PRODUCT GUIDE 2017/2018 Measurement Technology for Compressed Air and Gases

Transcription

1 PRODUCT GUIDE 2017/2018 Measurement Technology for Compressed Air and Gases International Edition (English)

2 INTRODUCTION Dear Madams and Sirs, I am pleased to present the new edition of our product guide to you. In it, you will discover a wide variety of new measurement solutions to meet your needs. Our products play a vital role in applications of leading European and Asian companies for the measurement and monitoring of compressed air systems & gases. And this is because of your interest to join us on our way to rethink traditional methods for the better and thus, open doors to a new level of time-efficient measurement. Let me first announce one major news: In the course of modernizing our international appearance we would like to introduce our new brand SUTO stands for innovative products, technological progress and product diversity of superior product quality and excellent service. The SUTO products are manufactured and calibrated at our German pro-duction facility in Buggingen, Germany. To our customers in Asia we continue to offer the products under our well-known and established brand CS-iTEC as well as under our new brand SUTO. Since its founding in 2005, our company has innovated reliable measurement technology. Besides a few merchandise articles, all our products are developed and manufactured in-house - with a strong focus on quality and customer benefits. For us, service implies being close to our customers, finding individual solutions and reacting quickly when needed. This is achieved through our international presence - with main locations in Germany and China as well as subsidiaries and long-term partners in 30+ countries. We are able to bring together the German pursuit of precision and quality with the Asian drive for innovation and speed. Four attributes that should be essentials for any market leader. Please take your time and browse through our catalog and visit our new web page at for more detailed information. Do not hesitate to contact us, our customer service teams are happy to assist you. Kind regards Thomas Fischer - 2 -

3 INTRODUCTION Our Customers We have established long-term relationships with many international players by providing reliable quality service as well as practical products that do what they are supposed to do. Our customers are among leading companies in the word, creating a unique link that gives us the in-side track for our continued innovation. Here are a few of valuable clients: Our Trademarks Together with our worldwide subsidiaries, several trademarks are under registration or registered already on our behalf: China, USA, Korea, Hong Kong, Taiwan, Australia, Philippines, Indonesia Europe Union, Switzerland, Australia, China, India, Japan, Korea, Philippines, Russia, Singapore, USA, Malaysia, Thailand, Indonesia, Taiwan WE STAND FOR Trusted worldwide proven measurement technology German precision and quality plus Asian drive for innovation and speed Outstanding customer service with international presence in 30+ countries - 3 -

4 INTRODUCTION Our People at work Product Development in international teams Michael and Baowei Sensor-Research Sensor-Production Germany Thomas Gleissner and his sons Simon and Florian heading the German operation Flow calibration at our German laboratory -4-

5 CONTENTS Introduction 2 Our core competence 6 Application fields 7 Solutions Portable solutions 8 Stationary solutions 9 Complete monitoring solutions 10 Gas flow / consumption measurement Introduction gas flow/consumption measurement 11 S 401 versatile flow/consumption sensor (insertion type) 12 S 421 economic flow/consumption sensor (in line type) 12 S 420 economic flow/consumtion sensors 16 S 450/452 heavy duty industry flow/consumption sensor 19 S 430 pitot tube flow/consumption sensor 23 S 460 ultrasonic flow meter 25 S 409 flow direction switch for compressed air/gases 26 Dew point measurement Introduction dew point measurement 29 S 220 dew point sensor (-100 ºC... 0 ºC) 30 S 212 dew point sensor (-50 ºC ºC) 32 S 215 dew point sensor (-20 ºC ºC) 33 S 217 oem dew point sensor 34 S 201 dew point sensor with display and alarm (-60 ºC ºC) 36 S 305 dew point monitor (-50 ºC ºC) 37 S 505 portable dew point meter (-100 ºC ºC) 39 Displays, data loggers and software Introduction display and data loggers, software 41 S 330/331 display and data logger 42 S 320 display 46 S 551 compressed air analyzer 47 System monitoring with S4M-XL 52 Smart compressed air system with S4M-L 53 Consumption report (CR) 54 Air quality instruments Introduction air quality instruments 55 S 120 oil vapor sensor 56 S 130 laser particle counter 58 S 600 compressed air purity analyzer 60 Further useful sensors and systems Introduction Further useful sensors and systems 62 S 530 leak detector for pneumatic systems 63 S 110 power meter 65 Pressure sensors 67 Temperature sensors 68 Current sensor 69 Testing and Calibration 70 Accessories 71 Overview of sensor power consumption

6 OUR CORE COMPETENCE Energy conservation and environmental safeguards are of great interest to most progressive corporations. To assure the efficiency and effectiveness of compressed air systems, the measurement of flow is crucial. Cost distribution in compressed air systems A modern compressor converts 90% of the electrical power into heat and only 10% into compressed air. This makes compressed air 10 times more expensive than electricity. It s common to measure the consumption of electricity, but only a few corporations measure the compressed air consumption. Not measuring means not knowing about the efficiency of the system. SUTO empowers to: APPLICATION FIELDS Main tenance Equipment Electricity Energy conservation and environmental safeguards are of great interest to most progressive corporations. To assure the efficiency and effectiveness of compressed air systems, the measurement of flow is crucial. - Access compressed air cost (...$/m³) - Identify + quantify leakage cost - System efficiency control - Neutral performance data (Compressor, Dryer, Filtration) - Cost allocation - Production quality control - Data logging + analyses for corporate planning and compliance with regulations and standards - Assure competitiveness for the future Measurement Solutions for Flow / consumption Dew point, Pressure, Temperature Power consumption Particle counting Oil vapor measurement Leak detection Displays and data logger Software and System Integration Calibration & Services - 6 -

7 APPLICATION FIELDS Assembly: Process Air + Gas - Consumption controlling - Assuring constant production conditions - Cost allocation - Online monitoring - Recording - Alarm General Utilization: Compressed Air - Dry compressed air - Constant supply - Cost allocation Quality Control - 24/7 online monitoring - Comprehensive recording - Analyzing + Report - Compliance with legal and auditor requirements OUR CORE COMPETENCE Packaging + Storage - Bottling CO purging control - Dry + clean compressed air - Oil & odor free compressed air - N supply monitoring Laboratory + R & D - Constant air + gas quality Note: You can download different application leaflets from our website: - 7 -

8 PORTABLE SOLUTIONS S 505 portable dew point meter Applications Measures dew point (-100 C C) after dryers or at point of use Measures also pressure ( MPa) & temperature (-30 C C) Direct printout on-site Data logging on SD card STATIONARY SOLUTIONS Order No. P More information on page 39 S Set consisting of: - Handheld meter with data logger and S4M-S software - Sensor unit B -50 C C - Sensor unit A -100 C C - Parking / measuring chamber - Teflon hose and quick connector - USB charger with USB cable - Transport case S 530 leak detector for pressurized systems Applications Leak detection in systems of compressed air, refrigerants - simply of any gas! Order No. P S 530 Leak detector set consisting of: S 530 Leak detector, sensor unit, noise isolated head set, focus tube and focus tip, cable to detach sound probe from instrument, battery charger, transport case More information on page 64 S 551 portable data logger Applications S 551 is the ideal tool for compressed air audits & mobile measurement of flow, consumption, electric power, pressure, dew point, etc. Features Data analysis in the office with powerful software Logging of 100 million values Plug and play Complete software package includes: - S4M-S for the standard analysis - CAA for air analysis Order No. P S 551-P6, portable data recorder, 4 digital input channels and 2 analog, power cord, USB cable, S4M-S software, CAA software * Please add sensors and accessories as required More info More information on page

9 STATIONARY SOLUTIONS Flow and consumption metering Applications S S 320 Complete solutions for the reliable measurement of consumption in compressed air systems and in gases. The sensors can be installed under pressure. With the display unit S 320 values will be displayed on site. Order No. D Flow and consumption set consisting of S 401, S 320, inclusive cables, Plug & Play More information on page 11, 46 Consumption and dew point Applications S S S 330 The consumption sensor is inserted through a 1/2 ball valve into the air line. The dew point sensor is connected via a quick coupling to the compressed air. The display unit S 330 shows all important values and monitors alarm limits. PORTABLE SOLUTIONS Order No. D Flow, consumption and dew point set consisting of S 401, S 220, S 330, inclusive cables, Plug & Play More information on page 11, 30, 42 Dew Point Monitor Applications + Features The All-In-One dew point monitor serves as a measuring and display device. The connection to the compressed air network is via a 6-mm quick connect and corresponding connecting hose. The entire measuring unit is integrated together with the display in a rugged housing (IP 65) and is available both as a panel variant or as a wall-mounted housing. Two alarm levels can be programmed (pre and main alarm), serving an optical indications or separate relay outputs. The dew point meter allows a simple and inexpensive dew point monitoring. Order No. D D S 305, dew point monitor, -20 C ºC, 6 mm quick connector, 15 bar, 1 x ma, VAC, 2 relay outputs S 305, dew point monitor, -20 C ºC, 6 mm quick connector, 15 bar, 1 x ma, 24 VDC, 2 relay outputs More information on page

10 COMPLETE MONITORING SOLUTIONS INTRODUCTION GAS FLOW / CONSUMPTION MEASUREMENT Comprehensive Monitoring of Compressed Air Systems Our new generation monitoring software offers the latest features required in system monitoring. S4M-XL is designed to monitor factory or building systems of all scales. For example in a compressed air system it records and analyzes air consumption, system pressure, dew point, oil vapor contents, compressor status, particles, basically everything which is required for a safe operation. However S4M-XL is not limited to compressed air systems: what can be measured and is available through a Modbus communication can be handled. The software is installed on a Windows PC (server installation) and through a web server clients operate the software through a web browser. This allows hardware independent application use without the need of an installation. Rich alarm monitoring with indications on screen, relay outputs and SMS puts the user in control of the system. Specific analyzing modules for compressed air consumption, compressor optimization and solar panel monitoring will follow soon. Consumption Factory - 10-

11 INTRODUCTION GAS FLOW / CONSUMPTION MEASUREMENT The importance of flow measurement Plant safety, constant product quality, process optimization, environmental protection and energy conservation are some of the reasons why flow measurement is becoming increasingly important in industrial instrumentation. SUTO provides practical, state-of-the-art, high-quality thermal mass flow meters for gas flow applications such as Compressed air flow and distribution Airflow and distribution of process gases like Carbon dioxide, Argon, Nitrogen, Oxygen Explosive gases like Natural gas, Hydrogen, Bio gas Corrosive gases like Bio gas Fuel and air supply to burners, boilers, industrial furnaces Air flow in chillers Dosing and gas injection control Basically any gas mixture can be measured as long the mixing ratio and its components are known and constant. In the modern factory world instrumentation need to provide interfaces to factory automation system. SUTO flowmeters not only support the traditional 4-20 ma outputs and pulse outputs, but also fieldbus interface for HART, Modbus and M-Bus. Since the meters are based on a modular design other fieldbus can be adopted easily. Flow meters are used in almost all industries Chemicals and petrochemicals Petroleum (oil and gas) Fueling with gas Pharmaceuticals Food production Breweries Dairies Power plants Shipbuilding Automotive Mining COMPLETE MONITORING SOLUTIONS - 11-

12 S 401/421 THERMAL MASS FLOW SENSORS FLOW / CONSUMPTION SENSOR Tube diameters of DN25 to DN500. S 401 insertion type sensor where easy installation and flexibility is required Features S 401 Features S installation types: center installation and 100 mm insertion depth installation for bigger pipes (>DN250) Installation under pressure through 1/2 ball valve S 421 inline type where high accuracy is priority Pipes sizes available: DN32, DN40, DN50, DN65, DN80 Process connections available: R thread, flange EN1092-1, ANSI/B16.5 Exchangeable sensor unit (easy sensor swap) Integrated flow conditioner --> no straight inlet requirements Common Features S 401 / 421 Measures standard flow, mass flow, consumption and temperature Thermal mass flow, independent of pressure and temperature changes IP65 casing provides robust protection in rough industrial environment Very fast response time High accuracy and wide measuring range Isolated ma and pulse output signals or Modbus/RTU interface Selectable gas type (some gases require real gas calibration!) App for mobile phones and tablets for sensor settings via BlueTooth Sensor can be calibrated in 2 different gases Optional color graphic display for online values and sensor settings, consumption can have up to 9 digits - 12-

13 S 401/421 THERMAL MASS FLOW SENSORS Volumetric flow ranges S 401 S Inch DN Di (mm) S 401-S (m 3 /h) S 401-M (m 3 /h) S 401-H (m 3 /h) 1 DN ¼ DN ½ DN DN ½ DN DN DN DN DN DN DN DN The table shows flow ranges up to 300 mm pipe diameter at standard conditions in air. At other standard conditions and in other gases flow ranges are different and data are available on request. In larger pipe diameters flow can also be measured. Volumetric flow ranges S 421 Connection thread DN Measuring range from to * 1¼ DN m³/h * 1½ DN m³/h * 2 DN m³/h * 2½ DN m³/h * 3 DN m³/h 13.0 S 421 thread type R (ISO 7-1) (External thread) SW27 SW17 SW17 SW Ø11.6 G1/2" (ISO 228/1) R (ISO 7-1) (External thread) H1 H FLOW / CONSUMPTION SENSOR Stated flow values are at standard conditions of Ps=0.1MPa(a) and Ts=20 C with medium air. Technical data S 401/421 Accuracy Repeatability Sampling rate Reference conditions Operating temperature Operating pressure Analogue output Pulse output Modbus/RTU Power supply 1.5% of reading + 0.3% full scale Optional 1% of reading 0.25% of reading >10 samples / sec Can be set by user. Standard conditions are Ps = 0.1 MPa and Ts = 20 C -30 C +140 C fluid temperature -30 C +70 C casing -10 C +50 C casing with display S 401: MPa (>1.6 MPa need installation device) S 421: MPa Signal: 4 20 ma, isolated Scaling: 0 max flow Max load: 250R Signal: Isolated switch output, normally open, Max 30 VDC, 20 ma Scaling: 1 pulse per consumption unit Isolated RS-485 with Modbus/RTU protocol VDC / 200 ma Wetted material Stainless steel (SUS 316L) L1 Pipe nominal size inch / (DN) S 421 flange type Weld neck flange L1 L L total length (mm) L L1 total length (mm) H total height (mm) Weld neck flange H1 from pipecenter to casing top (mm) 45 R External Thread 1¼ (DN32) R1¼ 1½ (DN40) R1½ 2" (DN50) R2" Pipe nominal size inch / (DN) L total length (mm) L1 total length (mm) H total height (mm) 45 H1 from pipecenter to casing top (mm) 1¼ (DN32) ½ (DN40) " (DN50) ½ (DN65) (DN40) H1 H - 13-

14 S 401/421 THERMAL MASS FLOW SENSORS Installation Removal of sensor unit S engraved depth scale FLOW / CONSUMPTION SENSOR Read installation depth here! OD= outer diameter installation depth OD = x + y= + y 2 y x top end of ball valve OD Sensor configuration through wireless BlueTooth connection Modbus connection of several sensors to a display unit 1 RS-485 splitter 2 RS-485 splitter 16 RS-485 splitter S 331 Modbus master input Modbus/RTU sensor Modbus/RTU sensor Modbus/RTU sensor - 14-

15 S 401/421 THERMAL MASS FLOW SENSORS Order form S 401/ S 421 S S S S Process connection Gas 1 Gas 2 Range Calibration Fieldbus Display A G ½ S 401, flow sensor, insertion type, 220 mm shaft S 401, flow sensor, insertion type, 300 mm shaft S 401, flow sensor, insertion type, 400 mm shaft S 421, flow sensor, in line type A1006 B PT ½ adaptor, S 401 A1005 C NPT ½ adaptor, S 401 A1304 D DN32, R thread (ISO 7-1) A1305 E DN40, R thread (ISO 7-1) A1306 F DN50, R thread (ISO 7-1) A1324 G DN32, Flange EN , PN40 A1325 H DN40, Flange EN , PN40 A1326 I DN50, Flange EN , PN40 A1327 J DN65, Flange EN , PN40 A1328 K DN80, Flange EN , PN40 A1344 L DN32, Flange ANSI 16.5 A1345 M DN40, Flange ANSI 16.5 A1346 N DN50, Flange ANSI 16.5 A1347 O DN65, Flange ANSI 16.5 A1348 P DN80, Flange ANSI 16.5 A Z Medium Air / no 2nd gas A1008 B B Medium CO2 A1009 C C Medium O2 (oil & grease free cleaned) A1010 D D Medium N2 A1011 E E Medium N2O A1012 F F Medium Ar A1013 G G Medium Natural gas (exact gas mix required) A1014 H H Medium H2 (real gas calibration) A1015 I I Others (please specify the gas or gas mix) A1016 J J Medium He (real gas calibration) A1017 K K Medium Propane C3H8 A Standard range A1401 B Max range A1402 C High speed A1403 D Low range calibration (1/3 of standard range) A1404 E High accuracy calibration (1% ± 0.3 %FS) A Standard calibration A1405 C Bi-directional calibration A1410 A ma + pulse A1411 B MODBUS A Without display A1420 B With display FLOW / CONSUMPTION SENSOR - 15-

16 S 420 ECONOMIC FLOW/CONSUMTION SENSORS Features Easy and affordable installation Units freely selectable via keypad m³/h, m³/min, l/min, l/s, g/min, kg/s, cfm Compressed air counter up to 1,999,999,999 m³ Analogue output ma, pulse output (galvanically separated) High measuring accuracy also in the lower measuring range (ideal for leakage measurement) FLOW / CONSUMPTION SENSOR Negligible small loss of pressure Thermal mass flow principle, no additional pressure and tempera ture measurement necessary Gas types adjustable via software (N2, O2, CO2, N2O, Ar) Modbus interface (Optional) Volumetric flow ranges S 420 Connection thread DN Inner pipe diam. mm Measuring range from to 1¼ DN m³/h 1½ DN m³/h * ¾ DN m³/h * 1 DN m³/h Stated flow values are at standard conditions of Ps=0.1MPa(a) and Ts=20 C with medium air. * Attention: Shortened inlet section! Please observe the recommended minimum inlet section (length = 15 x inner diameter) on site. Application range of S 420: Compressed air balancing, compressed air consumption measurement Leakage air / leak rate determination Mobile compressed air measurement in front of single machines/plants Flow measurement of process gases like e. g. N2, CO2, O2, Ar, N2O Flow measurement at nitrogen generators At the touch of a button: - reset of counter reading - selection of units - 16-

17 S 420 ECONOMIC FLOW/CONSUMTION SENSORS Dimensional drawings R(ISO 7-1) (External thread) A L1 Weld -neck flange L Weld -neck flange A R(ISO 7-1) (External thread) ØOD ØID Pipe norminal L L1 H H1 R A size total inlet total height frompipe External Thread inch/(dn) lenght length (mm) center to Thread Length (mm) (mm) casing top (mm) (mm) 1/4 (DN8) R1/4 15 1/2 (DN15) R1/2 20 3/4 (DN20) R3/ (DN25) R H1 H1 H H Technical data S 420 Measuring units: Accuracy: Repeatability Stated accuracy at: Process connection: Principle of measurement: Sensor: Measuring medium: Operating temperature: Operating pressure: Analogue output: Modbus output (default setting) Pulse output: Power supply: Display: Material: m³/h, m³/min, l/min, cfm, m/s, kg/min, kg/h,kg/s (Reference standard can be programmed) Default values: *Air: Ps=1000 hpa(a), Ts=20 C all other gases: Ps=1013 hpa(a), Ts=0 C ± (2% of measured value + 0.3% full scale) Temperature drift: 0.05 % / K Pressure drift: 0.5 % / MPa ± 0.5% of measured value Ambient/process temperature 23 C ± 3 C Ambient/process humidity < 90 %, no condensation Process pressure at 0.6 MPa R thread(iso 7-1), Flange EN , ANSI / B16.5, JIS B2220 Thermal mass flow Glass coated resistive sensor Air, N2, O2, Ar, N2O, CO2-30 C to +50 C -10 C to +50 C with local display up to 1.6 MPa up to 4.0 MPa (Optional) Signal: 4 to 20 ma Scaling: 0 to maximum volume flow Accuracy: 0.06 ma Mode: RTU Baud rate: Device address: 1 Framing/parity/stop bit: 8, N, 1 1 pulse per consumption unit, insulated switch output, max. 30 VDC, 20 ma VDC, 100 ma 128 x 64 pixel, with backlight Measuring section: Stainless steel (SUS 316L) FLOW / CONSUMPTION SENSOR L1 L * Ps: Standard pressure Ts: Standard temperature Pipe norminal L L1 H H1 size total lenght inlet length total height frompipe center inch/(dn) (mm) (mm) (mm) to casing top (mm) 1/2 (DN15) /4 (DN20) (DN25)

18 S 420 ECONOMIC FLOW/CONSUMTION SENSORS Order form FLOW / CONSUMPTION SENSOR S 420 S S Process connection Gas medium Display S 420, inline type flow sensor S 420, inline flow sensor, 4 MPa version A1300 Z DN8, R thread (ISO 7-1) A1301 A DN15, R thread (ISO 7-1) A1302 B DN20, R thread (ISO 7-1) A1303 C DN25, R thread (ISO 7-1) A1321 D DN15 Flange+EN , PN40 A1322 E DN20 Flange+EN , PN40 A1323 F DN25 Flange+EN , PN40 A1341 G DN15 Flange ANSI 16.5 A1342 H DN20 Flange ANSI 16.5 A1343 I DN25 Flange ANSI 16.5 A1007 A Medium Air Standard A1008 B Medium CO2 A1009 C Medium O2 (oil & grease free cleansed) A1010 D Medium N2 A1011 E Medium N2O A1012 F Medium Ar A1013 G Medium Natural gas (exact gas mix required) A1015 H Others (please specify the gas or gas mix) A1016 I Medium He (Real gas calibration) A1017 J Medium Propane C3H8 A1022 B With display A Without display Standard A1027 C Option S 420, Modbus with display A1028 D Option S 420, Modbus for a complete order code the pipe diameter has to be defined (DN8 DN80) Order No. A Sensor cable 5 m, with M12 connector, open wires, AWG24 (0.2 mm²) A A A A R Sensor cable 10 m, with M12 connector, open wires, AWG24 (0.2 mm²) Service kit for sensor configuration including software Power supply wall mountable, input: VAC, output: 24 VDC, 15W, without cable Mains unit VAC/24 VDC, 0.5 A for S 401/S 201 Series, 2 m cable Re-Calibration of flow sensor with certificate R Oil & grease free cleaned option for flow sensors (for Oxygen it is already included in A1009) R A Real gas calibration in selected gas to ensure best accuracy Sensor cable, 5 pole, AWG24, 5.0 mm outer diameter, black (per meter) - 18-

19 S 450/452 HEAVY DUTY INDUSTRY FLOW/CONSUMPTION SENSOR Features The SUTO flow sensor S 450 is based on the thermal mass flow principle. It measure volumetric standard flow over a wide measuring range. The result is pressure and temperature independent. Direct measurement of mass flow and standard flow without the need of pressure compensation Wide range of tube sizes are supported with insertion type for big pipe diameters and in line types for small pipe diameters No moving parts, non clogging All parts which come into contact with the measurement medium are made of stainless steel 316L Robust metal enclosure suitable for out-door applications in harsh environment Wireless BlueTooth interface for sensor settings on site Display showing flow rates, consumption, medium temperature and diagnostic results 2 analogue outputs (4-20 ma) and 1 pulse output Available options: - Fieldbus interface: HART, MODBUS - Hazardous approval ATEX: II 2 G Ex d IIC T4 IECEx approval GB Ex approval - 2-directional measurement - Flow conditioning FLOW / CONSUMPTION SENSOR S 450 is designed specifically for harsh environments. The enclosure with IP67 allows all-weather applications, all parts which come into contact with the measurement medium are made of stainless steel 316L. This allows applications in pharmaceutical and food industry, but also the measurement of corrosive and contaminated gas. Installations in explosive environment can be done through the optional ATEX approval. Various gases can be measured such as air, oxygen, argon, carbondioxyde, natural gas, hydrogen, methane, etc.. Basically any gas mixture can be measured as long the mixing ratio and its components are known and constant

20 S 450/452 HEAVY DUTY INDUSTRY FLOW/CONSUMPTION SENSOR 2 conduit ports for separation of power and signal Enclosure (IP67) Wireless BlueTooth interface 2-line display FLOW / CONSUMPTION SENSOR Rotatable and removable sensor All parts in contact with the medium are of stainless steel 316L, no moving parts, low pressure loss. Insertion type installation through ball valve In line type installation through flanges or R thread Sensor head can be rotated in 90 steps through the screw nut Sensor configuration through wireless Blue Tooth connection HART M-BUS MODBUS Volumetric flow ranges S 450/452 Inch DN S-Range M-Range HS-Range (m3/h) (m3/h) (m3/h) ½ DN ¾ DN DN DN ½ DN DN ½ DN DN DN DN DN DN DN DN SCADA Industrial communication through MODBUS, M-BUS, HART Stated flow values are at standard conditions of Ps=0.1MPa(a) and Ts=20 C with medium air. At other standard conditions and in other gases flow ranges are different and data are available on request. In larger pipe diameters flow can also be measured

21 S 450/452 HEAVY DUTY INDUSTRY FLOW/CONSUMPTION SENSOR S 450 S 452 R(IS O 7-1) (Externa l thread) H(max. ) AA Pipe nominal size inch / (DN) 1/2 (DN15) 3/4 (DN20) 1 (DN25) (DN32) (DN40) 2 (DN50) 130.0(max. ) (Ex Version ) 95.0(max. ) L1 L total length (mm) (max. ) (Ex Version ) 95.0(max. ) L Weld-neck flange L1 inlet length (mm) (max.) (Ex Version ) 95.0(max.) 114.0(max.) L R(IS O 7-1) (Externa l thread ) H total height (mm) Weld-neck flange Shaft optio n L (mm) H(mm) A B C (max.) H1 from pipe center to casing top (mm) (max.) 45 H1(max. ) H(max. ) 45 R External Thread R1/2 R3/4 R1 R2 H1(max.) H(max.) A Thread Length (mm) Technical data S 450/452 Measuring range: sm/s (standard range calibration) sm/s (max range calibration) (refer to table for flow measurement ranges in different tube diameters) * sm/s: standard meter per second Accuracy: ±(1.5% of reading + 0.3% full scale) Stated accuracy at: Ambient/process temperature 23 C ± 3 C Ambient/process humidity < 90 %, no condensation Process pressure at 0.6 MPa Repeatability: 0.25% of reading Response time t95: <5 seconds Sampling rate: Display and outputs are refreshed every 200 msec Tube diameter: Insertion type: DN25... DN1500 In line type: DN15... DN80 Process connection: Insertion type: In line type: ½ G type thread(iso 228-1) R thread(iso 7-1), Flange EN , ANSI / B16.5, JIS B2220 Measuring medium: Operating temperature: Operating pressure: Analogue output: Pulse/Alarm output: Power supply: Any gases where the components and the mixing ration are constant and known. See order information for a list of standard gases. -40 C C (medium temp. insertion type) -40 C C (medium temp. in line type) -40 C C (ambient temperature) 1.6 MPa (insertion type) 4.0 MPa (in line type) 2 x ma, up to 400 R load, active/ passive selectable, measurement channel selectable, scaling programmable Either alarm or pulse output. 1 pulse per 1, 10 or 100 consumption units, Alarm programmable VDC, 5 W Enclosure: IP 67 Sensor material: Stainless steel (SUS 316L) Approvals: CE, RoHS ATEX : II 2 G Ex d IIC T4 / GB3836 / IECEx(Optional) Fieldbus: (Optional) MODBU HART Configuration interface: SUTO Service kit Bluetooth Order numbers for measuring sections (inline types) FLOW / CONSUMPTION SENSOR Pipe nominal size inch/(dn ) 1/2 (DN15) 3/4 (DN20) 1 (DN25) (DN32) (DN40) 2 (DN50) (DN65) 3 (DN80) L1 L tota l lengt h (mm) L L1 inle t lengt h (mm) H tota l heigh t (mm) H1 from pipe center to casin g top (mm) Line size Code R thread (ISO 7-1) DN8 1/4 Z A1300 Flange EN , PN40 Flange ANSI 16.5 DN15 1/2 A A1301 A1321 A1341 DN20 3/4 B A1302 A1322 A1342 DN25 1 C A1303 A1323 A1343 DN D A1304 A1324 A1344 DN E A1305 A1325 A1345 DN50 2 F A1306 A1326 A1346 DN G A1327 A1347 DN80 3 H A1328 A

22 S 450/452 HEAVY DUTY INDUSTRY FLOW/CONSUMPTION SENSOR Order form * R thread only up to DN 50 FLOW / CONSUMPTION SENSOR S 450/ S452 S S Shaft/ line size Process connection Gas medium Calibration Hazardous area approval Fieldbus Display S 450, flow sensor insertion type S 452, flow sensor, in line type S S A A mm DN15 Standard B A mm DN20 C A mm DN25 D E F G H DN32 DN40 A G ½ R thread (ISO 7-1)* Standard DN50 DN65 DN80 B PT ½ adaptor EN , PN40 C NPT ½ adaptor Flange ANSI 16.5 D Flange JIS B2220 A1007 A Medium Air Standard A1008 B Medium CO2 A1009 C Medium O2 (oil & grease free cleaned) A1010 D Medium N2 A1011 E Medium N2O A1012 F Medium Ar A1013 G Medium Natural gas (exact gas mix required) A1014 H Medium H2 (real gas calibration) A1015 I Others (please specify the gas or gas mix) A1016 J Medium He (real gas calibration) A1017 K Medium Propane C3H8 A Standard range calibration Standard A1271 B Max range calibration A1272 C Bi-directional standard range calibration A1273 D Bi-directional max. range calibration A1274 E High speed calibration A1279 A None Standard A1280 B ATEX / GB3836 / IECEx A1284 A 2x 4 20 ma + pulse A1285 B HART A1286 C MODBUS A1294 A Without display Standard A1295 B With display Order No. R Oil & grease free cleaned option for flow sensors (for Oxygen it is already included in A 1009) R A A Real gas calibration in selected gas to ensure best accuracy Sensor cable, 6 pole, AWG22, 7.5 mm outer diameter, w/shielding, black (per meter) RS-485 cable, 2 pole, AWG (per meter) - 22-

23 S 430 PITOT TUBE FLOW / CONSUMPTION SENSOR Features Flow and consumption measurement in wet air or high mass flow / velocity applications Measurement at compressor outlet Tube diameters of 1 to 10 through center installation, bigger diameters through non-center installation Insertion type, easy installation under pressure through ball valve possible High temperature applications up to 200 C S 430 is based on the pitot tube principle to measure flow. Properly installed (refer to instruction manual for details) the sensor can measure in wet and dirty gases as occurring, for example, at the discharge of a compressor. The sensor features long term stability, wide turn-down ratio and good temperature stability. It can be used in compressed air and non-corrosive gases. Through a 1/2 G-type ball valve the sensor can be inserted into the pipe under pressure. Various output signals allow the sensor to be connected to SUTO displays and/or third party displays and PLCs. No mechanical wear parts All parts which are in contact with flow medium are made of stainless steel Compressor-FAD-Measurement Steam mass flow and consumption measurement Technical data S 430 Flow range Pressure range Refer to Instruction Manual MPa Temperature range -40 C +200 C Accuracy Reference conditions Medium Output signals Flow: Pressure: Temperature: 0.5 % F.S. 0.5 % F.S. 0.5 C Programmable, default P =1000 hpa(a), T = 20 C Wet and dry air, non-corrosive gases, steam SDI (SUTO specific) 4 20 ma and Pulse (optional) Modbus/RTU (optional) MBUS (optional) Medium temp. -40 C ºC Ambient temp. -20 C ºC Power supply Display option Process connection 24 VDC, 150 ma 2.4 color graphics display with keypad 1/2 G type Sensor material Stainless steel (SUS 316L) FLOW / CONSUMPTION SENSOR S 430 flow sensor Color graphic display for online values and sensor settings COMPRESSOR Compressor air delivery measurement and FAD calculation - 23-

24 S 430 PITOT TUBE FLOW / CONSUMPTION SENSOR Flow ranges Installation FLOW / CONSUMPTION SENSOR Dimensions Inch SW1 7 SW3 2 G1/2" (ISO 228/1 ) Volumetric flow Inch mm m³/h m³/min cfm Min Max Min Max Min Max ¼ ½ ½ Flow range for Air at 6 barg, 50 C and 90% humidity. For other gas and condition please download Flow Range software from All above flow rates are standard flows with reference to P = 1000 hpa(a) and T = 20 ºC. S 430 S S Process connection Gas medium Read installation depth here! OD= outer diameter Fieldbus Calibration Display installation depth OD = x + y= + y 2 y x engraved depth scale top end of ball valve OD S 430, pitot tube flow sensor, insertion type, 220 mm shaft S 430, pitot tube flow sensor, insertion type, 300 mm shaft, for steam application A G ½ standard A1006 B PT ½ adaptor A1005 C NPT ½ adaptor A1007 A Medium Air A1008 B Medium CO² A1009 C Medium O² (oil & grease free cleaned) A1010 D Medium N² A1011 E Medium N20 A1012 F Medium Ar A1013 G Medium Natural gas (exact gas mix required) A1014 H Medium H2 A1015 I Others (please specify the gas or gas mix) A1016 J Medium He A1019 K Steam A1061 A Modbus/RTU A1062 B Analog, Pulse A1063 C MBUS A Standard A1066 B Bi-directional A1067 C High speed: Max flow increased by 30% A Without Display A1060 B With Display standard - 24-

25 S 460 ULTRASONIC FLOW METER S 460-W, wall mountable controller The S 460 ultrasonic flow meter uses the proven clamp-on transit-time correlation technique. The ultrasonic transducers are simply clamped onto the outside of the pipe and never come in contact with the fluid. The transducers are connected to a controller which is available as hat rail, or portable version. The stationary models can be connected to the S 330/331 series of displays and data loggers where the portable model is connectable to the S 551. Features Measurement of liquid flows and consumption such as: Chemical addition Cooling and heating water Drinking water Broad range of refined hydrocarbons Potable water De-ionized and demineralized water Sanitary flow rate measurements Purified water Complete wall mountable set: S 460-W + transducer pair (metal stretcher and coupling agent are included in S 460-W) Technical data S 460 Power supply Velocity range Repeatability 0.2 % Accuracy 1% Temperature sensor Output Communication Pipe sizes Temperature range controller transducer Physical units Supply DC V, AC V m/s PT100 3 wire ma Modbus RTU, Modbus ASCII mm (depend on transducer type, inner diameter) -30 C ºC -30 C ºC (standard) -30 C ºC (Hign temperature) Selectable 24 V DC / 1.5 W Dimensions: Wall version: 190 x 155 x 85 mm Portable version: 177 x 177 x 60 mm FLOW / CONSUMPTION SENSOR To calculate the flow range please use this formula: Q=Di2 * Q [m3/h] Di [mm] Clamp on temperature sensors are used for energy calculation in heating and cooling systems Ultrasonic transducer pair, screw terminals - 25-

26 S 460 ULTRASONIC FLOW METER Order form D Wall mountable S 460-W, ultrasonic flow meter controller, wall mountable, including 5 m connection cable to transducers, metal stretcher and coupling agent FLOW / CONSUMPTION SENSOR Optional S / S / S S Ultra sound sensor pair, DN32... DN100, screw terminals, for stationary, TS-2 S Ultra sound sensor pair, DN DN700, screw terminals, for stationary, TM-1 S Ultra sound sensor pair, DN DN6000, screw terminals, for stationary, TL-1 P Portable S 460-P, ultrasonic controller for liquid flow sensor, connectable to S 551, including 5 m connection cable to S 551 and to transducers, metal stretcher and coupling agent S / S / S S Ultra sound sensor pair, DN32... DN100, socket terminals, for portable, TS-2 S Ultra sound sensor pair, DN DN700, socket terminals, for portable, TM-1 S Ultra sound sensor pair, DN DN6000, socket terminals, for portable, TL-1 A Transducer cable pair, red and blue connector, 5 m (included in P ) A Transducer cable pair, open wire, 2 pole, outer diameter 7mm, shielding (2 x 5 m included in D ) A Sensor cable, 6 pole, AWG22, 7.5 mm outer diameter, w/ shielding, black [per meter] (for connection to S 330/331 displays) A Coupling agent, ultrasonic transducers, 100 g, temporary installations (included in P ) A Metal stretcher for installations of transducers (2 pieces) (2 pieces included in D P ) A Coupling agent, ultrasonic transducers, 100 g, permanent installations (included in D ) S Temperature sensor, Pt100, 3-wire, clamp on sensor for pipes, including stretcher (2 sensors required for energy calculation) - 26-

27 Features S 409 FLOW DIRECTION SWITCH FOR COMPRESSED AIR/GASES Measurement of liquid flows and consumption such as: Detects smallest changes <0.1 m/s referred to 20 C and 1000 hpa No mechanical wear parts Easy installation under pressure All parts which are in contact with flow medium are made of stainless steel Ø12 mm Technical data S 409 Detection range barg, 20 C Sensor 2 x Pt 1000 Medium air, gases Medium humidity <100% (no condensation) Medium temp. -20 C ºC Ambient temp. -20 C ºC Operating pressure MPa FLOW / CONSUMPTION SENSOR Power supply Output 24 VDC, 60 ma 2 x Relay, 60V, 1A The thermal mass flow direction switch S 409 allows the detection of direction of the flow. It can be used in compressed air and non-corrosive gases. Process connection 1/2 G type Sensor material Stainless steel (SUS 316L) The sensor element is very robust and completely of stainless steel. Through a 1/2 G-type ball valve the switch can be inserted into the pipe under pressure. The flow and direction information is output through 2 normally open relay switches. This signals can be transferred to the SUTO flow sensor to activate and deactivate the flow measurement depending on the flow direction. Thermal mass flow sensor element - 27-

28 S 409 FLOW DIRECTION SWITCH FOR COMPRESSED AIR/GASES Pin arrangement of flow switch Pin1 Pin2 Pin3 Pin4 Pin5 Relay output at switch DIR1 DIR2 DIR1 DIR2 A SDI -VB +VB DIR1 DIR1 B SDI -VB +VB DIR2 DIR2 Flow Flow Connection of S 330 to S 450 via flow switch FLOW / CONSUMPTION SENSOR S 409 (B) S S 409 S Connection between S 409 and S 450/452 Connection of S 330 to two S 400 with flow switch S 409 (B) S 409 (A/B) S 400 (B) Attention: S 400/420 used in connection with the flow direction switch S 409 need to be ordered together with the switch. They have special pinning on connector B. Order No. S Flow direction switch S 409 A A A A1005 A1006 Mains unit in wall housing Sensor cable 5 m, with M12 connector, open wires, AWG24 (0.2 mm²) Sensor cable 10 m, with M12 connector, open wires, AWG24 (0.2 mm²) NPT ½ adaptor PT ½ adaptor - 28-

29 INTRODUCTION DEW POINT MEASUREMENT The measurement of pressure dew point in compressed air systems or gas distribution networks has become more important recently. Manufacturers world wide are getting aware of negative effects of having too much moisture in the air / gas pipes, as it can cause: Corrosion in the pipes Reduces lifespan of pneumatic parts Failures in actuators Contamination of compressed air system in general Unscheduled production stops. Incalculable additional production costs Dryers used to remove moisture from gas, are not always performing as they intend to do, mostly caused by a poor maintenance. Dew point measurement acts as a kind of insurance system, monitoring the dryer performance and indicating alarms whenever values are out of valid ranges. As a result it provides: Fast responses to failures in compressed air drying through permanent monitoring of pressure dew point. Increase the lifespan of compressed air system and its components. Makes maintenance of the compressed air system more efficient. Ensures stable quality of products through less problems in operation of the system. DEW POINT MEASUREMENT But dew point measurement is not only restricted to applications in air / gas drying. There are many more processes in industry where a well monitored dew point is crucial for the overall process and the quality of the products. Applications for dew point monitoring: Plastic injection and blow moulding High voltage switch gears and transformers Spray painting process Bottle filling Medical gases Pipeline drying - 29-

30 S 220 DEW POINT SENSOR (-100 ºC... 0 ºC) DEW POINT MEASUREMENT The SUTO dew point sensor S 220 provides reliable and long term stable dew point monitoring in industrial applications. SUTO is using a new sensor technology which has superior signals at very low moisture levels thus providing reliable measurements down to 100 ºC. A stainless steel sinter filter with pore sizes below 30 μm protects the sensor from particles. It s designed for applications where very low moisture levels needs to be detected. The measured dew point is output through a 4-20 ma signal (3-wire or loop powered). Sensor parameters such as analogue output scaling, physical units, can be easily changed by using SUTO service kit. Dewpoint [ C] Recommended working range S 220 Recommended working range Process temperature [ C] Features Very fast response time ensures safe and reliable indication whenever dew points are out of valid ranges Small size makes it ideal for dryer installations Measures dew points down to 100 ºC New SUTO sensor technology Version with integrated pressure measurement Various output versions available: 1 x ma, 2 x ma, RS-485 (Modbus), ma loop powered IP65 casing provides robust protection in rough industrial environment Can be installed directly into dryers through G 1/2 thread High accuracy of 2 ºC dew point M12 connector Technical data S 220 Measuring range Dew point: -100 ºC... 0 ºC Temperature: -30 ºC ºC Pressure: MPa Accuracy Dew point: 2 ºC Temperature: 0.3 ºC Pressure: 0.05 bar Pressure range Power supply Measured gas MPa VDC / 30 ma Non-corrosive gases Ambient conditions 0 ºC ºC Transport temperature Response time [90%] (at 4 l/min, perforated cap) -30 ºC C -80 ºC C: 20 sec -20 ºC C: 3 min Output signal 4 20 ma, 3-wire (S , S , S ) Modbus / RTU (S , S ) Loop powered ma (S ) Analog output scaling Connector Wire sizes Casing Classification 4 ma --> -100 C 20 ma --> +20 C M12, 5 pole Connector terminals support mm² Process connection: stainless steel (SUS 304) Casing: zinc alloy IP65 Process connection G 1/2 thread (ISO 228/1) Sensor protection A: stainless steel sinter filter, pore size < 30 μm B: Perforated sensor cap (standard, requires a prefilter 0.1 μm) EMC According to IEC

31 S 220 DEW POINT SENSOR (-100 ºC... 0 ºC) Dimensions Sensor Technology 8.0 Ø30.0 M12x1.0 Ø30.0 The innovative QCM Sensor Technology used by SUTO measures moisture changes in ppb range SW27 G1/2" (ISO 228/1) Ø16.0 Order no. Stated accuracy under following conditions: Ambient temperature 23 ºC ± 3 C Process temperature 23 C ± 3 C Ambient humidity < 95%, no condensation Airflow > 2 l/min at sensor tip DEW POINT MEASUREMENT S X S X S X S X S X S X S 220, dew point sensor, -100 ºC... 0 ºC, G 1/2 thread, 16 bar, 1 x ma S 220, dew point sensor, -100 ºC... 0 ºC, G 1/2 thread, 16 bar, 2 x ma, dew point and temperature S 220, dew point sensor, -100 ºC... 0 ºC, G 1/2 thread, 16 bar, RS-485 (Modbus) S 220, dew point sensor, -100 ºC... 0 ºC, G 1/2 thread, 16 bar, incl. pressure, 2 x ma, dew point and pressure S 220, dew point sensor, -100 ºC... 0 ºC, G 1/2 thread, 16 bar, incl. pressure, RS-485 (Modbus) S 220, dew point sensor, -100 ºC... 0 ºC, G 1/2 thread, 16 bar, loop powered ma Service kit for sensor configuration including software A A R C Measuring chamber for easy installation in compressed air system up to 1.5 MPa Measuring chamber bypass type (in and out 6 mm hose connection) Sensor calibration Perforated filter cap, aluminum Sinter cap, pore size 30 μm, stainless steel X: Select the desired sensor protection cap by adding A or B at the end of the order number. A: stainless steel sinter filter, pore size < 30 μm (standard) B: Perforated sensor cap (standard, requires a prefilter 0.1 μm) Example: S B Find more informationn about accessories for dew point sensors at the end of this catalog - 31-

32 S 212 DEW POINT SENSOR (-50 ºC ºC) Features Dew point sensor for low dew point applications down to -50 ºC Long term stability IP65 casing provides robust protection in rough industrial environment Fast response time ensures safe and reliable indication whenever dew points are out of valid ranges Can be installed directly into dryers through G ½ thread High accuracy of ±2 ºC dew point DEW POINT MEASUREMENT The SUTO dew point sensor S 212 provides reliable and long term stable dew point monitoring in industrial applications. The newly developed sensor features improved signal and stability in demanding industrial applications. It makes it an ideal choice for dew point measurements in desiccant dryers. The measured dew point is output via a 4-20 ma signal output. The compact size of the sensor makes it an ideal choice for installations in tight environments. Sensor parameters such as analogue output scaling, alarm values, units, etc, can be easily changed by using SUTO service kit. This kit is used to connect the sensor to a PC for configuration changes. Technical data S 212 Measuring range Dew point Relative humidity Temperature Power supply Response time t90-50 ºC ºC % -30 ºC ºC VDC / 60 ma 0 ºC ºC : 2 minutes -40 ºC... 0 ºC : 20 sec Accuracy ± 2 ºC dew -40 ºC Pressure range MPa Ambient conditions -20 ºC ºC Output signal Connection Casing Classification Process connection ma, 3-wire M12, 5 pole Process connection: stainless steel (SUS 304) Casing: zinc alloy IP65 G 1/2 thread (ISO 228/1) UNF 5/8 thread (on request) Order no. S A S 212, dew point sensor including M12 connector (straight type), -50 ºC ºC, G ½ thread High pressure option 35 MPa (350 bar) Connection of S 212 with measuring chamber to compressed air - 32-

33 S 215 DEW POINT SENSOR (-20 ºC ºC) Dew point sensor ideal for refrigerant dryers. Loop powered ma output. The SUTO dew point sensor S 215 provides reliable and long term stable dew point monitoring in industrial applications. With this model dew point measurement in refrigerant dryers becomes affordable and can replace traditional temperature measurement which often couldn't tell the real dew point. S 215 outputs the measurement value through the loop powered 4-20 ma signal. Features Affordable dew point sensor for mid range applications such as refrigerant dryer monitoring Long term stability IP65 casing provides robust protection in rough industrial environment Fast response time ensures safe and reliable indication whenever dew points are out of valid ranges Can be installed directly into dryers through G ½ thread High accuracy of ±2 ºC dew point Technical data S 215 Measuring range Dew point Relative humidity Temperature Power supply Response time t90 Accuracy Pressure range -20 ºC ºC % -30 ºC ºC VDC 0 ºC ºC : 30sec -20 ºC... 0 ºC : 10 sec ± 2 ºC dew point MPa Ambient conditions -20 ºC ºC Output signal Connection Casing Classification Process connection ma, 2-wire M12, 5 pole Process connection: stainless steel (SUS 304) Casing: zinc alloy IP65 G 1/2 thread (ISO 228/1) UNF 5/8 thread (on request) DEW POINT MEASUREMENT Order no. S A S 215, dew point sensor including M12 connector (straight type), -20 ºC ºC, G ½ thread High pressure option 35 MPa (350 bar) - 33-

34 S 217-OEM DEW POINT SENSOR (-50 ºC ºC) Features Small size makes it ideal for dryer installations Measures dew points down to -50 ºC 2-wire or 3-wire output IP65 casing provides robust protection in rough industrial environment Very fast response time ensures safe and reliable indication whenever dew points are out of valid ranges Can be installed directly into dryers through G 1/2 thread High accuracy of ºC dew point Withstands condensation M8 connector and cable with open wires DEW POINT MEASUREMENT The SUTO dew point sensor S 217 provides reliable and long term stable dew point monitoring in industrial applications. The newly developed sensor features improved signal and stability in demanding industrial applications. It s designed for OEM applications in desiccant and refrigeration dryers. Through our new sensor technology paired with a compact casing, S 217-OEM can be offered at very attractive prices. This allows applications in smaller dryers and point of use dryers using a more energy efficient dew point control. The measured dew point is output via the loop-powered ma signal or 3 wire ma output. Sensor parameters such as analogue output scaling, physical units, can be set ex factory. Stated accuracy under following conditions: Ambient temperature 23±3 C Process temperature 23±3 C Ambient humidity <95%, no condensation Airflow > 1 l/min at sensor tip Technical data S 217 Measuring range ºC ºC Accuracy Pressure range Power supply Measured gas 1 ºC ( ºC) 2 ºC (remaining range) MPa MPa (optional) VDC Non-corrosive gases Ambient conditions ºC Transport temperature Response time t90 Output signal Cable Wire sizes Casing Classification C < 30 sec (descending) < 10 sec (ascending) ma, 2-wire ma, 3-wire M8 connector, 1.8 m, open wires, 3 pole Terminals support mm² Process connection: stainless steel Casing: Al alloy IP65 Process connection G 1/2 thread (ISO 228/1) Sensor protection Stainless steel sinter filter pore size <30 um EMC According to IEC

35 S 217-OEM DEW POINT SENSOR (-50 ºC ºC) Dimensions Ø57.0 2m cable ~120.0 ~ Ø12.0 SW27 G1/2"(ISO 228/1) DEW POINT MEASUREMENT Order no. S S S S A1390 A1391 A A A C S 217-0, dew point sensor, ma (2-wire), ºC, G 1/2 thread, 50 bar, M8 S 217-3, dew point sensor, ma (2-wire), ºC, G 1/2 thread, 50 bar, M8 S 217-4, dew point sensor, ma (3-wire), ºC, G 1/2 thread, 50 bar, M8 S 217-5, dew point sensor, ma (3-wire), ºC, G 1/2 thread, 50 bar, M8 S 217, customized measuring range S 217, high pressure option 35 MPa (350 bar) Service kit for sensor configuration including software Measuring chamber for easy installation in compressed air system up to 15 bar Measuring chamber bypass type (in and out 6 mm hose connection) Sinter cap stainless steel - 35-

36 S 201 DEW POINT SENSOR WITH DISPLAY AND ALARM (-60 ºC ºC) Features Dew point sensor for low dew point applications down to -60 ºC Long term stability Graphic display Relay output IP65 casing provides robust protection in rough industrial environment Fast response time ensures safe and reliable indication whenever dew points are out of valid ranges Can be installed directly into dryers through G ½ thread High accuracy of ± 2 ºC dew point DEW POINT MEASUREMENT The SUTO dew point sensor S 201 provides reliable and long term stable dew point monitoring in industrial applications. The newly developed sensor features improved signal and stability in demanding industrial applications. The measured dew point is output via a 4-20 ma signal output. The integrated display shows online measurement values and alarm status. One alarm can be programmed which will activate a relay. S 201 features a complete dew point meter with sensor, display, keyboard and alarm. Sensor parameters such as analogue output scaling, alarm values, units, etc, can be easily changed by using SUTO service kit. This kit is used to connect the sensor to a PC for configuration changes. Technical data S 215 Measuring range Dew point Relative humidity Temperature -60 ºC ºC % -30 ºC ºC Accuracy ± 2 ºC dew -50 ºC Pressure range Power supply MPa VDC / 100 ma Ambient conditions -20 ºC ºC Response time t90 0 ºC ºC : 2 minutes -40 ºC... 0 ºC: 20 sec Output signal Relay Connection ma, 3-wire NO, 32 VDC / 500 ma 2 x M12, 5 pole Casing Process connection: stainless steel (SUS 304) Casing: PC+ABS Classification IP65 Process connection G 1/2 thread (ISO 228/1) UNF 5/8 thread (on request) Alarm adjustment at dew point sensor - 36-

37 S 305 DEW POINT MONITOR (-50 ºC ºC) Refrigeration dryers are among the dryers in compressed air treatment most commonly used. If the required drying is not achieved, the impact of wet air can be serious: Rust in the pipes, failures of machines, and a negative impact on product quality. SUTO offers with the S 305 a measuring device for dew point monitoring that kicks in alarm indications when drying values are not within the desired range. The All-In-One dew point monitor serves as a measuring and display device. The connection to the compressed air network is via a 6-mm quick connect and corresponding connecting hose. The entire measuring unit is integrated together with the display in a rugged housing (IP 65) and is available both as a panel variant or as a wall-mounted housing. Two alarm levels can be programmed (pre and main alarm), serving an optical indications or separate relay outputs. The dew point meter allows a simple and inexpensive dew point monitoring. Features 2 models: C and C Plug & Play (complete solution) Compressed air supply through 6 mm Quick-Connect Power supply: VAC Wall or panel mountable Accuracy of 1 C 2 ºC IP65 casing provides robust protection in rough industrial environment 4 20 ma output to PLC or SCADA system Pre and Main-Alarm programmable: - Optical: red blinking display - 2 relay outputs Technical data S 305 Measuring range A: -50 ºC ºC B: -20 ºC ºC Accuracy Pressure range Power supply Measured gas 1 C... 2 ºC dew point MPa AC / 10 VA Non-corrosive gases Ambient conditions -10 ºC ºC Transport temperature Response time t90 Output signal Gas connection Cable glands Casing Classification -30 ºC +70 ºC < 30 sec (descending), < 10 sec (ascending) 4 20 ma 2 relay, 230 VAC / 3 A 6 mm hose quick connector 2 cable glands for supply and signal cable Al alloy, ABS IP65 DEW POINT MEASUREMENT Stated accuracy under following conditions: Ambient temperature 23 ºC ± 3 C Process temperature 23 C ± 3 C Ambient humidity < 95%, no condensation Airflow > 1 l/min at sensor tip Sensor protection Stainless steel sinter cap pore size < 30 μm EMC According to IEC

38 S 305 DEW POINT MONITOR (-50 ºC ºC) Dimensions Back Enter DEW POINT MEASUREMENT S 305 Dew Point Monitor Order no. D S 201, dew point sensor including 2 x M12 connectors (straight type) -20 ºC ºC, G ½ thread D S 305, dew point monitor, -20 ºC ºC, 6 mm quick connector, 15 bar, 1 x ma, VAC, 2 relay outputs D S 201, dew point sensor including 2 x M12 connectors (straight type) -50 ºC ºC, G ½ thread D S 305, dew point monitor, -50 ºC ºC, 6 mm quick connector, 15 bar, 1 x ma, VAC, 2 relay outputs C Filter cap, stainless steel, 30 μm pore size A Alarm unit, red light and buzzer alarm, wall mountable (unit is using the relay outputs of S 305 to trigger the alarm) Alarm adjustment at dew point sensor A Alarm unit, red light and buzzer alarm, mounted at S 305 casing (unit is using the relay outputs of S 305 to trigger the alarm) - 38-

39 Fast response time Wide measuring range Accurate S 505 PORTABLE DEW POINT METER (-100 ºC ºC) Features Measures dew point, temperature and pressure (all in one instrument) 3 sensor solutions available: A: -100 ºC -30 ºC sensor for trace moisture applications B: -50 ºC +50 ºC sensor for standard applications A+B: covering the full range of dew point measurement Modern color touch screen interface Data logger, USB interface, Bluetooth connection to portable printer Measuring / parking chamber for fast sensor response Application software included With the S 505 SUTO has combined next generation measurement technology with modern user interface design. The experienced user knows that dew point measurement also requires the measurement of line pressure (according to ISO 8573), since dew point is pressure dependent. With the S 505 the line pressure is measured in combination with the dew point, so the user can be confident that the calculation is accurate and free from human error. S 505 comes with two sensor units: Sensor A uses the new QCM technology which provides fast and accurate measurement results at dew points below 30 ºC down to 100 ºC. Sensor B is for high moisture applications from -50 ºC +50 ºC where the SUTO polymer sensor is more suitable. Both sensors can be easily exchanged. Additional features unique to the S 505 include: 1. A modern, state of the art graphical user interface with touch screen functions for ease of operation similar to modern smart phones. 2. The data logger can record as many as 100 million values which are stored on a flash card. The card can be removed for fast transportation of the recorded information to your PC, or alternatively the information can be transferred or read via USB. Technical data S 505 Measuring range Sensor A: -100 ºC ºC Sensor B: -50 ºC + 50 ºC Pressure: MPa Temperature: -30 ºC +50 ºC Accuracy Dew point: ± ºC Pressure: ± MPa Temperature: ± 0.3 ºC (Stated uncertainty at: Ambient / process temperature of 23 ºC ± 3 ºC and ambient humidity of <90%, no condensation) Measured gas Non-corrosive gases Ambient conditions Ambient temp.: 0 ºC +50 ºC Storage temp.: -40 ºC +65 ºC Ambient humidity: < 90%, no condensation EMC: IEC / EN Response time t90-50 ºC -> -10 ºC: < 10 seconds -10 ºC -> -50 ºC: < 5 minutes Charger / battery USB charger: 5VDC, 2A Battery life: 6 h Charging time: 4 h Data logger Memory size: 4 GB Medium: SD card DEW POINT MEASUREMENT 3. Using a portable printer on-site printouts can be created showing the measured values, location and date/time. Of course these values can be stored as well for report generation in your office. 4. S 505 comes in a robust transport casing including measuring chamber, battery charger, USB cable and a Teflon hose allowing for quick connection to the compressed air system and immediate measurements. Portable BlueTooth printer HDT 312 Transport case: compact + safe - 39-

40 S 505 PORTABLE DEW POINT METER (-100 ºC ºC) Details DEW POINT MEASUREMENT Easy sensor module change through slide-in module with auto-connect USB port Order no. P SD card slot S Set consisting of: - Handheld meter with data logger and S4M-S software - Sensor unit B -50 ºC +50 ºC - Parking/Measuring chamber - Teflon hose and quick connector - USB charger with USB cable - Transport case Unique measuring / parking chamber for fast sensor response Teflon hose with quick connect P P S Set consisting of: - Handheld meter with data logger and S4M-S software - Sensor unit A -100 ºC -30 ºC - Parking/Measuring chamber - Teflon hose and quick connector - USB charger with USB cable - Transport case S Set consisting of: - Handheld meter with data logger and S4M-S software - Sensor unit B -50 ºC +50 ºC - Sensor unit A -100 ºC -30 ºC - Parking / Measuring chamber - Teflon hose and quick connector - USB charger with USB cable - Transport case S 505, L400 x W300 x H130 mm Options / accessories A SUTO mobile printer HDT 312 A A Paper roll for HDT 312 (contains 3 rolls) Parking/Measuring chamber by-pass type - 40-

41 In times where energy conservation is a top priority for all progressive enterprises, the measurement of flow rates and consumption is becoming more and more important. However, measurement is just one step forward. In order having a complete picture of the gas and compressed air consumption in a factory a permanent monitoring, an graphical/statistical analyzes and a convenient reporting is required. S4M-XL client Ethernet HUB S4M-XL acquiring measurement data through Ethernet from several remote units RS-485 S4M-XL Server S4M-XL client TCP/IP DISPLAYS AND DATA LOGGERS, SOFTWARE INTRODUCTION DISPLAYS, DATA LOGGERS AND SOFTWARE S4M-XL client Ethernet S4M-XL acquiring measurement data through Ethernet / RS-485 gateway RS-485 USB/RS-485 converter S4M-XL acquiring measurement data through RS-485 from several remote units -41-

42 S 330/331 DISPLAY AND DATA LOGGER The universal display and data logger that can measure, display and record all relevant parameters (Flow, consumption, dew point, pressure, temperature, power consumption, compressor status etc.) in a compressed air system. Features DISPLAYS AND DATA LOGGERS, SOFTWARE High resolution 5 colour touch screen interface All SUTO sensors are connectable as well as third party types Up to 16 sensor inputs 2 wall casings available: 4 cable glands 7 cable glands USB interface for data transfer to data stick or PC RS-485 (Modbus/RTU) and Ethernet (Modbus/TCP) interface to factory automation system 10 W sensor power supply (24 VDC) Data logger option: 100 million values Alarm monitoring with 2 relay outputs Integrated web server for remote monitoring Various options for system extension The S 330/331 from SUTO is a very powerful yet cost effective new data logger and display solution. The high resolution 5 graphic display allows an easy operation where details are much sharper shown compared to many of the smaller low resolution displays. The USB port works as a slave in combination with a PC, but also as a master when recorded data has to be transferred to a USB stick. It s versatility in regards of sensor inputs makes it a perfect solution for most measurement tasks. System overview 2 digital inputs: SDI Sensors (up to 2 SDI sensors) Modbus Sensors (up to 16 Modbus sensors) 2 Alarm relay outputs 2 analog inputs (option): ma, ma V Pulse Ethernet, RS-485, USB port Remark: SUTO sensors are equipped with SDI and / or Modbus interface S 330/331 is available as panel version or with 2 different size wall mountable casings Hat rail option Back view with connection terminals - 42-

43 S 330/331 DISPLAY AND DATA LOGGER Touch screen operation SUTO intelligent sensors are detected automatically on power-up. With a few settings the data logger is ready for operations with virtually unlimited memory size. Up to 4 sensors can be viewed on one page and through page scrolling further sensors can be displayed. DISPLAYS AND DATA LOGGERS, SOFTWARE S 330/331 comes with a high resolution 5 colour touch screen interface making the operation as simple as possible. On-site graphic analyzes where channels can be selected as required help to identify certain problems immediately. For a detailed analyzes we recommend using our software S4M-S and / or S4M-XL. Technical data S 330/331 Casing Size: Accuracy DI, Modbus: see sensor specs Analog: ma: 0.01 ma V: 0.01V Pulse: ±1 digit Power supply A: VAC, 20 W B: VDC, 20 W Interface USB RS-485 Ethernet Display size: 5 Resolution: 800 x 480 Alarm output 2 relay, 230 VAC, 3 A Operating temperature 0 ºC ºC Sensor inputs 2 x SDI inputs or 1 x SDI and 1 x Modbus input (Modbus input for up to 16 sensors) 2 x analog (option) Storage temperature -20 ºC ºC Protection: IP 65 Data logger 120 x 173 x 67 mm 100 million values (option) -43-

44 S 330/331 DISPLAY AND DATA LOGGER Sensors connectable to S 330/331 Inputs for SUTO flow / dew point sensors (2 channels) Flow / Consumption sensors DISPLAYS AND DATA LOGGERS, SOFTWARE S 401 S 421 S 450 S 452 S 430 Dew point sensors S 220 S 201 S 212 / S 215 / S217 Inputs for analog sensors (2 channels) SUTO analog sensors Remark: S 330/331 can power maximum 1 S 450/452. If more than one S 450/452 is connected a separate power supply has to be added. (see accessories for S 330/331) Please refer to the detailed sensor data sheet for further information and options. Third party sensors Following third party sensors are connectable to S 330/331: Flow / consumption sensor with ma signal and / or pulse output m A, 4... ma, 0...1V, V signals Pressure sensor Temperature sensor with ma Current clamp MiniFlex Modbus-Master input for Modbus/RTU sensors S 330/331 include digital inputs for SUTO sensors or Modbus/RTU sensors. In order to connect the Modbus/RTU sensors properly on a RS-485 bus system it s recommended to daisy-chain the sensors to one of the inputs. For this purpose we offer a RS-485 splitter to simplify the connection. Through this method you can add up to 16 sensors to the master input. 1 RS-485 splitter 2 RS-485 splitter 16 RS-485 splitter S 330 Modbus master input Modbus/RTU sensor Modbus/RTU sensor Modbus/RTU sensor - 44-

45 S 330/331 DISPLAY AND DATA LOGGER Order form Order No. Option 1 Power supply Casing D D A S 330, panel version, 2 digital inputs, Ethernet, RS-485, USB S 331, panel version, 2 digital inputs, Ethernet, RS-485, USB, data logger, S4M-S software A1662 B 2 analogue inputs ma + 2 pulse inputs A1663 A Power supply VAC, 20 VA, 2 relay outputs A1664 B Power supply VDC, 20 W, 2 relay outputs A A1665 B Wall mountable casing with 4 cable glands A1666 C Wall mountable casing with 7 cable glands A1667 D Wall mountable casing with 3 cable glands + Ethernet A1668 E Wall mountable casing with 6 cable glands + Ethernet A None None None A1669 B Hat rail holder A A A A A C M12 RS-485 (Modbus) splitter Power supply wall mountable Power supply for hat rail Line filter for EMC protection Connection board for looping 4-20 ma and pulse signals to PLC, mountable in wall casing A A1668 M12 connector with RS-485 termination resistor DISPLAYS AND DATA LOGGERS, SOFTWARE Further accessories Order No. A USB cable for S 330/331 Cables A A A A A A A A A A M M A1102 D D D Sensor cable 5 m, with M12 conenctor, open wires, AWG24 (0.2 mm²) Sensor cable 10 m, with M12 conenctor, open wires, AWG24 (0.2 mm²) Power cable with mains plug, 1.8 m Ethernet cable 5 m, RJ45 plug at both ends RS-485 cable, 3 pole, AWG 24 (per meter) RS-485 / Ethernet gateway RS-485 / Profibus gateway Modbus/RTU / Modbus/TCP gateway RS-485 repeater RS-485 / USB converter Converters and gateways Please contact our customer service for further converter/gateway options Software S4M-XL. data acquisition and analyzes software, supports Modbus/TCP, Modbus/RTU and SUTO-Bus device protocols, Server version,windows based, client software hardware independent, 20 measuring channels S4M-XL. data acquisition and analyzes software, supports Modbus/TCP, Modbus/RTU and SUTO-Bus device protocols, Server version,windows based, client software hardware independent, unlimited measuring channels Consumption report generator for S4M-XL Power meter S 110, hat rail mountable, Modbus/RTU Current meter, 0-20 ma, 8 channels, Modbus/RTU Pulse meter, 7 channels, Modbus/RTU Others - 45-

46 S 320 DISPLAY S 320 provides a cost effective display solution for industrial applications. DISPLAYS AND DATA LOGGERS, SOFTWARE Sensor inputs 1 input for SUTO flow/ dew point sensors 1 input for analog sensor ( ma, V) Technical data S 320 Casing Power supply Interface Alarm output Ambient conditions 1) Accuracy of sensor not included Size: 118 x115 x 93 mm Panel size: 92 x 92 Protection class: IP VAC, Hz, 15 VA USB 2 relay, 230 VAC, 3 A 0 ºC ºC Sensor input 1 1 SUTO sensor: S 401, S 421, S 450, Sensor input 2 Accuracy 1) Operation temperature Storage temperature Protection S 452, S 220, S 201, S 212, S analog sensor: SUTO pressure sensors, SUTO temperature sensor, SUTO amps clamp, ma, V Dew point: Flow: 0-20 ma: 0-10 V: 0 ºC ºC -20 ºC ºC IP65 See sensor specs. See sensor specs ma 0.01 V Order Information S 320 D A1640 A1641 A1645 Accessories A A A Power supply A B Casing A B Communication Interfaces USB port Other Signals / Features 2 Alarm relay outputs S 320 base unit, panel version, 1 input for SUTO sensor, 1 analog input. Power supply V AC, 15 VA, 2 relay outputs Power supply V DC, 15 VA, 2 relay outputs None Wall mountable casing with 4 cable glands Sensor cable 5 m, with M12 conenctor, open wires, AWG24 (0.2 mm²) Sensor cable 10 m, with M12 conenctor, open wires, AWG24 (0.2 mm²) Power cable with mains plug, 1.8 m - 46-

47 S 551 COMPRESSED AIR ANALYZER The ideal data logger for energy analyzes (ISO 50001) and air audits (ISO 11011) Features Easy to use Just connect the sensor and start the recording, no configuration and programming required DISPLAYS AND DATA LOGGERS, SOFTWARE Easy operation through color-touch display Flexible Connectable sensors for all required measurement tasks (air flow, air consumption, power consumption, pressure, temperature and many more) Up to 24 inputs through extension boxes and Modbus Several loggers can be combined: no need to have long cables from the sensor to the logger Third party sensors can be easily connected Safe Power glitches and cuts won t effect the performance: battery backup power Efficient S 551 does the job on the site Data analyzes in the office Price worthy solution Full software package includes: - S4M-S for basic analyzes - CAA for compressed air audit analyzes Includes SUTO Compressed Air Analyzer Software -47-

48 S 551 COMPRESSED AIR ANALYZER Application Measurement setup for a data logging on the supply side DISPLAYS AND DATA LOGGERS, SOFTWARE S 430 flow sensor Compressor m³/h, MPa, C 4G Modem kw, V, A, PF, kwh S 551 data logger S 110 power meter Remote monitoring through LAN, WIFI or 4G-LTE modem Touch screen operation S 551 comes with a high resolution 5 colour touch screen interface making the operation as simple as possible. SUTO intelligent sensors are detected automatically on power-up. With a few settings the data logger is ready for operations with virtually unlimited memory size. Up to 4 sensors can be viewed on one page and through page scrolling further sensors can be displayed. On-site graphic analyzes where channels can be selected as required help to identify certain problems immediately. For a detailed analyzes we recommend using our software S4M-S, CAA or S4M-XL. -48-

49 Ethernet port Sensor connection though 5 pole locking connectors and mains connector 75% Remain to use: 30 min Loading to connect: 3.5 w Battery gauge indicating remaining battery power and life time Touch screen operation S 551 is capable sending measurement data and status information to a remote server through internet. This allows the monitoring of the system remotely by the user. The illustration below shows the principle setup. Facility room Remote office location PC with S4M-XL software DISPLAYS AND DATA LOGGERS, SOFTWARE S 551 COMPRESSED AIR ANALYZER 4G Modem Remote monitoring through LAN, WIFI or 4G-LTE modm Data Analyzes with Compressed Air Analyzer Through the SUTO software S4M-S the recordings are downloaded to the PC via USB or Ethernet port. The basic analyzes can be done in S4M-S. For more sophisticated compressor analyzes the CAA software offers many features such as: performance statistics of compressors (efficiency, air delivery, load/unload cycles), leakage analyzes, report generation and more. Comparisons with base line measurements from last year or last month help to identify system changes. -49-

50 S 551 COMPRESSED AIR ANALYZER Order information Data logger P P S 551-P4, portable data recorder, 4 digital input channels, power cord, USB cable, S4M-S software, CAA software S 551-P6, portable data recorder, 4 digital input channels and 2 analog, power cord, USB cable, S4M-S software, CAA software DISPLAYS AND DATA LOGGERS, SOFTWARE Flow sensors S S 401-M, insertion type flow sensor, DN15... DN300, 5m cable with connetor S S 430 pitot tube flow sensor, DN25... DN250, 220 mm shaft, SDI, Modbus/RTU, 5 m cable with connector Dew point sensor S S S Pressure sensors S 215 dew point sensor, -20 ºCtd ºCtd, measuring chamber, 5 m cable with connector S 212 dew point sensor, -50 ºCtd ºCtd, measuring chamber, 5m cable with connector S 220 dew point sensor, -100 ºCtd... 0 ºCtd, measuring chamber, 5 m cable with connector S Pressure sensor, MPa(g), 5m cable with connector for S 551 S Pressure sensor, MPa(g), 5m cable with connector for S 551 Amp sensor S SUTO MiniFLEX 1000, 1000A, 100 mm diameter, including connector to S 551 Temperature sensor S Temperature transmitter, -50 ºC ºC, ma loop powered, 6 x 150 A A Power meter P mm sensor tube, 5 m cable with connector Compression fitting, 6 mm, G ½" thread, 0.6 MPa Compression fitting, 6 mm, G ½" thread, 1.6 MPa Portable power meter S 110-P, Modbus/RTU, including 4 test leads, 4 test clips, 5 m cable with connector to S 551 S For consumption up to 138 kw *) Current clamp sensor, 1.8 m cable, 200/1 A, connectable to S 110-P (1 pieces) S For consumption up to 346 kw *) Current clamp sensor, 1.8 m cable, 500/1 A, connectable to S 110-P (1 piece) S For consumption up to 693 kw *) Current clamp sensor, 1.8 m cable, 1000/1 A, connectable to S 110-P (1 piece) Note: For 3 phases power supply 3 current clamp sensors are needed. *) at 400 VAC - 50-

51 S 551 COMPRESSED AIR ANALYZER Data logger P Power meter S 110-P2 for S 551, single phase, Modbus/RTU, including 2 test leads, 2 test clips, 5 m cable to S 551 S Current clamp sensor, 2 m cable, 20 A / 20 ma, connectable to S 110-P2 Liquid flow meter (clamp on ultra sound) P S S S S Ultrasonic controller for liquid flow sensor, connectable to S 551, including 5 m connection cable to S 551 and to the sensors Ultra sound sensor pair, DN32... DN100, socket terminals Ultra sound sensor pair, DN DN700, socket terminals Ultra sound sensor pair, DN DN6000, socket terminals Temperature sensor, Pt100, 3-wire, clamp on sensor for pipes, including stretcher. (2 sensors required for energy calculation) Other sensors / extensions P channel analog input extension, connectable to S 551, including 5 m cable with connector DISPLAYS AND DATA LOGGERS, SOFTWARE A Portable Modbus splitter box, with M12 connector Accessories A Extension cable, 5m, male-female connectors A Open wires cable, 5m cable with connector A Sensor cable, M12, 5m with connector to S 551 A Transport case S 551 for sensors and cables, L560 x W450 x H160 mm (internal compartment can be arranged according to your sensor requirements individually) A Transport case, customized for 1 x S 110-P, 3 x current clamp sensors, 4 x test leads and clips and 1 x S 430 * Please contact us for further accessories and details

52 SYSTEM MONITORING WITH S4M-XL Order information DISPLAYS AND DATA LOGGERS, SOFTWARE Data acquisition of unlimited number of sensors Alarm monitoring and indications on screen, relay and SMS Secure data storage on local hard drive in a SQL database Server / client architecture Application software installed on Windows PC Client access through web browser (PC, tablet, HMI terminal) Remote access through Internet possible Scalable customizable solution Communication with field devices through Modbus/TCP or Modbus/RTU Multi language support Easy installation and upgrades Consumption report (optional) This new generation monitoring software offers the latest features required in system monitoring. S4M-XL is designed to monitor factory or building systems of all scales. For example in a compressed air system it records and analyzes air consumption, system pressure, dew point, oil vapor contents, compressor status, particles, basically everything which is required for a safe operation. However S4M-XL is not limited to compressed air systems: what can be measured and is available through a Modbus communication can be handled. The software is installed on a Windows PC (server installation) and through a web server clients operate the software through a web browser. This allows hardware independent client installations on PC, tablet computers and HMI terminal. Rich alarm monitoring with indications on screen, relay outputs and SMS puts the user in control of the system. Specific analyzing modules for compressed air consumption, compressor optimization and solar panel monitoring will follow soon. Applications Compressed air system monitorings Building monitoring Compressor analyzes and optimization Monitoring of process gas consumptions Energy consumption monitoring (ISO 50001) Remote clients Database Internet Web Server Windows application on the server Clients access through web browser Principle S4M-XL setup GSM modem for SMS notification Order no. A GSM modem for SMS notifications, connectable to PC server M S4M-XL, data acquisition and analyzes software, 20 measuring channels M S4M-XL, data acquisition and analyzes software, 50 measuring channels M S4M-XL, data acquisition and analyzes software, 100 measuring channels M S4M-XL, data acquisition and analyzes software, unlimited measuring channels M Software setup, configuration and training A1102 Add-on Consumption Report - 52-

53 Above example show the monitoring of a typical compressed air system with all relevant parameters online on the screen. Features DISPLAYS AND DATA LOGGERS, SOFTWARE SMART COMPRESSED AIR SYSTEM WITH S4M-L Data acquisition from locations all over the world Receiving data from field SUTO displays via Web Access online values and records via smartphones and tablets Add-on Consumption Report (Optional) 4G Modem 4G Modem Remote monitoring through LAN, WIFI or 4G-LTE modem Remote monitoring through LAN, WIFI or 4G-LTE modem Internet Internet Applications Prepare reports for your customers with first-hand data in the office Provide timely and thoughtful facility maintainance service for your customers Clients access through web browser EPC (Energy Performance Contracting) projects for energy saving in compressed air systems Order no. M S4M-L, remote data acquisition and analyzes software, local installation M S4M-L, remote data acquisition and analyzes software, cloud installation -53-

54 CONSUMPTION REPORT (CR) Features Add-on for S4M all versions (-S, -L and -XL) Report in the form of bar graphic or table Report export to PDF as well as Excel DISPLAYS AND DATA LOGGERS, SOFTWARE Programmable company information like name, logo and etc Applications Track how much energy (electricity, compressed air, water and etc.) used during a period like a day, week, month and year Cost allocation for production lines Comparision between main line and summary of several branch lines

55 INTRODUCTION AIR QUALITY INSTRUMENTS The quality of compressed air is determined by the maximum particle size and particle counts, pressure dew point, and maximum oil content allowed. The details are defined in the international standard ISO Various industries such as pharmaceutical and food and beverage industries require high quality compressed air as it can directly effect the product quality and safety. Through regular measurements the quality of the compressed air has to be inspected. Compressed air is not only used in industry but also in hospitals and for filling breathing ar apparatus for firefighters and scuba divers. These applications have also quality standards and require the measurement of dew point and oil vapor. Besides our long term commitment to dew point measurements we have newly added particle counters and oil vapor measurement to provide portable and stationary solutions to our customers. Quality Classes. Particles Humidity Oil Vapor Content 0.1 μ 0.1 μ < d 0.5 μ 0.5 μ < d 1.0 μ 0.5 μ < d 1.0 μ Pressure Dewpoint Residual Humidity (Aerosols & Vapor) [ particles / Nm³ ] [ C ] [ g / Nm³ ] [ mg / Nm³ ] 0 As specified by the equipment user or supplier and more stringent than Class 1 1 N. S. 20, N. S. 400,000 6, N. S. N. S. 90,000 1, N. S. N. S. N. S. 10, N. S. N. S. N. S. 100, > 5 6 Cp: 0 mg / Nm³ < Cp 5 mg /Nm³ Cp: 5mg / Nm³ < Cp 10 mg / Nm³ Cw 0.5 g / Nm³ - QUALITY AND PURITY OF COMPRESSED AIR g / Nm³ < Cw 5 g / Nm³ g / Nm³ < Cw 10 g / Nm³ - x Cp: Cp > 10 mg / Nm³ Cw > 10 g / Nm³ > 5 Maximum oil vapor Maximum residual particles / Nm³ of given sizes in μm Maximum pressure dewpoint content in accordance in accordance with ISO in accordance with ISO with ISO and -5 Reference conditions: Temperature: 20 C / Pressure: 1 bar (abs.) / H2O Pressure: 0 bar in accordance with ISO : 2010 / Clause 4 Cp = Mass concentration; Cw = Concentration of liquid water; N. S. = Not Specified Table shows the quality classes according to ISO Limits of oil vapor Compressed air class 1 (EN ISO ): 0.01 mg/m³ Medical applications (EAB 407/1238): 0.1 mg/m³ Breathing apparatus (EN 12021): 0.5 mg/m³ - 55-

56 S 120 OIL VAPOR SENSOR Features QUALITY AND PURITY OF COMPRESSED AIR The new oil vapor sensor S 120 monitors oil contents of compressed air and gases permanently or for spot checks when used as portable unit in conjunction with S 551. The simple installation and the outstanding performance makes S 120 the ideal choice when oil vapor contents needs to be measured and monitored. Oil free compressed air is not an easy task to be achieved. Monitoring is a must in many industries and applications to avoid contaminations in products and risks for health of humans. S 120 makes this monitoring task affordable and reliable. For best accuracy and long term stability, the sensor applies an automatic calibration. Sensor contaminations and sensor life time are monitored and will be indicated to the user. An over range detection will remove the sampling air from the sensor to protect it against contamination. Limits of oil vapor Compressed air class 1 (EN ISO ): 0.01 mg/m³ Medical applications (EAB 407/1238): 0.1 mg/m³ Breathing apparatus (EN 12021): 0.5 mg/m³ Measures oil vapor contents in compressed air and other gases Can be used for permanent or in portable applications Measures down to mg/m³ Easy connection through sampling hose and quick connect Output signals: ma - RS-485, Modbus/RTU - Relay switch (NO) PID sensor for highest accuracy Service and Alarm indication through LED Connectable to SUTO displays and data loggers as well as third parties displays and control units Integrated 5 touch screen and data logger (option) Technical data S 120 Measuring medium Measuring range Sensor type Detection limit Accuracy Operating pressure Gas humidity Sample flow rate Gas connection Electrical connection Sensor life time Gas temperature Compressed air and gases free of corrosive, aggressive, caustic and flammable constituents mg/m³ (based on 1000 hpa (a), 20 ºC, 0% relative humidity) PID (photoionization detector) mg/m³ 5% of reading mg/m³ 3 15 barg (higher pressure on request) < 40% rel. humidity, no condensation < 2 l/min, measuring gas is released to ambient 6 mm quick connect M12 connector 6000 operating hours. Will be indicated. Sensor exchange by service -20 ºC ºC (at inlet) Ambient conditions -20 ºC ºC Transport temperature Output signal Power supply Display & data logger Application Casing/dimensions Classification -30 ºC ºC 4 20 ma (0 10 mg/m³) RS-485, Modbus/RTU Relay: NO, 32 VDC / 500 ma 24 VDC ± 5%, 8 W 5 touch screen, 100 million values (option) Downstream of activated carbon filters Downstream of oil-free compressors Wherever upstream drying and filtration is applied PC, Al alloy, 271 X 205 X 91 mm IP65 EMC According to IEC Settings Weight Sample rate Various sensor settings can be performed through SUTO display units or through the related service software 2400 g 1 s - 56-

57 S 120 OIL VAPOR SENSOR Applications Medical air Pharmaceuticals Breathable air Marine air Food and beverage Medical engineering High speed trains Semiconductor fabs Conveyance of hygroscopic food High tech processes Electronics industry S 120 mounted at the wall for permanent oil vapor monitoring Power Alarm Service Sensor Service Filter QUALITY AND PURITY OF COMPRESSED AIR Portable S 120-P with accessories connectable to S 551 LED indicate if pre-set alarms are reached, or if filter and sensor needs to be serviced. The service indications start blinking 4 weeks before expiring and are turned on permanently when service is immediately required. Order no. S S S R A S 120, oil vapor sensor, mg/m³, ma output, RS-485, alarm output, 24 VDC supply, incl. power supply S 120-P, oil vapor sensor, mg/m³, ma output, RS-485, alarm output, connectable to S 551, transport case, incl. power supply S 120, oil vapor sensor, 5" touch screen, mg/m³, ma output, RS-485, alarm output, 24 VDC supply, incl. power supply General service and re-calibration: - General inspection of the unit - Replacement of tubes and fittings - Cleaning of lamp and sensor - Assembly and test of unit - Calibration of oil sensor S 120 Zero test filter for S 120, 15 barg, with quick connection at both ends

58 S 130 LASER PARTICLE COUNTER QUALITY AND PURITY OF COMPRESSED AIR S 130 is a new generation laser particle counter optimized for applications in compressed air or compressed gases. With quality in mind and with the knowledge of customers needs this instrument is designed for continuous operation 24 hours, 7 days a week. Depending on the selected model there is sensitivity available from 0.1 μm up to 5.0 μm. S 130 can fulfill the requirements stipulated in the compressed air standard ISO The measurement values represent the particle counts per ft³, l or m³ or alternatively in μg/m³. Settings can be done through the integrated display, an external SUTO display or through the service software. Features Easy connection to compressed air through 6 mm quick-connector Can be used as portable as well as stationary instrument Particle sizes from μm (depending on model) Optional display Measures according to ISO Output signals: - RS-485, Modbus/RTU - SDI (SUTO internal signal) - Relay switch (NO) Connectable to SUTO displays and data loggers as well as third parties displays and control units Integrated 5 touch screen and data logger (option) Compressed Air Applications Medical air Pharmaceuticals Breathable air Marine air Food and beverage Medical engineering High speed trains Semiconductor fabs Conveyance of hygroscopic food High tech processes Electronics industry - 58-

59 S 130 LASER PARTICLE COUNTER Technical data S 130 Measuring medium Models: S 130-A S 130-B S 130-C S 130-D S 130-E S 131 Counting efficiency Compressed air and gases free of corrosive, aggressive, caustic and flammable constituents 2 channels: μm, >0.5 μm 4 channels: μm, μm, μm, >1.0 μm 4 channels: μm, μm, μm, >5.0 μm 2 channels: μm, >5.0 μm 4 channels: μm, μm, μm, >5.0 μm 4 channels: μm, μm, μm, >5.0 μm Ambient conditions Transport temperature Output signal 10 ºC ºC -30 ºC +70 C 50% (per JIS) Power supply 24 VDC, 5 W RS-485, Modbus/RTU SDI (internal SUTO signal) ma Alarm relay: NO, 32 VDC / 500 ma System pressure MPa Application Downstream of filters wherever upstream drying and filtration is applied Flow rate S 130: 2.83 l/min S 131: 28.3 l/min Casing / dimensions Sampling rate One sample per minute Classification IP65 PC, Al alloy, 271 X 205 X 91 mm Calibration NIST traceable EMC According to IEC Measuring unit Particle counts per ft³, l or m³, selectable Concentration in µg/m³ Settings Gas connection 6 mm quick connect Weight 1900 g Various sensor settings can be performed through the related service software QUALITY AND PURITY OF COMPRESSED AIR Electrical connection M12 connector Display & data logger 5 touch screen, 100 million values (option) Gas temperature 0 ºC ºC (at inlet) Order No. Counter Display S S 130 particle counter base unit A1360 A S 130-A, particle counter, m, >0.5 μm, 2.83 l/min, RS-485, 24 VDC/5W A1361 B S 130-B, particle counter, m, m, m, >1.0 μm, 2.83 l/min, RS-485, 24 VDC/5W A1362 C S 130-C, particle counter, m, m, m, >5.0 μm, 2.83 l/min, RS-485, 24 VDC/5W A1363 D S 130-D, particle counter, m, >5.0 μm, 2.83 l/min, RS-485, 24 VDC/5W A1364 E S 130-E, particle counter, m, m, m, >5.0 m, 2.83 l/min, RS-485, 24 VDC/5W A None A1368 B Integrated display and data logger 5'', touch screen, with USB cable and S4M-S software S S 131, particle counter, 0.1, 0.5, 1.0, 5.0 μm, 28.3 l/min, RS-485, 24 VDC/5W A Transport case S 120/130, L400 x W300 x H180 A Zero count filter for counter checking R A Calibration particle counter S 130-A R B Calibration particle counter S 130-B R C Calibration particle counter S 130-C R D Calibration particle counter S 130-D R E Calibration particle counter S 130-E R Calibration particle counter S

60 S 600 COMPRESSED AIR PURITY ANALYZER ISO 8537 compliant purity quantifications of compressed air systems are bound to time-consuming installations and long-lasting test runs... It s time for a revolution: The S 600 is unlike its competition. It combines latest sensor technology, software-guided measurements and a time-saving setup into a handy, touchscreen-controlled multi-tool. With our S 600 you will finish measurement runs in much less time than with your traditional QUALITY AND PURITY OF COMPRESSED AIR PRECISION µm method, after that you don t ever want to leave your new comfort zone again. Trust us. PARTICLE CONCENTRATION MEASUREMENT + Measurement methods according to ISO 8537 standards (together with isokinetic sampling device) + Latest laser detection technology + Smallest particle size 50% per JIS, bigger sizes 100% per JIS DEW POINT MEASUREMENT + Large ranges thanks to the unique multiple sensor technology + Long-term stable and well-proven measurement methods TOUCHSCREEN + High precision with an accuracy of ± 2 C C OIL VAPOR MEASUREMENT EXCHANGE + Latest photoionisation detector (PID) with self-calibration + Wide range of oil vapor concentrations + High precision with 5% of reading ± mg/m³ accuracy PRESETS PRESSURE MEASUREMENT + State of the art sensor technology 10kg + Additional quality data about the compressed air system PORTABLE MPa TÜV SÜD CERTIFIED PLUG & PLAY MEASUREMENTS WITH A TOUCH + Integrated data logger records all channels in parallel for later analysis and PDF reports creation + 5 touchscreen interface and software guidance Log & Report to easily run pre-set measurement routines - 60-

61 S 600 COMPRESSED AIR PURITY ANALYZER S Technical data Order no. P Applications Portable multi-tool for compressed air purity measurements. Measures, records and validates quality parameters like particles, dew point, oil vapor contents, temperature and the pressure of compressed air systems. Measuring unit 5 color touchscreen with data logger (100 mio. values), guided measurement and report generator function. All combined and integrated with the multiple sensor system. Medium humidity < 40% relative humidity, no condensation Medium temperature 0º ºC Operating pressure MPa Ambient & Transport conditions 0º ºC / -10º ºC Process connection 6 mm quick connect Main power supply adaptor AC/DC In: VAC, 50/60 Hz, 1.4 A Casing & Weight PC, Al alloy, total product weight < 10 kg S Measurement specs Sensor type Range Accuracy QUALITY AND PURITY OF COMPRESSED AIR Particles Laser optical detection µm µm µm µm per JIS µm per JIS Oil vapor Photoionisation detector PID mg/m³ 5% of value ± mg/m³ Dew point Dual-sensor technology (QCM + Polymer) µm ± 2 C S Upgrades Isokinetic sampling device Perfect accessories to enhance the capabilities Combine our isokinetic sampling device to enhance the experience of simplicity and measure particles according to ISO 8573 (Order No. A ) - 61-

62 INTRODUCTION FURTHER USEFUL SENSORS AND SYSTEMS The following chapter is dedicated to a variety of additional sensors, when can be used to have more in depth analyzes of compressed air or gas systems. Starting with power and current measurement. SUTO offers consumption of compressors or any electrical power consumer. Through the connection of the meters to our displays and data loggers and in combination with the S4M-XL analyzes software the energy consumptions can be visualized. Read more on page 48. Power supply compressor 3 +5 V Current clamp 0V +24 V L1 L 2 Connection to S IaIa+ 4 Ib+ 5 Ib - 2 NC Ic+ 1 NC Power Meter GND C Current Clamps: 1 A 15 Data - Suppl ya 14 Data + Power suppl y: VDC S/N: 13 Va Ic- Part number: Vb AC Voltage: 380 V Vc RS-485 N 16 L3 L2 L1 17 Voltage connection 18 FURTHER USEFUL SENSORS AND SYSTEMS stationary as well as portable instruments to measure the power L3 Power supply compressor 3 Ia+ +5 V Current clamp 0V +24 V L1 L 2 Connection to S Ia- 4 Ib+ 5 Ib - 2 NC Ic+ 1 NC Power Meter 16 GND C Current Clamps : 1 A 15 Data - Suppl ya 14 Data + Power suppl y: VDC S/N: 13 Va Ic- Part number: Vb AC Voltage : 380 V Vc RS-485 N 17 L3 L2 L1 18 Voltage connection L3 Power supply compressor 3 +5 V Current clamp 0V +24 V L1 L L3 Connection to S IaIa+ 4 Ib+ 5 Ib - 2 NC Ic+ 1 NC Power Meter 16 GND C Current Clamps : 1 A 15 Data - Suppl ya 14 Data + Part number: Va Ic- Power suppl y: VDC S/N: Vb AC Voltage : 380 V Vc RS-485 N 17 L3 L2 L1 18 Voltage connection Power consumption measurement with several power meters S 110, data logger S 331 and analyzes with S4M-XL

63 S 530 LASER PARTICLE COUNTER Leak in compressed air systems can cause thousands of Euro losses. The detection of leaks is an important maintenance requirement which traditionally can be done by soap water, but now by an US detector like S 530. When gases are leaking through tubes and tanks an ultrasonic sound is produced which can be detected by S 530 even from several meter distance. S 530 transforms these inaudible signals into a frequency which can be easily heard by using the supplied noise isolated headset. The integrated laser pointer helps to spot the leak from distance. In unpressurized systems an ultrasonic tone generator can be used whose sound will leak through small openings. Leak detection with separated sensor Applications Leak detection in compressed air, refrigerants, simply of any gas! Insulation test of doors and windows Detection of partial electrical discharges causing damages on insulations FURTHER USEFUL SENSORS AND SYSTEMS Features Leak detection with focus tip Leak detection with focus tube -63-

64 S 530 LEAK DETECTOR FOR PNEUMATIC SYSTEMS Ultrasonic Leak Detector S 530 Cost saving FURTHER USEFUL SENSORS AND SYSTEMS Compressed air is one of the most expensive energy forms. Only in Germany 60,000 pneumatic systems consume 14,000,000,000 kwh electricity every year. 15% to 20% of this could easily be saved (Peter Radgen, Fraunhofer Institute, Karlsruhe). A large portion of these costs are caused by leaks in compressed air systems. The air escapes unused. Calculation example at 0.6 MPa: 1 hole of 1mm diameter = 270 EUR/year On/Off Laser on/off Contents of Set Sensor Focus tip Cable S530 Head set Adjust sensitivity Focus tube Charger Order no. P S 530 Leak Detector set consisting of: P S 530 Leak Detector S Sensor unit A Noise isolated headset A Focus tube and focus tip A Cable to detach sound probe from instrument A Battery charger A Transport case S 530 Additional accessories not included in set: A Ultrasonic tone generator -64- Ultrasonic Tone Generator

65 S 110 hat rail mountable The SUTO Power Meters are designed for easy installation and high accuracy. It measures the actual power consumption in kw and accumulates the Energy consumption in kwh of a 3-phase load. Additionally other measured parameters such as current, voltage, cos phi etc. are available as well. Through 3 clamp sensors the current is sensed. Hat rail, wall mountable and portable versions are available. S 110-P, for connection to S 551 S 330/331 can be used as stationary display of up to 16 power meters S 110-W in wall mountable casing Technical Data S 110 Nominal voltage (L-N, L-L) 277 / 480 V AC Clamp sensor input range A Available clamp sensors 200 A, 500 A, 1000 A Power range Up to 690 kw (depending on clamp sensor) Accuracy Voltage: Current: Clamp: Energy: Output Modbus/RTU Supply 24 V DC / 0.5 W Operating Temperature -5 C C Dimensions Hat rail version: 110x90x31mm 190x155x85mm Wall version: 177x177x60mm Portable: FURTHER USEFUL SENSORS AND SYSTEMS S 110 POWER METER 0.2% 0.5% class 1 class 0.5 Current clamp sensor (right), easy snap on to isolated conductors -65-

66 S 110 POWER METER Installation Power supply compressor Compressor Voltage connection FURTHER USEFUL SENSORS AND SYSTEMS S 330/331 N L3 L2 L1 L1 L2 L3 Current clamp In above illustration a power meter is installed directly into the connection box of the compressor. The current clamps can be easily fixed with fasteners around the supply wires. The voltage connection can be drawn from other available connection points. A separate cable connects the SUTO power meter to the S 330/331 with Modbus/RTU and 24 VDC power supply. The power meter could also be installed into the connection cabinet where the power supply for the compressor is coming from. If no hat rail mounting is available, there is a wall mountable version of the SUTO power meter N Vc Vb Va Data+ GN D NC NC RS-485A C Voltage: 380 V Part numbe r: Power supply: VDC S/N: Power Me ter SupplyA C Current Clamps: 1 A Ic+ Ib+ Data- Ic- Ib- Ia- Ia+ +5 V 0 V +24 V Connection to S 330/331 Order no. Stationary D S 110 power meter, hat rail, Modbus / RTU D S 110-W power meter, Modbus / RTU, 24 VDC supply, wall mountable S Current clamp sensor, 1.8m cable, 200 / 1A S Current clamp sensor, 1.8m cable, 500 / 1A S Current clamp sensor, 1.8m cable, 1000 / 1A Portable P Portable power meter S 110-P, Modbus / RTU, including 4 test leads, 4 test clips, connection cable to S 551 S Current clamp sensor, 2 m cable, 200 / 1A, connector to S 110-P S Current clamp sensor, 2 m cable, 500 / 1 A, connector to S 110-P S Current clamp sensor, 2 m cable, 1000 / 1 A, connector to S 110-P Options A Transport case S 551 for sensors and cables A Sensor cable, 6 pole, AWG22, 7.5mm outer diameter, w/shielding, black (per meter) - 66-

67 PRESSURE SENSORS Features High accurate and affordable industrial pressure sensor Excellent anti-interference capability (EMC, EMI) Salt-spray, temperature and humidity tested IP67 protection 4-20 ma loop powered Dimensions Applications Industrial equipment Hydraulic systems Technical data Supply voltage 24VDC (12 32VDC) Accuracy ±0.5% F.S. (typ.) Media temperature ºC Output signal 4 20 ma, 2-wire Casing material Stainless steel Protection IP67 Mechanical connection G 1/4 A (ISO 228/1) Electrical connection M12 connector, 4 pins Storage temperature ºC Operating temperature ºC Stability <±0.25% F.S. per year (typ.) Proof pressure 2 x F.S. Repeatability ±0.25% x F.S. Vibration resistance IEC (5 2000Hz, 10g) Shock resistance IEC (50g, 11ms) EMC proof IEC /3/4 FURTHER USEFUL SENSORS AND SYSTEMS Pneumatic systems Industrial engines HVAC/R equipment Spraying systems Pumps Cooling systems Order no. Stationary S S R Pressure sensor, 1.6 MPa, M12 connector, 5 m cable, open ends Pressure sensor, 4.0 MPa, M12 connector, 5 m cable, open ends Pressure sensor calibration 1.6 MPa type, at 3 points Remarks: other ranges on request - 67-

68 TEMPERATURE SENSORS Installation Temperature measurement in liquids, gases and vapors Inlet / outlet temperature of dryers Features Easy installation in compressed air systems Pt100 4-wire sensor or temperature transmitter ( ma) Outlet temperature of compressors Technical data Pt 100 probe Measuring range -50 ºC ºC FURTHER USEFUL SENSORS AND SYSTEMS M12 Stecker 150/300 Pt 100 probe Pt 100 transmitter Sensor Connection type Pt100, class A 4-wire Tube material Stainless steel Cable Sensor diameter Sensor tube length Classification Silicon 4 x 0,22 mm², 5m 6 mm 150 or 300 mm selectable IP65 Technical data Pt 100 transmitter Measuring range -50 C C Sensor Supply Output signal Pt100, class A 8 45 VDC / < 30 ma 4 20 ma, 2 wire loop powered /300 Scaling 4 ma > -50 C 20 ma > +200 C Accuracy Connection type 0.5% of reading + 0.2% FS M 12 connector SW2 M SW1 G Tube material Stainless steel Sensor diameter 6 mm D Sensor tube length Classification IP mm, 300 mm selectable d L l Ambient temperature (electronics) -40 C +85 C Order no. S S S S A A A Temperature probe Pt 100 class A with cable 5 m, tube 300 mm Temperature probe Pt 100 class A with cable 5 m, tube 150 mm Temperature transmitter, -50 C C, 4 20 ma loop powered, 6 x 150 mm sensor tube Temperature transmitter, -50 C C, 4 20 ma loop powered, 6 x 300 mm sensor tube Compressor fitting 6mm, G1/2, PTFE ring, 0.6 MPa Compressor fitting 6mm, G1/2, metal ring, 1.6 MPa Sensor cable 5 m, with M12 connector, open wires, AWG24 (0.2 mm²) - 68-

69 CURRENT SENSOR Features Easy installation Wide measuring range Accurate current sensing 4-20 ma output signal SUTO Miniflex 1000 current clamp sensor is an AC RMS current sensor composed of a flexible active part (Rogowski coil model) connected to a compact digital converter, capable of measuring the current carried on a power conductor up to a value of 1000 Aac. The digital converter supplies an output of 4-20 ma DC in linear proportion to the measured current. Applications Current sensing at compressors for load / unload analyzes Current sensing for power / energy measurement Evaluation of machine operation hours Technical data Measuring range Fundamental frequency Output signal Maximum output Load impedance A AC Hz 4 20 ma DC - 0 A AC measured = 4 ma DC output A AC measured = 20 ma DC output 21,6 ma DC 300 Ω FURTHER USEFUL SENSORS AND SYSTEMS Accuracy Power supply Current consumption Max. Clamp capacity Maximum temperature of clamped cable Protection rating Service voltage 0.5% of reading + 0.2% of range 10 VDC to 32 VDC 30 ma 100 mm ± 2 mm +80 C IP CAT III, 600 V CAT IV Order no. S S SUTO MiniFLEX 1000, 1000A, 100 mm diameter, including connector to S 551 SUTO MiniFLEX 1000, 1000A, 100 mm diameter, open wire ends - 69-

70 TESTING AND CALIBRATION SUTO provides calibration service for all it s sensors as well as on-site testing. Please contact our service for inquiries. Dew point and flow calibration service is performed in the SUTO Test & Calibration Labs in Germany and China (Asia market). For other physical units we have contract partners in Germany. All references are traceable to national standards and are re-calibrated in regular intervals. Dew point calibration service Accuracy: 0.1 Ctd Calibration range: -75 ºCtd ºCtd Reference: Dew point mirror MBW 373 )* )* )* )* TESTING AND CALIBRATION )* $ $ $ Flow calibration service Accuracy: 0.5 % of reading Pressure: MPa Medium: Air Calibration range: sm³/h Pipe diameter: DN25... DN100 Reference: Turbine flow sensors +&', +&', +&', +&', +&', +&', On-Site testing For on-site testing we can offer: Dew point measurement Flow /consumption measurement Pressure measurement Temperature measurement Leak detection Data logging over days and weeks -70- Order no. R Flow calibration with certificate R Oil & grease free cleaned option for flow sensors (for Oxygen it is already included in A1009) R Real gas calibration in selected gas to ensure best accuracy R Pressure sensor calibration 16 bar(g) type, at 3 points R General service and re-calibration S 120 R A Calibration particle counter S 130-A R B Calibration particle counter S 130-B R C Calibration particle counter S 130-C R D Calibration particle counter S 130-D R E Calibration particle counter S 130-E R Calibration particle counter S 131 R Dew point sensor calibration

71 ACCESSORIES C Closing cap for S 421/S 450 material: Application To close the measuring sections in case the sensor unit is removed. C Thread adaptor,g1/2' internal to PT1/2' external, SUS303. Application Used to adapt S 401 or S 450 to a PT thread ball valve. C Thread adaptor, G1/2' internal to NPT1/2' external, SUS303. Application Used to adapt S 401 or S 450 to a NPT thread ball valve. Flow conditioner. Application Wafer type flow conditioners, which is flanged between two flanges 5-8 times diameter upstream of the flow meter. Please specify nominal pipe diameter and pressure. A / A / A / A High pressure installation device. To be used for pressure > 1.5 MPa. Application For safety reasons we recommend to use this installation device whenever the operating pressure exceeds 1.5 MPa. * A High pressure installation device for S mm * A High pressure installation device for S mm * A High pressure installation device for S mm * A High pressure installation device for S mm ACCESSORIES C A SUTO spot drilling device. Application This drilling tool is used to drill holes into compressed air pipes under pressure through a ball valve. A Sensor cable, 6 pole, AWG22, 7.5 mm outer diameter, w/ shielding, black (per meter) Application Sensor cable for S 450 sensor, US flow meter and power meter A Sensor cable, 5 pole, AWG24, 5.0 mm outer diameter, black (per meter) Application Standard sensor cable for flow and dew point sensors A RS-485 cable 3 pole with shielding, AWG 24 Application RS-485 connection cable -71-

72 ACCESSORIES A Sensor cable 5 m, with M12 connector, open wires, AWG24 (0.2 mm²) Application Cable can be used to connect SUTO sensors to a PLC or power supply. A Sensor cable 10 m, with M12 connector, open wires, AWG24 (0.2 mm²) Application Cable can be used to connect SUTO sensors to a PLC or power supply. A Power supply for hat rail, input: VAC, output: 24 VDC, 20W. Application This power supply can be used to supply sensors with 24 VDC/2A. It's mounted on a hat rail. ACCESSORIES A Power supply wall mountable, input: VAC, output: 24 VDC, 15W, without cable Application This power supply is used to supply 24 DC to sensors and other devices. A ½ G type ball valve Application This is a proper ball valve for the installations of flow sensors S 401/S 450. P Wall thickness meter Application The instrument is used to measure the wall thickness of pipes. The experience shows, too often the inner diameter of pipes is not exactly known, but is significant for an accurate flow measurement. By measuring the wall thickness and the pipe size the exact inner diameter can be calculated. A Mains unit VAC/24 VDC, 0.5A for S 401/S 201 series, 2 m cable Application Simple power supply for a portable S 421 or S 401 solution (Special plug on request) A Service kit for sensor configuration including software Application This service kit can be used for all SUTO sensors to change settings and check sensors. For overview of sensor power consumption please refer to page

73 ACCESSORIES A Measuring chamber, MPa, fast connector, without filter, max. pressure 1.5 MPa, suitable for all SUTO dew point sensors. Application For easy connection and disconnection to compressed air system through quick-disconnector. A By-pass-type chamber with 6 mm hose in and out connection up to 1.5 MPa. Application This chamber can be used in applications where the measured gas is by-passed through the chamber. Measuring chamber, MPa, hose fast connector, with filter, recommended pressure range MPa, convenient dew point measurement of gas/air with S 505. Application The sample gas/air is connected to the chamber through a 6 mm Teflon hose. The chamber is mounted to the S 505 through the 1/2 " G-type thread connection. Parking and measurement position is selected through the handle at the chamber, which allows quick measurement results. A By-pass-type chamber with 6 mm hose in and out connection up to 1 MPa, convenient dew point measurement of gas/air with S 505. Application This chamber can be used in applications where the measured gas is by-passed through the chamber to avoid any gas/air loss. The chamber is mounted to the S 505 through the 1/2 " G-type thread connection. Parking and measurement position is selected through the handle at the chamber, which allows quick measurement results. ACCESSORIES A A Measuring chamber for dryer installation, MPa, hose fast connector, without filter, max. pressure 1.5 MPa Application The sample gas/air is connected to the chamber through a 6 mm Teflon hose. The chamber is mounted to stationary S 2XX dew point sensors through the 1/2 " G-type thread connection. This chamber can be conveniently mounted to the frame or cabinet of a dryer. A Chamber for atmospheric pressure dew point. Application This chamber is used where the gas is supplied under pressure (up to 1.0 MPa) but the measurement should be under atmospheric conditions. The measurement result will be atmospheric dew point. A High pressure chamber up to 35 MPa. Application In applications where the pressure is exceeding 1.5 MPa, this chamber can be used. Through the adjustable valve a small purge is set to ensure a gas flow through the sensor element (response time). -73-

74 ACCESSORIES A Application Compressed air quick coupling, female side R ½ thread Connect this quick coupling to a 1/2'' ball valve to set up a quick connector for measurement of dewpoint, oil and particle A Application Coalescing filter, with quick connect at inlet for 6 mm hose and thread nibble for connection to measuring chamber. Eliminates liquid water and oil from entering the measuring chamber and sensor unit. Dew point sensor protection caps Application Protection caps are used to protect the dew point sensor element from machanal impacts or dust. The proper cap selection depends in application. Please contact customer service ACCESSORIES A Application Test pot 11.3 % RH. Is used to check dew point sensors. The pot creates a constant relative humidity of 11.3 %. The resulting dew point is depending on the ambient temperature, at 25 ºC it is equal to -6.3 ºC. D Application S 51 panel meter, with 4-20 ma input and 2 alarm outputs, VAC supply, 96 x 48 mm panel Installations in dryers or similar equipment as dew point indicator A S 401/421 adapter for connector of S 551 or of S 550 Application Use the adapter for connecting a S 401/421 to analog inputs of S 550 or S 551 via ma and Pulse signals C Application M12 connector with RS-485 termination resistor Termination resistor for enhencing communication stability of RS-485 network. Connect it to the final device of RS-485 network A Application M12 RS-485 (Modbus) splitter Stationary Modbus splitter for easier wiring For overview of sensor power consumption please refer to page

75 ACCESSORIES A RS-485 / Ethernet gateway Protocol: - Modbus / RTU - Modbus TCP Application Converts RS485 physical layer to Ethernet and RTU protocol to Modbus TCP protocol. A RS-485 Repeater Application A repeater is used whenever the bus length of RS-485 exceeds 500 m. After every 500 m of cable distance a repeater is recommended. A Application RS-485/USB converter This converter brings RS-485 to the USB port of the PC. ACCESSORIES D Current meter, 0-20 ma, 8 channels, Modbus / RTU Application For connecting up to 8 sensors with 0-20 ma signal via RS-485 to S 330/331. D Pulse meter, 7 channels, Modbus / RTU Application For connection up to 7 sensors with pulse output signal via RS-485 to S 330/