperature sensor connecting cable from the main control board (as shown in Figure 4-7). Figure 4-7 Remove the Temperature Sensor Connecting Cable J3 4-6 L-3400 Series Column Oven Service Guide
23 Chapter 4 Maintenance and Service RIGOL 4. Remove the Temperature Sensor (as shown in Figure 4-8). Figure 4-8 Remove the Temperature Sensor 5. Install the new temperature sensor according to the above steps in reverse order. L-3400 Series Column Oven Service Guide 4-7
24 RIGOL Chapter 4 Maintenance and Service To Replace the Fan Material Name Quantity Heat sink fan 2 The main fan 1 Tool Name Specification/Quantity Plum screwdriver T10/1 Plum screwdriver T20/1 To Replace the Heat sink fan Operation steps: 1. Turn off the column oven and remove the power cord. 2. Remove the top cover. 3. Disconnect the left fan connecting cable J4 and right fan connecting cable J5 (as shown in Figure 4-9). J4 J5 Figure 4-9 Remove the Fan Cables J4 and J5 4. Remove the two fixing screws (as shown in Figure 4-10). Take out the heat sink fans. 4-8 L-3400 Series Column Oven Service Guide
25 Chapter 4 Maintenance and Service RIGOL Figure 4-10 Remove the Fixing Screws 5. Install the new heat sink fans according to the above steps in reverse order. To Replace the Power Supply and Main Control Board Fan Operation steps: 1. Turn off the column oven and remove the power cord. 2. Remove the top cover. 3. Disconnect the fan power cord J11 (as shown in Figure 4-11). Figure 4-11 Remove the Fan Power Cord J11 4. Remove the four fixing screws (as shown in Figure 4-12). Take out the main fan. L-3400 Series Column Oven Service Guide 4-9
26 RIGOL Chapter 4 Maintenance and Service Figure 4-12 Remove the Four Fixing Screws 5. Install the new main fan according to the above steps in reverse order. To Replace the Leakage Sensor Component Material Name Quantity Leakage sensor component 1 Tool Name Specification/Quantity Plum screwdriver T10/1 Operation steps: 1. Turn off the column oven and remove the power cord. 2. Remove the top cover. 3. Disconnect the connecting cable J8 between the leakage sensor and main control board (as shown in Figure 4-13). Figure 4-13 Remove the Leakage Sensor Connecting Cable J8 4. Remove the two fixing screws (as shown in Figure 4-14). Take out the Leakage Sensor component L-3400 Series Column Oven Service Guide
27 Chapter 4 Maintenance and Service RIGOL Figure 4-14 Remove the Fixing Screws 5. Install the new leakage sensor component according to the above steps in reverse order. To Replace the Peltier Material Name Quantity Peltier 4 Tool Name Specification/Quantity Plum screwdriver T10/1 Plum screwdriver T20/1 Note: The peltier surface is coated with even thermal grease. Make sure the new peltier is coated with thermal grease before installation; otherwise, peltier will be damaged. Operation steps: 1. Turn off the column oven and remove the power cord. 2. Remove the top cover. 3. Disconnect the peltier connecting cables J13, J15, J16 and J17 (as shown in Figure 4-15). L-3400 Series Column Oven Service Guide 4-11
28 RIGOL Chapter 4 Maintenance and Service Figure 4-15 Peltier Connecting Cables 4. Remove the heat sink fan (as shown in Figure For details, refer to To Replace the Heat sink fan ). Figure 4-16 Heat Sink Fan 5. Remove the four fixing screws (as shown in Figure 4-17). Take out the heat sink L-3400 Series Column Oven Service Guide
29 Chapter 4 Maintenance and Service RIGOL Figure 4-17 Remove the Heat Sink 6. Take out the peliter and install the new one according to the above steps in reverse order (as shown in Figure 4-18). Figure 4-18 Peliter To Replace the Indicator Material Name Quantity Indicator 1 Tool Name Specification/Quantity Plum screwdriver T10/1 Operation steps: 1. Turn off the column oven and remove the power cord. 2. Remove the top cover. 3. Disconnect the indicator connecting cable (as shown in Figure 4-19). L-3400 Series Column Oven Service Guide 4-13
30 RIGOL Chapter 4 Maintenance and Service Figure 4-19 Remove the Indicator Connecting Cable 4. Remove the two fixing screws, remove the indicator and install the new one according to the above steps in reverse order (as shown in Figure 4-20). Figure 4-20 Remove the Two Fixing Screws To Replace the Hall Board Material Name Quantity Hall Board 1 Tool Name Specification/Quantity Plum screwdriver T10/1 Operation steps: 1. Turn off the column oven and remove the power cord. 2. Remove the top cover. 3. Disconnect the hall Board connecting cable J7 (as shown in Figure 4-21) L-3400 Series Column Oven Service Guide
31 Chapter 4 Maintenance and Service RIGOL Figure 4-21 Remove the Hall Board Connecting Cable 4. Remove the two fixing screws. Take out the hall board and install the new one according to the above steps in reverse order (as shown in Figure 4-22). Figure 4-22 Remove the Two Fixing Screws L-3400 Series Column Oven Service Guide 4-15
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33 Chapter 5 Troubleshooting RIGOL Chapter 5 Troubleshooting The chapter lists some possible malfunctions that may occur during the use and the corresponding solutions for users to analyze and solve the commonly encountered problems. If the problem remains or the problem is not contained in the table below, please contact RIGOL. Problem Possible Reason Solution Loose connection Re-plug out/in the mains connection The power cord is damaged Replace the power cord of the same specifications The heater does not The power supply does not Use power supply that start when power meet the specifications of this meets the instrument switch is pressed instrument specifications The fuses is blown Replace a fuse of the The power supply board is damaged same specifications Replace the power supply board After the power switch is pressed, the instrument does not start properly, but fans still work Mobile phase leaked from the column oven during temperature regulation but no error is displayed The power is on, but the prompt message "Device not connected" is displayed The main control board is damaged Leakage sensor sensitivity setting is not proper Communication connection failure Replace the main control board Adjust the sensitivity of the leakage sensor in column failure diagnosis in the device monitor interface Check whether the data cable is correctly connected L-3400 Series Column Oven Service Guide 5-1
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35 Chapter 6 Firmware Update RIGOL Chapter 6 Firmware Update If the software version impacts the equipment performance, please update the software. Here, firmware update refers to software update, namely DSP update. Note: Please first install Framework.Net 2.0 or higher on the PC. Operation steps: 1. Turn off the instrument. 2. Open the Bootloader software (the interface is as shown in Figure 6-1) and select the communication port currently used in the 通信端口 (communications port)" dropdown menu. Figure 6-1 Communication Setting 3. Click 导入升级文件 (import the update file)", the dialog box as shown in Figure 6-2 is displayed and select the desired program for update. L-3400 Series Column Oven Service Guide 6-1
36 RIGOL Chapter 6 Firmware Update Figure 6-2 Update Program 4. Click 升级固件 (update firmware)" and then turn on the instrument. Observe the progress bar of file transmission and when the progress of file transmission becomes 100%, the update is completed and the dialog box as shown in Figure 6-3 will be displayed. Figure 6-3 Update Completed 6-2 L-3400 Series Column Oven Service Guide
37 Chapter 7 Supplies and Accessories RIGOL Chapter 7 Supplies and Accessories Material Name Description Fuse 2A Protect the circuitry Temperature Sensor Component Determine the column oven temperature Main Control Board -- Power Supply Board -- L-3400 Series Column Oven Service Guide 7-1
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