Innovations in Vehicle Simulation Software for Ease of Use. Thomas D. Gillespie, Ph.D. Mechanical Simulation Corporation

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1 Innovations in Vehicle Simulation Software for Ease of Use Thomas D. Gillespie, Ph.D. Mechanical Simulation Corporation 1

2 Background Applications for vehicle dynamics simulation tools in the automotive industry are constantly expanding To meet the needs of new users the software must grow in features, sophistication and complexity The challenge to software designers is to keep the software easy to use despite increasing complexity Keeping the interface intuitive (obvious) Structuring the interface for ease of use (efficient) Making it easy to set up vehicles and tests Facilitating evaluation of results Help resources CarSim 8 has many features illustrating these techniques 2

3 Quick Start Guide Learn to use software in 2-hour exercise Run control Animating simulation results Plotting results and creating new plots Creating databases New test procedures Changing vehicle properties Desktop shortcuts Managing multiple databases 3

4 Program Structure Keeping it simple and consistent Set up the vehicle and test maneuver Make the Run Animate and plot results Car being simulated 4

5 CarSim Example Tests Over 100 examples give users a starting point for setting up their first simulation 5

6 The CarSim Vehicle Family Start simulating immediately choose from data sets for 26 generic vehicles A-class Hatchback B-class Hatchback, Sports car C-class Hatchback D-class Minivan, Sedan, SUV E-class Sedan, SUV F-class Sedan F3 GT Pickup Mini Truck 3-Wheeler Euro Van Tractors Trailers 6

7 CarSim Database Structure Simulation datasets are assembled 160+ libraries (screens) 7

8 Connectivity with Vehicle Dynamics Community Example: Translating data from other programs ADAMS/Car to CarSim converter, developed and validated by AMET S.r.l. Available from AMET S.r.l, Booth

9 Tracking Data Sets Choose from multiple data base folders on start up of the program Display the data files used with this run Shows links to all the data sets 9

10 Document the Run Make it easy to document history and purpose of runs Record your notes here 10

11 Protecting Data Encryption prevents vehicle data from being visible Complete data sets or sub-sets can be encrypted Encrypted components can be replaced with substitute data sets 11

12 Override Controls Make it easy to add options and override controls at top level Add tire marks option Override controls: Add braking event 12

13 Set Up Complex Test Procedures Gain Gain steer angle A for Ay 0.3 g Gain Gain Gain Gain V V km/h km/h driver driver model model on on Speed Speed control control off off Initialize Initialize vehicle vehicle position position No When When V V 80: 80: Initialize Initialize peak peak yaw yaw rate rate Initialize Initialize YCG YCG Initialize Initialize event event clock clock time time Start Start Sine Sine with with Dwell Dwell When When T_Event T_Event 1.07: 1.07: Is Is Gain Gain 5.0? 5.0? Yes No Is Is YCG YCG > > m? m? Yes When When T_Event T_Event sec: sec: Is Is yaw yaw rate rate < < 35% 35% of of peak? peak? Yes When When T_Event T_Event sec: sec: Is Is yaw yaw rate rate < < 20% 20% of of peak? peak? Yes Is Is Gain A Gain A > Yes PASS PASS FMVSS 126 Test Procedure Run tests to find steer for Ay ±0.3 g at 80 km/h No Run series of sine with dwell No FAIL FAIL tests No Check lateral position (T 1.07) Compare yaw rate at two times to peak yaw rate Test until steer >

14 Failure: Yaw rate > 35% peak 14

15 Overlay Runs Overlay other simulation runs or experimental test results in animations and plots Click to overlay other results 15

16 Example Animation Overlay Performance of the Mustang was measured on the test track Performance of the Camaro was simulated with CarSim From experimental measurements From simulation 16

17 Sensors and Traffic Sensors and traffic are created at runtime with VS Commands Up to 20 sensors Properties: location, orientation, field of view, sensitivity Up to 99 stationary or moving objects Properties: current location and motion variables Motion variables can be computed internally or imported from other software Sensors report out 10 variables for each detected object Used internally: e.g., for animations Can be exported to other software 17

18 Sensor Description Location Sensitivity Plot Options Appearance 18

19 Help Resources Right click on any screen variable definition and name Help menu accesses complete documentation from the Run screen 19

20 Help Resources View options access run information and documentation of variables for technical help at 20

21 Thank You For more information: Visit Booth

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