6.0L FORD Power Stroke

Transcription

1 6.0L FORD Power Stroke Exhaust Outlook Monitor Intake Modules OPERATING Instructions Thank You & Enjoy! For Free Technical Support Call (208)

2 REMEMBER THIS IS A PERFORMANCE PRODUCT USE AT YOUR OWN RISK. This product is not intended to be used to break the law. It is necessary to remove the unit before taking your vehicle to the dealer for service, as it may interfere with the diagnostic equipment. Do not use this product until you have carefully read the following agreement. This agreement sets forth the terms and conditions for the use of this product. The installation of this product indicates that the buyer has read and understands this agreement and accepts the terms and conditions. Never exceed recommended vehicle or tire top speed ratings. DISCLAIMER OF LIABILITY Bully Dog Technologies, LLC. Its distributors, jobbers, and dealers (hereafter Seller) shall be in no way responsible for the product s proper use and service. THE BUYER HERBY WAIVES ALL LIABILITY CLAIMS. The Buyer acknowledges that he is not relying on the Sellers skill or judgment to select or furnish goods suitable for any particular purpose and that there are no liabilities which extend beyond the description on the face hereof, and the buyer hereby waives all remedies or liabilities expressed or implied, arising by law or otherwise, (including without any obligation of the Seller with respect to fitness, merchantability and consequential damages) or whether or not occasioned by the Seller s negligence. The Seller disclaims any warranty and expressly disclaims any liability for personal injury or damages. The Buyer acknowledges and agrees that the disclaimer of any liability for personal injury is a material term for this agreement and the Buyer agrees to indemnify the Seller and to hold the seller harmless from any claim related to the item of the equipment purchased. Under no circumstances will the Seller be liable for any damages or expenses by reason of use or sale of any such equipment. The Seller assumes no liability regarding the improper installation or misapplication of its products. It is the installer s responsibility to check for proper installation and if in doubt contact the manufacturer. The Buyer is solely responsible for all warranty issues from the manufacturer. RELEARN YOUR TRANSMISSION: For your transmission to work properly with the downloader it must be recalibrated. Warning: You must complete this entire procedure or you may encounter problems with the transmission. By recalibrating the transmission through the following procedure you allow it to learn how the downloader delivers power. 1 Find a long strait road with very little traffic. 2 Come to a complete stop and put the downloader on its highest setting. 3 Moderately accelerate to 55 mph. 4 Allow the vehicle to shift into overdrive and while in overdrive maintain a speed of 55 mph for 15 seconds. 5 Then lightly apply the brake just enough to engage the brake lights, hold brake lights on while maintaining 55 mph for another 15 seconds. 6 Then come to a complete stop for 20 seconds. 7 Repeat steps 3 through 6 five additional times. 8 Then drive normally and enjoy your Bully Dog Power Pup Downloader. LIMITATION OF WARRANTY BULLY DOG TECHNOLOGIES, LLC. (Hereafter Seller ) gives Limited Warranty as to description, quality, merchantability, and fitness for any particular purpose, productiveness, or any other matter of Seller s product sold herewith. The Seller shall be in no way responsible for the products proper use and service and the Buyer hereby waives all rights other than those expressly written herein. This warranty shall not be extended, altered or varied except be a written instrument signed by Seller and Buyer. The Warranty is Limited to one (1) year from the date of sale and limited solely to the parts contained within the products kit. All products that are in question of Warranty must be returned prepaid to the Seller and must be accompanied by a dated proof of purchase receipt. All Warranty claims are subject to approval by BULLY DOG TECHNOLOGIES, LLC. Under no circumstances will the Seller be liable for any labor charged or travel time incurred in diagnosis for defects, removal, or reinstallation of this product or any other contingent expenses. Under no circumstances will the Seller be liable for any damage or expenses incurred by reason of the use or sale of any such equipment. IN THE EVENT THAT THE BUYER DOES NOT AGREE WITH THIS AGREEMENT: THE BUYER MAY PROMPTLY RETURN THIS PRODUCT, IN A NEW AND UNUSED CONDITION, WITH A DATED PROOF OF PURCHASE TO THE PLACE OF PURCHASE WITHIN TEN (10) DAYS FROM DATE OF PURCHASE FOR A FULL REFUND. THE INSTALLATION OF THIS PRODUCT INDICATES THAT THE BUYER HAS READ AND UNDERSTANDS THIS AGREEMENT AND ACCEPTS ITS TERMS AND CONDITIONS. 1 10

3 Recovery Mode: In the event that a downloader goes into recovery mode take the following steps to recover. 1 Press Y to recover 2 If an error code is displayed unplug the downloader, wait ten seconds, and then plug it back in. 3 Once the downloader has been plugged back in it will again display a promt to enter recovery mode, press Y. 4 Downloader will recover wehicle by returning it to stock. 5 Once vehicle reaches stock the downloading process can safely be restarted. TABLE OF CONTENTS Page 2... Power Table Page 3... Introduction/Bill of Materials Page 4...Operating Instructions Page 5...Main Screen/download Function Page 6... Speed Limiter/Transmission Tuning Page 7... Returning to Stock/DTC Function Page 8... Adjusting Power On-the-fly/OUTLOOK Monitor Page 9... Recovery Mode Page 10...Transmission Re-learn Procedure POWER TABLE Horsepower Figures on this Chart are derived from a 2003 Power Stroke Models will achieve about 100 hp on the 100% Power Level POWER LEVEL HORSEPOWER GAINED 100% % % % % 93 50% % 62 30% % 31 10% 15.5 DESCRIPTION Extreme Performance Tow Economy 0% 0 Stock RECOMMENDED USE Racing, must use pyro and boost gauges. Modified transmission highly recommended. Driving and light towing, Must use pyro and boost gauges. Light to heavy towing applications, Pyro and boost gauges highly recommended. Every day driving and towing; under normal driving conditions may increase fuel economy. Choose the stock setting to return to stock. Choose Between any of the Available Power Levels by Scrolling and then pressing Y 9 2

4 INTRODUCTION: The Power Pup Downloader for the 2003 and newer 6.0L Ford Power Stroke turbo diesel is a very simple instrument to operate. All operations take place inside the cab with the downloader hooked up to the OBD ll port. Operating this downloader does not require any mechanical background. While operating this downloader we encourage you to simply follow the instructions provided on the screen of the Power Pup. The instructions on the screen are easy to read and comprehensive. This instructions booklet will provide you with a detailed description how to perform downloader operations and It is split up into easy to read sections labeled with headings. Once you have downloaded a power program into your vehicle remember to always keep the downloader in the vehicle. You may need to change the power program or check and erase Diagnostic Trouble Codes (DTCs). NOTE: Do not use this product in conjunction with any other electronic chip or downloader that is intended to enhance vehicle performance. The power program must always be removed before taking the vehicle in for any kind of service, as it may interfere with diagnostic tools used by your dealer. BILL OF MATERIALS Downloader Downloader Cable ADJUSTING POWER ON-THE-FLY (Using the Outlook Monitor) Using the downloader in conjunction with the Bully Dog Outlook Monitor allows you to adjust your horsepower levels on the fly. That means you will be able to switch between different levels of power while you are driving. Only Outlook Versions & Newer Adjust Downloader Power Program. Earlier Versions of the Outlook Monitor will Defuel the Vehicle to Adjust Power. STEPS TO ADJUSTABILITY: 1 If you are installing the Outlook for the first time, go to step two. If you already have an Outlook Monitor installed on your 6.0L you will need to remove the Outlook plug from the OBD II port. 2 Using the downloader, download what ever maximum power level you would like to be able to adjust downward. Note that the Outlook Monitor adjusts on four different levels so whatever power level you download will represent 100% power on the Outlook. You will then have the ability to adjust that power level from 0% to 100% in 25% increments. Example: If you were to download the 155 horsepower extreme setting. When you use the Outlook to adjust power on the fly your available settings will be: stock, 25% of 155, 50% of 155, 75% of 155, and 100% of Once you have successfully downloaded a power program you can install the Outlook and drive. When installed the outlook monitor takes priority access over the downloader, and automatically integrates to adjust power without requiring any extra calibration. 3 8

5 Scroll Left Scroll Right RETURNING TO STOCK: Plug in the downloader and select the download option from the main menu. Once in the power level selection menu highlight 0 and press Y. Then follow the instruction set out on the downloader. When finished, the downloader will have returned the vehicle to stock power level with the speed limiter in tact and the transmission shift patterns to stock. Yes/Enter Scroll Up DTC FUNCTION (Diagnostic Trouble Code) Once selected from the main menu the DTC function will display all diagnostic trouble codes on your vehicle. This function allows you to read and erase trouble codes off of the vehicles ECU. To erase DTCs simply press Y and all DTC codes will be erased. If no DTCs are displayed then just unplug the downloader and cycle the key. Reoccurring Trouble Codes you may encounter: P0603 P1000 Both codes are time delayed codes which may erase over time, but cannot be erased by the Power Pup downloader. No/Exit OPERATING INSTRUCTIONS: Scroll Down 1 Make sure that your key is in the off position before you plug the downloader into the vehicle. The downloader will prompt you to turn the key to the run position. 2 Connect the wire that comes with the downloader into the top of the downloader and then into the OBD II port. The OBD II port is the diagnostic port located underneath the dash on the driver side of the vehicle(see OBD II Picture Below). 3 Watch the downloader light up to display its first screen. Then follow the instructions given to you on the screen of the downloader. The rest of these instructions cover the main points of operating the downloader, but screen-to-screen guidance is listed on your Downloader. If a Downloader is ever interrupted during a download it may go into recovery mode. refer to page 9 for recovery instructions. OBD II Port 7 4

6 MAIN SCREEN SPEED LIMITER The main screen gives the user two options to choose from: The downloader gives racing enthusiasts the option to remove the OEM speed limiter. This allows the vehicle to reach speeds in excess of where the OEM speed limiter was set, usually at 98 mph. By selecting yes to remove the speed limiter you agree that your vehicle has tires, suspension, and any other neccessary modifications rated for speeds in excess of 140 mph. 1 DOWNLOADER: Select this option to download a power program, remove the vehicle speed limiter, and adjust transmission shifting. 2 DTCs: Select this option to view and erase diagnostic trouble codes. This Modification is intended for race purposes only, and should never be used on a public road or highway. TRANSMISSION TUNING: The downloader offers 3 different transmission tuning options to facilitate added horsepower over stock and to make your driving experience more enjoyable. The descriptions below describe our recommendations of use with each of the three different options. DOWNLOAD FUNCTION Select the downloader option from the main menu and turn the key to the run position without starting the vehicle. The downloader will then read and save the vehicles stock information. Once the read is complete the downloader will display a list of power settings available. Use the up/down arrows to move through and select a power program. The power table on page three describes the specifications of each power level. AGGRESSIVE SHIFTING: For quick and firm shifts. This application will benefit those who use their pickups for drag racing and competition pulling. The firmness and quickness of shifts will increase significantly over stock. This application works well with high performance aftermarket transmissions. We do not recommend that this application be used while towing. SMOOTH SHIFTING: Enjoy the feel of a shift that is smoother than stock. This application is perfect for the non-aggressive every day driver or those who tow on a regular basis. This application is most effect when used within the power settings 50 to 80. STOCK SHIFTING: We do not recommend using the stock shifting application with any power setting above