CONTENTS. 1-2 Handling Precautions Drum unit Installation environment
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2 2F3/2F4-3.0 CONTENTS 1-1 Specifications Specifications Parts names (1) Overall (2) Operation panel Cross section view Handling Precautions Drum unit Installation environment Installation Unpacking and installation (1) Installation procedure Installing expansion memory (optional) Installing a memory card (optional) Installing the network interface card (optional) Installing the hard disk unit (optional) Maintenance Mode Service mode (1) Executing service mode Maintenance (1) Method of removing the toner soiling which comes in contact with heat roller and press roller/belt Troubleshooting Paper misfeed detection (1) Paper misfeed indication (2) Paper misfeed detection Self-diagnosis (1) Self-diagnostic function (2) Self-diagnostic code Electrical problems Image formation problems Assembly and Disassembly Precautions for assembly and disassembly (1) Precautions Outer covers (1) Detaching and refitting the top cover (2) Detaching and refitting the rear cover (3) Detaching and refitting the right cover (4) Detaching and refitting the left cover Paper feed unit (1) Detaching and refitting the paper feed unit (2) Detaching and refitting the paper feed roller (3) Detaching and refitting the retard roller (4) Detaching and refitting the secondary transfer roller MP tray feed unit (1) Detaching and refitting the MP tray feed unit (2) Detaching and refitting the MP tray feed roller Developing section (1) Detaching and refitting the developer unit Drum section (1) Detaching and refitting the drum unit (2) Replacing the LED print head and drum unit Primary transfer section
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4 2F3/2F Appendixes Appendixes (1) Timing chart No. 1 Paper cassette, A4 size (16 ppm printer) (2) Timing chart No. 2 Paper cassette, Legal size (16 ppm printer) (3) Timing chart No. 3 Paper cassette, Letter size (16 ppm printer) (4) Timing chart No. 4 MP tray, A4 size (16 ppm printer) (5) Timing chart No. 5 MP tray, Legal size (16 ppm printer) (6) Timing chart No. 6 MP tray, Letter size (16 ppm printer) (7) Timing chart No. 7 Optional paper feeder, A4 size (16 ppm printer) (8) Timing chart No. 8 Paper cassette, A4 size, Slow mode 1 [75 %] (16 ppm printer) (9) Timing chart No. 9 Paper cassette, A4 size, Slow mode 2 [55 %] (16 ppm printer) (10) Timing chart No. 10 MP tray, Transparency (16 ppm printer) (11) Timing chart No. 11 Paper cassette, A4 size (24 ppm printer) (12) Timing chart No. 12 Paper cassette, Legal size (24 ppm printer) (13) Timing chart No. 13 Paper cassette, Letter size (24 ppm printer) (14) Timing chart No. 14 MP tray, A4 size (24 ppm printer) (15) Timing chart No. 15 MP tray, Legal size (24 ppm printer) (16) Timing chart No. 16 MP tray, Letter size (24 ppm printer) (17) Timing chart No. 17 Optional paper feeder, A4 size (24 ppm printer) (18) Timing chart No. 18 Paper cassette, A4 size, Slow mode 1 [75 %] (24 ppm printer) (19) Timing chart No. 19 Paper cassette, A4 size, Slow mode 2 [50 %] (24 ppm printer) (20) Timing chart No. 20 MP tray, Transparency (24 ppm printer) (21) Wiring diagram (16 ppm printer) (22) Wiring diagram (24 ppm printer) (23) Repetitive defects gauge
5 2F3/2F4-3.0 Specifications Specifications 16 ppm printer (FS-C5020N) Type...Desktop Printing system... Electrophotographic printing (tandem) Paper type...cassette: Plain paper (60 to 90 g/m 2 ) Recycled paper (60 to 90 g/m 2 ) Thick paper (90 to 105 g/m 2 ) MP tray: Plain paper (60 to 90 g/m 2 ) Recycled paper (60 to 90 g/m 2 ) Thick paper (90 to 200 g/m 2 ) Special paper: Transparencies, labels, envelopes, postcards, tracing paper Paper sizes...a4 ( mm) B5 ( mm) A5 ( mm) Letter (8 1 / 2 " 11") Legal (8 1 / 2 " 14") Non-standard size (148 to 216 mm 210 to 356 mm: cassette), (70 to 216 mm 148 to 297 mm: MP tray) Print speeds... Cassette (Values within [ ] are for duplex printing using the duplexer DU-300/301.) A4: 16 pages/minutes [16 pages/minutes] B5: 17 pages/minutes [16 pages/minutes] A5: 17 pages/minutes [16 pages/minutes] Letter-R: 17 pages/minutes [16 pages/minutes] Legal: 14 pages/minutes [14 pages/minutes] MP tray (in cassette mode) A4: 15 pages/minutes B5: 16 pages/minutes A5: 16 pages/minutes Letter: 16 pages/minutes Legal: 13 pages/minutes First print time...standby mode: 16 seconds or less (A4) Sleep mode: 96 seconds or less (A4) Warm-up time...sleep mode: 80 seconds or less (room temperature 23 C, 60% RH) Power on: 80 seconds or less (room temperature 23 C, 60% RH) Paper feed system...one universal cassette and one MP tray Paper loading capacity...cassette: 500 sheets (80 g/m 2, 0.11 µm) MP tray: 100 sheets (80 g/m 2, 0.11 µm) Paper eject system...face down: 250 sheets (80 g/m 2, 0.11 µm), equipped with a face-down paper full sensor Face up: 250 sheets, Optional face-up tray PT-300 must be installed (100 sheets when the duplexer DU-300/301 is installed Photoconductor...OPC drum (diameter 30 mm) Charging system...scorotron (positive charging) Light source...led Developing system...touch down development method Developer: Two-component Toner replenishing: Automatic from the toner container Transfer system...primary transfer: Transfer belt (negative-charged) Secondary transfer: Transfer roller (negative-charged) Separation system...small radius curvature separation Fixing system...heat roller system (Oil-less) Heat roller (diameter 36 mm, 500 W halogen heater lamp) Pressure roller (diameter 36 mm, 350 W halogen heater lamp) Charge erasing system...exposure by eraser lamp (LED) Cleaning system...drum: Counter blade Primary transfer belt: Fur brush 1-1-1
6 2F3/2F4-3.0 Controller hardware...cpu: Power PC750CXr (400 MHz) System ROM: 8 MB (32 Mbit 2) Font ROM: 2 MB (16 Mbit 1) Main RAM: 128 MB standard (DIMM); expanding up to 1024 MB (512 MB 2) at the maximum by adding optional expansion memory Optional expansion RAM (DIMM): 2 slot (1 slot is used for standard memory) 100-pin DIMM (64, 128, 256 or 512 MB) Interface...Parallel: High-speed (bi-directional), IEEE 1284 Nibble/ECP mode USB: High-Speed USB2.0 Optional interface (KUIO-LV) 1: Network interface card IB-20 (10 Base-TX/100 Base-TX/10 Base-2), IB-21E (10 Base-TX/100 Base-TX), wireless LAN card IB-22 must be installed. Controller software...a) Emulation PCL6 (PCL5e+PCLXL) KPDL3 (PostScript 3 compatible) b) Fonts: Bitmap font: 1 Line Printer bitmap font Outline fonts: 80 PCL fonts 136 KPDL3 fonts: c) Graphic: (1) Raster graphic: 75, 100, 150, 200*, 300, 600* dpi (*200 dpi is supported when the resolution is 600 dpi.) (2) Vector graphic: Line, Box, Circle, Arc, Fill pattern etc. (3) Bar code: One-dimensional bar code: 45 types Two-dimensional bar code: 1 type (PDF-417) d) Connectivity plug & play, Windows 95/98/ME/NT4.0/2000/XP SNMP (KM-NET viewer) Resolution dpi (multi 4-bit) Dimensions...Main unit: mm/15.2" 13.6" 18.5" (W D H) Weight...Main unit: 22 kg/48.6 lbs (not including toner containers) Power source V AC, 50/60 Hz (European countries) 120 V AC, 60 Hz (U.S.A./Canada) Power consumption...maximum:1061 W ( V model), 1066 W (120 V model) Normal operating: 467 W ( V model), 475 W (120 V model) Ready: 195 W ( V model), 183 W (120 V model) EcoPower: 16 W ( V model), 16 W (120 V model) Current A ( V model), 9.1 A (120 V model) Noise...Printing: 53 db(a) Ready: 36 db(a) Options...Expansion memory (64/128/256/512 MB 100-pin DIMM), memory card (CompactFlash), hard disk unit HD-4/5, network interface card IB-20 (10 BASE-T/100BASE-TX/10BASE-2),network interface card IB-21E (10BASE-T/100BASE-TX), wireless LAN card IB-22 (compatible to IEEE802.11b), serial interface board IB-11, (Maximum: 115 kbps), paper feeder PF-60 (500 sheets [60 to 105 g/m 2 ] 1 cassette, A4, A5, B5, legal, letter, custom), duplexer DU-300/301, face-up output tray PT-300 (250 sheets) envelope feeder EF-60A 1-1-2
7 2F3/2F ppm printer (FS-C5030N) Type...Desktop Printing system... Electrophotographic printing (tandem) Paper type...cassette: Plain paper (60 to 90 g/m 2 ) Recycled paper (60 to 90 g/m 2 ) Thick paper (90 to 105 g/m 2 ) MP tray: Plain paper (60 to 90 g/m 2 ) Recycled paper (60 to 90 g/m 2 ) Thick paper (90 to 200 g/m 2 ) Special paper: Transparencies, labels, envelopes, postcards, tracing paper Paper sizes...a4 ( mm) B5 ( mm) A5 ( mm) Letter (8 1 / 2 " 11") Legal (8 1 / 2 " 14") Non-standard size (148 to 216 mm 210 to 356 mm: cassette), (70 to 216 mm 148 to 297 mm: MP tray) Print speeds... Cassette (Values within [ ] are for duplex printing using the duplexer DU-301.) A4: 24 pages/minutes [24 pages/minutes] B5: 26 pages/minutes [24 pages/minutes] A5: 26 pages/minutes [24 pages/minutes] Letter-R: 26 pages/minutes [24 pages/minutes] Legal: 21 pages/minutes [20 pages/minutes] MP tray (in cassette mode) A4: 22 pages/minutes B5: 23 pages/minutes A5: 23 pages/minutes Letter: 23 pages/minutes Legal: 19 pages/minutes First print time...standby mode: 12 seconds or less (A4) Sleep mode: 72 seconds or less (A4) Warm-up time...sleep mode: 60 seconds or less (room temperature 23 C, 60% RH) Power on: 80 seconds or less (room temperature 23 C, 60% RH) Paper feed system...one universal cassette and one MP tray Paper loading capacity...cassette: 500 sheets (80 g/m 2, 0.11 µm) MP tray: 100 sheets (80 g/m 2, 0.11 µm) Paper eject system...face down: 250 sheets (80 g/m 2, 0.11 µm), equipped with a face-down paper full sensor Face up: 100 sheets (optional face-up tray PT-301 must be installed) Photoconductor...OPC drum (diameter 30 mm) Charging system...scorotron (positive charging) Light source...led Developing system...touch down development method Developer: Two-component Toner replenishing: Automatic from the toner container Transfer system...primary transfer: Transfer belt (negative-charged) Secondary transfer: Transfer roller (negative-charged) Separation system...small radius curvature separation Fixing system...heat roller (diameter 36.5 mm, 850 W halogen heater lamp) [Oil-less] Press belt Charge erasing system...exposure by eraser lamp (LED) Cleaning system...drum: Counter blade Primary transfer belt: Fur brush 1-1-3
8 2F3/2F4-3.0 Controller hardware...cpu: Power PC750FX (600 MHz) System ROM: 8 MB (32 Mbit 2) Font ROM: 2 MB (16 Mbit 1) Main RAM: 128 MB standard (DIMM); expanding up to 1024 MB (512 MB 2) at the maximum by adding optional expansion memory Optional expansion RAM (DIMM): 2 slot (1 slot is used for standard memory) 100-pin DIMM (64, 128, 256 or 512 MB) Interface...Parallel: High-speed (bi-directional), IEEE 1284 Nibble/ECP mode USB: High-Speed USB2.0 Optional interface (KUIO-LV) 1: Network interface card IB-20 (10 Base-TX/100 Base-TX/10 Base-2), IB-21E (10 Base-TX/100 Base-TX), wireless LAN card IB-22 must be installed. Controller software...a) Emulation PCL6 (PCL5e+PCLXL) KPDL3 (PostScript 3 compatible) b) Fonts: Bitmap font: 1 Line Printer bitmap font Outline fonts: 80 PCL fonts 136 KPDL3 fonts: c) Graphic: (1) Raster graphic: 75, 100, 150, 200*, 300, 600* dpi (*200 dpi is supported when the resolution is 600 dpi.) (2) Vector graphic: Line, Box, Circle, Arc, Fill pattern etc. (3) Bar code: One-dimensional bar code: 45 types Two-dimensional bar code: 1 type (PDF-417) d) Connectivity plug & play, Windows 95/98/ME/NT4.0/2000/XP SNMP (KM-NET viewer) Resolution dpi (multi 4-bit) Dimensions...Main unit: mm/15.2" 13.6" 18.5" (W D H) Weight...Main unit: 23 kg/50.8 lbs (not including toner containers) Power source V AC, 50/60 Hz (European countries) 120 V AC, 60 Hz (U.S.A./Canada) Power consumption...maximum: 1112 W ( V model), 1095 W (120 V model) Normal operating: 551 W ( V model), 540 W (120 V model) Ready: 180 W ( V model), 157 W (120 V model) EcoPower: 21 W ( V model), 18 W (120 V model) Current A ( V model), 9.4 A (120 V model) Noise...Printing: 55 db(a) Ready: 36 db(a) Options...Expansion memory (64/128/256/512 MB 100-pin DIMM), memory card (CompactFlash), hard disk unit HD-4/5, network interface card IB-20 (10 BASE-T/100BASE-TX/10BASE-2),network interface card IB-21E (10BASE-T/100BASE-TX), wireless LAN card IB-22 (compatible to IEEE802.11b), serial interface board IB-11, (Maximum: 115 kbps), paper feeder PF-60 (500 sheets [60 to 105 g/m 2 ] 1 cassette, A4, A5, B5, legal, letter, custom), duplexer DU-301, face-up output tray PT-301 (100 sheets) envelope feeder EF-60A 1-1-4
9 2F3/2F Parts names (1) Overall USA/Canada European countries AP AO AQ AR AS BT AM AL CT AN 1 AT BL 6 BM BK BP BN BQ BR 7 BO BL BS 9 8 AK Figure Top cover Magenta toner container Cyan toner container Yellow toner container Black toner container Paper feed unit MP tray Paper cassette Paper size window Paper size dial Paper gauge Left side cover Waste toner box Power switch Magenta main charger unit Cyan main charger unit Yellow main charger unit Black main charger unit Main charger wire cleaner Lens cleaner Rear cover Fuser cover Paper feed unit release lever Memory card slot AC inlet Optional interface slot Parallel interface connector USB interface connector Network interface connector Rating label 1-1-5
10 FS-C5020N FS-C5030N PARTS LIST Published in May F3PL F3128 Rev.8
11 NOTES 1.Indicate parts number and machine model when placing an order. eg. Parts Number Parts Name Machine Model Cycle Quantity 302F BRACKET HV ASSY (16 PPM) FS-C5020N 60Hz / 50Hz 1 302F BRACKET HV ASSY (24 PPM) FS-C5030N 60Hz / 50Hz 1 2.Service calls and freight will be charged separately. 3.Symbols in the "Parts Number" column. Parts with " " are component parts or sub-assemblies of the assembly appearing immediately above them. eg. Parts Number Parts Name Parts Number Parts Name 302F COVER TOP ASSY 5MVB986SH026 COVER TOP 5MMW251LD046 SPRING PULLEY Parts with " " are component parts or sub-assembly with " " appearing immediately above them. eg. Parts Number Parts Name Parts Number Parts Name 5AAYA37E++35 HOLDER FEED ASSY 5MVX642DH001 COVER BKT FEED 5MVG137DN036 GEAR FEED IDLE Z29S Parts with "' " indicates the spare parts and the parts without " '" can not be supplied.
12 CONTENTS FIG. 1 Exterior Covers...2 FIG. 2 Upper Frame Unit...4 FIG. 3 Drive Units...6 FIG. 4 Controller Box...8 FIG. 5 Paper Feed Unit...10 FIG. 6 Fuser Unit (16 PPM)...12 FIG. 6 Fuser Unit (24 PPM)...14 FIG. 7 Drum Unit / LED Unit...16 FIG. 8 Developer Unit...18 FIG. 9 Frame MP Assembly...20 FIG. 10 MP Tray...22 FIG. 11 Primary Transfer Unit...24 FIG. 12 Paper Cassette...26 FIG. 13 Accessories...28 FIG. 14 Packing Assemblies...30 INDEX
13 FIG. 1 Exterior Covers 2F3/2F
14
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