EM8 - ESM with PowerPC MPC8540 (PowerQUICC III)
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1 EM8 - ESM with PowerPC MPC8540 (PowerQUICC III) Embedded System Module with: MPC8540, 800 MHz FPGA 12,000 LEs (approx.144,000 gates) 32-bit/33-MHz PCI, opt. 64-bit/66-MHz Up to 2 GB DDR SDRAM (SO-DIMM) NAND Flash 2 Gigabit Ethernet, 1 Fast Ethernet, 1 COM (RJ45 on front) MENMON BIOS for PowerPC cards Further COMs, CAN, graphics, IDE etc. optional via FPGA (USB, keyboard/mouse, floppy etc. optional on carrier board) Stackable with PCI-104 The EM8 is a complete embedded SBC for use on any routers, switches, base stations, as an embedded Linux carrier board in different industrial environments. server but also for high-end automation and robot The final application consists of a stand-alone EM8, control under a real-time operating system. It can be an EM8 with an application-specific carrier card used in embedded applications and it also makes a and/or with additional PCI-104 modules. perfect fit as a system controller in a 6U CompactPCI The EM8 is controlled by an 800-MHz MPC8540 integrated or VME environment - combined e.g. with PMC mezzanines. PowerPC processor. The CPU itself is available for For a first evaluation of the functions of the EM8 we -40 to +85 C, working with typically 8W at 800 MHz. strongly recommend to use the EK7 ESM starter kit. The EM8 is equipped with an on-board 133 MHz fast DDR The kit consists of the standard CPU module, an FPGA RAM on an SO-DIMM socket for data and with NAND Flash loaded with additional I/O functions, the carrier card for program storage. It provides front-panel access with I/O connectors, an external PSU, cables, and an for two Gigabit Ethernet, one fast Ethernet and one adapter for mounting a PCI-104 module. COM via four RJ45 connectors. ESM modules consist of the hardware (CPU, chip set, Additional functionality provided inside the MPC8540, memory, I/O) which is not fixed to any applicationspecific function, and an FPGA programmed in VHDL as well as graphics, touch, CAN, protocol converters etc. can be realized in an FPGA to the needs of the code, which provides I/O that is also still individual application. The corresponding connectors independent of a specific application. ESM modules are available on a carrier board. The functionality of are based on PCI. They have two or three system the FPGA is dynamically loaded by the application connectors: J1 has a fixed signal assignment, while J2 software. is variable depending on the final applicationspecific configuration of the ESM and the carrier The EM8 comes with MENMON support. This firmware/bios can be used for bootstrapping operating systems (from board. J2 also feeds the I/O signals of the functions disk, Flash or network), for hardware testing, or for programmed in the FPGA to the carrier card. Some ESM debugging applications without running any operating modules have an additional J3 connector that is used system. to replace the front I/O connectors to route the The EM8 is a communication engine ideal for use in signals to the carrier board or to the backplane of a CPCI or VME system. 1
2 Technical Data CPU PowerPC MPC8540 PowerQUICC III 800MHz ( MHz optional) e500 PowerPC core with SPE APU and MMU Integrated Northbridge and Southbridge High memory bandwidth Memory 2x32KB L1 data and instruction cache, 256KB L2 cache / SRAM integrated in MPC8540 DDR SO-DIMM slot for up to 2GB DDR SDRAM 133MHz (DDR2100) memory bus operation with ECC Up to 1GB NAND Flash (depending on chip availability) 8MB boot Flash 32KB non-volatile FRAM Serial EEPROM 4kbits for factory settings Up to 32MB SDRAM, connected to FPGA, e.g. for video data Mass Storage IDE port for hard disk drives Available via I/O connector FPGA-controlled UDMA5 support (ATA100) Graphics Available via I/O connector FPGA-controlled For options see FPGA IP Core Options. I/O Three Ethernet channels Two 10/100/1000Base-T Ethernet channels One 10/100Base-T Ethernet channel Three RJ45 connectors at front panel One RS232 UART (COM1) One RJ45 connector at front panel Data rates up to 115kbps 16-byte send/receive buffer Handshake lines: CTS, RTS Further I/O depending on FPGA configuration FPGA FPGA Altera Cyclone EP1C12 12,060 logic elements 239,616 total RAM bits Standard and user-defined functions Flexible configuration through IP cores Available pin count: tbd. For available standard configurations see Related Products. For further options see FPGA IP Core Options. PCI Interface 32- or 64-bit, 33-MHz PCI interface at PCI-104 connectors J1 and J2 Compliant with PCI Specification 2.2 Support of 4 external masters Miscellaneous Real-time clock with GoldCap backup Power supervision and watchdog Electrical Specifications Supply voltage/power consumption: +5V (-2%/+5%), 2.5A +3.3V (-2%/+5%), 0.5A MTBF: 50 C Mechanical Specifications Dimensions: conforming to ESM specification (PCB: 149mm x 71mm) Weight: 110g (w/o heat sink); standard heat sink: 155g Environmental Specifications Temperature range (operation): C Airflow: min. 10m³/h Temperature range (storage): C Relative humidity (operation): max. 95% non-condensing Relative humidity (storage): max. 95% non-condensing Altitude: -300m to + 3,000m Shock: 15g/11ms Bump: 10g/16ms Vibration (sinusoidal): 2g/ Hz Conformal coating on request Safety Tested according to EN (radio disturbance), IEC (ESD) and IEC (burst) with regard to CE conformity EMC Tested according to EN (radio disturbance), IEC (ESD) and IEC (burst) with regard to CE conformity BIOS MENMON Software Support VxWorks Linux (ELinOS) QNX 2
3 Product Options Front Connections RJ45 or D-Sub connectors for Ethernet and COM LAN1/LAN2 options: LAN1 and LAN2 via two RJ45 connectors with 1000Base-T support LAN1 and LAN2 via one 9-pin D-Sub connector with 10/100Base-T support LAN3/COM1 options: LAN3 and COM1 via two RJ45 connectors LAN3 and COM1 via one 9-pin D-Sub connector LAN3 always with 10/100Base-T support Mechanical PCI and I/O connectors can be placed for face-to-face assembly or for face-up assembly 3
4 FPGA IP Core Options Additional Functions through FPGA Available e.g. via I/O connector Depends on FPGA composition Number of functions and feasibility depends on pin count of each IP core and pin count of I/O connector FPGA IP Cores MEN has a large number of standard IP cores to choose from. Examples: IDE UARTs CAN bus Display control... It depends on the board type which IP cores make sense and/or can be implemented. Please contact MEN for information on feasibility. For an overview of all of MEN's standard IP cores, please see MEN's IP core compare chart.» 4
5 Diagram 5
6 EM8 Data Sheet Configuration Overview Options CPU Type Clock SO-DIMM NAND Flash Graphics FRAM Boot Flash Operation SDRAM SDRAM Temperature MPC MHz 256 MB 0 MB 0 MB 0 KB 8 MB C MPC MB 32 MB 16 MB 32 KB 16 MB C 1024 MB 64 MB 2048 MB 128 MB 256 MB 512 MB 1024 MB Standard Configurations Article No. CPU Type Clock SO-DIMM NAND Flash Graphics FRAM Boot Flash Operation SDRAM SDRAM Temperature 15EM03-00 (front I/O) 15EM03A00 (rear I/O) 15EM08-00 (front I/O) 15EM08A00 (rear I/O) MPC MHz 0 MB 128 MB 16 MB 32 KB 8 MB C MPC MHz 0 MB 128 MB 16 MB 32 KB 8 MB C MPC MHz 0 MB 128 MB 16 MB 32 KB 8 MB C MPC MHz 0 MB 128 MB 16 MB 32 KB 8 MB C 6
7 Related Products Standard Hardware 08EK EM08A00 15EM08-00 ESM evaluation kit for EM8: Mini ATX carrier board, EM8 with PowerPC MPC8540/800MHz, 512MB SDRAM, 128MB NAND Flash, 32KB FRAM, 16MB graphics memory, 2 Gigabit Ethernet, 1 Fast Ethernet, 1 UART, graphics, IDE + additional functions via separate SA-Adapters : 1 CAN, 4 UARTs + RJ45 to D-Sub cable, VGA cable, external PSU and adapter for mounting of one PCI-104 module, C MPC8540/800MHz, 128MB NAND Flash, 8MB boot Flash, 16MB graphics memory, 32KB FRAM, C MPC8540/800MHz, 128MB NAND Flash, 8MB boot Flash, 16MB graphics memory, 32KB FRAM,front: 2 Gigabit Ethernet (RJ45), 1 Fast Ethernet (RJ45), 1 UART (RJ45), C (also for ESM evaluation kit EK7) Please refer to our ESM - Embedded System Modules compare chart for a selection of further single-board computers with different processors and on-board functionality. Memory MB DDR RAM C for 15EM08-00 SA-Adapters 08SA SA SA SA SA SA08-00 RS232, not optically isolated, C RS422/485, half duplex, optically isolated, C RS422/485, full duplex, optically isolated, C screened RS232, optically isolated, C screened TTY, optically isolated, C CAN ISO high-speed, optically isolated, C FPGA IP Cores This MEN board offers the possibility to add customized I/O functionality in FPGA. Every standard board comes with a preconfigured FPGA configuration. For additional functions already developed by MEN please refer to our FPGA IP Core overview. More IP cores that can be used in combination with MEN IP cores are available for example from or MEN also offers integration of existing and development ofnew (customized) IP cores. Depending on the hardware platform, SA-Adapters can be used to realize the physical lines. Altera offers free download of its FPGA development software: The Quartus II Web Edition software includes a complete environment for FPGA and CPLD design, including schematicand text-based design entry, integrated VHDL and Verilog HDL synthesis and support for third-party synthesis software, SOPC Builder system generation software, place-and-route, verification, and programming. For more information and free download of the software please refer to The Altera Tools Selector guide describes the Altera tool offerings and requirements. The online version of the document is available at Accessories 7
8 Related Products 05F RS232 interface cable 9-pin D-Sub plug to 8-pin RJ45 plug, 2m For more functions realized with SA adapters, see the listing on MEN's website. You can also view our SA adapter compare chart for a quick overview of different functions. Please contact sales to make sure that these SA adapters can be used in the board configuration you are looking for. Software 10ABMX-20 10ABMX-21 10ABMX-23 10ABMX-24 10EM EM03-60 ELinOS V Embedded Linux incl. RTAI for PowerPC/Linux Host, English version - including 1 year ELinOS development support by SYSGO and BSP support for MEN hardware by MEN. --- N.B.: For correct handling of the ELinOS software support it is mandatory to sign and return the enclosed support agreement directly to Sysgo! The Sysgo support agreement is automatically prolonged for another year if not cancelled 3 months prior to expiration. ELinOS V Embedded Linux incl. RTAI for PowerPC/Linux Host, German version - including 1 year ELinOS development support by SYSGO and BSP support for MEN hardware by MEN. --- N.B.: For correct handling of the ELinOS software support it is mandatory to sign and return the enclosed support agreement directly to Sysgo! The Sysgo support agreement is automatically prolonged for another year if not cancelled 3 months prior to expiration. ELinOS V Embedded Linux incl. RTAI for PowerPC/Windows Host, English version - including 1 year ELinOS development support by SYSGO and BSP support for MEN hardware by MEN. --- N.B.: For correct handling of the ELinOS software support it is mandatory to sign and return the enclosed support agreement directly to Sysgo! The Sysgo support agreement is automatically prolonged for another year if not cancelled 3 months prior to expiration. ELinOS V Embedded Linux incl. RTAI for PowerPC/Windows Host, German version - including 1 year ELinOS development support by SYSGO and BSP support for MEN hardware by MEN. --- N.B.: For correct handling of the ELinOS software support it is mandatory to sign and return the enclosed support agreement directly to Sysgo! The Sysgo support agreement is automatically prolonged for another year if not cancelled 3 months prior to expiration. QNX 6 BSP for MEN EM3 family VxWorks 5.5/6.0 BSP for EM3 family This board is an MEN product running Sysgo's ELinOS Embedded Linux. Sysgo provides full support for MEN hardware. Please contact 10XX0003X <img src=../docs-ext/products/images/img_special/qnx.gif alt=qnx align=left hspace=4 vspace=2 border=0>qnx software for this MEN board is available from QNX (<a href= target=_blank> This does not imply that the complete board functions have been tested in this environment, nor that specific MEN BSP or driver packages are available. If you don't find ordering numbers for additional QNX BSP or driver packages provided or recommended by MEN, please contact sales. 8
9 Related Products MEN's CANopen firmware consists of the Vector Informatik protocol stack. The corresponding driver software comes from MEN. It is based on MDIS (MEN Driver Interface System), which makes the hardware ready for use under Windows, Linux, VxWorks, QNX, OS-9 and other software environments.you will find more information on the Vector CANopen tools at MEN has vast experience with CANopen-based implementations on standard and custom boards and systems. The CANopen protocol stack on MEN solutions runs under Windows, Linux, VxWorks, QNX, OS-9 and other software environments. You will find more information about CANopen under 13Z VxWorks native driver for MEN 16Z025_UART FPGA IP core 14EM03-00 MENMON (Firmware) for EM3 family (object code) Documentation 20EK EM MENM-00 EK7 user manual EM3(A)/EM8(A) user manual MENMON 2nd Edition user manual For the most up-to-date ordering information and direct links to other data sheets and downloads, see the EM8 online data sheet under» Germany MEN Mikro Elektronik GmbH Neuwieder Straße Nuremberg Phone Fax France MEN Mikro Elektronik SA 18, rue René Cassin ZA de la Châtelaine Gaillard Phone +33 (0) Fax +33 (0) UK MEN Micro Ltd Whitehall, 75 School Lane Hartford, Northwich Cheshire UK, CW8 1PF Phone +44 (0) Fax +44 (0) USA MEN Micro, Inc. PO Box 4160 Lago Vista, TX Phone (512) Fax (512) The date of issue stated in this data sheet refers to the Technical Data only. Changes in ordering information given herein do not affect the date of issue. All brand or product names are trademarks or registered trademarks of their respective holders. Information in this document has been carefully checked and is believed to be accurate as of the date of publication; however, no responsibility is assumed for inaccuracies. MEN Mikro Elektronik accepts no liability for consequential or incidental damages arising from the use of its products and reserves the right to make changes on the products herein without notice to improve reliability, function or design. MEN Mikro Elektronik does not assume any liability arising out of the application or use of the products described in this document. The products of MEN Mikro Elektronik are not suited for use in nuclear reactors and for application in medical appliances used for therapeutical purposes. Application of MEN's products in such plants is only possible after the user has precisely specified the operation environment and after MEN Mikro Elektronik has consequently adapted and released the product. Copyright 2005 MEN Mikro Elektronik GmbH. All rights reserved. 9
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