Technical Data, 4-way High Voltage. Cannon APD / ISO Connectors. Electrical Data. Mechanical Data. Materials List
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1 Technical Data, 4-way High Voltage APD 4-way connectors are the original DIN72585 (now ISO 15170) versions using a 2,5 mm contact system. Designed for automotive applications they also meet the requirements of transportation, off-road and special vehicle markets. ITT has come up with a new high voltage version of the APD 4-way connector. Applications for the 4-way connector include: Sensors Traction / Skid Control Brake Control Magnetic Switch Control Systems Lightening systems on Trucks and Trailers Electric Vehicles Electrical Data Operating Voltage Operating Current Contact Resistance Voltage Proof Insulation Resistance 500 V DC/AC* see derating curve 5 mω max VAC, seconds 10 MΩ min. Mechanical Data Durability 50 Mating Cycles Coupling Torque 1,2 Nm max. Static Load, mated Connector 250 N axial, 150 N lat. (ISO , Sec. 4.5) Static Load, free connector 350 N (ISO , Sec. 4.6) Environmental Data (acc. ISO 15170) Temperature Range -40 C up to 125 C (ISO , Sec. 6.4) Humidity Range up to 95 % r.h. (ISO , Sec. 6.4) Sealing IP 67 and IP 69k (DIN EN 60529)* Salt Spray 96 h, 35 C (ISO , Sec. 6.2) Industrial Climate SO 2, 0,67 % (ISO , Sec. 6.3) Fluid Compatibility Brakefluid, ATF, fuel,.. (ISO , Sec. 6.6)* Vibration Resistance Sine, 0m/s², 3 x 100h, RT and 120 C (ISO )* Materials List Housing Parts Sealing Parts Coupling Nut Contacts PBT GF HNBR (alternative FKM) PA 66 GF Copper Alloy, Sn or Au plated * Further information available upon request 29
![Plug, 4-way High Voltage Derating Curve 40 35 25 1 2 1: APK-_25-40/ 4,0mm² 2: APK-_25-25/ 2,5mm² 3: APK-_25-25/ 1,5mm² 4: APK-_25-10/ 1,0mm² 5: APK-_25-10/ 0,5mm² Current [A] 20 15 3 4 5 10 5 Plug,](/docs-images/89/100141085/images/2-0.jpg "4-way High Voltage 0 20 40 50 60 70 80 90 100 110 120 1 140 150 Ambient Temperature [ C] Designation Code Color 121583-0213 APD-59BS-HV 5 (RAL 2003) 121583-0214 APD-69BS-HV 6 (RAL 2003) Socket crimp")
2 Plug, 4-way High Voltage Derating Curve : APK-_25-40/ 4,0mm² 2: APK-_25-25/ 2,5mm² 3: APK-_25-25/ 1,5mm² 4: APK-_25-10/ 1,0mm² 5: APK-_25-10/ 0,5mm² Current [A] Plug, 4-way High Voltage Ambient Temperature [ C] Designation Code Color APD-59BS-HV 5 (RAL 2003) APD-69BS-HV 6 (RAL 2003) Socket crimp contacts see page 32. Accessories, see pages 32 and 33. Coding, 4-way layouts High Voltage View on Mating Face Code 5 Code 6 Note: The connectors offer both mechanical keying and visual coding by different colors.
3 Flange Receptacle, 4-way High Voltage Flange Receptacle, 4-way High Voltage Designation Code Color APD-59AP-HV 5 (RAL 2003) APD-69AP-HV 6 (RAL 2003) Pin crimp contacts see page 32. Accessories, see pages 32 and 33. Coding, 4-way layouts High Voltage View on Mating Face Code 5 Code 6 Note: The connectors offer mechanical keying. Panel Cut Out Flange for all Flange Receptacles R 23, B ø 23,8+0,2 ø 23 ø 3,3 or M3 ø3,28 23 B Order Number: Metal mounting flange for wall mounting of flange receptacle. 31
4 Contacts, Accessories 4-way Socket Crimp-Contacts Standard Tinned, 00 contacts per reel Designation - Standard APK-SB25A (0,5-1,5 mm 2 ) APK-SB25A (1,5-2,5 mm 2 ) APK-SB25A (2,5-4,0 mm 2 ) Optional with Au-flash APK-SB25H (0,5-1,5 mm 2 ) APK-SB25H (1,5-2,5 mm 2 ) APK-SB25H (2,5-4,0 mm 2 ) Note: For versions with silver plating please consult factory. Pin Crimp-Contacts Standard Tinned, 00 contacts per reel Designation - Standard APK-PB25A (0,5-1 mm 2 ) APK-PB25A (1,5-2,5 mm 2 ) APK-PB25A (2,5-4,0 mm 2 ) Optional with Au-flash APK-PB25H (0,5-1 mm 2 ) APK-PB25H (1,5-2,5 mm 2 ) APK-PB25H (2,5-4,0 mm 2 ) Note: For versions with silver plating please consult factory. Individual Wire Seals For all versions 4-way Designation 10RD Wire insulation ø 1,4-2,0 mm / red 15BL Wire insulation ø 2,1-2,9 mm / blue Note: Packaging unit 5000 pcs. Wire Filler For all versions 4-way Designation 15WH white Note: Packaging unit 5000 pcs. Flange Gasket For Flange Receptacle, 4-way (-55/125 C) (-/200 C) 32
5 Accessories, 4-way Sealing Cap for Receptacle Designation APD-DP APD-DP with rope, end link and eyelet X = Total rope length upon request = 5,6 mm Order number * X~9cm * for other lengths please consult the factory Straight Endbell for Flex Tube (ø 8,5 mm) (ø 10,0 mm) 90 Endbell for Flex Tube (ø 8,5 mm) (ø 10,0 mm) (ø 11,0 mm) Dust Cap for Plug Dust Cap for Receptacle Blind Socket for 1 / 2 / 4 / 6 / 7-way Note: All cavities closed, mates with 1-7-way APD versions. 33
6 Tooling, 4-way Crimp and Assembly Tools for APK 25 Contacts Contact / Socket Designation APK-SB25A (0,5-1,0 mm 2 ) CHT-APK Seal APK-SB25A (1,5-2,5 mm 2 ) CHT-APK Seal APK-SB25A (2,5-4,0 mm 2 ) CHT-APK Seal Contact / Pin Designation APK-PB25A (0,5-1,0 mm 2 ) CHT-APK Seal APK-PB25A (1,5-2,5 mm 2 ) CHT-APK Seal APK-PB25A (2,5-4,0 mm 2 ) CHT-APK Seal Quick Change Tool for above Crimp Machine: (Mini Applicator) Contact / Socket Designation (to be mentioned on order) APK-SB25A (0,5-1,0 mm 2 ) WWZ APK APK-SB25A (1,5-2,5 mm 2 ) WWZ APK APK-SB25A (2,5-4,0 mm 2 ) WWZ APK APK-SB25A (2,5-4,0 mm 2 ) WWZ-Mecal-APK Contact / Pin Designation (to be mentioned on order) APK-PB25A (0,5-1,0 mm 2 ) WWZ APK APK-PB25A (1,5-2,5 mm 2 ) WWZ APK APK-PB25A (2,5-4,0 mm 2 ) WWZ APK APK-PB25A (2,5-4,0 mm 2 ) WWZ-Mecal-APK Contact Extraction Tool Designation CET-APK25 34
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