FETURA. Vision Metrology Systems

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1 FETURA Vision Metrology Systems 1

2 2 The New Force in Precision Qioptiq (pronounced Key-Optic ) designs and manufactures photonic products and solutions that serve a wide range of markets and applications in the areas of industrial manufacturing, medical and life sciences, research and development, defense and aerospace. Recognized Quality We are proud to be known for our high-quality standard components, products and instruments, our custom modules and assemblies, our leading-edge innovation, our precision manufacturing and our responsive global resourcing. Serving a Wide Range of Market Sectors Our broad expertise across the full spectrum of industrial manufacturing makes us the perfect partner and supplier for a wide range of high-tech companies. Other customers appreciate our extensive experience in the medical and life science fields, offering leading edge photonic and electro-optic technology along side most any component an R&D laboratory might require for an experimental breadboard. Lastly, Qioptiq also offers an extensive array of modules, equipment and technology that continues to define state-of-the-art for defense and aerospace sectors. An Impressive Pedigree Through a series of acquisitions, Qioptiq has an impressive history benefitting from having integrated the knowledge and experience of LINOS, Point Source, Spindler & Hoyer, Gsänger, Optem, Pilkington, and others. We are proud to be the home to the worldfamous LINOS Catalog and online shop. Worldwide Presence Qioptiq has a worldwide presence with locations throughout Europe, Asia and North America, employs over 2,300 people, and generated revenues of approximately US$370 million in 2009.

3 Fetura Vision Metrology 3 The new Fetura Vision Metrology Systems represent an fresh approach to optical non-contact measurement that is measurably different. For more than 100 years, Qioptiq has supplied high-precision optics for machine vision, quality control, micro inspection and research. We ve coupled this expertise with cutting-edge technology to deliver unparalleled metrology throughput, flexibility, and precision. World s Fastest, Most Precise Optical Zoom At the heart of each system is our innovative Fetura Advanced Zoom Imaging Technology. Designed to withstand the most extreme rigors of industrial imaging with enduring precision, Fetura Zoom Technology features an innovative electronic linear rail design yielding unprecedented optical zoom speed and accuracy. Capable of zooming across its 12.5:1 magnification range in less than 1 second, Fetura approaches the speed of digital zoom without resolution loss or ambiguous software estimation. And its non-linear field-of-view calibration removes distortion and centration errors. The result is lower inspection cycle times and industry-leading magnification accuracy and repeatability. Robust Mechanical Design To meet modern manufacturing demands, Fetura s high precision XYZ stages feature a proven fixed-bridge design, optimized by FEA (finite element analysis). In addition to the rigid granite base and uprights, we ve incorporated high-tech aviation alloys to maximize positioning accuracy and stability. The result is a machine that you can rely on day-in and day-out to deliver consistent precision and unmatched throughput. Empowered for Productivity Driving each Fetura system is our exclusive PowerMetrix metrology software. PowerMetrix is powerful control suite that is surprisingly easy-to-use. You can program repetitive measurement tasks, thereby automating your entire inspection process, including all the tools for precise image processing, coordinate data acquisition, and geometric calculation. Direct output to Excel ensures compatibility with your custom reports and analysis tools. For detailed analysis of surface shapes and forms compared to a CAD model, our optional PowerMatch software displays color point cloud deviation maps making non-conformance analysis quick and easy.

4 Measurably Different We have carefully engineered Fetura to embody the features and characteristics most often required for non-contact metrology. Industry best practice and our extensive first-hand experience with some of the world s largest manufacturers combine to deliver an outstanding set of technology-driven features: 4 Revolutionary Zoom Optics A unique linear rail design with synchronized motors for each lens cell propels Fetura across its 12.5:1 magnification range in 0.8 seconds, ten times faster than traditional cam-based zoom lenses. Plus, it maintains its exacting optomechanical precision over 1 million cycles with minimal performance degradation. Automated Illumination LED illumination is fully programmable for intensity, direction, and angle-of-incidence. Plus, our real-time Auto Light Control automatically sets the optimum intensity during program playback. If you re molding the same part in different colors, or if surface reflectivity changes from sample to sample, you ll appreciate not having to constantly tweak your programs. Image Navigator Finding your way around a complex part using a magnified image can be a daunting task. Our new Image Navigator provides a separate digital camera with macro lens that shows a huge field-ofview, so it s easy to identify a feature of interest. Simply click on a feature in the Image Navigator, and Fetura s stages automatically position to it.

5 Easy-to-Use Software Interface Routine measurement tasks are easily programmed through the PowerMetrix GUI. PTB certified fitting algorithms ensure the highest precision in its class. Plus, we ve included graphical animations that illustrate key concepts and construction methods to optimize training time and make it easy for new users to learn the system. Advanced Scripting Engine For specialized applications that go beyond the standard software tools, PowerMetrix includes a highly sophisticated scripting engine using the industry standard Visual Basic language. Advanced users have complete control over the system s motion control, image processing, data analysis, and output to create customized metrology solutions. Color Edge Detection In addition to exacting grayscale edge detection, Fetura can also allow automated measurement of edges that are formed by subtle differences in color. This removes the need for manual pick points due to insufficient grayscale contrast, thereby extending the application envelope. Multisensor Integration With our optional laser scanning system, both laser autofocus and high-speed area scanning are easily accomplished. In addition, dense point clouds can be rapidly acquired from sculptured surfaces. Data can then be analyzed in the optional PowerMatch software where it is compared against the CAD model. The resulting deviations are shown in an easy-to-understand graphical format. 5 Ready for Today... And Tomorrow Fetura provides the throughput and productivity to keep up with today s highly integrated manufacturing operations. From fast stage speeds and short cycle times, to multiple machine models that cover virtually every non-contact measurement application, Fetura is the right choice at the right time.

6 PowerMetrix Metrology Software Flexibility, Versatility and Power in a Single Package To meet the needs of diverse manufacturing sectors, PowerMetrix includes a unique set of tools to solve most any non-contact measurement application. In addition to the standard geometric measurement functions, it also provides several innovations: Integrated Machine CAD Model A functional 3-D CAD model of the Fetura Vision Metrology System can be displayed in the PowerMetrix screen. In addition to showing the machine movements and measurement results during an inspection, it may be used to simulate the cycle when creating programs and testing offline. 6 Image Stitching Use PowerMetrix to create an image of your part in its entirety, even when it s larger than the field-of-view. Simply position the start and end images of your part with the system joystick, and PowerMetrix will scan in-between and automatically create the mosaic image. Multipoint Autofocus For systems not equipped with the laser scanning option, this tool provides a convenient way to measure a grid of up to 40 x 40 points in one autofocus scan, for detailed surface topography maps. Edge Scanning Without any knowledge of the profile of your part, this tool can follow the edge until it returns on itself (for a closed contour), or between a start and end point. Data point density may be set by the user. This is ideal for irregular geometric features. Select from a range of models and options to meet your exact measurement needs FETURA 2000 / 2000H Stage Travel (mm)...200x x 200Y x 200Z Max. Load Capacity...30 kg (66 lbs.) Accuracy E 2 X,Y... ( L/1000) µm Accuracy E 1 Z... ( L/1000) µm Max. Stage Speed X,Y mm/sec. Max. Stage Speed Z mm/sec. Resolution µm FETURA 3000 / 3000H Stage Travel (mm)...300x x 300Y x 200Z Max. Load Capacity...30 kg (66 lbs.) Accuracy E 2 X,Y... ( L/1000) µm Accuracy E 1 Z... ( L/1000) µm Max. Stage Speed X,Y mm/sec. Max. Stage Speed Z mm/sec. Resolution µm

7 PowerMatch Fitting & Analysis 3D Comparison to CAD Model for Complex Surfaces PowerMatch works with coordinate data point clouds (whether generated by a Fetura system or some other device) and compares them to the theoretical CAD model. In this way, higher order 3-D curves and surfaces can be analyzed as a group for conformance to the design. In addition, PowerMatch can provide 2-D analyses such as cross-sections, circularity, and profile, etc. Design During the design phase, PowerMatch can be used to compare data from engineering prototypes, preliminary mock-ups, or reverse engineered components. 3D CAD Model Process After design approval, verification of the manufacturing process is critical. PowerMatch can verify the precision of tooling, and graphically display the effect of independent variables (temperature, material, etc.) on the dimensional characteristics of the finished component. 7 Assembly PowerMatch can be used to test for deformation of components in assembly fixtures, and to check for dimensional changes due to duty cycle or environmental factors. XYZ Point Cloud Quality Assurance The detailed color-coded deviation maps output by PowerMatch can be an important part of the quality documentation delivered to your customer. Surface Deviation Map FETURA 5000 / 5000H Stage Travel (mm) X x 500Y x 250Z Max. Load Capacity kg (66 lbs.) Accuracy E 2 X,Y...( L/1000) µm Accuracy E 1 Z...( L/1000) µm Max. Stage Speed X,Y mm/sec. Max. Stage Speed Z mm/sec. Resolution µm FETURA 8000 / 8000H Stage Travel (mm) X x 800Y x 250Z Max. Load Capacity kg (66 lbs.) Accuracy E 2 X,Y...( L/1000) µm Accuracy E 1 Z...( L/1000) µm Max. Stage Speed X,Y mm/sec. Max. Stage Speed Z mm/sec. Resolution µm

8 8 Fetura... Fetura Vision Metrology Systems from Qioptiq set a new benchmark in precision and productivity for offline, non-contact dimensional measurement. Combining Qioptiq s 100-year heritage in high-precision optical expertise with cutting-edge technology and innovation, Fetura delivers unparalleled optical metrology throughput, flexibility, and precision. Measurably Different For technical information contact: Qioptiq 78 Schuyler Baldwin Drive Fairport, NY 14450, USA Tel Fax info@qioptiqlinos.com