Industrial Controls. Function Block Library SIMOCODE pro for SIMATIC PCS 7. SIMOCODE pro PCS 7 Library V9.0. Programming and Operating Manual 06/2017

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1 Programming and Operating Manual Industrial Controls Function Block Library SIMOCODE pro for SIMATIC PCS 7 Edition 06/2017 siemens.com

2 Introduction 1 Templates 2 Industrial Controls SIMOCODE pro Programming and Operating Manual Block icons and faceplate views 3 Description of the blocks 4 Maintenance Station 5 A Parameter B Technical Data C Abbreviations 06/2017 A5E A/RS-AA/001

3 Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger. DANGER indicates that death or severe personal injury will result if proper precautions are not taken. WARNING indicates that death or severe personal injury may result if proper precautions are not taken. CAUTION indicates that minor personal injury can result if proper precautions are not taken. NOTICE indicates that property damage can result if proper precautions are not taken. If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage. Qualified Personnel The product/system described in this documentation may be operated only by personnel qualified for the specific task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems. Proper use of Siemens products Note the following: Trademarks WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems. The permissible ambient conditions must be complied with. The information in the relevant documentation must be observed. All names identified by are registered trademarks of Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner. Disclaimer of Liability We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions. Siemens AG Division Digital Factory Postfach NÜRNBERG GERMANY A5E A/RS-AA/001 P 06/2017 Subject to change Copyright Siemens AG All rights reserved

4 Table of contents 1 Introduction Security information Product specific security information Components of the software package Supported control functions Configuration Steps Configuring in HW Config Configuring in CFC Driver generator Driver generator Requirements for generating the module drivers Driver blocks Object lists and action lists Example configurations SIMOCODE pro PROFIBUS and PROFINET Configuration SIMOCODE pro PROFIBUS configuration SIMOCODE pro PROFINET configuration Parameterization softwares Parameterization Softwares Configuring in SIMOCODE ES Parameter settings Configuration with SIMATIC PDM Device type selection in HW Config Configuring of the fail-safe, digital PROFIsafe module Update an existing PCS 7 project Further documentation Templates Overview of the templates, control functions and blocks Using templates Template OvlRly Template Direct Template Reverse Template MCCB Template StarDel Template RevStarDel Template Dahland Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

5 Table of contents 2.10 Template RevDahl Template PoleChng Template RevPoleCh Template SolValve Template Positner Template SoftStr Template RevSoftStr Sample Project Block icons and faceplate views Block icons Faceplates Faceplates - Structure Navigation between SIMOCODE pro faceplates Views Batch view Trend view Alarm view Memo view Preview view Scalable faceplates Central color management Web Navigator APL Operator Trend Control (AOTC) for Digital Values Description of the blocks Functions for all blocks Calling OBs Called blocks Worst signal status Quality code Error numbers Reading and writing data records Read Record error status Write Record error status Overview of the measuring point browser window Configurable response using the Feature I/O Start-up characteristics Response for Out of service mode Resets the commands for switching between modes Enabling resetting of commands for the control settings Setting switch or button mode Set switching mode Enabling direct changeover between forward and reverse Resetting via input signals in the event of interlocking (Protection) or errors Exit local mode Enable runtime for feedback signals Programming and Operating Manual, 06/2017, A5E A/RS-AA/001 5

6 Table of contents Separate monitoring time for stopping the motor Enabling rapid stop via faceplate Activate bumpless changeover to automatic mode Activate fault status for external control system fault Reset even in locked state Disable Feedback Tracking LocalSetting 2 & Bumpless switchover to automatic mode Update acknowledgement and error status of the alarm Activate local operator permission Suppression of all messages Interlock display with LocalSetting 2 or Define reset as a function of the mode Enable reset of interlocks in manual mode Suppression of single alarm message Resetting control in case of invalid command Setting switch or button mode for local commands Evaluation of the signal status of the interlock signals Forcing operating modes in the "Local" mode Considering bad quality of automatic commands or external values Separate interlock for each direction or position Diagnostics block MMDiag Description of MMDiag Acyclic reading of data record Message characteristics Driver generator Start-up characteristics Module error IO station failure (PROFIBUS DP or PROFINET IO) Failure of a PROFIBUS DP station Malfunction when loading the OB MMOprtn block Description of MMOprtn Parameterizable functions via the Feature connection MMOprtn Operating modes Motor current Device functions Current limits Hysteresis Emergency start Self-test Trip reset Group fault Fault handling Invalid input signals Message characteristics Messages via Event16Ts message block System text libraries for warning and trip Process images for the MMOprtn block Enabled operations Status information SIMOCODE pro slave diagnostics Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

7 Table of contents Diagnostics information Assignment of the diagnostics information Faceplate views MMOprtn - Standard MMOprtn - Limits MMOprtn - Diagnostics MMOprtn - Process image Block for MMMeas measured value function Description of MMMeas Parameterizable functions via the Feature connection MMMeas Operating modes Measured values Read measured values Assignment of the cyclic process image Write analog output Acyclic reading Message characteristics Start-up characteristics Status information Enabled operations Faceplate views MMMeas Standard MMMeas - Standard MMMeas - Standard MMMeas - Standard MMMeas - Standard Block for statistical function MMStat Description of MMStat Parameterizable functions via the Feature connection MMStat Operating modes Statistical values Message characteristics Start-up characteristics Status information Enabled operations Faceplate views MMStat - Standard MMStat - Standard Block for timestamping MMLog Description MMLog Parameterizable functions via the Feature connection MMLog Operating modes Logbook function Messages Signaling response Driver generator Start-up characteristics Status information Enabled operations Faceplate views MMLog - Standard Programming and Operating Manual, 06/2017, A5E A/RS-AA/001 7

8 Table of contents MMLog - Logbook MMRevDhl motor block Application Description of MMRevDhl Operating modes Mode changeover error Forcing operating modes Control functions for directions Parameterizable functions via the Feature connection MMRevDhl Output signal for ready to start Resetting of the block Limit value monitoring with hysteresis Rapid stop Specify warning times for controls Issuing maintenance release Suppressing messages using the MsgLock parameter Simulation Monitoring functions Motor Protection Interlocking Disabling interlocks Group fault User-defined auxiliary values and user-defined status Message characteristics Fault handling Invalid input signals Enable for measurement and statistics Enabled operations Status information Restart lock after changing direction of rotation or switching off the motor using idle time Selecting a unit of measure Faceplate views MMRevDhl - Standard MMRevDhl - Maintenance MMRevDhl - Preview Maintenance Station Maintenance Station A Parameter A.1 MMDiag block parameter A.2 Structure of UDTs for MMDiag A.3 Block parameter MMOprtn A.4 Block parameter MMMeas A.5 Block parameter MMStat A.6 Block parameter MMLog A.7 Block parameter MMRevDhl Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

9 Table of contents B Technical Data B.1 Header information C Abbreviations Programming and Operating Manual, 06/2017, A5E A/RS-AA/001 9

10 Introduction Security information Siemens provides products and solutions with industrial security functions that support the secure operation of plants, systems, machines, and networks. In order to protect plants, systems, machines and networks against cyber threats, it is necessary to implement and continuously maintain a holistic, state-of-the-art industrial security concept. Siemens products and solutions only form one element of such a concept. Customer is responsible to prevent unauthorized access to its plants, systems, machines and networks. Systems, machines and components should only be connected to the enterprise network or the internet if and to the extent necessary and with appropriate security measures (e.g. use of firewalls and network segmentation) in place. Additionally, Siemens guidance on appropriate security measures should be taken into account. For more information about industrial security, please visit: Siemens products and solutions undergo continuous development to make them more secure. Siemens strongly recommends to apply product updates as soon as available and to always use the latest product versions. Use of product versions that are no longer supported, and failure to apply latest updates may increase customer s exposure to cyber threats. To stay informed about product updates, subscribe to the Siemens Industrial Security RSS Feed under Product specific security information Product specific security information This library is designed to run under the PCS 7 environment. Therefore, it is recommended to follow the security principles for PCS 7 to support a secure operation, such as: User rights Password protection of WinCC SIRIUS devices For more information, click here ( 10 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

11 Introduction 1.3 Components of the software package 1.3 Components of the software package The integrates SIMOCODE pro C / S / V devices into the PCS 7 environment via blocks. The contains the following components: No. Supported Hardware Functions Name Name 1 SIMOCODE pro DPV1 Diagnostics function MMDiag FB and SIMOCODE pro Driver block for operating PROFINET SIMOCODE pro C / S / V devices MMOprtn FB Measured value function MMMeas FB Statistics function MMStat FB Time stamping, logbook function MMLog FB SIMOCODE pro Motor block control functions for High Feature reversing starters MMRevDhl FB1305 List Manual Online help with context-sensitive help Installation program Readme file for installation Reference Description of MMDiag (Page 94) Description of MMOprtn (Page 100) Description of MMMeas (Page 154) Description of MMStat (Page 172) Description of MMLog (Page 183) Description of MMRevDhl (Page 197) Programming and Operating Manual, 06/2017, A5E A/RS-AA/001 11

12 Introduction 1.4 Supported control functions 1.4 Supported control functions The library supports all SIMOCODE pro control functions. Motor blocks of the Advanced Process Library (APL) are used for this. For control functions that are not supported by the APL motor blocks (two directions of rotation, two speeds), the library contains the block MMRevDhl. For communication with the SIMOCODE pro device, the channel block FbSwtMMS from the APL is used. Device-specific functions that do not belong to the standard of the APL motor blocks are provided by the other blocks of the SIMOCODE pro Library. The SIMOCODE pro library V9.0 supports the following control functions: Table 1-1 Supported control functions Control function SIMOCODE pro C SIMOCODE pro S SIMOCODE pro V Overload relay X X X Direct starter X X X Reversing starter X X X Circuit breaker X X X Star-delta starter X X Star-delta reversing starter X Dahlander X Dahlander reversing starter X Pole-changing starter X Pole-changing reversing starter X Valve X Positioners 15 X Soft starter X X Soft reversing starter X 12 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

13 Introduction 1.4 Supported control functions Control functions and blocks The table shows the control functions and the corresponding blocks with which the APL is linked into the. Table 1-2 Control functions and blocks Control functions APL blocks Blocks from the SIMOCODE pro Library Overload relay 1 MMOprtn Direct starter MotL MMDiag MMMeas Soft starter MMStat Circuit breaker MMLog Star-delta starter Reversing starter MotRevL Star-delta reversing starter Soft reversing starter Dahlander MotSpdL Pole-changing starter Valve VlvL Positioners 15 VlvMotL Dahlander reversing starter Pole-changing reversing starter MMRevDhl MMOprtn MMDiag MMMeas MMStat MMLog 1 MMOprtn can be used for the overload relay control function without APL motor blocks. Programming and Operating Manual, 06/2017, A5E A/RS-AA/001 13

14 Introduction 1.5 Configuration Steps 1.5 Configuration Steps Configuring in HW Config The two bytes of the process image inputs (PII) are transferred from the SIMOCODE device based on the logical address configured for the module. This is a manual configuration that a user has to configure for both the inputs and outputs. Configuring in HW Config Drag and drop the desired SIMOCODE pro object (OM, PDM or GSD) out of the HW Catalog into the "Station" window of HW Config and connect it to the desired fieldbus (PROFIBUS or PROFINET). HW Config assigns the logical address to the object which will be used for setting up of the CFC template. 14 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

15 Introduction 1.5 Configuration Steps Symbolic name in HW Config The PZDIn01 input parameter of the block is interconnected with the corresponding input of the logical address of the device (LAddr). The logical word address can be assigned to a symbolic name (*). Figure 1-1 Symbolic Name Programming and Operating Manual, 06/2017, A5E A/RS-AA/001 15

16 Introduction 1.5 Configuration Steps Configuring in CFC The two bytes of the process image inputs (PII) are transferred from the SIMOCODE device based on the logical address configured for the module. This is a manual configuration that a user has to configure. Procedure Configuring with HW Config: 1. Configure the SIMOCODE pro device at HW config. 2. Open CFC-Editor. 3. If not yet done, instantiate an appropriate template and open it. 4. Refer to the input address of the SIMOCODE pro device at HW Config and assign this address to the textual interconnection "Input WORD address of SIMOCODE pro Module (IW x)". Compile the CFC chart using the "Generate Module Driver" function. Reference Additional information is available in the "Process Control System PCS 7 Compendium Part A - Configuration Guidelines" Operating Manual on the Internet ( 16 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

17 Introduction 1.6 Driver generator 1.6 Driver generator Driver generator The "Generate Module Drivers" function is available for signal processing in PCS 7. Once the hardware has been configured in HW Config and the technological functions have been configured in the CFC, this function automatically generates, interconnects, and parameterizes the required module driver blocks, to the extent possible. These module driver blocks are responsible for diagnosing and reporting errors during signal processing. The Setup program installs XML files for connecting SIMOCODE pro C / S / V with the driver generator. Purpose of the driver generator A template is inserted for each SIMOCODE pro device. The connection to the hardware is established using symbolic addressing. The "Generate Module Driver" option inserts the additionally required blocks, and then connects and assigns the corresponding parameters. Supported modules and configurations The driver concept for SIMOCODE pro C / S / V modules takes into account the operation of various SIMOCODE control functions: As a DP slave direct on the DP master system (connection via GSD, PDM object or S7 module via OM SIMOCODE pro) As a DP slave behind a Y-Link (connection via GSD or PDM object) As a PROFINET IO Device direct on the PN-IO Controller (with or without system redundancy, connection via GSD or S7 module via OM SIMOCODE pro PN or via EDD). As a shared PN IO Device in conjunction with a PROFIsafe configuration with DM-F PROFIsafe fail-safe digital module on two different IO Controllers (connection via GSD or S7 module via OM SIMOCODE pro PN or via EDD) for a GSD-file-based configuration. As a DP slave behind IE-PB-Link (connection via GSD, PDM object or S7 module via OM SIMOCODE pro). Programming and Operating Manual, 06/2017, A5E A/RS-AA/001 17

18 Introduction 1.6 Driver generator Reference 1. You will find the GSD files for SIMOCODE pro C / S / V PROFIBUS ( and PROFINET ( on the Internet ( 2. Enter one of the following search terms in the "Product Name / Article Number" field under "Search Product Support Documents": SIMOCODE pro C GSD SIMOCODE pro S GSD SIMOCODE pro V GSD SIMOCODE pro V PN GSD 3. Under Downloads click the relevant entry, e.g., "PROFINET GSD files : Switching Devices" or "PROFIBUS GSD files : SWITCHGEARS". 4. This displays another Internet page where you can download the GSD files. Note The SIMOCODE pro object manager (OM) is a component part of the SIMOCODE ES 2007 Premium configuring software. To install, select the appropriate "SIMOCODE pro Integration in STEP 7" option when executing the Setup program for SIMOCODE pro. See also PROFIBUS ( 18 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

19 Introduction 1.6 Driver generator Requirements for generating the module drivers The following SIMOCODE pro modules are permitted for the PCS 7 Library V9.0: Article number SIMOCODE pro Compatible modules 3UF7000-1A*00-0 SIMOCODE pro C (PROFIBUS DP) yes 3UF7010-1A*00-0 SIMOCODE pro V yes basic unit 1 and 2 (PROFIBUS DP) 3UF7011-1A*00-0 SIMOCODE pro V PN yes basic unit 1, 2 and 3 (PROFINET) 3UF7020-1A*01-0 SIMOCODE pro S basic unit 1 and 2 yes The desired template is inserted into the CFC from the SIMOCODE library. Assign the input address of the SIMOCODE pro device to the textual interconnection "Input WORD address of SIMOCODE pro Module (IW x)" for linking the parameters PZDIn01 (SIMOCODE blocks) / PZDIn1(FbSwtMMS) with the logical address of the starter. Reproduce the above steps for the other SIMOCODE pro function blocks at the CFC chart, if you are planning to use any or all of the additional blocks (MMStat, MMMeas and/or MMLog) shipped with this library. PZDOut1(FbSwtMMS) also has to be connected to Output address (or), Input address and Output address should be maintained same while configuring. The CFC chart is compiled using the "Generate module driver" function. Programming and Operating Manual, 06/2017, A5E A/RS-AA/001 19

20 Introduction 1.6 Driver generator Driver blocks Generating the driver blocks Module driver generation for the signal blocks will insert driver blocks depending on the HW Configuration. The action includes the following steps: Determining and assigning the diagnostics address of the SIMOCODE pro device. Assigning the primary subnet address and module rack number for the SIMOCODE pro device. Instantiating the OB_DIAG1 / OB_DIAG1_PN driver block for the SIMOCODE pro device. Instantiating the MMDiag driver block for reading the diagnostics information of the SIMOCODE pro device. Setting the address of the device at the OB_DIAG1 / OB_DIAG1_PN, MMDiag and MOD_SWT blocks. Creating interconnections between the OB_DIAG1 / OB_DIAG1_PN, MMDiag and MOD_SWT blocks. Assigning the diagnostic address in the DAddr parameter. Making interconnections between the MMOprtn, MMMeas, MMStat and MMLog blocks and the MMDiag and MOD_SWT blocks Object lists and action lists Hardware modules, among other things, are configured in HW Config. Description The object lists and the action lists are used to generate the module drivers for these hardware modules. The object list contains a unique object identification number for each of these hardware modules. Each object list is assigned to a particular hardware configuration. The action list contains a list of actions. These actions must be executed for the object identification numbers that appear in the object list. Examples of such actions include: Assigning the device address Interconnecting the input and output parameters of the driver block The "Generate Module Driver" function generates the module drivers when the CFC is compiled. 20 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

21 Introduction 1.7 Example configurations 1.7 Example configurations SIMOCODE pro PROFIBUS and PROFINET Configuration SIMOCODE pro PROFIBUS and PROFINET configurations Note SIMOCODE pro is used in DP mode DPV1 with activated diagnostics and process interrupt. The SIMOCODE pro PROFIBUS and PROFINET devices along with their associated components are inserted and configured in HW Config. The following graphics show example configurations of SIMOCODE pro at HW Config in the Netpro View SIMOCODE pro PROFIBUS configuration SIMOCODE pro C on DP master system Figure 1-2 SIMOCODE pro C on DP master system Programming and Operating Manual, 06/2017, A5E A/RS-AA/001 21

22 Introduction 1.7 Example configurations SIMOCODE pro S on DP master system Figure 1-3 SIMOCODE pro S on DP master system SIMOCODE pro V on DP master system Figure 1-4 SIMOCODE pro V on DP master system 22 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

23 Introduction 1.7 Example configurations SIMOCODE pro S on PROFIBUS DP behind a Y-link Figure 1-5 SIMOCODE pro S on PROFIBUS behind a Y-link SIMOCODE pro V on PROFIBUS DP behind a Y-link Figure 1-6 SIMOCODE pro V on PROFIBUS behind a Y-link Programming and Operating Manual, 06/2017, A5E A/RS-AA/001 23

24 Introduction 1.7 Example configurations SIMOCODE pro C / S / V behind IE-PB-Link (OM / GSD) Figure 1-7 SIMOCODE pro C / S / V behind IE-PB-Link (OM / GSD) SIMOCODE pro PROFINET configuration SIMOCODE pro V PN Configurations PROFINET port monitoring settings are made mandatory. When multiple devices are connected to the CPU/CP card interface, used and unused PROFINET port settings are required to distinguish between actual Rack failure and Device Failure. Standalone Configurations (With Internal CPU/External PROFINET card interface) When multiple devices are connected to the PROFINET interface, then the following settings needs to be done. In CPU 1. In Port 1 of the PROFINET interface, "Transmission medium" should be automatic and the "Monitor" checkbox needs to activated as shown in figure. 2. In Port 2 of the PROFINET card, "Transmission medium" and the "Monitor" checkbox needs to be disabled as shown in figure. 24 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

25 Introduction 1.7 Example configurations In Device Similarly "Transmission medium" should be automatic and "Monitor" checkbox needs to be activated for Port1 and Port 2 of all the SIMOCODE pro V PN devices (see figure) except for the last device in the network loop where Port 2 should be disabled as shown in figure. These settings are applicable in both internal PROFINET interface of the PLC and external PROFINET interface of CP Card. Figure 1-8 Standalone configurations Note By default when you add a device Transmission medium is set to Automatic and Monitor checkbox is disabled. Programming and Operating Manual, 06/2017, A5E A/RS-AA/001 25

26 Introduction 1.7 Example configurations MRP Redundancy (With Internal CPU/External PROFINET card interface) When multiple devices are connected in MRP configuration, then the topology below with the required port settings needs to be done as given below In Port 1 and Port 2 of the CPU PROFINET interface and the Simocode pro V PN devices, Transmission medium should be automatic and the Monitor checkbox needs to be activated. Figure 1-9 MRP configuration System Redundancy (S2) configuration with Redundant PLC In a redundant CPU configuration, S2 Redundancy can be achieved with SIMOCODE pro V PN devices by connecting with the internal PROFINET interface of the CPU as shown with the required port settings needs to be done as given below. At the Master CPU: 1. In Port 1 of the PROFINET interface, Transmission medium should be automatic and the Monitor checkbox needs to activated as shown in figure. 2. In Port 2 of the PROFINET card, Transmission medium and the Monitor checkbox needs to be disabled as shown in figure. At the Standby CPU: 1. In Port 1 of the PROFINET interface, "Transmission medium" should be automatic and the "Monitor" checkbox needs to activated as shown in figure. 2. In Port 2 of the PROFINET card, "Transmission medium" and the "Monitor" checkbox needs to be disabled as shown in figure. 26 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

27 Introduction 1.7 Example configurations At SIMOCODE pro V PN Device: Similarly Transmission medium should be automatic and Monitor checkbox needs to activated for Port1 and Port 2 of all the SIMOCODE pro V PN devices connected in redundant configuration. Figure 1-10 System Redundancy (S2) configuration Programming and Operating Manual, 06/2017, A5E A/RS-AA/001 27

28 Introduction 1.7 Example configurations Figure 1-11 Enabling Port1 of the CPU Interface 28 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

29 Introduction 1.7 Example configurations Figure 1-12 Disabling Port2 of the CPU Interface Programming and Operating Manual, 06/2017, A5E A/RS-AA/001 29

30 Introduction 1.7 Example configurations Figure 1-13 Enabling Port1 of the Device Interface 30 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

31 Introduction 1.7 Example configurations Figure 1-14 Disabling Port2 of the Device Interface Programming and Operating Manual, 06/2017, A5E A/RS-AA/001 31

32 Introduction 1.8 Parameterization softwares 1.8 Parameterization softwares Parameterization Softwares Parameterization Softwares For parametrizing the device following softwares are availible: - SIMOCODE ES (with OM intergration) - SIMATIC PDM (with EDD) - GSD Configuring in SIMOCODE ES Purpose of the SIMOCODE ES software SIMOCODE ES is used to configure SIMOCODE pro devices. Note Transmission of modified device parameters is possible under the following conditions: The device is not in the SIMOCODE pro "remote" mode. No ON control command is active. No motor current is flowing. Note Some device parameters can be modified independently of the conditions named above. You can recognize these parameters by the blue motor symbol in front of the parameter. 32 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

33 Introduction 1.8 Parameterization softwares Parameter settings SIMOCODE pro requires that some parameters have specific settings to ensure correct operation of the signal blocks: Parameters that define the assignment of the cyclic I/O interface. These parameters are shown in italics in the following overview. Parameters that are already preset in the templates for application selection in SIMOCODE ES for the control function (*). General settings (valid for all control functions) Device parameters Bus parameters Diagnosis triggered by device fault Active Diagnosis triggered by process faults Active Diagnosis triggered by process warnings Active * Diagnosis triggered by process messages Not active Startup parameter block Active Configuration with SIMOCODE ES or SIMATIC PDM Standard functions Test/reset Test 1 Cyclic receive bit 0.3 Reset 1 Cyclic receive bit 0.6 Emergency start Cyclic receive bit 0.4 The settings are a suggestion. They depend on the actual wiring of the SIMOCODE pro inputs and outputs. Settings for other parameters are required, for example, for motor protection. These are not described here. Programming and Operating Manual, 06/2017, A5E A/RS-AA/001 33

34 Introduction 1.8 Parameterization softwares Parameter settings The following list shows the settings for the parameters in SIMOCODE ES. Table 1-3 Parameter settings in SIMOCODE ES Control function Template APL block Parameters in SIMOCODE ES Nonmaintained command Saving changeover command Feedback time Execution time Interlocking time Overload relay OvlRly MMOprtn Direct starter Direct MotL Default 1 Reversing starter Reverse MotRevL Default Default 1 Circuit breaker MCCB MotL Default 1 Star-delta starter StarDel MotL Default 1 Star-delta reversing starter RevStarDel MotRevL Default Default 1 2 Dahlander Dahland MotSpdL Default Default 1 3 Dahlander reversing starter Pole-changing starter Pole-changing reversing starter DevDahl MMRevDhl Default Default PoleChng MotSpdL Default Default 1 3 RevPoleCh MMRevDhl Default Default Solenoid valve SolValve VlvL Default 1 Positioner 1 Positner VlvMotL Default 1 2 Positioner 2 Positner VlvMotL Default Default 1 2 Positioner 3 Positner VlvMotL Default 1 2 Positioner 4 Positner VlvMotL Default 1 2 Positioner 5 Positner VlvMotL Default 1 2 Soft starter SoftStr MotL Default 1 Changeover pause Soft reversing starter RevSoftStr MotRevL Default Default < Dynamic monitoring time, MonTiDynamic MonTiStatic, MonTiDyStop 2 < Pause time, IdleTime 3 < Change-over time, SwOverTi not applicable 34 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

35 Introduction 1.8 Parameterization softwares Note For Star-Delta starter and Star-Delta reverse starter, Change over pause time configured in device should be added along with Feedback/Execution time for Star-Delta and parameterized in ( < Dynamic monitoring time, MonTiDynamic = MonTiStatic) Configuration with SIMATIC PDM You can use the SIMATIC PDM software to configure the SIMOCODE pro C / S / V devices. The devices are accessed via the PROFIBUS and PROFINET interface. You can find information on configuration using the SIMATIC PDM software in the documentation for SIMATIC PDM and SIMOCODE pro EDD. Note Transmission of modified device parameters is possible under the following conditions: The device is not in the SIMOCODE pro "remote" mode. No ON control command is active. No motor current is flowing Device type selection in HW Config You can select the device type in the HW Config as follows: 1. Start the SIMATIC Manager. 2. Open the "Settings" menu via "Options SIMATIC PDM Settings". The dialog box opens. 3. Enable "Select type when device is inserted in HW Config". 4. Confirm by clicking OK and close the dialog box. 5. Close SIMATIC Manager and integrate EDD using the SIMATIC PDM "Device Integration Manager". Note SIMOCODE pro V PN PCS 7 V8.1 and above support integration of SIMOCODE pro V PN devices using SIMATIC PDM. Programming and Operating Manual, 06/2017, A5E A/RS-AA/001 35

36 Introduction 1.9 Configuring of the fail-safe, digital PROFIsafe module 1.9 Configuring of the fail-safe, digital PROFIsafe module From product version E06 onwards, SIMOCODE pro V supports the DM-F PROFIsafe failsafe module, with which safety-related tripping of the motor is possible from an F-CPU via PROFIBUS / PROFIsafe. From the perspective of the fail-safe section of the controller that transfers fail-safe signals via PROFIBUS / PROFIsafe, the DM-F PROFIsafe module represents a digital output with which the two relay enabling circuits of the DM-F PROFIsafe module can be switched on simultaneously or tripped in a fail-safe manner. To enable fail-safe tripping via the DM-F PROFIsafe by the F-CPU, the PROFIsafe module must be configured in addition to the module for basic type 1 or 2 when integrating via GSD or PDM. When integrating via OM SIMOCODE pro, configuring must be carried out with PROFIsafe. Address assignment Of the DM-F PROFIsafe module's assigned addresses, user data is assigned to the following output address in the F-CPU: Byte in F- CPU Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 x+0 Output Note You are only allowed to access the address reserved for user data (output byte x, bit 0). Other address ranges assigned by DM-F PROFIsafe, are, among other things, reserved for safety-related communication between the DM-F PROFIsafe module and the F-CPU according to PROFIsafe. Additional information Detailed information on accessing the F I/O can be found in the S7 F / FH Systems, Configuring and Programming ( manual. 36 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

37 Introduction 1.10 Update an existing PCS 7 project Assignment of the PROFIsafe address Each DM-F PROFIsafe fail-safe digital module has its own PROFIsafe address. You must set the PROFIsafe address on the module prior to commissioning. The PROFIsafe addresses (F_Source_Add, F_Dest_Add) are automatically assigned when you configure the DM-F PROFIsafe module in STEP 7. You can find the PROFIsafe address that must be set on the DM-F PROFIsafe module in the HW Config under the object properties for the PROFIsafe module; it is shown in decimal and hexadecimal notation in the F_Dest_Add parameter. Convert this address to binary notation and set it via the DIP address switch on the DM-F PROFIsafe module. Enter an icon for the fail-safe output in HW Config. In conjunction with F systems, this icon is then connected in CFC with the fail-safe channel driver (output VALUE). When integrating SIMOCODE pro V with GSD file via the Object Manager (OM), the F_CH_BO block is used as the channel driver. Additional information Refer to the system manual "SIMOCODE pro Safety - fail-safe digital modules ( for more information on using the fail-safe digital modules Update an existing PCS 7 project Performing a project update Refer "ReadMe" provided with the library Further documentation Overview More information Online help for PCS 7 Advanced Process Library Online help for SIMATIC PCS 7 Process Control System Function manuals for SIMATIC PCS 7 Process Control System on the Internet ( System Manual SIMOCODE pro PROFINET on the Internet ( Getting Started on the Internet ( Programming and Operating Manual, 06/2017, A5E A/RS-AA/001 37

38 Templates Overview of the templates, control functions and blocks The templates from the are templates that you can adopt unchanged to implement control functions in your project. The templates thus simplify the engineering for configuring the blocks and they support their problem-free functioning. You can also modify the templates or create completely new ones. The interconnections that must then be created manually can be found in the available templates. Templates for the control functions The table below assigns the possible control functions to the associated template: Table 2-1 Templates for the control functions No. Control function Template APL blocks SIMOCODE blocks 1 Overload relay OvlRly (Page 42) FbSwtMMS MMOprtn 1 2 Direct starter Direct (Page 43) MotL 1 Event16Ts FbSwtMMS 3 Reversing starter Reverse (Page 44) MotRevL 1 Event16Ts FbSwtMMS 4 Circuit breaker MCCB (Page 45) MotL 1 Event16Ts FbSwtMMS 5 Star-delta starter StarDel (Page 46) MotL 1 Event16Ts FbSwtMMS 6 Star-delta reversing starter RevStarDel (Page 47) MotRevL 1 Event16Ts FbSwtMMS 7 Dahlander Dahland (Page 48) MotSpdL 1 Event16Ts FbSwtMMS 8 Dahlander reversing starter RevDahl (Page 49) Event16Ts FbSwtMMS 9 Pole-changing starter PoleChng (Page 50) MotSpdL 1 Event16Ts FbSwtMMS MMMeas MMStat MMLog MMRevDhl 1 MMOprtn 1 MMMeas MMStat MMLog MMOprtn 1 MMMeas MMStat MMLog 38 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

39 Templates 2.2 Using templates No. Control function Template APL blocks SIMOCODE blocks 10 Pole-changing reversing starter RevPoleCh (Page 51) Event16Ts FbSwtMMS 11 Valve SolValve (Page 52) VlvL 1 Event16Ts FbSwtMMS 12 Positioners 15 Positner (Page 53) VlvMotL 1 Event16Ts FbSwtMMS 13 Soft starter SoftStr (Page 54) MotL 1 Event16Ts FbSwtMMS 14 Soft reversing starter RevSoftStr (Page 55) MotRevL 1 Event16Ts FbSwtMMS 1 Block icon available MMRevDhl 1 MMOprtn 1 MMMeas MMStat MMLog MMOprtn 1 MMMeas MMStat MMLog For more information about the APL blocks, refer to the Function Manual "Process Control System PCS7, PCS7 Advanced Process Library V9.0" on the Internet (Page 42). Reference Diagnostics block MMDiag (Page 94) MMOprtn block (Page 100) Block for MMMeas measured value function (Page 154) Block for statistical function MMStat (Page 172) Block for timestamping MMLog (Page 183) MMRevDhl motor block (Page 197) See also PCS7 Process Control System, PCS7 Advanced Process Library V9.0 ( 2.2 Using templates The templates for the control functions are located in the SIMOCODE pro Library under: SMCPro PCS7 LibV90> Blocks+Templates\Templates > Select a template, e.g. Reverse for a reversing starter, and drag and drop it to the CFC chart. Alternatively, you can also copy the template direct to the chart container or to the required location in the technological hierarchy view. Programming and Operating Manual, 06/2017, A5E A/RS-AA/001 39

40 Templates 2.2 Using templates To edit the template, right-click on the template and select "Open" from the shortcut menu. The template is opened as a CFC chart. Manual interconnections In the CFC chart, connect "Input Word Address of SIMOCODE base Module" in the left-hand sheet bar with the logical address of the basic unit. There are two ways of doing this: Via the already created symbolic name Via direct input of the calculated address If additional blocks/functionalities available at the template in sheet 2 of the CFC are not required, they can be deleted as well. Refer to the section "Remove unused blocks" below for further information. Automatic interconnections If the option "Generate Block Driver is activated in the "Compile Program" dialog, interconnections that are not yet available but that are necessary will be automatically executed. Table 2-2 Automatic interconnections CFC Sheet 1 CFC Sheet 2 Inputs Diagnostic Address of SIMOCODE pro Module Logical Address of SIMOCODE pro Module ModFAct from MMDiag Slv_Typ from MMDiag RdEn from MMDiag RackFAct from MMDiag OMODE_00 of MOD_SWT Outputs Output word of the basic module In addition to the interconnections, the driver generator automatically generates the following charts and connects them with the template: SUBNET/SUBNET_P OB_DIAG1 / OB_DIAG1_PN MMDiag MOD_SWT The textual interconnections supplied in the template can be deleted individually and entirely. The driver generator replaces the textual interconnections automatically. You can delete the textual interconnections using the menu command Options Delete Textual Interconnections. 40 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

41 Templates 2.2 Using templates Remove unused blocks The following blocks (CFC Sheet 2) are not absolutely necessary for operating SIMOCODE: MMMeas MMStat MMLog They provide further functions such as measured values (e.g. temperature), statistical data, and time stamping. These blocks can be deleted (right mouse key delete or select block Del). After renewed compiling and downloading to the PLC, these functionalities are no longer available for the user program. Note Once the OS compilation is also done, there will be only one block icon created for each template. The block icon will be that of the respective APL block. However, if the user desires to have a block icon for the MMOprtn block, it can be enabled manually by the user before OS compilation. Refer to the screenshot below. Programming and Operating Manual, 06/2017, A5E A/RS-AA/001 41

42 Templates 2.3 Template OvlRly 2.3 Template OvlRly This template supports the control function Overload relay. It contains one instance each of the following blocks: MMMeas MMStat MMLog MMOprtn FbSwtMMS Interconnections 1. Instantiate the template from the SIMOCODE pro Library and create the necessary links to the respective blocks. 2. Assign the input address of the SIMOCODE pro device to the textual interconnection "Input WORD address of SIMOCODE pro Module (IW x)" for linking the parameters PZDIn01 (SIMOCODE blocks) / PZDIn1 (FbSwtMMS) with the logical address of the starter. Input address and Output address should be maintained same while configuring. Reference Description of Blocks (Page 72) Parameter (Page 234) 42 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

43 Templates 2.4 Template Direct 2.4 Template Direct This template supports the control function Direct starter. It contains one instance each of the following blocks: MMOprtn MMMeas MMStat MMLog MotL FbSwtMMS Event16Ts Interconnections 1. Instantiate the template from the SIMOCODE pro Library. 2. Assign the input address of the SIMOCODE pro device to the textual interconnection "Input WORD address of SIMOCODE pro Module (IW x)" for linking the parameters PZDIn01 (SIMOCODE blocks) / PZDIn1 (FbSwtMMS) with the logical address of the starter. Input address and Output address should be maintained same while configuring. Reference Description of Blocks (Page 72) Parameter (Page 234) Programming and Operating Manual, 06/2017, A5E A/RS-AA/001 43

44 Templates 2.5 Template Reverse 2.5 Template Reverse This template supports the control function Reversing starter. It contains one instance each of the following blocks: MMOprtn MMMeas MMStat MMLog MotRevL FbSwtMMS Event16Ts Interconnections 1. Instantiate the template from the SIMOCODE pro Library. 2. Assign the input address of the SIMOCODE pro device to the textual interconnection "Input WORD address of SIMOCODE pro Module (IW x)" for linking the parameters PZDIn01 (SIMOCODE blocks) / PZDIn1 (FbSwtMMS) with the logical address of the starter. Input address and Output address should be maintained same while configuring. Reference Description of Blocks (Page 72) Parameter (Page 234) 44 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

45 Templates 2.6 Template MCCB 2.6 Template MCCB This template supports the control function Circuit breaker. It contains one instance each of the following blocks: MMOprtn MMMeas MMStat MMLog MotL FbSwtMMS Event16Ts Interconnections 1. Instantiate the template from the SIMOCODE pro Library. 2. Assign the input address of the SIMOCODE pro device to the textual interconnection "Input WORD address of SIMOCODE pro Module (IW x)" for linking the parameters PZDIn01 (SIMOCODE blocks) / PZDIn1 (FbSwtMMS) with the logical address of the starter. Input address and Output address should be maintained same while configuring. Reference Description of Blocks (Page 72) Parameter (Page 234) Programming and Operating Manual, 06/2017, A5E A/RS-AA/001 45

46 Templates 2.7 Template StarDel 2.7 Template StarDel This template supports the control function Star-delta starter. It contains one instance each of the following blocks: MMOprtn MMMeas MMStat MMLog MotL FbSwtMMS Event16Ts Interconnections 1. Instantiate the template from the SIMOCODE pro Library. 2. Assign the input address of the SIMOCODE pro device to the textual interconnection "Input WORD address of SIMOCODE pro Module (IW x)" for linking the parameters PZDIn01 (SIMOCODE blocks) / PZDIn1 (FbSwtMMS) with the logical address of the starter. Input address and Output address should be maintained same while configuring. Reference Description of Blocks (Page 72) Parameter (Page 234) 46 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

47 Templates 2.8 Template RevStarDel 2.8 Template RevStarDel This template supports the control function Star-delta reversing starter. It contains one instance each of the following blocks: MMOprtn MMMeas MMStat MMLog MotRevL FbSwtMMS Event16Ts Interconnections 1. Instantiate the template from the SIMOCODE pro Library. 2. Assign the input address of the SIMOCODE pro device to the textual interconnection "Input WORD address of SIMOCODE pro Module (IW x)" for linking the parameters PZDIn01 (SIMOCODE blocks) / PZDIn1 (FbSwtMMS) with the logical address of the starter. Input address and Output address should be maintained same while configuring. Reference Description of Blocks (Page 72) Parameter (Page 234) Programming and Operating Manual, 06/2017, A5E A/RS-AA/001 47

48 Templates 2.9 Template Dahland 2.9 Template Dahland This template supports the control function Dahlander. MMOprtn MMMeas MMStat MMLog MotSpdL FbSwtMMS Event16Ts Interconnections 1. Instantiate the template from the SIMOCODE pro Library. 2. Assign the input address of the SIMOCODE pro device to the textual interconnection "Input WORD address of SIMOCODE pro Module (IW x)" for linking the parameters PZDIn01 (SIMOCODE blocks) / PZDIn1 (FbSwtMMS) with the logical address of the starter. Input address and Output address should be maintained same while configuring. Reference Description of Blocks (Page 72) Parameter (Page 234) 48 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

49 Templates 2.10 Template RevDahl 2.10 Template RevDahl This template supports the control function Dahlander reversing starter. MMOprtn MMMeas MMStat MMLog MMRevDhl FbSwtMMS Event16Ts Interconnections 1. Instantiate the template from the SIMOCODE pro Library. 2. Assign the input address of the SIMOCODE pro device to the textual interconnection "Input WORD address of SIMOCODE pro Module (IW x)" for linking the parameters PZDIn01 (SIMOCODE blocks) / PZDIn1 (FbSwtMMS) with the logical address of the starter. Input address and Output address should be maintained same while configuring. Reference Description of Blocks (Page 72) Parameter (Page 234) Programming and Operating Manual, 06/2017, A5E A/RS-AA/001 49

50 Templates 2.11 Template PoleChng 2.11 Template PoleChng This template supports the control function Pole-changing starter. MMOprtn MMMeas MMStat MMLog MotSpdL FbSwtMMS Event16Ts Interconnections 1. Instantiate the template from the SIMOCODE pro Library. 2. Assign the input address of the SIMOCODE pro device to the textual interconnection "Input WORD address of SIMOCODE pro Module (IW x)" for linking the parameters PZDIn01 (SIMOCODE blocks) / PZDIn1 (FbSwtMMS) with the logical address of the starter. Input address and Output address should be maintained same while configuring. Reference Description of Blocks (Page 72) Parameter (Page 234) 50 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

51 Templates 2.12 Template RevPoleCh 2.12 Template RevPoleCh This template supports the control function Pole-changing reversing starter. MMOprtn MMMeas MMStat MMLog MMRevDhl FbSwtMMS Event16Ts Interconnections 1. Instantiate the template from the SIMOCODE pro Library. 2. Assign the input address of the SIMOCODE pro device to the textual interconnection "Input WORD address of SIMOCODE pro Module (IW x)" for linking the parameters PZDIn01 (SIMOCODE blocks) / PZDIn1 (FbSwtMMS) with the logical address of the starter. Input address and Output address should be maintained same while configuring. Reference Description of Blocks (Page 72) Parameter (Page 234) Programming and Operating Manual, 06/2017, A5E A/RS-AA/001 51

52 Templates 2.13 Template SolValve 2.13 Template SolValve This template supports the control function Solenoid valve. MMOprtn MMMeas MMStat MMLog VlvL FbSwtMMS Event16Ts Interconnections 1. Instantiate the template from the SIMOCODE pro Library. 2. Assign the input address of the SIMOCODE pro device to the textual interconnection "Input WORD address of SIMOCODE pro Module (IW x)" for linking the parameters PZDIn01 (SIMOCODE blocks) / PZDIn1 (FbSwtMMS) with the logical address of the starter. Input address and Output address should be maintained same while configuring. Reference Description of Blocks (Page 72) Parameter (Page 234) 52 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

53 Templates 2.14 Template Positner 2.14 Template Positner This template supports the control function Positioner. MMOprtn MMMeas MMStat MMLog VlvMotL FbSwtMMS Event16Ts Interconnections 1. Instantiate the template from the SIMOCODE pro Library. 2. Assign the input address of the SIMOCODE pro device to the textual interconnection "Input WORD address of SIMOCODE pro Module (IW x)" for linking the parameters PZDIn01 (SIMOCODE blocks) / PZDIn1 (FbSwtMMS) with the logical address of the starter. Input address and Output address should be maintained same while configuring. Reference Description of Blocks (Page 72) Parameter (Page 234) Programming and Operating Manual, 06/2017, A5E A/RS-AA/001 53

54 Templates 2.15 Template SoftStr 2.15 Template SoftStr This template supports the control function Soft starter. MMOprtn MMMeas MMStat MMLog MotL FbSwtMMS Event16Ts Interconnections 1. Instantiate the template from the SIMOCODE pro Library. 2. Assign the input address of the SIMOCODE pro device to the textual interconnection "Input WORD address of SIMOCODE pro Module (IW x)" for linking the parameters PZDIn01 (SIMOCODE blocks) / PZDIn1 (FbSwtMMS) with the logical address of the starter. Input address and Output address should be maintained same while configuring. Reference Description of Blocks (Page 72) Parameter (Page 234) 54 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

55 Templates 2.16 Template RevSoftStr 2.16 Template RevSoftStr This template supports the control function Soft reversing starter. MMOprtn MMMeas MMStat MMLog MotRevL FbSwtMMS Event16Ts Interconnections 1. Instantiate the template from the SIMOCODE pro Library. 2. Assign the input address of the SIMOCODE pro device to the textual interconnection "Input WORD address of SIMOCODE pro Module (IW x)" for linking the parameters PZDIn01 (SIMOCODE blocks) / PZDIn1 (FbSwtMMS) with the logical address of the starter. Input address and Output address should be maintained same while configuring. Reference Description of Blocks (Page 72) Parameter (Page 234) 2.17 Sample Project Sample Project A sample project with SIMOCODE pro PCS7 Library V9.0 is provided along with the installation at the path - \Siemens\Step7\Examples\Simo_Prj. This sample project serves as an example for how to use the blocks of the Library. The template Direct is used in the CFC Charts of the sample project as an example for configuration. The template is modified in the CFC Charts to access the Byte1 information of the Process Image input of the configured Simocode device. This is realized by interconnecting the Process image input value to the input signals of the MonDi08 (Block for the measurement monitoring of 8 Binary signals) of APL, via a converter block, W_BO. Note The Direct template, when used from the templates of the Library will not have the blocks MonDi08 and W_BO and the respective interconnections. Programming and Operating Manual, 06/2017, A5E A/RS-AA/001 55

56 Block icons and faceplate views Block icons Creating block icons in CFC The MMRevDhl and MMOprtn blocks can each be displayed via various block icons. To change/switch a block icon, enter the number for the appropriate block icon in the object properties of the block (Input field underneath check box "Create block icon"). Refer to the following tables to retrieve the block icon number. Clicking on the block icon opens the corresponding faceplate and the block icon remains highlighted as long as this faceplate is opened. Figure 3-1 Creating block icon 56 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

57 Block icons and faceplate views 3.1 Block icons MMRevDhl block icons The MMRevDhl block provides 2 block icons. Table 3-1 Number 1 MMRevDhl block icons Icon 2 MMOprtn block icons The MMOprtn block provides the following block icons: Table 3-2 MMOprtn block icons SIMOCODE pro control function Overload relay Icon Direct starter / soft starter Reversing starter / soft reversing starter Star-delta starter Star-delta reversing starter Dahlander / pole-changing starter Dahlander reversing starter / Pole-changing reversing starter Solenoid valve Positioners 1-5 PROFIBUS PROFINET The status display at the block icon depends upon the final status of the drive, but not on the feedback received from the drive. Programming and Operating Manual, 06/2017, A5E A/RS-AA/001 57

58 Block icons and faceplate views 3.2 Faceplates 3.2 Faceplates Faceplates - Structure A faceplate displays all the elements of a block graphically. The faceplate is displayed in a separate window on the Operator Station (OS). You can call the faceplate: Using picture selection keys From the process tag list By clicking the specific block icon Note WinCC tools can be used to make necessary modifications to the faceplates. Structure of a faceplate Comments, e.g., name of starter "Pin faceplate" button: You can use this button to secure the faceplate when switching the range. "Back to Process" button: You can use this button to return to the original process picture. Toolbar for selecting the availible views for the relevant block. Right clicking on an icon opens the selected view in a separate window. Overview window Help button Icons 1 Standard 5 Maintenance 9 Memo 2 Alarm 6 Preview 10 Batch 3 Limits 7 Diagnostics 11 Logbook 4 Trend 8 Process image 58 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

59 Block icons and faceplate views 3.2 Faceplates Overview window The overview window shows the overall status of the block: Group display: Indicates whether unacknowledged alarms and warnings are pending. LOCK status for messages, authorization level 5 and higher Message suppression Message acknowledgement, authorization level 5 and higher Occupied - Batch: This function indicates whether the block instance of SIMATIC BATCH is assigned. Signal status of the block Reserved Expanded command area For inputs in the dialog window that require confirmation by the operator, the command area is expanded in the faceplate. The corresponding options are then available, depending on the selection. Figure 3-2 Example of expanded command area The expanded command area can be programmed with a 2- or 3-level access concept for the operator. The access can be changed in the WinCC Explorer using the variable. Level 2: The operator only needs to press the command to execute. Level 3: The operator must also press the OK button to execute the command. Programming and Operating Manual, 06/2017, A5E A/RS-AA/001 59

60 Block icons and faceplate views 3.2 Faceplates Authorization levels Some commands are subject to permission with authorization levels via WinCC. The authorization levels are updated when a view is opened. The user can only execute the commands that are enabled for him. The authorization levels are created for the project by means of a user ID. Figure 3-3 Assigning authorization levels in WinCC Reference The configuration of faceplates and icons follow the standards of the Advanced Process Library. For more information about this and authorization levels, refer to Function Manual "Process Control System PCS7, PCS7 Advanced Process Library V9" on the Internet ( 60 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

61 Block icons and faceplate views 3.2 Faceplates Navigation between SIMOCODE pro faceplates Navigation between SIMOCODE pro faceplates Figure 3-4 PCS7 APL Programming and Operating Manual, 06/2017, A5E A/RS-AA/001 61

62 Block icons and faceplate views 3.2 Faceplates Views Batch view The "Batch" view is available in the MMRevDhl, MMOprtn, MMStat, MMMeas and MMLog blocks. Batch view This area shows a display of the batch that is currently running (Batchview). You can use the internal tag "@APLBatchEnable" to enable/disable the "Batch" button in the toolbar. Value Operating the "Batch" button in the toolbar 0 Disabled Icon of the "Batch" button in the toolbar 1* Enabled *Batch ID has to be greater than 0 for Batch to be enabled Enabled (BatchEn) Allocated (Occupied) Batch name (BatchName) Batch ID (BatchID) Batch step (StepNo) This area shows you if the block is enabled for operation via SIMATIC BATCH (Status1.Bit1) This area shows if the block is currently in use by SIMATIC BATCH (Status1.Bit0) This area shows the name of the batch that is currently running This area shows the identification number of the batch that is currently running (BatchID). The batch view is disabled if BatchID = 16# This area shows the step number of the batch that is currently running. 62 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

63 Block icons and faceplate views 3.2 Faceplates Trend view The "Trend" view is available in the MMRevDhl, MMOprtn and MMMeas blocks. Trend view Configuring the view The block parameters that are evaluated for the trend are configured in the block icon of the block. To configure the view, use the TrendPictureName, TrendConfiguration and Trend colour properties. Up to 10 parameters can be used for the view. 1. The file name TrendPictureName for MMOprtn and MMMeas is: for MMRevDhl 2. TrendConfiguration is entered in the following format: <ParameterName>;<TrendControl>;<Reserved>;<Name of the Curve> e.g. MotCurr#Value;_TrendCtrl1_;Reserved;MotorCurrent 3. Trend colour determines the color of the curve. Programming and Operating Manual, 06/2017, A5E A/RS-AA/001 63

64 Block icons and faceplate views 3.2 Faceplates Object properties TrendConfiguration Trends Trends_SelFp1 Trends_SelFp2 Trend curves configuration for the MMOprtn block Trend curves configuration for the block connected via the parameter Trends_SelFp1 (e.g. MMMeas). Trend curves configuration for the block connected via the parameter Trends_SelFp2. Figure 3-5 Object properties TrendConfiguration 64 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

65 Block icons and faceplate views 3.2 Faceplates Alarm view The "Alarm" view is available in the MMRevDhl, MMOprtn, MMMeas, MMStat and MMLog blocks. Alarm view Figure 3-6 Alarm view example of MMRevDhl block Programming and Operating Manual, 06/2017, A5E A/RS-AA/001 65

66 Block icons and faceplate views 3.2 Faceplates Memo view In the "Memo" view, you can leave temporary messages for other OS operators. You enter them in the input field and store them by selecting the "Active memo checkbox." The "Memo" view is available in the MMRevDhl block. Memo view The next time the faceplate is opened and the process display is changed, the user will be informed in the status line of the block icon and the faceplate that a new message exists. Deselecting the checkbox clears the displays on the status lines. 66 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

67 Block icons and faceplate views 3.2 Faceplates Preview view The preview view shows the operator permissions for each signal block. The commands for which the operator permissions are shown depend on the block. The operator may execute the command. The operator may execute the command. The command is currently blocked by a process in the block. The operator is not permitted to execute the command. Figure 3-7 Preview view example of MMMeas Scalable faceplates The faceplates will be scaled from 50% to 200%. The value to scale will be given in the internal variable "@APLFaceplateScaleFactor". Default value is 100. The faceplates will be scaled up from 101% to 200%, by providing a value in a range of in internal variable. Similarly the faceplates will be scaled down from 50% to 99%, by providing a value in the range The reference for calculation is default size of the faceplates which is 100(%). It means if the value given is 150, the faceplates will be scaled up by 50% of the default size. Note Faceplate must be reopened after changing the scale value. Already opened faceplate cannot be scaled up if the scale value is changed. Programming and Operating Manual, 06/2017, A5E A/RS-AA/001 67

68 Block icons and faceplate views 3.2 Faceplates Example: The screenshot below shows the faceplates scaled up by providing the value of 200, scaled down by providing the value of 50 for the internal variable. 68 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

69 Block icons and faceplate views 3.3 Central color management 3.3 Central color management The central color palette from the APL Library underlies the "SIMOCODE pro PCS 7 Library V9.0". The colors in the faceplates and block icons can be changed via this central color palette in WinCC. The color palette is located on the "User interface and design" tab of the project properties. For more information about the parameterizable functions, refer to the Function Manual "Process Control System PCS 7, PCS 7 Advanced Process Library V9.0" on the Internet ( Programming and Operating Manual, 06/2017, A5E A/RS-AA/001 69

70 Block icons and faceplate views 3.4 Web Navigator 3.4 Web Navigator The supports the Web Navigator functions. You will find further information on configuring the Web Navigator functions in the manual "PCS 7 - OS Web Option" under C:\Program Files\SIEMENS\Documentation\Manuals\English. Figure 3-8 Web Navigator 70 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

71 Block icons and faceplate views 3.5 APL Operator Trend Control (AOTC) for Digital Values 3.5 APL Operator Trend Control (AOTC) for Digital Values Opening the AOTC window Press and hold the Ctrl key and left-click the value on the block icon to open the AOTC window. Status of parameters (FbkFFwdOut, FbkFwdOut, FbkFRevOut and FbkRevOut) are added to the Trend Control and the detailed information is displayed in the each row of the overview area. Figure 3-9 AOTC window For more information on Operator Trend Control (AOTC) Programming and Operating Manual, 06/2017, A5E A/RS-AA/001 71

72 4 4.1 Functions for all blocks Calling OBs The "Generate module driver" function automatically inserts a SIMOCODE pro block into the following organization blocks within the run sequence of the CFC: Table 4-1 Organization blocks OB Description MMDiag MMMeas MMStat MMLog MMRevDh MMOprtn l OB1 Cyclic program X OB30...OB38 1 Cyclic alarms X X X X X X OB40 Process alarm X X OB82 Diagnostics alarm X OB83 Insert/remove interrupt X OB85 Program execution error X OB86 Rack fault X OB100 Restart (warm restart) X X X X X X 1 Insert the block in OB32, if read/write access is slow. "X" = The OB calls the block, "" = The OB does not call the block. Reference You can obtain further information on the organization blocks in the "Process Control System PCS 7 System Functions" manual and in the system and standard functions reference manual for S7-300/400 on the internet ( 72 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

73 4.1 Functions for all blocks Called blocks The SIMOCODE pro blocks call the following blocks: Table 4-2 Called blocks Block Description MMDiag MMMeas MMStat MMLog MMRevD MMOprtn hl SFB35 ALARM_8P Generates block-specific X X X X X X messages with values for 8 signals SFB52 RDREC Reads a data record X X X X X SFB53 WRREC Writes a data record X X SFB54 RALRM Receives alarm X X X SFC6 RD_SINFO Reading of OB start information X X X X X X SFC13 DPNRM_DG Reads the diagnostic data of the DP slave X SFC20 BLKMOV Copying of tags X X X X X SFC51 RDSYSST Reads the system status X list or the sublist SFC64 TIME_TCK Reads the system time X X X FC369 SelST16 Output of the best or worst signal status X X X X X X "X" = The SIMOCODE pro block calls this block, "" = the SIMOCODE pro block does not call this block. Programming and Operating Manual, 06/2017, A5E A/RS-AA/001 73

74 4.1 Functions for all blocks Worst signal status Worst Signal Status ST_Worst is formed from the following parameters: Block MMRevDhl MMOprtn MMMeas MMStat MMDiag MMLog Parameter FbkFwdOut.ST FbkRevOut.ST FbkFFwdOut.ST FbkFRevOut.ST LocalLi.ST FFwdLocal.ST FwdLocal.ST StopLocal.ST RevLocal.ST FRevLocal.ST Trip.ST FwdAut.ST RevAut.ST StopAut.ST FFwdAut.ST FRevAut.ST FwdChnST.ST RevChnST.ST FFwdChnST.ST FRevChnST.ST ModF_Act.ST RackF_Act.ST GenFlt.ST GenWarn.ST EmrgStOn.ST CstAut.ST TrpRstLi.ST RdDataLi.ST GrpErr.ST RdErr.ST WrErr.ST ModF_Act.ST RackF_Act.ST GrpErr.ST RdErr.ST RdDataLi.ST ModF_Act.ST RackF_Act.ST GrpErr.ST RdErr.ST RdDataLi.ST ModF_Act.ST RackF_Act.ST GrpErr.ST Cst.ST Rack1Err.ST Rack2Err.ST RdErr.ST ModF_Act.ST RackF_Act.ST RdErr.ST RdDataLi.ST 74 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

75 4.1 Functions for all blocks Quality code The process values of the function blocks are generated and transferred along with a signal status as a structured variable. This contains a statement about the signal quality. The function blocks determine the appropriate signal status for their process outputs depending on the signal status of the process inputs. The signal status is formed from the input parameters according to the priority table below (highest priority is 0). This group status is displayed in the status bar of the faceplate and of the block icon. The signal status is displayed for each individual parameter in the faceplate next to the process values. Table 4-3 Quality Code Quality Code Priority 1 Occurs when... Meaning MMDiag MMMeas MMStat MMLog MMRevDhl MMOprtn 16#80 6 No error Good X X X X 16#60 SimOn Simulated value X 16#00 0 RackF_Act Bad, devicespecific, X X 1 value ModF_Act not valid X X X BusFlt 16#28 1 Subnet error Rack1Err or Rack2Err OB not loaded. 16#28 2 From preceding blocks Bad, devicespecific Bad, processspecific X X X X 16#68 3 General warning Uncertain, X X X device-specific 16#A4 Maintenance X demand 16#FF Default setting X 1 highest priority is 0 "X"= The Quality Code occurs in this block, "" = The quality code does not occur in this block. Programming and Operating Manual, 06/2017, A5E A/RS-AA/001 75

76 4.1 Functions for all blocks Icons The icons for the Quality Code are displayed in the block icon and in the overview window of the faceplates. Table 4-4 Icons for Quality Code display Quality Code Symbol Meaning 16#80 Good 16#60 Local function check / simulation 16#00 1 Bad, device-specific, value not valid 16#28 1 Bad, process-specific 16#68 Uncertain, device-specific 16#A4 Maintenance demand 1 Active Quality Codes for the Trip, Intlock, Permit, and Protect parameters in the interlock status. Reference You can obtain further information on the Quality Code display, in the PCS 7 libraries APL Styleguide programming manual in the Internet ( 76 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

77 4.1 Functions for all blocks Error numbers The SIMOCODE pro PCS 7 Library blocks have an output parameter ErrorNum that can be used to output internal error states of the block as error numbers. Each error number is assigned to a specific error. The routine always displays the error number of the error most recently detected in a block cycle. Table 4-5 Error numbers per block Error Error type Description MMDiag MMMeas MMStat MMRevDhl MMOprtn code -1 Predefined value when inserting X X X X X the block; the block is not processed. 0 No error X X X X X 1 System error Rack failure X X X X 2 System error The module has been removed. X 3 System error The module does not respond. X X X X 4 System error Subnet 1 or subnet 2 error X 5 System error Module inserted, but invalid module type X 41 Programming error 42 Programming error 51 Programming error 52 Programming error The value for LocalSetting I/O is not within the permissible limits of 0 to 4. LocalSetting = 0 or LocalSetting = 3 or LocalSetting = 4 and LocalLi = 1 Error number for invalid signal state e.g. FwdLocal = 1 and StopLocal = 1 FwdAut = 1 and StopAut = 1 AutModLi = 1 and ManModLi = 1 FwdForce = 1 and RevForce = 1 LocalAct = 1 and LocalSetting = 2 or 4 and SimOn = 1 "X" = Error occurs in this block, "" = Error does not occur in this block X X X X X Reference IO station failure (PROFIBUS DP or PROFINET IO) (Page 98) Fault handling (Page 110) Programming and Operating Manual, 06/2017, A5E A/RS-AA/001 77

78 4.1 Functions for all blocks Reading and writing data records The blocks use SFB 52 "RDREC" function to read and process values from data records, and the SFB 53 "WRREC" function to process and write values to data records of the SIMOCODE pro device. The "Read Data" button in the faceplates is used to update the displayed values by calling the "RDREC" at the function block. Reading can only be performed successfully if the function Write to data records "WRREC" is not executed at the same time. Read parameter data record Reading data records is performed irrespective of the current mode. Write function It is only possible to write data records if the block is in REMOTE mode to configure current limits for the SIMOCODE pro module configured with a current measuring module. Errors when reading/writing data record The following errors can occur when reading/writing the data record: Table 4-6 Errors when reading/writing data record Error code Description (W#16#...) 8085 Due to a problem in the system, information is not currently available (for example, due to a lack of resources). 80A2 DP protocol error at layer 2 80A3 PROFIBUS DP: DP protocol error with Direct-Data-Link-Mapper or user interface/user PROFINET IO: General CM error 80A4 80A9 80C0 80C2 80C3 80C4 80C6 80C7 Bus communication disrupted Application Feature/Function is not supported. DPV1 service <> DS-Read/ DS-Write The module has the data record, however there are no read data yet. The module currently processes the maximum possible jobs for a CPU. The required operating resources (memory, etc.) are currently occupied. Internal temporary error. Job could not be carried out. Repeat the job. If this error occurs often, check your installation for sources of electrical interference. Data record transfer was canceled due to priority class cancellation. Job cancelled due to restart (warm restart) or cold restart of DP master. If any of these errors is detected, the function call to read or write data record is executed again. The maximum count of these repetitive calls is set to 300 beyond which an error is reported as a read error or write error at the RdErr or WrErr output parameter respectively. 78 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

79 4.1 Functions for all blocks Read Record error status The "Read Record" error status function is available for the MMDiag, MMOprtn, MMMeas, MMStat and MMLog blocks. Displaying the error status in the "Alarm" view The "Read Record" error status is shown at the output parameter RdErrStat. To display the error status as a message in the "Alarm" view, proceed as follows: 1. Interconnect the output parameter RdErrStat with one of the pins of the external values (ExtVaXXX). 2. Interconnect the output parameter RdErr with one of the pins of the external messages (ExtMsgX). 3. Configure the message in the auxiliary value ALARM_8P accordingly. 4. Compile and download the CFCs. 5. Recompile the OS Write Record error status The "Write Record" error status function is available for the MMOprtn and MMStat blocks. Displaying the error status in the "Alarm" view The "Write Record" error status is shown at the output parameter WrErrStat. To display the error status as a message in the "Alarm" view, proceed as follows: 1. Connect the output parameter WrErrStat with one of the pins of the external values (ExtVaXXX). 2. Connect the output parameter WrErr with one of the pins of the external messages (ExtMsgX). 3. Configure the message in the auxiliary value ALARM_8P accordingly. 4. Compile and download the CFCs. 5. Recompile the OS Overview of the measuring point browser window For more information on measuring point browser, refer SIMATIC PCS 7 APL Function Manual. Programming and Operating Manual, 06/2017, A5E A/RS-AA/001 79

80 4.1 Functions for all blocks Configurable response using the Feature I/O Start-up characteristics The alarm messages are suppressed in the OB100 for the RunUpCyc number of times. During warm restart, the RdyToReset will be reset to zero. When in the "Out of service mode", the block will continue to be in the same mode after a warm restart. Number of the Feature bit: 0 Set startup characteristics Feature bit purpose Set the startup characteristics of the function blocks, for example, for: MMRevDhl MMOprtn The default setting is 0. Note The message classes Alarm, Warning and Tolerance are not valid for user-configured message classes. Take into consideration the validity of terms for user-configured message classes. Note During 'Run-Stop-Run' transition of the CPU,the internally pending messages, non-stuckthrough messages with time stamps and auxiliary values beginning with RunUpCycle occur for blocks with the startup characteristic Feature bit = 0 and after the expiration of the RunUpCycle counter in the following cases: Alarm, warning or tolerance messages from the operating points (motor, valve, dosing, controller and analog monitoring blocks) Feedback errors (motor and valve blocks) This causes an outgoing message when initializing Alarm_8P in OB100 and an incoming message after expiration of the RunUpCycle counter on the cyclic interrupt level. 80 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

81 4.1 Functions for all blocks Set startup characteristics for motors Bit = 0: Starting the block in manual mode and in neutral position. With controllers, the setpoint is set to (SP_Int) internally. Bit = 1: Starting the block with the last stored values, in other words in the last operating mode set (manual, automatic or local mode) and at the last valid position. Note Special note following complete download to the CPU Following a complete download to the CPU, the motor protection signal Trip is evaluated during the initial run as good (=1). When a motor protection signal is pending, this causes a non-struck-through message with time stamp and auxiliary values beginning with RunUpCycle after the complete download and after expiration of the RunUpCycle counter Response for Out of service mode Number of the Feature bit: 1 Feature bit purpose Define the reaction of the technologic block based on the interconnectable input parameter OosLi = 1. The default setting is 0. Bit = 0: The symbol for the "In progress" status appears in the block icon and in the faceplate of the assigned technologic block. A 0-1 edge transition at the input parameter OosLi has no further influence on the reaction of the technological block; the previous status is retained. No switch to the "Out of service" mode is performed. Bit = 1: The mode switches to "Out of service" assuming that the block is "On" or "Manual" mode. If this is not the case, the mode does not change. The symbol for the "In progress" status also appears in the block icon and in the faceplate of the assigned technologic block regardless of the mode change. If no message display on the faceplate then this indicates whether the mode change has occured or not Resets the commands for switching between modes Number of the Feature bit: 2 Feature bit purpose Define how the block handles the incoming control commands AutModLi and ManModLi. The default setting is 0. Bit = 0: The control commands are not reset by the block. If there are two pending control commands for changing mode, the mode is not changed. In this case, the note text "Invalid command" is displayed in the faceplate. Programming and Operating Manual, 06/2017, A5E A/RS-AA/001 81

82 4.1 Functions for all blocks Bit = 1: The control commands are reset by the block. This, for example, ensures that if a control command is sent from the SFC, the command is reset automatically after a step is exited Enabling resetting of commands for the control settings Number of the Feature bit: 3 Feature bit purpose With this Feature bit, you select how the block handles commands for the control settings (for example motor on) via the interconnected input parameters. The default setting is 0. Bit = 0: The control commands are not reset by the block. If there are two commands relating to the control settings at the same time, the status of the control settings is retained. In this case, the "Invalid signal" message is displayed in the standard view of the faceplate. Bit = 1: The control commands are reset by the block. This, for example, ensures that if a control command is sent from the SFC, the command is reset automatically after a step is exited Setting switch or button mode Number of the Feature bit: 4 Feature bit purpose Determine whether a separate interconnectable 1-active control input has to be used for every automatic command of the block or two automatic commands are assigned to a control input (input signal as pulse signal or as static signal). The Feature bit affects the following control inputs: starting and stopping a motor opening and closing a valve switching modes (parameters AutModLi and ManModLi) Setpoint specification internal and external is given in the form of a pulse (pushbutton operation) or a static signal (switching mode). You can find the commands for controlling the block in the relevant section on block operating modes. These are the parameters that are always used for the automatic operation of a block. Bit = 0: Button mode: Each automatic command is assigned to a control input. This has a latching reaction and is 1-active. 82 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

83 4.1 Functions for all blocks Example with a motor MMRevDhl: In this case, use the interconnectable input parameters. FwdAut = 1 for the command "Start forward" RevAut = 1 for the command "Start backwards" StopAut = 1 for the stop command and AutModLi = 1 for setting "Automatic" operating mode ManModLi = 1 for setting "Manual" operating mode Bit = 1: Switching mode: two static automatic commands are assigned to a control input. Example with a motor MMRevDhl: In this case, use the interconnectable input parameters. FwdAut = 1 for the command "Start forward" RevAut = 1 for the command "Start backwards" and FwdAut = 0 and RevAut = 0 for the stop command AutModLi = 1 for setting "Automatic" operating mode AutModLi = 0 for setting "Manual" operating mode The StopAut and ManModLi control inputs are irrelevant in this case Set switching mode Number of the Feature bit: 5 Feature bit purpose Specify switching mode for the motor block. The default setting is 0. Bit = 0: Switching mode "On over speed 1" with the SwOverTi > 0 parameter Bit = 1: Switching mode "Off over speed 1" with the SwOverTi > 0 parameter Enabling direct changeover between forward and reverse Number of the Feature bit: 7 Feature bit purpose Enable direct reversal of the direction of motors. The default setting is 0. Bit = 0: Direct reversal of the direction is disabled. You can only change the direction of the motor by first stopping and starting the motor again in the required direction. The motor can only be started again after the time set in the IdleTime parameter has elapsed. Programming and Operating Manual, 06/2017, A5E A/RS-AA/001 83

84 4.1 Functions for all blocks Bit = 1: Direct changeover is enabled. You can reverse the motor direction directly. The motor block reverses the direction automatically. The motor is stopped and is started in the other direction when the time set in the IdleTime parameter has elapsed Resetting via input signals in the event of interlocking (Protection) or errors Number of the Feature bit: 9 Feature bit purpose Define how automatic control is to be re-enabled after an active interlock. The default setting is 0. Bit = 0: After an interlock (only Protection: Input parameter Protect) or errors, the system can only be restarted using a reset command. Reset is initiated either by operator input in the faceplate or via the interconnectable input parameter (RstLi = 1) in the block. Thereafter, the currently pending command takes effect in automatic mode. Bit = 1: It is also possible to reset with a 0-1 edge change in the control signal in automatic mode Exit local mode Number of the Feature bit: 10 Feature bit purpose Define how "Local mode" is either exited or will be exited with LocalSetting = 1 or LocalSetting = 2 and if the mode is not specified by AutModLi or ManModLi. The default setting is 0. Bit = 0: Exiting local mode in manual mode (bumpless because the control signals are continuously adjusted). Bit = 1: When local mode is exited, the mode changes back to the last mode that was active prior to local mode (not bumpless) Enable runtime for feedback signals Number of the Feature bit: 11 Feature bit purpose To activate the runtime of feedback signals. The default setting is 0. Bit = 0: Deactivated: Tracking of feedback for simulation immediately after the trigger signal. 84 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

85 4.1 Functions for all blocks Bit = 1: Activated: Tracking of feedback for simulation after the trigger signal and expiration of the monitoring time (MonTiDynamic). The feedback signals are generated after expiration of the monitoring time Separate monitoring time for stopping the motor Number of the Feature bit: 13 Feature bit purpose To activate a separate monitoring time for stopping the motor. The default setting is 0. Bit = 0: A monitoring time for starting and stopping the motor. Bit = 1: Separate monitoring time for stopping the motor Enabling rapid stop via faceplate Number of the Feature bit: 14 Feature bit purpose Specify if the OS operator can use rapid stop for the block via the standard view of the faceplate. The default setting is 0. Bit = 0: The "Rapid stop" button is not visible in the faceplate. Bit = 1: The OS operator can use the button for rapid stop Activate bumpless changeover to automatic mode Number of the Feature bit: 17 Feature bit purpose To enable the bumpless switchover from local/manual mode to automatic mode. The default setting is 0. Bit = 0: Bumpless switchover is disabled. You can switch from local/manual mode to automatic mode at any time. Bit = 1: Bumpless switchover from local/manual mode to automatic mode is enabled. A switchover from local/manual mode to automatic mode is possible if the control settings of the local/manual mode and automatic modes match. If switchover occurs at a different point in any time, the "Switchover error" text is indicated on the faceplate. Programming and Operating Manual, 06/2017, A5E A/RS-AA/001 85

86 4.1 Functions for all blocks Activate fault status for external control system fault Number of the Feature bit: 18 Feature bit purpose Specify whether the block should switch to the error state at an external process control error CSF =1. The default setting is 0. Bit = 0: Block does not go to error state with process control error CSF = 1. Bit = 1: Activated: Block goes to error state with process control error CSF = Reset even in locked state Number of the Feature bit: 19 Feature bit purpose You can specify if it is possible to perform a reset with an active "Protection" or "Motor protection" type interlock. This can be used, for example, to reset hardware interlocks. The default setting is 0. Bit = 0: No reset is possible with a "Protection" type interlock or with active motor protection. Bit = 1: Reset is possible with a "Protection" type interlock or with active motor protection Disable Feedback Tracking LocalSetting 2 & 4 Number of the Feature bit: 20 Feature bit purpose To disable the tracking of feedback signals in the "Local" mode setting 2 and 4. The default setting is 0. Bit = 0: Calculation of impulse controls in LocalSetting 2 and 4. Bit = 1: Disable calculation of impulse controls in LocalSetting 2 and Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

87 4.1 Functions for all blocks Bumpless switchover to automatic mode Number of the Feature bit: 21 Feature bit purpose Specify whether bumpless switchover to automatic mode for valves, motors and dosing unit can be enabled only if switching via the faceplate is in effect, or whether switching using interconnectable inputs AutModLi and ManModLi (ModLiOp =1) is also possible. The default setting is 0. Bit = 0: The function "Bumpless switchover to automatic mode for valves, motors and dosers" works when switching via the faceplate and switching using interconnectable inputs AutModLi and ManModLi (ModLiOp = 1). Bit = 1: The "Bumpless switchover in automatic mode for valves, motors and dosers" function only works for switching via the faceplate. Bumping switchover can be activated via the inputs AutModLi and ManModLi (ModLiOp = 1) Update acknowledgement and error status of the alarm Number of the Feature bit: 22 Feature bit purpose To determine if the acknowledgement and error status of the message call at the block output should be updated. The default setting is 0. Bit = 0: The MsgErr, MsgStat and MsgAckn block outputs are set to the default settings and not updated. The block will run faster with this setting. Bit = 1: The MsgErr, MsgStat and MsgAckn block outputs are updated based on the feedback from the lower level message blocks. The lower level message blocks are called every other cycle as long as an acknowledgement is expected or error information is pending Activate local operator permission Number of the Feature bit: 24 Feature bit purpose To enable local permission for a technologic block. The default setting is 0. Bit = 0: Disabled Bit = 1: Enabled. Programming and Operating Manual, 06/2017, A5E A/RS-AA/001 87

88 4.1 Functions for all blocks Suppression of all messages Number of the Feature bit: 25 Feature bit purpose To determine whether all messages of the block are to be suppressed. Bit = 0: Messages are not suppressed. Bit = 1: Messages are suppressed Interlock display with LocalSetting 2 or 4 Number of the Feature bit: 27 Feature bit purpose To specify the display of interlocks with LocalSetting 2 or 4 at the faceplate and at the faceplate output LockAct. The default setting is 0. Bit = 0: LocalSetting 2 and 4 crossed out locks are displayed in the standard view. LockAct is not set with interlock. Bit = 1: LocalSetting 2 and 4 locks are displayed in the standard view according to the interlock. LockAct is set according to interlock. This setting is used for hardware interlock. Note A decreasing motor protection (Trip.Value=0) is displayed at the output parameter LockAct, regardless of the Feature bit setting. This feature bit is also applicable for the LocalSetting 5 in VlvS where LocalSetting 4 is not available Define reset as a function of the mode Number of the Feature Bit: 30 Define reset as a function of the mode Feature bit purpose When the "Protection" interlock, feedback error ("Status error", "Control error") or "Motor protection" signal is present again, this Feature bit is used to specify if a reset can be made 88 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

89 4.1 Functions for all blocks depending on the mode, only by the operator in manual mode or by the automatic I/Os in automatic mode. Resetting to manual mode is enabled with Feature Bit 31 (Activating reset of protection / error in manual mode). Also refer to the Resetting the block in case of interlocks or errors chapter. The default setting is 0. Bit = 0: Reset does not depend on the operating mode Bit = 1: In manual mode, manual reset by the operator is only possible if Feature Bit 31 is set, otherwise no reset is required in manual mode. In automatic mode, reset can only be made with automatic I/Os, regardless of Feature Bit 31. This is performed either with a 0-1 edge transition at the RstLi input or, when Feature Bit 9 is set, with a 0-1 edge transition at the automatic inputs, for example OpenAut, CloseAut. Note Rapid stop is unlocked for all operating modes using the "Reset" button in the faceplate (RstOp = 1); in CFC it is unlocked using the RstLi = 1 input parameter. Note The local operating mode does not depend on this Feature Bit and has a separate reset mechanism. Resetting the dosing mode depending on the operating mode (dosing blocks) This feature bit can also be used to set whether or not the reset of the dosing quantity is dependent on the operating mode. The default setting is 0. Bit = 0: Reset does not depend on the operating mode. Bit = 1: In manual mode, only a manual reset by the operator is possible at the input RstDQ_Op. In automatic mode, a reset is only possible by a 0-1 edge transition at the input RstDQ_Li. Note The operating mode Local is independent of this feature bit. The dosing quantity can be reset by the operator at the input RstDQ_Op or via a 0-1 edge transition at the input RstDQ_Li. Programming and Operating Manual, 06/2017, A5E A/RS-AA/001 89

90 4.1 Functions for all blocks Set reset depending on the LiOp parameter (counter blocks) This feature bit can also be used to determine whether the setting or resetting to a default value should be made dependent on the LiOp parameter. The default setting is 0. Bit = 0: Setting or resetting to a default value does not depend on the LiOp parameter. Bit = 1: Setting or resetting to a default value depends on the LiOp parameter. LiOp = 0: Setting or resetting to a default value can only be made via the faceplate or at the parameter for the faceplate. LiOp = 1: Setting or resetting to a default value can only be made at the parameter for interconnections Enable reset of interlocks in manual mode Number of the Feature bit: 31 Feature bit purpose Specify whether a reset is necessary once the "Protection" interlock signal, feedback errors ("Runtime error", "Control deviation"), or "Motor protection" are present again. See also the following section, 'Resetting the block in case of interlocks or errors' (Page 84). The default setting is 0. Bit = 0: No reset required in manual mode. Bit = 1: Reset required in manual mode. The reset is performed using the "Reset" button (RstOp = 1) or, in CFC, using the input parameter RstLi. Note Rapid stop is unlocked for all operating modes using the "Reset" button in the faceplate (RstOp = 1); in CFC it is unlocked using the RstLi = 1 input parameter. Note The local operating mode has a separate reset mechanism. 90 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

91 4.1 Functions for all blocks Suppression of single alarm message Feature Bit MMOprtn: Number of the Feature bit 0 to bit 14 MMStat: Number of the Feature bit 10 to bit 17 MMMeas: Number of the Feature bit 10 to bit 17 Suppression of single alarm message Feature bit purpose To determine whether the alarm message described at the feature bit of the block is to be suppressed. Bit = 0: Single alarm message is not suppressed. Bit = 1: Single alarm message is suppressed. Note Alarm messages can be suppressed completely or separately using different feature bits (Suppression of all messages/ Suppression of single alarm message) Resetting control in case of invalid command Number of the Feature2 bit: 3 Feature2 bit purpose To define the control priority in the event of an invalid input command. The default setting is 0. Bit = 0: In the event of an invalid input command, the control output is retained. Bit = 1: In the event of an invalid input command, the control output switches to the "neutral position" Setting switch or button mode for local commands Number of the Feature2 bit: 4 Feature2 bit purpose To determine whether a separate interconnectable 1-active control input has to be used for every local command of the block or two local commands are assigned to a control input. Programming and Operating Manual, 06/2017, A5E A/RS-AA/001 91

92 4.1 Functions for all blocks The Feature2 bit affects the following control inputs for local mode in the form of a pulse (pushbutton operation) or a static signal (switching mode): Starting and stopping a motor Opening and closing a valve Bit = 0: Button mode: Each local command is assigned to a control input. This has a latching reaction and is 1-active. Example with a motor MotRevL: In this case, use the interconnectable input parameters. FwdLocal= 1 for the command "Start forward" RevLocal= 1 for the command "Start backward" StopLocal= 1 for the stop command Bit = 1: Switching mode: Two static local commands are assigned to a control input. Example with a motor MotRevL: In this case, use the interconnectable input parameters. FwdLocal= 1 for the command "Start forward" RevLocal= 1 for the command "Start backwards" FwdLocal = 0 and RevLocal = 0 for the stop command Note The StopLocal control input is irrelevant in this case Evaluation of the signal status of the interlock signals Number of the Feature2 bit: 5 Feature2 bit purpose You can use the Feature2.bit to specify if the signal status of the interlock inputs is to be checked for the values 16#00 or 16#28. The signal status of the inputs itself remains unchanged here. The default setting is 0. Bit = 0: The signal status is determined, an input with ST = 16#00 or 16#28 is forwarded with value = 0. Bit = 1: No evaluation of the signal status for 16#00 or 16# Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

93 4.1 Functions for all blocks Forcing operating modes in the "Local" mode Number of the Feature2 bit: 8 Feature2 bit purpose Specify whether forcing operating modes is possible in the "Local" mode. The default setting is 0. Bit = 0: In the "Local" mode, forcing operating modes is not possible. Bit = 1: In the "Local" mode, forcing operating modes is possible Considering bad quality of automatic commands or external values Number of the Feature2 bit: 10 Feature2 bit purpose Use this bit to consider the bad signal status (16#00 or 16#28) in the parameter for the automatic commands or external values to move the block into the neutral position. The default setting is 0. Bit = 0: The bad signal status will not be considered. Bit = 1: The bad signal status (16#00 or 16#28) in the automatic commands or external values will be considered from the block. The block goes to a defined neutral position Separate interlock for each direction or position Number of the Feature2 bit: 16 Feature2 bit purpose To enable the use of the "Separate interlock for each direction or position" function. The default setting is 0. Bit = 0: One interlock for each direction or position. Bit = 1: Separate interlock for each direction or position. Programming and Operating Manual, 06/2017, A5E A/RS-AA/001 93

94 4.2 Diagnostics block MMDiag 4.2 Diagnostics block MMDiag Description of MMDiag Purpose of the block The MMDiag block is responsible for diagnosis of the SIMOCODE pro device. It evaluates the acyclic events: Start DP/IO station failure Module fault Process alarm Diagnosis alarm It generates the associated Quality Codes. It reads all diagnostic information for the MOD_SWT block. It transmits the status information to the signal processing block via the OMODE parameter output. Views The MMDiag block does not support views. References Overview of the templates, control functions and blocks (Page 38) Functions for all blocks (Page 72) MMDiag block parameter (Page 234) Structure of UDTs for MMDiag (Page 237) 94 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

95 4.2 Diagnostics block MMDiag Acyclic reading of data record 92 An interconnection is provided between output parameter RdDataOut of the block MMOrptn and input parameter RdData of the block MMDiag to enable the acyclic reading of DS92. Data record 92 is read acyclically, i.e. it is only read when a ReadData operation is triggered at MMOprtn or when either a trip or a warning is triggered by the device Message characteristics MMDiag signals the following errors/faults: DP/IO station fault (Rack1Err, Rack2Err) Rack fault (RackF_Act) Module fault (ModF_Act) Connection fault (BusFlt) An error generates a group error GrpErr in output parameter Err_Act. The Subn1_Id and Subn2_Id parameters of the SUBNET function block (FB106) are linked with the Subn1Id and Subn2Id parameters of the MMDiag block. These parameters forward the error information of the primary and redundant master system. This information is provided to output parameters Rack1Err and Rack2Err of the MMDiag block. Message block MsgEvId1 Table 4-7 Output messages MMDiag Message block Message No. Block parameters Message text Message class * MsgEvId1 1 Rack1Err $$BlockComment$$ Fault S 2 Rack2Err $$BlockComment$$ Fault S 3 RackF_Act $$BlockComment$$ Failure 4 ModF_Act $$BlockComment$$ Module error 5 BusFlt $$BlockComment$$ Not reachable S S S 6 ExtMsg1 ** $$BlockComment$$ External Message 1 S 7 ExtMsg2 ** $$BlockComment$$ External Message 2 S 8 ExtMsg3 ** $$BlockComment$$ External Message 3 S * S = AS, OS process control fault ** User-definable message Programming and Operating Manual, 06/2017, A5E A/RS-AA/001 95

96 4.2 Diagnostics block MMDiag Auxiliary values Table 4-8 Structure of the auxiliary values ALARM_8P Message No. Auxiliary value Block parameters Meaning 1 1 Subn1Id ID of the primary subnet 2 2 Subn2Id ID of the redundant subnet 3 3 Rack_No Rack number 4 4 Slot_No Slot number 5 5 ExtVa105 Auxiliary value 5, user-definable 6 6 ExtVa106 Auxiliary value 6, user-definable 7 7 ExtVa107 Auxiliary value 7, user-definable 8 8 ExtVa108 Auxiliary value 8, user-definable 9 9 ExtVa109 Auxiliary value 9, user-definable ExtVa110 Auxiliary value 10, user-definable The MsgStat1, MsgAckn1, and MsgErr1 parameters transfer the following information: Message status Message error Message acknowledgment status Driver generator The "Generate Module Driver" function automatically inserts the MMDiag block into the following organization blocks within the run sequence: OB1 (cyclic program) OB40 (process alarm) OB82 (diagnostics alarm) OB83 (pull/plug alarm) OB85 (program execution error) OB86 (rack fault) OB100 (warm restart) The block is inserted behind the OB_DIAG1 / OB_DIAG1_PN block in the CFC chart. The Rack_No, Slot_No, SubSlot_No, SubAddr, DAddr, LAddr, Subn1Id, Subn2Id and SubN_Typ inputs are configured via the information from HW Config. 96 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

97 4.2 Diagnostics block MMDiag Start-up characteristics In OB100, the identifier for "Start up" is entered in output OMODE (OMODE = 16#xx01xxxx). The alarm messages are suppressed in the OB100 for the RunUpCyc no. of times. Acknowledge the errors GrpErr, RackF_Act, ModF_Act, Rack1Err, and Rack2Err Module error Following a restart and when AccId = TRUE, a check of the module addressed with LAddr is carried out. The system status list SSL ID xc91 is read out for this purpose. If the module addressed with LAddr is missing, the ModF_Act output is set and the identifier for "higher-level fault" is entered for the OMODE output (OMODE = 16#40xxxxxx). The module fault is detected by the event number 16#61 for PROFIBUS and 16#51 for PROFINET for event class 16#39. The module fault is detected while the SIMOCODE pro device is configured behind a Y-Link. The logical address of the module (LAddr) is derived based on the geographical address of the module, e.g. from SubN1_Id, Rack_No, Slot_No, SubSlot_No, and SubAddr. Note The "module rack fault" takes precedence over the module fault. Programming and Operating Manual, 06/2017, A5E A/RS-AA/001 97

98 4.2 Diagnostics block MMDiag IO station failure (PROFIBUS DP or PROFINET IO) The OB_DIAG1 / OB_DIAG1_PN block detects the failure of the station, and evaluates it based on the event class and event number (see table). In the event of a fault, the identifier for "higher-level fault" (OMODE = 16#40xxxxxx) is entered for the OMODE output. Fault Event number Event class PROFIBUS DP PROFIBUS DP station failure (RackF_Act) 16#C4 16#39 PROFIBUS DP station return 16#C4 16#38 PROFIBUS DP station error 16#C5 16#39 Reset PROFIBUS DP station error 16#C5 16#38 PROFIBUS DP station return, but error in assignment of 16#C6, 16#C7 16#38 the module parameters PROFINET IO PROFINET IO system failure 16#CA 16#39 PROFINET IO station failure 16#CB 16#39 Reset PROFINET IO station error 16#C5 16#38 Return of PROFINET IO station, but error 16#CC 16#38 Return of PROFINET IO station, but target configuration 16#CD 16#38 not equal to actual configuration Return of PROFINET IO station, but error in assignment of the module parameters 16#CE 16#38 If the "rack failure" error (RackF_Act = 1) occurs, the connection to the device is lost (BusFlt = 1). Reference Error numbers (Page 77) You will find more information about the organization blocks in the reference manual System and Standard Functions for S7-300/400 in the Internet ( 98 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

99 4.2 Diagnostics block MMDiag Failure of a PROFIBUS DP station The PROFIBUS connection error is reported at the BusFlt output of the MMDiag block and as an alarm in WinCC. Table 4-9 Possible reasons for the connection error Byte 0 Meaning Reason or remedy Bit 0 1: DP slave cannot be DP slave cannot be accessed by the DP master. accessed by the DP Is the station address of the DP slave set correctly? master. Is the bus connection plug connected? Is voltage applied to the DP slave? Is the RS 485 Repeater secured correctly? Has a reset been performed on the DP slave? Malfunction when loading the OB Interrupt OB 85 sets or resets the priority class error GrpErr (malfunction when loading OBs). Table 4-10 Events during which OB 85 GrpErr is reset Fault Event number Event class Error when creating a start event for an OB. This is not 16#A1, 16#A2 or 16#35 loaded to the CPU. 16#A3 Error when the operating system accesses a module. 16#B1, 16#B2 16#39 16#B3 16#39 or 16#38 GrpErr is only triggered once for one execution cycle of the block. Programming and Operating Manual, 06/2017, A5E A/RS-AA/001 99

100 4.3 MMOprtn block 4.3 MMOprtn block Description of MMOprtn Purpose of the block The MMOprtn block supports the control functions in the Advanced Process Library (APL) that are specific to SIMOCODE pro. Via the block, commands such as emergency start, test, trip reset are started because these functions are not supported by the APL themselves. The block reads the data records. SIMOCODE data records are configured via the block. Block icons and faceplates The MMOprtn block faceplates can be displayed via the "Operation" button on the standard view of the respectie APL block used in the template. The block icon for the MMOprtn block can also be enabled at the CFC as described in section 2.2 The status of the programmed control functions is displayed via the faceplates, e.g. motor status, diagnostic information of the device. Views The MMOprtn block supports the following views: Batch Trend Alarm Preview Standard (Page 148) Limits (Page 150) Diagnostics (Page 152) Process image (Page 153) Reference Block parameter MMOprtn (Page 244) Functions for all blocks (Page 72) Overview of the templates, control functions and blocks (Page 38) 100 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

101 4.3 MMOprtn block Parameterizable functions via the Feature connection MMOprtn The modules of the library have an input named Feature. You can influence various responses of the block via this input. The Feature Bits are assigned in the following order: Table 4-11 Meaning of Feature.Bits Feature.Bit Meaning Feature.Bit0 Set startup characteristics (Page 80) Feature.Bit1 Response for Out of Service mode (Page 81) Feature.Bit2 Resets the commands for switching between modes (Page 81) Feature.Bit4 Set switch mode or pushbutton mode (Page 82) Feature.Bit10 Exit local mode (Page 84) Feature.Bit22 Update acknowledgment and error status of the alarm call (Page 87) Feature.Bit23 0 = All messages are forwarded via the Event16Ts block to the APL motor block Alarm view. 1 = All messages are shown in the Alarm view of the MMOprtn block. Feature.Bit24 Activate local operator permission (Page 87) Feature.Bit25 Suppression of all messages (Page 88) Feature.Bit26 Suppress reading of extended device parameters1 Feature.Bit27 Suppress reading of extended plus device parameters1 The default setting is 0 in each case. Note Feature bit 26 will suppress the reading of DS132. Feature bit 27 will suppress the reading of DS134. The feature bits for suppressing reading extended device parameters through datasets 132 and 134 are used only when there is no measurement data (MMMeas block) required for the particular SIMOCODE pro configuration, as the data relevant to external modules will not be available. Programming and Operating Manual, 06/2017, A5E A/RS-AA/

102 4.3 MMOprtn block Table 4-12 Meaning of Feature2.Bits Feature2.Bit Meaning Feature2.Bit0 1 = Suppress External message 1 (Page 91) Feature2.Bit1 1 = Suppress External message 2 (Page 91) Feature2.Bit2 1 = Suppress External message 3 (Page 91) Feature2.Bit3 1 = Suppress External message 4 (Page 91) Feature2.Bit4 1 = Suppress External message 5 (Page 91) Feature2.Bit5 1 = Suppress External message 6 (Page 91) Feature2.Bit6 1 = Suppress External message 7 (Page 91) Feature2.Bit7 1 = Suppress External message 8 (Page 91) Feature2.Bit8 1 = Suppress Group warning Alarm message (Page 91) Feature2.Bit9 1 = Suppress Group fault Alarm message (Page 91) Feature2.Bit10 1 = Suppress Control system fault Alarm message (Page 91) Feature2.Bit11 1 = Suppress Warning I> Alarm message (Page 91) Feature2.Bit12 1 = Suppress Warning I< Alarm message (Page 91) Feature2.Bit13 1 = Suppress Trip I> Alarm message (Page 91) Feature2.Bit14 1 = Suppress Trip I< Alarm message (Page 91) The default setting is 0 in each case Operating modes The following operating modes are displayed by the block: Local Automatic Manual Out of service An APL block is connected to the MMOprtn driver block to control Local / Remote mode (automatic / MANUAL). Depending on the value of the process image input in PZDIn01, the block is switched to Local mode. The device is switched to Local mode via the APL blocks and the FbSwtMMS channel block. The command for switching modes changes the process input image PZDIn Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

103 4.3 MMOprtn block Motor current The motor current is transferred via the input parameter PZDIn23 as an unsigned 2-byte value. SIMOCODE pro always transfers the current here as a percentage of the set current in a range from 0 to 1020%. The MotCurr parameter calculates this as a percentage. The MotCurrE parameter calculates the motor current actually drawn in amps based on the set current for the motor configured in SIMOCODE. Note The motor current is only calculated if the current measuring module is connected to the SIMOCODE pro device and configured Device functions Parameter DevFunc The DevFunc parameter provides information about the parameterization of SIMOCODE pro and the configuration of further modules by reading the DS105. The data are relevant for: Device class Control function Status thermistor Status analog module Status temperature Status ground fault module Status voltage module Current measuring module Analog module Digital module The structure of the DevFunc parameter can be found in the UDT "OPERATION". Programming and Operating Manual, 06/2017, A5E A/RS-AA/

104 4.3 MMOprtn block Table 4-13 UDT OPERATION Parameter Data format Meaning DEVCLS BYTE Device class CNTLFUNC BYTE Control functions THMSTR BOOL Thermistor status ANLGMDL1 BOOL Analog module1 status ANLGMDL2 BOOL Analog module2 status TMPRMDL1 BOOL Temperature Module 1 status TMPRMDL2 BOOL Temperature Module 2 status ERTHMDL BOOL Earth fault module status VLTMDL BOOL Voltage module status MLTFNCMDL BOOL Multi function module status CURMOD BOOL Current measuring module DGTLMDL1BI BOOL Digital Module 1 Bi DGTLMDL1MO BOOL Digital Module 1 Mo DGTLMDL2BI BOOL Digital Module 2 Bi DGTLMDL2MO BOOL Digital Module 2 Mo DGTLMDLFL BOOL Digital Module FL DGTLMDLFP BOOL Digital Module FP ERTHMDL2 BOOL Earth fault module status 104 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

105 4.3 MMOprtn block CtrlFunc parameter The CtrlFunc parameter contains the value of the configured control function of SIMOCODE, e.g. direct starter. Table 4-14 Assignment Bit Control function 0 Overload relay 1 Direct starter 2 Reversing starter 3 Linked device (MCCB) 4 Star-delta starter 5 Star-delta reversing starter 6 Dahlander 7 Dahlander reversing starter 8 Pole-changing starter 9 Pole-changing reversing starter 10 Valve 11 Positioner 1 12 Positioner 2 13 Positioner 3 14 Positioner 4 15 Positioner 5 16 Soft starter 17 Soft reversing starter Programming and Operating Manual, 06/2017, A5E A/RS-AA/

106 4.3 MMOprtn block ModlAct parameter The ModlAct parameter provides the information on availability of active sensors in the SIMOCODE pro extended modules by reading the DS132 and DS134. The data are relevant for: Number of active Temperature Sensors Number of active Analog Sensors Display Voltage - Phase/Line to line Table 4-15 Assignment Bit Control function 0 Reserved 1 Availability TM1-2 Sensors 2 Availability TM1-3 Sensors 3 Availability AM1-2 Active Inputs 4 Availability AM1-3 Active Inputs 5 Availability TM2-2 Sensors 6 Availability TM2-3 Sensors 7 Availability AM2-2 Active Inputs 8 Availability AM2-3 Active Inputs 9 Feature.Bit26 10 Feature.Bit27 11 Display Voltage Reserved Current limits Current limits The current limits are read out from data record DS130. Reading of the data record is triggered either via the interconnectable input parameter RdDataLi, in the OS when selecting the limit value view, or by OS operation (RdDataOp). The RdWrAct output is reset during communication. The read data are output at the in/out parameters Trip high (Curr_TH), Trip low (Curr_TL), Warning high (Curr_WH) and Warning low (Curr_WL). If an error occurs, the values are set to zero and the output RdErr = TRUE is set. The limit values can also be parameterized in the faceplate. If the values are changed, they are written to SIMOCODE pro. 106 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

107 4.3 MMOprtn block The signaling response in the case of limit value violations is parameterized with SIMOCODE ES or SIMATIC PDM. Under Monitoring functions Current limits, the response to trip level/warning level is set for this purpose as follows: Trip level: disabled or tripping. Warning level: disabled or warning If an error occurs when writing, the values are reset to 0 and the output WrErr = TRUE is set. Overshooting or undershooting of the limit values results in transmission of the relevant message provided the limit value message has not been completely switched off via the MsgLock parameter (default is: switched off). Limit value violation messages are generated in SIMOCODE pro and evaluated in the block. Range limits The range limits for the limit bars are parameterized using the function inputs CurrOpScale and can be adjusted in the OS Hysteresis Limit value monitoring with hysteresis The MMOprtn block supports the standard function limit value monitoring with hysteresis. You use the hysteresis, for example, to suppress signal flutter on the device (parameter LmtHyst). The hysteresis value is read by the device and is used for monitoring Emergency start Purpose of emergency start Emergency start deletes the thermal memory from SIMOCODE pro each time it is activated. This allows the motor to be immediately restarted after an overload trip. The emergency start function sets the process image output DP 0.4, in such a way that the motor can be started again immediately. Programming and Operating Manual, 06/2017, A5E A/RS-AA/

108 4.3 MMOprtn block The following parameters are active in the various operating modes of the block: Table 4-16 Emergency start Operating mode Parameter Value Meaning Assigned PIO bits AUTO EmrgStAut 1 0 MANUAL EmrgStMan 1, Enable emergency start Disable emergency start Enable emergency start Disable emergency start 1 In the Standard view, if the operator permission exists (OS_Perm). DP 0.4 = 1 DP 0.4 = 1 2 The self-test command of MANUAL mode tracks the respective command in AUTO mode to enable a bumpless transfer of the command state during mode switchover Self-test The SIMOCODE pro test functions are activated by setting the parameters CstAut / CstMan. The self-test can be triggered by interconnecting the inputs CstAut / CstMan, or by using the "Test" button in the operator block. This requires the motor to be in the "Stop" state without a fault. If the motor is running, the interconnection is ignored and the button in the operator block is deactivated. The following parameters are active in the various operating modes of the block: Table 4-17 Self-test Operating mode Parameter Value Meaning Assigned PIO bits AUTO CstAut 1 0 Enable self-test Disable self-test DP 0.3 = 1 MANUAL CstMan 1, Enable self-test Disable self-test DP 0.3 = 1 1 If the operation has been enabled in the Standard view (OS_Perm = 1). 2 The self-test command of MANUAL mode tracks the respective command in AUTO mode to enable a bumpless transfer of the command state during mode switchover. Test phases Phase 1: Hardware test / lamp test The hardware is tested. LEDs, indicators and lamp controls are activated. Contactor controls remain unchanged. 108 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

109 4.3 MMOprtn block Phase 2: Hardware test result If there is a fault, HW fault basic unit is triggered. If there is no fault: The "GEN. FAULT" LED flashes when no main current is flowing. The "GEN. FAULT" LED flickers if main current is flowing (in all three phases) Contactor controls remain unchanged Trip reset SIMOCODE can be reset with the trip reset command in the following situations: The cause of the fault has been eliminated. No ON control command is pending. RdytoReset is generated in the previous APL or at the MMRevDhl block This resets the process image output PIO DP 0.6. Reset trip A trip can be reset as follows: Table 4-18 Trip reset Operating mode Parameter Value Meaning Assigned PIO bits AUTO / TrpRstLi 1 Trip reset active, trip is reset. DP 0.6 = 1 MANUAL AUTO / MANUAL TrpRstOp 1, 2 1 Trip reset active, trip is reset. DP 0.6 = 1 1 The command is reset at the end of the execution cycle of the block. 2 If the operation has been enabled in the Standard view (OS_Perm = 1) Group fault The output parameter for group error GrpErr is set when one of the errors listed below is detected. The Standard view displays these errors as a group error in plain text. General Fault (GenFlt) of the SIMOCODE Module Fault Rack Fault Programming and Operating Manual, 06/2017, A5E A/RS-AA/

110 4.3 MMOprtn block Fault handling The following errors can be displayed for this block: Error numbers (Page 77) Mode changeover error Invalid input signals Invalid input signals The "Invalid input signals" error is output if there are inconsistencies between associated inputs and outputs. For example, you cannot issue start commands and stop commands to the motor simultaneously. If the block algorithm detects an invalid combination of input signals, it will issue an error number at the ErrorNum output, depending on the block. Dynamic monitoring error is reported if invalid input signal exist when LocalSetting value is 4. The STANDARD view displays this error in plain text Message characteristics The alarms are output using the ALARM_8P function. The messages can be enabled or disabled using the MsgLock input. The alarms are also suppressed if the block is in Out of service mode. The alarms are suppressed on warm restart for the number of cycles set for power up in the RunUpCyc parameter. Message block MsgEvId1 Table 4-19 Output messages Message block Message No. Block parameters Message text Message class * MsgEvId1 1 External message 1 $$BlockComment$$ External Message 1 S 2 External message 2 $$BlockComment$$ External Message 2 S 3 External message 3 $$BlockComment$$ External Message 3 S 4 External message 4 $$BlockComment$$ External Message 4 S 5 External message 5 $$BlockComment$$ External Message 5 S 6 External message 6 $$BlockComment$$ External Message 6 S 7 External message 7 $$BlockComment$$ External Message 7 S 8 External message 8 $$BlockComment$$ External Message 8 S * S = AS, OS process control fault 110 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

111 4.3 MMOprtn block Auxiliary value The block supports 10 programmable auxiliary values. Table 4-20 Structure of the auxiliary values ALARM_8P Message No. Auxiliary Block parameters Meaning value 1 1 SarrBatchName Batch name 2 2 SdwStepNoLoc Step number of batch 3 3 SdwBatchId Identification number of the batch 4 4 ExtVa104 External value 4, user-definable 5 5 ExtVa105 External value 5, user-definable 6 6 ExtVa106 External value 6, user-definable 7 7 ExtVa107 External value 7, user-definable 8 8 ExtVa108 External value 8, user-definable 9 9 ExtVa109 External value 9, user-definable ExtVa110 External value 10, user-definable The MsgStat1, MsgAckn1, and MsgErr1 parameters transfer the following information: Message status Message error Message acknowledgment status Messages via Event16Ts message block Whenever an alarm is generated in the SIMOCODE pro device, this is passed on to the input parameter EventTsIn of the APL block via the output parameter EventTsOut of the Event16Ts block. These alarms are displayed in the Alarm view. The MMOprtn block generates eight signals that are processed as messages at the corresponding APL blocks with the use of the Event16Ts block. The following output parameters of the MMOprtn block are interconnected with inputs In1 to In8 of the Event16Ts block for this purpose: Group warning Group fault Control System Fault (CSF) Current warning high Current warning low Current trip high Current trip low Programming and Operating Manual, 06/2017, A5E A/RS-AA/

112 4.3 MMOprtn block Message block MsgEvId2 Table 4-21 Output messages Message block Message No. Block parameters Message text Message class * MsgEvId2 1 GenWarn $$BlockComment$$ Group W 2 GenFlt $$BlockComment$$ Group fault: 3 CSFlt $$BlockComment$$ Control system fault S 4 CurWrnH $$BlockComment$$ Warning I> W 5 CurWrnL $$BlockComment$$ Warning I< W 6 CurTrpH $$BlockComment$$ Trip I> A 7 CurTrpL $$BlockComment$$ Trip I< A * W = Warning; S = AS, OS process control fault; A = Alarm GenWarn and GenFlt block parameters GenWarn is of the type DigvalE (DigvalE.Value: BOOL; DigvalE.ST: error number) GenWarn.Value = 1 if the number indicating the cause of the warning is > 0. GenWarn.ST displays the number indicating the cause of the warning. GenFlt is of the type DigvalE (DigvalE.Value: BOOL; DigvalE.ST: error number) GenFlt.Value = 1 if the number indicating the cause of the trip is > 0. GenFlt.ST displays the number indicating the cause of the trip. Message block MsgEvId2 Table 4-22 Output messages Message block Message No. Block parameters Message text Message class * MsgEvId2 1 ExMsgOu1 $$BlockComment$$External message 1 S 2 ExMsgOu2 $$BlockComment$$External message 2 S 3 ExMsgOu3 $$BlockComment$$External message 3 S 4 ExMsgOu4 $$BlockComment$$External message 4 S 5 ExMsgOu5 $$BlockComment$$External message 5 S 6 ExMsgOu6 $$BlockComment$$External message 6 S 7 ExMsgOu7 $$BlockComment$$External message 7 S 8 ExMsgOu8 $$BlockComment$$External message 8 S * S = AS, OS process control fault 112 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

113 4.3 MMOprtn block System text libraries for warning and trip System text libraries are created if MMOprtn blocks are inserted into the CFC chart. They are assigned the numbers of the warnings and trips. Numbers for warnings Table 4-23 Numbers for warnings WrngNo Text 1 Pre-warning overloaded 2 Unbalance 3 Overload 4 Overload and loss of phase 5 Internal earth fault 6 External earth fault 7 Thermistor trip level 8 Thermistor short circuit 9 Thermistor open circuit 10 TM1 level T > 11 TM1 sensor fault 12 TM1 out of range 13 Level I > 14 Level I < 15 Level P > 16 Level P < 17 Level Cos-Phi < 18 Level U < 19 AM1 level 0/4-20mA > 20 AM1 level 0/4-20mA < 21 Stalled rotor 22 No start possible 23 Number of starts > 24 Just one start possible 25 Motor operating hours > 26 Motor stop time > 27 External fault 1 28 External fault 2 29 External fault 3 30 External fault 4 31 External fault 5 32 External fault 6 33 AM1 open circuit 34 DM-F safety-oriented tripping Programming and Operating Manual, 06/2017, A5E A/RS-AA/

114 4.3 MMOprtn block WrngNo Text 35 DM-F monitoring interval for mandatory testing - test required 36 DM-F feedback circuit 37 DM-FL simultaneity Expanded diagnostics for PROFINET devices: 38 TM2 level T > 39 TM2 sensor fault 40 TM2 out of range 41 AM2 level 0/4-20mA > 42 AM2 level 0/4-20mA < 43 AM2 open circuit 44 EM open circuit 45 EM short circuit Numbers for trip Table 4-24 Numbers for trip TripNo Text 1 Hardware fault basic unit 2 Module fault 3 Temporary components 4 Configuration fault 5 Parameterization 6 Bus 7 PLC/PCS 8 Execution on-command 9 Execution stop-command 10 Feedback On 11 Feedback Off 12 Stalled positioner 13 Double 0 14 Double 1 15 End position 16 Antivalence 17 Test position feedback (TPF) 18 Power failure (UVO) 19 Operational protection Off (OPO) 20 Unbalance 21 Overload 22 Overload and loss of phase 23 Internal earth fault 24 External earth fault 114 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

115 4.3 MMOprtn block TripNo Text 25 Thermistor trip level 26 Thermistor short circuit 27 Thermistor open circuit 28 TM1 level T > 29 TM1 sensor fault 30 TM1 out of range 31 Level I > 32 Level I < 33 Level P > 34 Level P < 35 Level Cos-Phi < 36 Level U < 37 AM1 Level 0/4-20mA > 38 AM1 Level 0/4-20mA < 39 Stalled rotor 40 Number of starts > 41 External fault 1 42 External fault 2 43 External fault 3 44 External fault 4 45 External fault 5 46 External fault 6 47 AM1 open circuit 48 Test shutdown 49 DM-F safety-oriented tripping 50 DM-F wiring 51 DM-FL cross circuit Expanded diagnostics for PROFINET devices: 52 TM2 level T > 53 TM2 sensor fault 54 TM2 out of range 55 AM2 level 0/4-20mA > 56 AM2 level 0/4-20mA < 57 AM2 open circuit 58 EM open circuit 59 EM short circuit Programming and Operating Manual, 06/2017, A5E A/RS-AA/

116 4.3 MMOprtn block Process images for the MMOprtn block Overload relay control function Table 4-25 Overload relay Process image inputs and outputs Bit MMOprtn output parameters PII Meaning Bit 0.0 Bit 0.1 Bit 0.2 Bit 0.3 PreWrnOvl Event Prewarning overload (I>115 %) PIO Meaning Test 1 Input Bit 0.4 Emergency start Input Bit 0.5 Bit 0.6 GenFlt Status General fault Reset 1 Input Bit 0.7 GenWarn Status General warning Bit 1.0 Bit 1.1 Bit 1.2 Bit 1.3 Bit 1.4 Bit 1.5 Bit 1.6 Bit 1.7 Byte 2 PZDIn23 Maximum current I_max Byte 3 PZDIn23 Maximum current I_max Byte 4 Byte 5 Byte 6 Byte 7 Byte 8 Byte Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

117 4.3 MMOprtn block Direct starter control function Table 4-26 Direct starter Process image inputs and outputs Bit MMOprtn output parameters PII Meaning PIO Meaning Bit 0.0 Bit 0.1 FbkOut2 Status OFF PLC/PCS [DP] OFF Bit 0.2 FbkOut3 Status ON > PLC/PCS [DP] ON > Bit 0.3 PreWrnOvl Event Prewarning overload Test 1 Input (I>115 %) Bit 0.4 Emergency start Input Bit 0.5 LocalAct Status Remote mode Mode selector S1 Bit 0.6 GenFlt Status General fault Reset 1 Input Bit 0.7 GenWarn Status General warning Bit 1.0 Bit 1.1 TPF Event Feedback test position Bit 1.2 Bit 1.3 Bit 1.4 Bit 1.5 Bit 1.6 Bit 1.7 Byte 2 PZDIn23 Maximum current I_max Byte 3 PZDIn23 Maximum current I_max Byte 4 Byte 5 Byte 6 Byte 7 Byte 8 Byte 9 Programming and Operating Manual, 06/2017, A5E A/RS-AA/

118 4.3 MMOprtn block Reversing starter control function Table 4-27 Reversing starter Process image inputs and outputs Bit MMOprtn output parameters PII Meaning PIO Meaning Bit 0.0 FbkOut1 Status ON < PLC/PCS [DP] ON < Bit 0.1 FbkOut2 Status OFF PLC/PCS [DP] OFF Bit 0.2 FbkOut3 Status ON > PLC/PCS [DP] ON > Bit 0.3 PreWrnOvl Event Prewarning overload (I>115 %) Test 1 Input Bit 0.4 IntlAct Status Interlock time active Emergency start Input Bit 0.5 LocalAct Status Remote mode Mode selector S1 Bit 0.6 GenFlt Status General fault Reset 1 Input Bit 0.7 GenWarn Status General warning Bit 1.0 Bit 1.1 Event Feedback test position Bit 1.2 Bit 1.3 Bit 1.4 Bit 1.5 Bit 1.6 Bit 1.7 Byte 2 PZDIn23 Maximum current I_max Byte 3 PZDIn23 Maximum current I_max Byte 4 Byte 5 Byte 6 Byte 7 Byte 8 Byte Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

119 4.3 MMOprtn block Molded-case circuit breaker (MCCB) control function Table 4-28 Molded-case circuit breaker (MCCB) Process image inputs and outputs Bit MMOprtn output parameters PII Meaning PIO Meaning Bit 0.0 Bit 0.1 FbkOut2 Status OFF PLC/PCS [DP] OFF Bit 0.2 FbkOut3 Status ON > PLC/PCS [DP] ON Bit 0.3 PreWrnOvl Event - Prewarning overload Test 1 Input (I>115 %) Bit 0.4 Emergency start Input Bit 0.5 LocalAct Status Remote mode Mode selector S1 Bit 0.6 GenFlt Status General fault Reset 1 Input Bit 0.7 GenWarn Status - General warning Bit 1.0 Bit 1.1 Event Feedback test position Bit 1.2 Bit 1.3 Bit 1.4 Bit 1.5 Bit 1.6 Bit 1.7 Byte 2 PZDIn23 Maximum current I_max Byte 3 PZDIn23 Maximum current I_max Byte 4 Byte 5 Byte 6 Byte 7 Byte 8 Byte 9 Programming and Operating Manual, 06/2017, A5E A/RS-AA/

120 4.3 MMOprtn block Star-delta starter control function Table 4-29 Star-delta starter Process image inputs and outputs Bit MMOprtn output parameters PII Meaning Bit 0.0 PIO Meaning Bit 0.1 FbkOut2 Status OFF PLC/PCS [DP] OFF Bit 0.2 FbkOut3 Status ON PLC/PCS [DP] ON Bit 0.3 PreWrnOvl Event - Prewarning overload (I>115 %) Bit 0.4 ChgOvrAct Status Change-over pause active Test 1 Input Emergency start Input Bit 0.5 LocalAct Status Remote mode Mode selector S1 Bit 0.6 GenFlt Status General fault Reset 1 Input Bit 0.7 GenWarn Status General warning Bit 1.0 Bit 1.1 Event Feedback test position Bit 1.2 Bit 1.3 Bit 1.4 Bit 1.5 Bit 1.6 Bit 1.7 Byte 2 PZDIn23 Maximum current I_max Byte 3 PZDIn23 Maximum current I_max Byte 4 Byte 5 Byte 6 Byte 7 Byte 8 Byte Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

121 4.3 MMOprtn block Star-delta reversing starter control function Table 4-30 Star-delta reversing starter Process image inputs and outputs Bit MMOprtn output parameters PII Meaning PIO Meaning Bit 0.0 FbkOut1 Status ON < PLC/PCS [DP] ON < Bit 0.1 FbkOut2 Status OFF PLC/PCS [DP] OFF Bit 0.2 FbkOut3 Status ON > PLC/PCS [DP] ON > Bit 0.3 PreWrnOvl Event Prewarning overload Test 1 Input (I>115 %) Bit 0.4 ChgOvrAct Status Change-over pause Emergency start Input active Bit 0.5 LocalAct Status Remote mode Mode selector S1 Bit 0.6 GenFlt Status General fault Reset 1 Input Bit 0.7 GenWarn Status General warning Bit 1.0 Bit 1.1 Event Feedback test position Bit 1.2 Bit 1.3 IntlAct Status Interlock time active Bit 1.4 Bit 1.5 Bit 1.6 Bit 1.7 Byte 2 PZDIn23 Maximum current I_max Byte 3 PZDIn23 Maximum current I_max Byte 4 Byte 5 Byte 6 Byte 7 Byte 8 Byte 9 Programming and Operating Manual, 06/2017, A5E A/RS-AA/

122 4.3 MMOprtn block Dahlander control function Table 4-31 Dahlander Process image inputs and outputs Bit MMOprtn output parameters PII Meaning PIO Meaning Bit 0.0 FbkOut1 Status ON >> PLC/PCS [DP] ON >> Bit 0.1 FbkOut2 Status OFF PLC/PCS [DP] OFF Bit 0.2 FbkOut3 Status ON > PLC/PCS [DP] ON > Bit 0.3 PreWrnOvl Event Prewarning overload (I>115 %) Bit 0.4 ChgOvrAct Status Change-over pause active Test 1 Input Emergency start Input Bit 0.5 LocalAct Status Remote mode Mode selector S1 Bit 0.6 GenFlt Status General fault Reset 1 Input Bit 0.7 GenWarn Status General warning Bit 1.0 Bit 1.1 Event Feedback test position Bit 1.2 Bit 1.3 Bit 1.4 Bit 1.5 Bit 1.6 Bit 1.7 Byte 2 PZDIn23 Maximum current I_max Byte 3 PZDIn23 Maximum current I_max Byte 4 Byte 5 Byte 6 Byte 7 Byte 8 Byte Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

123 4.3 MMOprtn block Dahlander reversing starter control function Table 4-32 Dahlander reversing starter Process image inputs and outputs Bit MMOprtn output parameters PII Meaning PIO Meaning Bit 0.0 FbkOut1 Status ON >> PLC/PCS [DP] ON >> Bit 0.1 FbkOut2 Status OFF PLC/PCS [DP] OFF Bit 0.2 FbkOut3 Status ON > PLC/PCS [DP] ON > Bit 0.3 PreWrnOvl Event Prewarning overload Test 1 Input (I>115 %) Bit 0.4 ChgOvrAct Status Change-over pause Emergency start Input active Bit 0.5 LocalAct Status Remote mode Mode selector S1 Bit 0.6 GenFlt Status General fault Reset 1 Input Bit 0.7 GenWarn Status - General warning Bit 1.0 FbkOut4 Status ON << PLC/PCS [DP] ON << Bit 1.1 Event Feedback test position Bit 1.2 FbkOut5 Status ON < PLC/PCS [DP] ON < Bit 1.3 IntlAct Status Interlock time active Bit 1.4 Bit 1.5 Bit 1.6 Bit 1.7 Byte 2 PZDIn23 Maximum current I_max Byte 3 PZDIn23 Maximum current I_max Byte 4 Byte 5 Byte 6 Byte 7 Byte 8 Byte 9 Programming and Operating Manual, 06/2017, A5E A/RS-AA/

124 4.3 MMOprtn block Pole-changing starter control function Table 4-33 Pole-changing starter Process image inputs and outputs Bit MMOprtn output parameters PII Meaning PIO Meaning Bit 0.0 FbkOut1 Status ON >> PLC/PCS [DP] ON >> Bit 0.1 FbkOut2 Status OFF PLC/PCS [DP] OFF Bit 0.2 FbkOut3 Status ON > PLC/PCS [DP] ON > Bit 0.3 PreWrnOvl Event Prewarning overload (I>115 %) Bit 0.4 ChgOvrAct Status Change-over pause active Test 1 Input Emergency start Input Bit 0.5 LocalAct Status Remote mode Mode selector S1 Bit 0.6 GenFlt Status General fault Reset 1 Input Bit 0.7 GenWarn Status General warning Bit 1.0 Bit 1.1 Event Feedback test position Bit 1.2 Bit 1.3 Bit 1.4 Bit 1.5 Bit 1.6 Bit 1.7 Byte 2 PZDIn23 Maximum current I_max Byte 3 PZDIn23 Maximum current I_max Byte 4 Byte 5 Byte 6 Byte 7 Byte 8 Byte Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

125 4.3 MMOprtn block Pole-changing reversing starter control function Table 4-34 Pole-changing reversing starter Process image inputs and outputs Bit MMOprtn output parameters PII Meaning PIO Meaning Bit 0.0 FbkOut1 Status ON >> PLC/PCS [DP] ON >> Bit 0.1 FbkOut2 Status OFF PLC/PCS [DP] OFF Bit 0.2 FbkOut3 Status ON > PLC/PCS [DP] ON > Bit 0.3 PreWrnOvl Event Prewarning overload Test 1 Input (I>115 %) Bit 0.4 ChgOvrAct Status Change-over pause Emergency start Input active Bit 0.5 LocalAct Status Remote mode Mode selector S1 Bit 0.6 GenFlt Status General fault Reset 1 Input Bit 0.7 GenWarn Status General warning Bit 1.0 FbkOut4 Status ON << PLC/PCS [DP] ON << Bit 1.1 Event Feedback test position Bit 1.2 FbkOut5 Status ON < PLC/PCS [DP] ON < Bit 1.3 IntlAct Status Interlock time active Bit 1.4 Bit 1.5 Bit 1.6 Bit 1.7 Byte 2 PZDIn23 Maximum current I_max Byte 3 PZDIn23 Maximum current I_max Byte 4 Byte 5 Byte 6 Byte 7 Byte 8 Byte 9 Programming and Operating Manual, 06/2017, A5E A/RS-AA/

126 4.3 MMOprtn block Valve control function Table 4-35 Valve Process image inputs and outputs Bit MMOprtn output parameters PII Meaning Bit 0.0 PIO Meaning Bit 0.1 FbkOut2 Status OFF (CLOSE) PLC/PCS [DP] CLOSED Bit 0.2 FbkOut3 Status ON > (OPEN) PLC/PCS [DP] OPEN Bit 0.3 CstOn Test 1 Input Bit 0.4 Bit 0.5 LocalAct Status Remote mode Mode selector S1 Bit 0.6 GenFlt Status General fault Reset 1 Input Bit 0.7 GenWarn Status General warning Bit 1.0 Bit 1.1 Bit 1.2 Bit 1.3 Bit 1.4 Bit 1.5 Bit 1.6 Bit 1.7 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7 Byte 8 Byte Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

127 4.3 MMOprtn block Soft starter control function Table 4-36 Soft starter Process image inputs and outputs Bit MMOprtn output parameters PII Meaning PIO Meaning Bit 0.0 Bit 0.1 FbkOut2 Status OFF PLC/PCS [DP] OFF Bit 0.2 FbkOut3 Status ON PLC/PCS [DP] ON Bit 0.3 PreWrnOvl Event - Prewarning overload Test 1 Input (I>115 %) Bit 0.4 EmrgStOn Emergency start Input Bit 0.5 LocalAct Status Remote mode Mode selector S1 Bit 0.6 GenFlt Status General fault Reset 1 Input Bit 0.7 GenWarn Status General warning Bit 1.0 Bit 1.1 Bit 1.2 Bit 1.3 Bit 1.4 Bit 1.5 Bit 1.6 Bit 1.7 Byte 2 PZDIn23 Maximum current I_max Byte 3 PZDIn23 Maximum current I_max Byte 4 Byte 5 Byte 6 Byte 7 Byte 8 Byte 9 Programming and Operating Manual, 06/2017, A5E A/RS-AA/

128 4.3 MMOprtn block Soft starter with reversing contactor control function Table 4-37 Soft starter with reversing contactor Process image inputs and outputs Bit MMOprtn output parameters PII Meaning PIO Meaning Bit 0.0 FbkOut1 Status ON < PLC/PCS [DP] ON < Bit 0.1 FbkOut2 Status OFF PLC/PCS [DP] OFF Bit 0.2 FbkOut3 Status ON > PLC/PCS [DP] ON > Bit 0.3 PreWrnOvl Event Prewarning overload (I>115 %) Test 1 Input Bit 0.4 IntlAct Status Interlock time active Emergency start Input Bit 0.5 LocalAct Status Remote mode Mode selector S2 Bit 0.6 GenFlt Status General fault Reset 1 Input Bit 0.7 GenWarn Status General warning Bit 1.0 Bit 1.1 Bit 1.2 Bit 1.3 Bit 1.4 Bit 1.5 Bit 1.6 Bit 1.7 Byte 2 PZDIn23 Maximum current I_max Byte 3 PZDIn23 Maximum current I_max Byte 4 Byte 5 Byte 6 Byte 7 Byte 8 Byte Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

129 4.3 MMOprtn block Positioner control function Table 4-38 Positioner Process image inputs and outputs Bit MMOprtn output parameters PII Meaning PIO Meaning Bit 0.0 FbkOut1 Status - ON < (CLOSED) PLC/PCS [DP] CLOSED Bit 0.1 FbkOut2 Status OFF (STOP) PLC/PCS [DP] STOP Bit 0.2 FbkOut3 Status ON > (OPEN) PLC/PCS [DP] OPEN Bit 0.3 PreWrnOvl Event Prewarning overload Test 1 Input (I>115 %) Bit 0.4 IntlAct Status Interlock time active Emergency start Input Bit 0.5 LocalAct Status Remote mode Mode selector S1 Bit 0.6 GenFlt Status General fault Reset 1 Input Bit 0.7 GenWarn Status General warning Bit 1.0 FbkOut4 Status Positioner runs in OPEN direction Bit 1.1 Event Feedback test position Bit 1.2 FbkOut5 Status Positioner runs in CLOSED direction Bit 1.3 Bit 1.4 Bit 1.5 Bit 1.6 Bit 1.7 Byte 2 PZDIn23 Maximum current I_max Byte 3 PZDIn23 Maximum current I_max Byte 4 Byte 5 Byte 6 Byte 7 Byte 8 Byte 9 Reference MMOprtn - Process image (Page 153) Programming and Operating Manual, 06/2017, A5E A/RS-AA/

130 4.3 MMOprtn block Enabled operations The operator permissions for control commands are configured in the OS_Perm structured parameters. These are transferred to WinCC via the OS_PermOut and OS_PermLog parameters. The block parameters are controlled via the FBs in CFC. The activated parameter allows the operator to enter the desired commands. The operator permissions control operation only in the faceplate. Table 4-39 MMOprtn operator permissions OS_Perm bit OS_PermOut bit OS_PermLog bit Description = Operator is permitted to change to AUTO mode = Operator is permitted to change to MANUAL mode = Operator is permitted to change to "Out of service" (Oos) mode = Operator is permitted to activate Trip reset = Operator is permitted to activate emergency start = Operator is permitted to activate test = Operator is permitted to change the upper limit (AV) for "Alarm" = Operator is permitted to change the upper limit (AV) for "Warning" = Operator is permitted to change the lower limit (AV) for "Alarm" = Operator is permitted to change the lower limit (AV) for "Warning" = Operator is permitted to update data 130 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

131 4.3 MMOprtn block Status information The status information is communicated to WinCC for display in the faceplates. Table 4-40 Status information MMOprtn Status1 Description Bit 0 Occupied 1 BatchEn 2 0 = PROFIBUS 1 = PROFINET 3 OosAct.Value 4 OosLi active 5 0 = Man Active 1 = Auto Active 6 1 = Local Active 7 1 = Command fast forward / closed / reverse 8 1 = Motor stop 9 1 = Forward/Open Command 10 1 = Fast reverse Command 11 1 = Reverse Command 12 1 = Mode selector S1 on 13 1 = Reset on 14 0 = Test function inactive, (PIO) 1 = Test function active 15 0 = Emergency start inactive (PIO) 1 = Emergency start active 16 0 = Trip Reset inactive, (PIO) 1 = Trip Reset active 17 1 = Feedback fast forward / reverse on / close positioner 18 1 = Status Motor OFF 19 1= Feedback forward ON / motor ON / positioner open 20 1 = Event overload 21 1 = Status change-over pause active 22 Status Remote: 0 = Local Operation 1 = REMOTE Operation 23 1 = Status General fault 24 1 = Status General warning 25 1 = Feedback fast reverse / open positioner 26 1 = Feedback reverse on / close positioner 27 1 = Status Interlocking time active 28 1 = Group error 0 = No error 29 MsgLock enabled Programming and Operating Manual, 06/2017, A5E A/RS-AA/

132 4.3 MMOprtn block Status1 Description Bit 30 1 = Rack fault 31 Invalid signal status Status2 Description Bit 0 Last Successful Readdata Timestamp 1-31 Reserved SIMOCODE pro slave diagnostics The PROFIBUS station diagnostics for SIMOCODE pro are read by SFC13 "DPNRM_DG" and passed on to the DiagStn output parameter. Table 4-41 Bit assignment of the station diagnostics DIAG Diagnostic message Bit 0 Error in device access. 1 Device is not yet ready for data exchange. 2 Device configuration is incorrect. 3 External diagnostics pending (group diagnostics display). 4 The function is not supported by the DP slave, e.g., PROFIBUS address change by the software 5 DP master cannot interpret DP slave response. 6 DP slave type does not match the software configuration. 7 Transfer of parameters to DP slave configured with a different DP master. 8 DP slave parameters must be transferred again. 9 A diagnostic message is pending. DP slave will not function until the error is corrected. 10 Bit on DP slave is always "1". 11 Watchdog function activated for DP slave 12 DP slave has received the "FREEZE" command. 13 DP slave has received the "SYNC" command. 14 DP slave has been removed. 15 More diagnostic messages than DP slave can store. The DP master cannot write all diagnostic messages sent by the DP slave to its diagnostic buffer. 132 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

133 4.3 MMOprtn block Diagnostics information The diagnostics information is communicated to WinCC for display in the faceplates. The following diagnostics information is available for SIMOCODE pro devices and for SIMOCODE pro PROFINET devices: Status diagnostics, output via the parameter output DiagSts Event diagnostics, output via the parameter output Diag_Evt Warning diagnostics, output via the parameter output Diag_Wrn Trip diagnostics, output via the parameter output Diag_Trp DiagSts Status diagnostics Table 4-42 DiagSts Status diagnostics for SIMOCODE pro devices Bit Meaning 0 General fault 1 General warning 2 Device OK 3 Bus OK 4 PLC/PCS OK 5 Motor current flowing 6 On << 7 On < 8 Off 9 On > 10 On >> 11 Start active 12 Interlocking time active 13 Change-over pause active 14 Positioner runs in open direction 15 Positioner runs in close direction 16 Feedback closed (FC) 17 Feedback opened (FO) 18 Torque closed (TC) 19 Torque opened (TO) 20 Test position feedback (TPF) 21 Operational protection off (OPO) 22 Remote mode 23 Emergency start executed 24 Cooling down period active 25 Pause time active 26 Device check active 27 Phase sequence Phase sequence DM-F enabling circuit closed Programming and Operating Manual, 06/2017, A5E A/RS-AA/

134 4.3 MMOprtn block DiagEvt1, DiagEvt2, DiagEvt3 event diagnostics Table 4-43 DiagEvt1 event diagnostics for SIMOCODE pro devices Bit Meaning 0 Pre-Warning overloaded 1 Unbalance 2 Overload 3 Overload and loss of phase 4 Internal earth fault 5 External earth fault 6 Warning external earth fault 7 Thermistor trip level 8 Thermistor short circuit 9 Thermistor open circuit 10 TM1 warning level T > 11 TM1 trip level T > 12 TM1 sensor fault 13 TM1 out of range 14 Warning level I > 15 Warning level I < 16 Warning level P > 17 Warning level P < 18 Warning level Cos-Phi < 19 Warning level U < 20 AM1 warning level 0/4-20mA > 21 AM1 warning level 0/4-20mA < 22 Trip level I > 23 Trip level I < 24 Trip level P > 25 Trip level P < 26 Trip level Cos-Phi < 27 Trip level U < 28 AM1 trip level 0/4-20 ma> 29 AM1 trip level 0/4-20 ma< 30 Stalled rotor 31 No start possible 134 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

135 4.3 MMOprtn block Table 4-44 DiagEvt2 event diagnostics for SIMOCODE pro devices Bit Meaning 0 Number of starts > 1 Just one start possible 2 Motor operating hours > 3 Motor stop time > 4 Limit monitor 1 5 Limit monitor 2 6 Limit monitor 3 7 Limit monitor 4 8 External fault 1 9 External fault 2 10 External fault 3 11 External fault 4 12 External fault 5 13 External fault 6 14 AM1 open circuit 15 DM-F safety-oriented tripping 16 DM-F monitoring interval for mandatory testing - test required 17 Timestamping function active + OK 18 DM-FL safety OK 19 DM-F PROFIsafe active 20 Configured operator panel missing 21 Module not supported 22 No module voltage BU2 23 Memory module read in 24 Memory module programmed 25 Memory module erased 26 Addressing plug read in 27 Parameter Blocking during start-up active 28 Parameter changes not allowed in the current operating state 29 Device does not support the required functions 30 Wrong parameter 31 Wrong password Programming and Operating Manual, 06/2017, A5E A/RS-AA/

136 4.3 MMOprtn block Table 4-45 DiagEvt3 event diagnostics for SIMOCODE pro devices Bit Meaning 0 Password protection active 1 Factory settings 2 Parameterization active 3 DM-FL configuration mode 4 DM-FL actual configuration and desired configuration different 5 DM-FL waiting for start-up test 6 DM-F incorrect PROFIsafe address or incorrect PROFIsafe parameter 28 EM open circuit 29 EM short circuit Table 4-46 DiagEvt3 event diagnostics for PROFINET devices Bit Meaning 7 NTP clock set 8 NTP clock synchronized 9 Initialization module read in 10 Initialization module programmed 11 Initialization module erased 12 Initialization module write-protected, parameter changes not allowed 13 Memory module write-protected 14 Initialization module write-protected 15 Initialization module identification data write-protected 16 TM2 warning level T> 17 TM2 trip level T> 18 TM2 sensor fault 19 TM2 out of range 20 AM2 warning level 0/4-20mA > 21 AM2 warning level 0/4-20mA < 22 AM2 trip level 0/4-20mA > 23 AM2 trip level 0/4-20mA < 24 Limit monitor 5 25 Limit monitor 6 26 AM2 open circuit 136 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

137 4.3 MMOprtn block DiagWrn1, DiagWrn2 Warning diagnostics Table 4-47 DiagWrn1 Warning diagnostics for SIMOCODE pro devices Bit Meaning 0 Pre-warning overloaded 1 Unbalance 2 Overload 3 Overload and loss of phase 4 Internal earth fault 5 External earth fault 6 Thermistor trip level 7 Thermistor short circuit 8 Thermistor open circuit 9 TM1 level T > 10 TM1 sensor fault 11 TM1 out of range 12 Level I > 13 Level I < 14 Level P > 15 Level P < 16 Level Cos-Phi < 17 Level U < 18 AM1 level 0/4-20mA > 19 AM1 level 0/4-20mA < 20 Stalled rotor 21 No start possible 22 Number of starts > 23 Just one start possible 24 Motor operating hours > 25 Motor stop time > 26 External fault 1 27 External fault 2 28 External fault 3 29 External fault 4 30 External fault 5 31 External fault 6 Programming and Operating Manual, 06/2017, A5E A/RS-AA/

138 4.3 MMOprtn block Table 4-48 DiagWrn2 Warning diagnostics for SIMOCODE pro devices Bit Meaning 0 AM1 open circuit 1 DM-F safety-oriented tripping 2 DM-F monitoring interval for mandatory testing - test required 3 DM-F feedback circuit 4 DM-FL simultaneity 11 EM open circuit 12 EM short circuit Table 4-49 DiagWrn2 Warning diagnostics for PROFINET pro devices Bit Meaning 5 TM2 level T > 6 TM2 sensor fault 7 TM2 out of range 8 AM2 level 0/4-20mA > 9 AM2 level 0/4-20mA < 10 AM2 open circuit 138 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

139 4.3 MMOprtn block DiagTrp1, DiagTrp2 Trip diagnostics Table 4-50 DiagTrp1 Trip diagnostics for SIMOCODE pro devices Bit Meaning 0 Hardware fault basic unit 1 Module fault 2 Temporary components 3 Configuration fault 4 Parameterization 5 Bus 6 PLC/DCS 7 Execution on-command 8 Execution stop-command 9 Feedback On 10 Feedback Off 11 Stalled positioner 12 Double 0 13 Double 1 14 End position 15 Antivalence 16 Test position feedback (TPF) 17 Power failure (UVO) 18 Operational protection Off (OPO) 19 Unbalance 20 Overload 21 Overload and loss of phase 22 Internal earth fault 23 External earth fault 24 Thermistor trip level 25 Thermistor short circuit 26 Thermistor open circuit 27 TM1 level T > 28 TM1 sensor fault 29 TM1 out of range 30 Level I > 31 Level I < Programming and Operating Manual, 06/2017, A5E A/RS-AA/

140 4.3 MMOprtn block Table 4-51 DiagTrp2 trip diagnostics for SIMOCODE pro devices Bit Meaning 0 Level P > 1 Level P < 2 Level Cos-Phi < 3 Level U < 4 AM1 Level 0/4-20mA > 5 AM1 Level 0/4-20mA < 6 Stalled rotor 7 Number of Starts > 8 External fault 1 9 External fault 2 10 External fault 3 11 External fault 4 12 External fault 5 13 External fault 6 14 AM1 open circuit 15 Test shutdown 16 DM-F safety-oriented tripping 17 DM-F wiring 18 DM-FL cross circuit Table 4-52 DiagTrp2 trip diagnostics for PROFINET pro devices Bit Meaning 19 TM2 level T > 20 TM2 sensor fault 21 TM2 out of range 22 AM2 level 0/4-20mA > 23 AM2 level 0/4-20mA < 24 AM2 open circuit 25 EM open circuit 26 EM short circuit Assignment of the diagnostics information Based on the parameters, there are diagnostics views for the status, events, warnings, and trips. The motor starter diagnostics is transferred to the faceplates via the Diag_Sts, Diag_Evt, Diag_Wrn, and Diag_Trp output parameters. 140 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

141 4.3 MMOprtn block Bit assignment Diag_Sts Table 4-53 Bit assignment Diag_Sts Auxiliary variables Diag_Sts Event bit Diag_Sts 0 Group fault 1 General warning 2 Device 3 Bus 4 PLC/PCS 5 Motor current flowing 6 ON << 7 ON < 8 OFF 9 ON > 10 ON >> 11 Start active 12 Interlocking time active 13 Change-over pause active 14 Runs in open direction 15 Runs in close direction 16 Feedback close 17 Feedback open 18 Torque close 19 Torque open 20 Cold starting (TPF) test position feedback 21 Operational Protection Off (OPO) 22 Remote mode 23 Emergency start executed 24 Cooling down period active 25 Pause time active 26 Device check active 27 Phase sequence Phase sequence DM-F enabling circuit Programming and Operating Manual, 06/2017, A5E A/RS-AA/

142 4.3 MMOprtn block Bit assignment Diag_Evt Table 4-54 Bit assignment Diag_Evt for SIMOCODE pro PROFIBUS devices Auxiliary variables Diag_Evt bit Event Diag_Evt 0 Overload operation 1 Unbalance 2 Overload 3 Overload + phase failure 4 Internal ground fault 5 External ground fault 6 Warning external ground fault 7 Thermistor overload 8 Thermistor short circuit 9 Thermistor open circuit 10 TM warning T> 11 TM trip T> 12 TM sensor fault 13 TM Out of Range 14 Warning I> 15 Warning I< 16 Warning P> 17 Warning P< 18 Warning cos phi< 19 Warning U< 20 Warning 0/420 ma> 21 Warning 0/420 ma< 22 Trip level I> 23 Trip level I< 24 Trip level P> 25 Trip level P< 26 Trip level Cos-Phi< 27 Trip level U< 28 Trip level 0/420 ma> 29 Trip level 0/420 ma< 30 Stalled rotor 31 No start permitted 32 No. of starts > 33 Just one start possible 34 Motor operating hours > 35 Stop time > 36 Limit 1 37 Limit Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

143 4.3 MMOprtn block Auxiliary variables Diag_Evt Event bit 38 Limit 3 39 Limit 4 40 External fault 1 41 External fault 2 42 External fault 3 43 External fault 4 44 External fault 5 45 External fault 6 46 Analog module open circuit 47 DM-F safety-related tripping 48 DM-F test required 49 Timestamping active + Ok 50 DM-FL safety Ok 51 DM-F PROFIsafe active 52 Configured operator panel missing 53 Module not supported 54 No module voltage (BU 2) 55 Memory module read in 56 Memory module programmed 57 Memory module erased 58 Addressing plug read in 59 Start-up parameterization block active 60 Parameter changes not allowed in the current operating states 61 Device does not support the required functions 62 Wrong parameter 63 Wrong password 64 Password protection active 65 Factory settings 66 Parameter assignment active 67 DM-FL configuration mode 68 DM-FL configuration deviation 69 DM-FL waiting for startup test 70 DM FP PRM error 92 EM open circuit 93 EM short circuit Programming and Operating Manual, 06/2017, A5E A/RS-AA/

144 4.3 MMOprtn block Table 4-55 Bit assignment Diag_Evt for SIMOCODE pro PROFINET devices Diag_Evt 71 Event NTP clock set 72 NTP clock synchronized 73 Initialization module read in 74 Initialization module programmed 75 Initialization module deleted 76 Addressing plug read in 77 Initialization module write-protected, parameter changes not permissible 78 Memory module write-protected 79 Initialization module write-protected 80 Initialization data of the initialization module writeprotected 81 TM2 warning T> 82 TM2 trip T> 83 TM2 sensor fault 84 TM2 Out of Range 85 AM2 Warning 0/420 ma> 86 AM2 Warning 0/420 ma< 87 AM2 trip level 0/420 ma> 88 AM2 trip level 0/420 ma< 89 Limit 5 90 Limit 6 91 AM2 open circuit Bit assignment Diag_Wrn Table 4-56 Bit assignment Diag_Wrn for SIMOCODE pro PROFIBUS devices Auxiliary variables Diag_Wrn bit Event Diag_Wrn 0 Overload operation 1 Unbalance 2 Overload 3 Internal ground fault + phase failure 4 Internal ground fault 5 External ground fault 6 Thermistor internal ground fault 7 Thermistor short circuit 8 Thermistor open circuit 9 TM warning T> 10 TM sensor fault 11 TM out of range 144 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

145 4.3 MMOprtn block Auxiliary variables Diag_Wrn Event bit 12 Warning level I> 13 Warning level I< 14 Warning level P> 15 Warning level P< 16 Warning level cos phi< 17 Warning level U< 18 Warning level 0/420 ma> 19 Warning level 0/420 ma< 20 Stalled rotor 21 No start permitted 22 Number of starts > 23 Just one start possible 24 Motor operating hours > 25 Stop time > 26 External fault 1 27 External fault 2 28 External fault 3 29 External fault 4 30 External fault 5 31 External fault 6 32 AM open circuit 33 DM-F safety-related tripping 34 DM-F test requirement 35 DM-F feedback circuit 36 DM-FL simultaneity 43 EM open circuit 44 EM short circuit Table 4-57 Bit assignment Diag_Wrn for SIMOCODE pro PROFINET devices Diag_Wrn 37 TM2 warning T> 38 TM2 sensor fault 39 TM2 Out of Range 40 AM2 Warning 0/420 ma> 41 AM2 Warning 0/420 ma< 42 AM2 open circuit Programming and Operating Manual, 06/2017, A5E A/RS-AA/

146 4.3 MMOprtn block Bit assignment Diag_Trp Table 4-58 Bit assignment Diag_Trp for SIMOCODE pro PROFIBUS devices Auxiliary variables Diag_Trp bit Event Diag_Trp 0 Hardware fault basic unit 1 Module fault 2 Temporary components 3 Configuration fault 4 Parameterization 5 Bus 6 PLC/PCS 7 Runtime On 8 Execution Stop command 9 FB ON 10 FB OFF 11 Stalled positioner 12 Double 0 13 Double 1 14 End position 15 Antivalence 16 Cold starting (TPF) error 17 UVO fault 18 OPO error (operational protection OFF) 19 Unbalance 20 Overload 21 Overload + phase failure 22 Internal ground fault 23 External ground fault 24 Thermistor overload 25 Thermistor short circuit 26 Thermistor open circuit 27 TM trip T> 28 TM sensor fault 29 TMOut of Range 30 Trip I> 31 Trip I< 32 Trip level P> 33 Trip level P< 34 Trip level Cos-Phi< 35 Trip level U< 36 Trip level 0/420 ma> 37 Trip level 0/420 ma< 146 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

147 4.3 MMOprtn block Auxiliary variables Diag_Trp Event bit 38 Stalled rotor 39 Number of motor starts> 40 External fault 1 41 External fault 2 42 External fault 3 43 External fault 4 44 External fault 5 45 External fault 6 46 Analog module open circuit 47 Test trip 48 DM-F safety-related tripping 49 DM-F wiring 50 DM-FL cross circuit 57 EM open circuit 58 EM short circuit Table 4-59 Bit assignment Diag_Trp for SIMOCODE pro PROFINET devices Diag_Trp 51 TM2 trip T> 52 TM2 sensor fault 53 TM2 Out of Range 54 AM2 Warning 0/420 ma> 55 AM2 Warning 0/420 ma< 56 AM2 open circuit Programming and Operating Manual, 06/2017, A5E A/RS-AA/

148 4.3 MMOprtn block Faceplate views MMOprtn - Standard Standard view Display of the control function Button for changing the operating mode (AutoModOp, ManModOp, LocalOp, OosOp); opens the expanded command range Buttons for emergency start for testing for resetting the trip (TrpRstOp) The buttons open the expanded command area; authorization level 5 and higher. Button for switching to the standard view of a faceplate for representing the logbook values (MMLog); visible if the Selfp1 input parameter of the MMOprtn block is configured. Button for switching to the standard view of a faceplate for representing the statistical values (MMStat); visible if the Selfp2 input parameter of the MMOprtn block is configured. Button for switching to the standard view of a faceplate for representing the measured values (MMMeas); visible if the Selfp1 input parameter of the MMOprtn block is configured. Status displays of the block: Test position Invalid signal Rack fault Group error 148 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

149 4.3 MMOprtn block 8 9 Navigation button The button to navigate to the connected motor block. Motor status (see table) Icons for motor status 9 Status PROFIBUS PROFINET Motor ON Motor OFF Error Oos Programming and Operating Manual, 06/2017, A5E A/RS-AA/

150 4.3 MMOprtn block MMOprtn - Limits Limits view 1 Value Display of the motor current in % with corresponding signal status (MotCurr) Upper and lower range for motor current (OpScale.High, OpScale.Low) The values provide information on the display range for the bar graph (Curr_OpScale) of the process value. The scale range is defined in the Engineering Station (ES). 150 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

151 4.3 MMOprtn block 2 Limits for additional value "H alarm": Alarm high (Curr_TH) "H warning": Warning high (Curr_WH) Hysteresis "L warning": Warning low (Curr_TL) "L alarm": Alarm low (Curr_WL) If the background color of the field is white, you can change the value in the expanded operating area in 3 ways (authorization level 5 and higher): Entry in the input box Setting using the slider Entry by direct operation Last successfull Timestamp of read data Button for updating the values (RdDataOp). Bar graph for current The visible range in the bar graph depends on the configuration in the Engineering Station (ES). The colored triangles show the specified limits: Red: Alarm Yellow: Warning Operator control enable The operator may execute the command. The operator cannot execute the command because the command is currently blocked by a process. The operator is not permitted to execute the command (OS_Perm). The displays are dependent on the bit values in the OS_PermOut and OS_PermLog parameters. Setting the cursor at any random position in the text box is no longer possible in the operator dialog. This prevents operating errors by adding decimal points automatically. Programming and Operating Manual, 06/2017, A5E A/RS-AA/

152 4.3 MMOprtn block MMOprtn - Diagnostics MMOprtn - Diagnostics In the, all available diagnostics messages are displayed in the diagnostics view. Based on the parameters, there are diagnostics views for the status, events, warnings, and trips. Note During rack fault no messages will be displayed. 1 2 Export button This button exports avaialble diagnostic messages in a.csv file format to the project folder. Note: The button is disabled for operation at web navigator view. Read Data Button for updating the data (RdDataOp). Figure 4-1 Event diagnostics 152 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

153 4.3 MMOprtn block MMOprtn - Process image The Process image view displays the values for the process image inputs (PII) and the process image outputs (PIO). Which inputs and outputs are displayed depends on the control function selected. Process image view Figure 4-2 Process image view example of overload relay Figure 4-3 Process image view example of direct-on-line starter Reference Process images for the MMOprtn block (Page 116) Programming and Operating Manual, 06/2017, A5E A/RS-AA/

154 4.4 Block for MMMeas measured value function 4.4 Block for MMMeas measured value function Description of MMMeas Purpose of the block The MMMeas block gathers measured value parameters from data record 94. It receives diagnostic data from the MMDiag block. For SIMOCODE pro C / S / V PROFIBUS and PROFINET devices, the MMMeas block provides information on the following topics: Current values Voltage values Active power Apparent power Thermal motor model Temperature Ground fault Views The MMMeas block supports the following views: Batch Trend Alarm Preview Standard Reference MMMeas block parameter (Page 252) Functions for all blocks (Page 72) Overview of the templates, control functions and blocks (Page 38) 154 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

155 4.4 Block for MMMeas measured value function Parameterizable functions via the Feature connection MMMeas The modules of the library have an input named Feature. You can influence various responses of the block via this input. The Feature Bits are assigned in the following order: Table 4-60 Meaning of Feature.Bits Feature.Bit Meaning Feature.Bit1 Response for Out of Service mode (Page 81) Feature.Bit10 1 = Suppress External Message 1 (Page 91) Feature.Bit11 1 = Suppress External Message 2 (Page 91) Feature.Bit12 1 = Suppress External Message 3 (Page 91) Feature.Bit13 1 = Suppress External Message 4 (Page 91) Feature.Bit14 1 = Suppress External Message 5 (Page 91) Feature.Bit15 1 = Suppress External Message 6 (Page 91) Feature.Bit16 1 = Suppress External Message 7 (Page 91) Feature.Bit17 1 = Suppress External Message 8 (Page 91) Feature.Bit22 Update acknowledgment and error status of the alarm call (Page 87) Feature.Bit24 Activate local operator permission (Page 87) Feature.Bit25 Suppression of all messages (Page 88) The default setting is 0 in each case Operating modes The following operating modes are displayed on the block: Local ON Out of service (Oos) Programming and Operating Manual, 06/2017, A5E A/RS-AA/

156 4.4 Block for MMMeas measured value function Measured values The MMMeas block reads measured values via data record DS94. Table 4-61 DS94 No. Data record number Read access/write access Number of bytes Description 1 DS94 R 64 Read measured values The values are read from the SIMOCODE pro device with the "RDREC" function. This information is written to the output parameters. Measured values for SIMOCODE pro devices The measured values depend on the type of the basic unit, and on the expansion modules used (UM, AM, TM, EM, MM). Note Unsupported values are read and displayed as zero. Table 4-62 Measured values for SIMOCODE pro PROFIBUS devices Function SIMOCODE pro C E01 SIMOCODE pro V from E01/E02 SIMOCODE pro S Parameter Thermal memory ThmMotMod Phase unbalance available on current / voltage measuring modules PhaUnbal Maximum current I_max UM ImMax Current I_L1 CurrL1 Current I_L2 CurrL2 Current I_L3 CurrL3 Last trip current TripCurr Time to trip TripTime Cooling-down period MotColTm UM active power ActPower UM apparent power AppPower UM Cos-Phi available on MotCosPhi UM voltage U_L1 current / MotVol1 voltage UM voltage U_L2 measuring MotVol2 UM voltage U_L3 modules UM MotVol3 156 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

157 4.4 Block for MMMeas measured value function AM output available on AMOut analog modules AmOutE AM AM input 1 AMIn1 AMIn1E AM input 2 AMIn2 AMIn2E AM input 3 AMIn3 AMIn3E TM max. temperature available on available on MaxTemp TM temperature 1 temperature multifunction TMTemp1 modules TM modules MM or TM temperature 2 temperature TMTemp2 TM temperature 3 modules TM TMTemp3 EM ground fault current available on available on EFltCurr EM last ground fault trip current ground fault multifunction modules EM modules MM or ETrpCurr ground fault modules EM "X" = Measured value is available, "" = Measured value is not available. Additional measured values for SIMOCODE pro PROFINET devices The measured values depend on the expansion modules used (AM, TM). Note Unsupported values are read and displayed as zero. Table 4-63 Additional Measured values for SIMOCODE pro PROFINET devices Measured values SIMOCODE pro V Parameter from E02 AM2 output available on analog modules AM AM2Out AM2OutE AM2 input 1 AM2In1 AM2In1E AM2 input 2 AM2In2 AM2In2E AM2 input 3 AM2In3 AM2In3E TM2 max. temperature available on temperature modules TM MaxTemp2 TM2 temperature 1 TM2Temp1 TM2 temperature 2 TM2Temp2 TM2 temperature 3 TM2Temp3 Programming and Operating Manual, 06/2017, A5E A/RS-AA/

158 4.4 Block for MMMeas measured value function Read measured values InputMode The PZDInxx inputs are assigned to the ModeInxx parameter inputs. These determine whether the measured values are read acyclically from data records (ModeInxx = 0) or Cyclically updated (ModeInxx <> 0) through Process image wiring. Measured values for SIMOCODE pro devices Table 4-64 Measured values for SIMOCODE pro devices ModeInxx Meaning 0 Measured value is read from data record. Cyclic measured values: 1 Maximum current I_max 2 Current I_L1 3 Current I_L2 4 Current I_L3 5 Phase unbalance 6 Thermal memory 7 Time to trip 8 Cooling-down period 9 Last trip current 10 Max. temperature 11 Temperature 1 12 Temperature 2 13 Temperature 3 14 Voltage U_L1 15 Voltage U_L2 16 Voltage U_L3 17 AM input 1 18 AM input 2 19 Power factor 20 Active power 1 21 Apparent power 1 28 EM ground fault current 29 EM last ground fault trip current 30 AM Input 3 31 AM2 Input 3 1 If the active power or the apparent power should be read in cyclically, two consecutive inputs have to be configured with ModeInxx = 20 and ModeInxx = 21 respectively because the active power and apparent power occupy a double word in SIMOCODE pro. 158 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

159 4.4 Block for MMMeas measured value function Additional Measured values for SIMOCODE pro PROFINET devices Table 4-65 Additional Assignment of ModeInxx for SIMOCODE pro PROFINET Modexxxx Meaning 0 Measured value is read from data record. Cyclic measured values: 22 TM2 max. temperature 23 TM2 temperature 1 24 TM2 temperature 2 25 TM2 temperature 3 26 AM2 input 1 27 AM2 input 2 Assignment to the SIMOCODE pro basic units The table shows the assignment of the inputs PZDInxx and Mode to the basic unit types. Table 4-66 Assignment to the basic units Basic unit type ( BUTyp parameter) BU 1 Input word PZDInxx PZDIn45 PZDIn67 PZDIn89 Input ModeInxx ModeIn45 ModeIn67 ModeIn89 BU 2 not available not available SIMOCODE pro PROFINET: BU 3 PZDIn10 PZDIn12 PZDIn14 PZDIn16 PZDIn18 ModeIn10 ModeIn12 ModeIn14 ModeIn16 ModeIn Assignment of the cyclic process image The IO Controller sends cyclic receive data to SIMOCODE pro. The SIMOCODE pro device returns cyclic send data as a reply. Table 4-67 Assignment of PZDOutxx to the analog value output Basic unit type SIMOCODE pro Cyclic receive data PZDOutxx byte BU Analog value 1 PZDOut23 SIMOCODE pro PROFINET: BU 3 45 Analog value 2 PZDOut45 1 If the basic unit type 1 uses bytes 2 and 3 of the cyclic receive data, bytes 4 to 9 of the cyclic send data can be additionally assigned. Programming and Operating Manual, 06/2017, A5E A/RS-AA/

160 4.4 Block for MMMeas measured value function Table 4-68 Assignment of PZDInxx to the feedback from SIMOCODE pro Basic unit type SIMOCODE pro Cyclic PZDInxx byte send data BU 1 45 Values PZDIn45 67 parameterized in PZDIn67 SIMOCODE ES 89 PZDIn89 SIMOCODE pro 1011 PZDIn10 PROFINET: 1213 PZDIn12 BU PZDIn PZDIn PZDIn Write analog output The analog output can be written cyclically to the SIMOCODE pro device. With the parameter LiOp, you can parameterize whether the operator-controllable input AMOutIn, AM2OutIn (LiOp = FALSE) or the interconnectable input AMOutLi, AM2OutLi is used (LiOp = TRUE). If the interconnectable input is selected, the operator-controllable input is deactivated Acyclic reading Reading the data record 94 is either triggered using the interconnectable input parameter RdDataLi, in the OS when selecting the faceplate, or by OS operation (RdDataOp = 1). The data that is read is normalized and sent to the output parameters. If an error occurs, the values are set to zero and the output RdErr = 1 is set. 160 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

161 4.4 Block for MMMeas measured value function Message characteristics MMMeas reports the following errors at the block output: Rack fault (RackF_Act) Module fault (ModF_Act) An error generates a group error GrpErr in output parameter Err_Act. These errors are not signaled as alarms as they are already part of the MMDiag block (both on the DP master system and behind the Y-Link/ IE-PB-Link). The alarms are output using the ALARM_8P function. The messages can be enabled or disabled using the MsgLock input. The alarms are also suppressed if the block is in Out of service mode. The alarms are suppressed on warm restart for the number of cycles set for power up in the RunUpCyc parameter. Message block MsgEvId1 Table 4-69 Output messages Message block Message No. Block parameters Message text Message class * MsgEvId1 1 ExtMsg1 ** $$BlockComment$$External Message 1 S 2 ExtMsg2 ** $$BlockComment$$External message 2 S 3 ExtMsg3 ** $$BlockComment$$External message 3 S 4 ExtMsg4 ** $$BlockComment$$External message 4 S 5 ExtMsg5 ** $$BlockComment$$External message 5 S 6 ExtMsg6 ** $$BlockComment$$External message 6 S 7 ExtMsg7 ** $$BlockComment$$External message 7 S 8 ExtMsg8 ** $$BlockComment$$External message 8 S * S = AS, OS process control fault ** User-definable message Programming and Operating Manual, 06/2017, A5E A/RS-AA/

162 4.4 Block for MMMeas measured value function Auxiliary values The block supports 10 programmable auxiliary values. Table 4-70 Structure of the auxiliary values ALARM_8P Message No. Auxiliary value Block parameters Meaning 1 1 BatchName Batch name 2 2 StepNo Step number of batch 3 3 BatchID Identification number of the batch 4 4 ExtVa104 External value 4, user-definable 5 5 ExtVa105 External value 5, user-definable 6 6 ExtVa106 External value 6, user-definable 7 7 ExtVa107 External value 7, user-definable 8 8 ExtVa108 External value 8, user-definable 9 9 ExtVa109 External value 9, user-definable ExtVa110 External value 10, user-definable The MsgStat1, MsgAckn1, and MsgErr1 parameters transfer the following information: Message status Message error Message acknowledgment status Start-up characteristics The alarm messages are suppressed in the OB100 for the RunUpCyc no. of times. 162 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

163 4.4 Block for MMMeas measured value function Status information The status information is communicated to WinCC for display in the faceplates. Table 4-71 Status information MMMeas Status1 Description Bit 0 Occupied 1 BatchEn 3 1 = OOS Mode 4 OosLi Active 6 0 = On Mode 1 = Local Mode 8 Temperature Module 1 Available Status 9 Temperature Module 2 Available Status 10 Earth Fault Module EM, EM+ Available Status 11 Voltage Module Available Status 12 Current Module Available Status 13 Analog Module 1 Available Status 14 Analog Module 2 Available Status 15 Temperature Module (TM1) - 2 Sensors 16 Temperature Module (TM1) - 3 Sensors 17 Analog Module (AM1) - 2 Active Units 18 Analog Module (AM1) - 3 Active Units 19 Temperature Module (TM2) - 2 Sensors 20 Temperature Module (TM2) - 3 Sensors 21 Analog Module (AM2) - 2 Active Units 22 Analog Module (AM2) - 3 Active Units 23 Voltage Display Phase/Line to Line 28 Group Error 29 MsgLock Enabled 30 0 = Disable RdDataOp button on Rack Fault & No trigger to RdDataOp from Faceplate 1 = Enable RdDataOp button 31 Slv_Typ 0 = PROFIBUS 1 = PROFINET Status2 Description Bit 0 Last Successful Readdata Timestamp 1-31 Reserved Programming and Operating Manual, 06/2017, A5E A/RS-AA/

164 4.4 Block for MMMeas measured value function Enabled operations The operator permissions for control commands are configured in the OS_Perm structured parameters. These are transferred to WinCC via the OS_PermOut and OS_PermLog parameters. The operator parameters are controlled via the FBs in CFC. The activated parameter allows the operator to enter the desired commands. The operator permissions control operation only in the faceplate. Table 4-72 Operator permissions MMMeas OS_Perm bit OS_PermOut bit OS_PermLog bit Description Reserved = Operator is permitted to change to ON mode Reserved = Operator is permitted to change to "Out of service" (Oos) mode Reserved = Operator is permitted to read data from the device = Operator is permitted to write at output AM = Operator is permitted to write at output AM Reserved OS_PermOut contains the release information of all parameters. OS_PermLog contains the release based on the current modes. 164 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

165 4.4 Block for MMMeas measured value function Faceplate views MMMeas Standard Standard view Display of the operating mode Navigation button: Navigation to the connected MMOperation block. Current measurement values Voltage measurement values Analog measurement values Temperature/Earth Fault measurement values Programming and Operating Manual, 06/2017, A5E A/RS-AA/

166 4.4 Block for MMMeas measured value function MMMeas - Standard 1 Standard 1 view Module Type Availability Button Status Operation Control Current Module Yes Enabled No Disabled Figure 4-4 Current module 166 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

167 4.4 Block for MMMeas measured value function Current values 1 Current values as bars (Curr_OpScale high value, low value) 2 Phase current in % le (CurrL1, CurrL2, CurrL3) 3 Maximum motor current in % le (ImMax) 4 Last trip current in % le (TripCurr) 5 Phase unbalance in % (PhaUnbal) Thermal motor model 6 Thermal memory in % (ThmMotMod) 7 Remaining motor cooling-down period (MotColTm) 8 Remaining time to trip (Triptime) 9 Last successfull Timestamp of Read Data 10 Button for updating the data (RdDataOp). Button is deactivated if RackF_Act = 1, authorization level 5 and higher (ProcessControling) These parameters are enabled when a current measuring module is connected MMMeas - Standard 2 Standard 2 view Module Type Availability Button Status Operation Control Voltage Module Yes Enabled No Disabled Programming and Operating Manual, 06/2017, A5E A/RS-AA/

168 4.4 Block for MMMeas measured value function Figure 4-5 Voltage module Voltage values 1 Voltage values UL1-UL3 as bars (Vol_OpScale high value, low value) 2 Phase voltage in Volts (MotVol1, MotVol2, MotVol3) 3 Active power in watts (ActPower) 4 Apparent power in VA (AppPower) 5 Power factor Cos phi in % (MotCosPhi) 6 Last successfull Timestamp of Read Data 7 Button for updating the data (RdDataOp). Button is deactivated if RackF_Act = 1, authorization level 5 and higher (ProcessControling) These parameters are enabled when a Voltage measuring module is connected. Note In case of line voltage, UL1-L2, UL2-L3, UL3-L1 will be displayed. 168 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

169 4.4 Block for MMMeas measured value function MMMeas - Standard 3 Standard 3 view Module Type Availability Button Status Operation Control Analog Module Yes Enabled No Disabled Figure 4-6 Analog module Programming and Operating Manual, 06/2017, A5E A/RS-AA/

170 4.4 Block for MMMeas measured value function Analog module 1 (for SIMOCODE pro devices) 1 Analog values as bars (Ana_OpScale high value, low value) 2 Analog values in % (AMIn1, AMIn2, AMIn3, AMOut) If the background color of the field is white, you can change the value in the expanded operating area in three ways (authorization level 6 and higher): Entry in the input box Setting using the slider Entry by direct operation These parameters are enabled when Analog module 1 is connected. 3 Last successfull Timestamp of Read Data 4 Button for updating the data (RdDataOp). Button is deactivated if RackF_Act = 1, authorization level 5 and higher (ProcessControling) These parameters are enabled when Analog module 2 is connected. Note Only the number of analog inputs which are active will be enabled MMMeas - Standard 4 Standard 4 view Module Type Availability Button Status Operation Control Temperature/Earthfault Module Yes Enabled No Disabled 170 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

171 4.4 Block for MMMeas measured value function Figure 4-7 Temperature module and Earth fault module Temperature module 1 (for SIMOCODE pro devices) 1 Temperature module values (MaxTemp, TMTemp1, TMTemp2, TMTemp3) These parameters are enabled when Temperature module 1 is connected. Earth fault detection module 2 Earth fault current (EFltCurr),Last trip current (ETrpCurr) 3 Last successfull Timestamp of Read Data 4 Button for updating the data (RdDataOp). Button is deactivated if RackF_Act = 1, authorization level 5 and higher (ProcessControling) These parameters are enabled when Earth fault detection module is connected. Note Only the number of temperature sensors which are configured will be enabled. Programming and Operating Manual, 06/2017, A5E A/RS-AA/

172 4.5 Block for statistical function MMStat 4.5 Block for statistical function MMStat Description of MMStat Purpose of the block The MMStat block gathers statistical data from data record 95. It receives diagnostic data from the MMDiag block. For SIMOCODE pro C / S / V PROFIBUS and PROFINET devices, the MMStat block provides information about the following topics: Device operating hours Motor hours run Number of starts Number of overload trips Timers Counters Views The MMStat block supports the following views: Batch Trend Alarm Preview Standard (Page 179) Reference Block parameter MMStat (Page 260) Overview of the templates, control functions and blocks (Page 38) Functions for all blocks (Page 72) 172 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

173 4.5 Block for statistical function MMStat Parameterizable functions via the Feature connection MMStat The modules of the library have an input named Feature. You can influence various responses of the block via this input. The Feature Bits are assigned in the following order: Table 4-73 Meaning of Feature.Bits Feature.Bit Meaning Feature.Bit1 Response for Out of Service mode (Page 81) Feature.Bit10 1 = Suppress External Message 1 (Page 91) Feature.Bit11 1 = Suppress External Message 1 (Page 91) Feature.Bit12 1 = Suppress External Message 1 (Page 91) Feature.Bit13 1 = Suppress External Message 1 (Page 91) Feature.Bit14 1 = Suppress External Message 1 (Page 91) Feature.Bit15 1 = Suppress External Message 1 (Page 91) Feature.Bit16 1 = Suppress External Message 1 (Page 91) Feature.Bit17 1 = Suppress External Message 1 (Page 91) Feature.Bit22 Update acknowledgment and error status of the alarm call (Page 87) Feature.Bit24 Activate local operator permission (Page 87) Feature.Bit25 Suppression of all messages (Page 88) The default setting is 0 in each case Operating modes The following operating modes are displayed on the block: Local ON Out of service (Oos) Statistical values The MMStat block reads statistical information via the DS95 data record. Table 4-74 DS95 No. Data record number Read access/write access Number of bytes Description 1 DS95 R 90 Read statistical values The DS95 data record is based on the read capability. The values are read from the SIMOCODE pro device with the "RDREC" function. This information is written to the output parameters. Programming and Operating Manual, 06/2017, A5E A/RS-AA/

174 4.5 Block for statistical function MMStat Statistical values for SIMOCODE pro devices The statistical values depend on the type of basic unit. Note Unsupported values Values for functions that are not available on the SIMOCODE device are read as zero. Table 4-75 Statistical values for SIMOCODE pro devices Statistical value SIMOCODE pro C SIMOCODE pro S SIMOCODE pro V Parameter Device operating hours X X X D_OpH Motor operating hours X X X M_OpH Internal motor operating hours X X X M_IntOpH Motor stop time X X X M_StpTm Permissible starts X X X P_StrtAct Number of overload trips X X X N_OvlTrp Number of internal overload trips X X X N_IntOvlTrp Number of starts X X X N_Strt Internal number of starts "Clockwise" Internal number of starts "Counterclockwise" Number of parameter assignments X X X N_IntCwStrt X X X N_IntCcwStrt X X X N_Param Time until test required X TmTstReq Energy consumption available with Timer 1 actual value in seconds Timer 2 actual value in seconds Timer 3 actual value in seconds Timer 4 actual value in seconds Current / voltage measuring modules UM EngyCon X X X Tmr1Act X X X Tmr2Act X Tmr3Act X Tmr4Act Counter 1 - Actual value X X X Cnt1Act Counter 2 - Actual value X X X Cnt2Act Counter 3 - Actual value X Cnt3Act Counter 4 - Actual value X Cnt4Act 174 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

175 4.5 Block for statistical function MMStat Statistical value SIMOCODE pro C SIMOCODE pro S SIMOCODE pro V Parameter Calculation module 1 X CalMod1Out Calculation module 2 X CalMod2Out "X" = Statistical value is available, "" = Statistical value is not available. Additional statistical values for PROFINET devices Table 4-76 Additional statistical values for PROFINET devices Statistical value SIMOCODE pro V PROFINET Parameter Timer 5 actual value in seconds X Tmr5Act Timer 6 actual value in seconds X Tmr6Act Counter 5 - Actual value X Cnt5Act Counter 6 - Actual value X Cnt6Act Calculation module 3 X CalMod3Out Calculation module 4 X CalMod4Out Analog MultiplexerOutput X AnaMulOut "X" = Statistical value is available, "" = Statistical value is not available Message characteristics MMStat signals the following errors at the block output: Rack fault (RackF_Act) Module fault (ModF_Act) An error generates a group error GrpErr in output parameter Err_Act. These errors are not signaled as alarms as they are already part of the MMDiag block (both on the DP master system and behind the Y-Link/ IE-PB-Link). The alarms are output using the ALARM_8P function. The messages can be enabled or disabled using the MsgLock input. The alarms are also suppressed if the block is in Out of service mode. The alarms are suppressed on warm restart for the number of cycles set for power up in the RunUpCyc parameter. Programming and Operating Manual, 06/2017, A5E A/RS-AA/

176 4.5 Block for statistical function MMStat Message block MsgEvId1 Table 4-77 Output messages Message block Message No. Block parameters Message text Message class * MsgEvId1 1 ExtMsg1 ** $$BlockComment$$External message 1 S * S = AS, OS process control fault ** User-definable message 2 ExtMsg2 ** $$BlockComment$$External message 2 S 3 ExtMsg3 ** $$BlockComment$$External message 3 S 4 ExtMsg4 ** $$BlockComment$$External message 4 S 5 ExtMsg5 ** $$BlockComment$$External message 5 S 6 ExtMsg6 ** $$BlockComment$$External message 6 S 7 ExtMsg7 ** $$BlockComment$$External message 7 S 8 ExtMsg8 ** $$BlockComment$$External message 8 S Auxiliary values The block supports 10 programmable auxiliary values. Table 4-78 Structure of the auxiliary values ALARM_8P Message No. Auxiliary value Block parameters Meaning 1 1 BatchName Name of batch 2 2 StepNo Step number 3 3 BatchID Identification number of the batch 4 4 ExtVa104 External value 4, user-definable 5 5 ExtVa105 External value 5, user-definable 6 6 ExtVa106 External value 6, user-definable 7 7 ExtVa107 External value 7, user-definable 8 8 ExtVa108 External value 8, user-definable 9 9 ExtVa109 External value 9, user-definable ExtVa110 External value 10, user-definable The MsgStat1, MsgAckn1, and MsgErr1 parameters transfer the following information: Message status Message error Message acknowledgment status Start-up characteristics The alarm messages are suppressed in the OB100 for the RunUpCyc no. of times. 176 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

177 4.5 Block for statistical function MMStat Status information The status information is communicated to WinCC for display in the faceplates. Table 4-79 Status information MMStat Status1 Description Bit 0 Occupied 1 BatchEn 2 Reserved 3 1 = OOS Active 4 OosLi active 5 TimestmpOk 6 0 = On Mode 1 = Local Mode 7 pro - S Device 8 pro - C Device 9 pro - V Device 10 pro - V - PN Device 11 Voltage Module is available Reserved 28 1 = Group Error 29 MsgLock enabled 30 1 = Rack fault 31 Slv_Typ: 0 = PROFIBUS, 1 = PROFINET Programming and Operating Manual, 06/2017, A5E A/RS-AA/

178 4.5 Block for statistical function MMStat Enabled operations The operator permissions for control commands are configured in the OS_Perm structured parameters. These are transferred to WinCC via the OS_PermOut and OS_PermLog parameters. The operator parameters are controlled via the FBs in CFC. The activated parameter allows the operator to enter the desired commands. The operator permissions control operation only in the faceplate. Table 4-80 Operator permissions MMStat OS_Perm bit OS_PermOut bit OS_PermLog bit Description Reserved = Operator is permitted to change to "ON" mode Reserved = Operator is permitted to change to "Out of service" (Oos) mode Reserved = Operator is permitted to read data from the device Reserved OS_PermOut contains the permission information of all the parameters. OS_PermLog contains the permission evaluated based on the current operating states. 178 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

179 4.5 Block for statistical function MMStat Faceplate views MMStat - Standard 1 Standard 1 view Programming and Operating Manual, 06/2017, A5E A/RS-AA/

180 4.5 Block for statistical function MMStat Display of the mode and button for switching between modes Operating hours (D_OpH, M_OpH, M_IntOpH) Number of starts, number of starts "clockwise," number of starts "counterclockwise" (N_Strt, N_IntCwStrt, N_IntCcwStrt) Permissible starts (P_Strt) Motor stop time (M_StpTm) Consumed energy in KWh (EngyCon) Number of parameterizations (N_Param) Number of overload trips (N_OvlTrp) Number of internal overload trips (N_IntOvlTrp) Time until test required (TmTstReq) Button for updating the data (RdDataOp). Button is deactivated if RackF_Act = 1; authorization level 5 and higher Last successfull Timestamp of Read Data Navigation button Navigation to the connected MMOperation block. Note The consumed energy parameter is enabled when a voltage module is configured. 180 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

181 4.5 Block for statistical function MMStat MMStat - Standard 2 1 Timers Timers 1-4 (Tmr1Act, Tmr2Act, Tmr3Act, Tmr4Act) Timers 5-6 (Tmr5Act, Tmr6Act) (for SIMOCODE pro PROFINET devices) 2 Counters Counters 1-4 (Cnt1Act, Cnt2Act, Cnt3Act, Cnt4Act) Counters 5-6 (Cnt5Act, Cnt6Act) (for SIMOCODE pro PROFINET devices) 3 Calculation modules Calculation modules 1-2 Output (CalMod1Out, CalMod2Out) Calculation modules 3-4 Output (CalMod3Out, CalMod4Out) (for SIMOCODE pro PROFINET devices) 4 Last successfull Timestamp of Read Data 5 Button for updating the data (RdDataOp). Button is deactivated if RackF_Act = 1. Programming and Operating Manual, 06/2017, A5E A/RS-AA/

182 4.5 Block for statistical function MMStat Note The following parameters are enabled for SIMOCODE pro C (BU1) and S (BU0): Timer 1 and 2 Counter 1 and 2 No calculation module The following parameters are enabled for SIMOCODE pro V (BU2): Timer 1 to 4 Counter 1 to 4 Calculation module output 1 and 2 The following parameters are enabled for SIMOCODE pro V PN (BU3): Timer 1 to 6 Counter 1 to 6 Calculation module output 1 to Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

183 4.6 Block for timestamping MMLog 4.6 Block for timestamping MMLog Description MMLog The block executes the following functions: Time stamping: SIMOCODE pro V PROFIBUS can timestamp up to 8 digital signals with high temporal precision (10 ms). In the process, every change in the state of the digital signals will be recorded. If the time stamping function is activated, SIMOCODE pro V PROFIBUS transfers the time-stamped events to the control system additionally for the signals configured in the device. Logbook function: The block reads out the error buffer of SIMOCODE pro C / S / V and SIMOCODE pro V PROFINET. This logbook function is available for all basic units. Time stamping function with SIMOCODE pro V PROFIBUS To use time stamping, the DP master being used must support the time synchronization function via PROFIBUS (e.g. DP master connections for SIMATIC S7-400). Alternatively, you can use a master clock (e.g. SICLOCK). You can activate time synchronization for SIMOCODE pro V in STEP 7 HW Config in the slave properties under "Time Synchronization". The set synchronization interval must correspond to the configuration of the clock master. The time-stamped events are saved in the device and transferred to the control system. This is displayed in the Alarm view. Logbook function with SIMOCODE pro V PROFINET SIMOCODE pro V PROFINET supports time synchronization via the Network Time Protocol (NTP). If a valid time is available, the trip errors and events in the error buffer are logged with the date and time of day (real-time stamping). For the SIMOCODE pro PROFIBUS, logging of events is carried out with a time stamp that reproduces the operating hours of the device. Views The MMLog block supports the following views: Batch Alarm Preview Standard (Page 194) Logbook (Page 195) Programming and Operating Manual, 06/2017, A5E A/RS-AA/

184 4.6 Block for timestamping MMLog Reference Block parameter MMLog (Page 267) Overview of the templates, control functions and blocks (Page 38) Functions for all blocks (Page 72) Parameterizable functions via the Feature connection MMLog The modules of the library have an input named Feature. You can influence various responses of the block via this input. The Feature Bits are assigned in the following order: Table 4-81 Meaning of Feature.Bits Feature.Bit Feature.Bit1 Feature.Bit22 Feature.Bit24 Feature.Bit25 Feature.Bit26 Meaning Response for Out of Service mode Update acknowledgment and error status of the alarm call Activate local operator permission Suppression of all messages 1 = Suppress reading of logbook data The default setting is 0 in each case. Note Feature bit 26 will suppress the reading of DS 72, 73, 76, 77, 162. The parameters LogId1- LogId21 and LogTm1- LogTm21 will not be updated Operating modes The following operating modes are displayed on the block: Local ON Out of service (Oos) 184 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

185 4.6 Block for timestamping MMLog Logbook function The error buffer is available for SIMOCODE pro C / S / V PROFIBUS and PROFINET. The error buffer contains the tripping events and events that a SIMOCODE pro device has saved. A maximum of 21 messages are recorded and displayed in the Logbook view (Page 195). Each message contains the following attributes: Attributes PROFIBUS devices PROFINET devices Tripping events Output LogId1 to LogId21 Number of the message Number of the message Output LogTm1 to LogTm21 Operating hours of the Real-time stamp 1 device Text of the message Events 2 Output EnCktCls / EnCktOpn Type of the message Type of the message Output ClsTmStmp / OpnTmStmp Time stamp Time stamp Text of the message 1 Date and real time are logged, if there is a valid time that has been synchronized via an NTP clock or set manually with SIMOCODE ES. 2 When using DM-F expansion modules with SIMOCODE pro V. Data records The values are read from the SIMOCODE pro device with the "RDREC" function. This information is written to the output parameters. No. Data record number Read access/write access Number of bytes Description For PROFIBUS 1 DS72 R 125 Read tripping event Yes Yes 2 DS73 R 165 Read event (DM-F) Yes Yes 3 DS76 R 193 Time stamp for tripping No Yes event 4 DS77 R 193 Time stamp for events (DM-F) No Yes For PROFINET Note The user can suppress the reading of these datarecords by selecting the Feature.Bit26 = 1. In that case, the data is not read from the device. Also the Logbook view button will be disabled at the Faceplates. Programming and Operating Manual, 06/2017, A5E A/RS-AA/

186 4.6 Block for timestamping MMLog Tripping events Table 4-82 Messages about tripping event MMLog Message No. Event 0 Hardware fault basic unit 1 Module fault 2 Temporary components 3 Configuration fault 4 Parameterization 5 Bus 6 PLC/PCS 8 Execution ON command 9 Execution Stop command 10 FB ON 11 FB OFF 12 Stalled positioner 13 Double 0 14 Double 1 15 End position 16 Antivalence 17 Cold starting (TPF) test position feedback 18 UVO fault 19 OPO error (operational protection OFF) 25 Asymmetry 26 Overload 27 Overload + phase failure 28 Internal ground fault 29 External ground fault 31 Thermistor trip level 32 Thermistor short-circuit 33 Thermistor open circuit 35 TM1 trip T> 36 TM1 sensor fault 37 TM1 Out of Range 38 EM open circuit 39 EM short-circuit 40 Trip level I> 41 Trip level I< 42 Trip level P> 43 Trip P< 44 Trip level cos phi< 45 Trip level U< 46 AM1 trip level 0/420 ma> 186 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

187 4.6 Block for timestamping MMLog Message No. Event 47 AM1 trip level 0/420 ma< 48 Stalled rotor 52 Number of starts > 56 External fault 1 57 External fault 2 58 External fault 3 59 External fault 4 60 External fault 5 61 External fault 6 64 Analog module open circuit 65 Test trip 66 DM-F safety-related tripping 67 DM-F wiring 68 DM-FL cross circuit 72 TM2 trip T> 73 TM2 sensor fault 74 TM2 Out of Range 80 AM2 trip level 0/420 ma> 81 AM2 trip level 0/420 ma< 88 AM2 open circuit Note In logbook view, text displays as "Power - On" will contain the number of power ON operations, reduced by 1. DM-F events When using DM-F Local and DM-F PROFIsafe fail-safe digital modules, the "Enabling circuit closed" and "Enabling circuit open" events are saved. Table 4-83 Messages about events MMLog No. Message No. Event or 202 Enabling circuit closed or 203 Enabling circuit open Programming and Operating Manual, 06/2017, A5E A/RS-AA/

188 4.6 Block for timestamping MMLog Messages The following application is only available for SIMOCODE pro PROFIBUS devices (Slv_Typ = 0). Signal messages and special messages SIMOCODE detects three message buffers: DS12, DS13, and DS14. Each of these data sets has 180 bytes to contain 16 messages. Table 4-84 Assignment Byte.Bit Description Size 0.0 Signal message or special message 1 12 bytes 12.0 Signal message or special message 2 12 bytes 24.0 Signal message or special message 3 12 bytes Signal message or special message bytes Structure of a signal message Table 4-85 Signal message assignment Byte.Bit Description Type IDs (important for SIMOCODE-III) 0.0 Slot number of module Byte[1] 0x01: DPV1 slot model 0x04: S7 slot model 1.0 Channel number of Byte[1] 0x00.. 0x07: Number of timestamping - Input module 2.0 Signal status Byte[1] Bit 7: 1 = input signal = rising edge 0 = output signal = falling edge Bit 6: 0 = Not used 3.0 Reserved Byte[1] 0x Time Byte[8] Bit 0: 1 = Clock is synchronized, 0 = Clock is not synchronized Up to 8 signal messages can be configured via SIMOCODE ES or EDD. To display the signal messages, the timestamping must be activated in SIMOCODE ES or EDD. 188 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

189 4.6 Block for timestamping MMLog Structure of a special message Special messages are predefined. There are 5 special messages that are displayed, depending on the alarm type. Table 4-86 Special message assignment Byte.Bit Description Type IDs (important for SIMOCODE-III) 0.0 Slot number of module Byte[1] 0x0: DPV1 slot model 0x02: S7 slot model 1.0 Specifier of the special message 2.0 Feature of the special message Byte[1] Byte[1] 0x01: Start-up data 0x02: Time-of-day frame failure 0x04: Time difference between frame and internal clock > 1 second 0x05: STOP of functionality and timestamping 0x06: Buffer full 01h: START / INCOMING 00h: END / OUTGOING 3.0 Reserved Byte[1] 0x Time Byte[8] Total time according to ISP (Internet Service Provider) process: Bit 0: 1 = Clock is synchronized, 0 = Clock is not synchronized Programming and Operating Manual, 06/2017, A5E A/RS-AA/

190 4.6 Block for timestamping MMLog Signaling response The errors are signaled in WinCC. After the alarm has been generated, the message is transmitted to the Alarm view by the MMLog faceplate together with the time stamp. Message block MsgEvId1 The following messages are generated: Table 4-87 Output messages Message block Message No. Block parameters Message text Message class * MsgEvId1 1 SrStaTmst[0] $$BlockComment$$Restart S 2 SrStaTmst[1] $$BlockComment$$Failure of time stamp telegram 3 SrStaTmst[2] $$BlockComment$$Time stamp diff. between telegram and int. clock > 1 sec 4 SrStaTmst[3] $$BlockComment$$Stop of time stamp functionality S S S 5 SrStaTmst[4] $$BlockComment$$Buffer overflow S 6 ExtMsg9 $$BlockComment$$External Message 9 S 7 ExtMsg10 $$BlockComment$$External Message 10 S 8 ExtMsg11 $$BlockComment$$External Message 11 S * S = AS, OS process control fault Table 4-88 Structure of the auxiliary values ALARM_8P Message No. Auxiliary Block parameters Meaning value 1 1 SarrTimeStamp[0] Timestamp array value special message 2 2 SarrBatchName Batch name 3 3 SdwStepNoLoc Step number of batch 4 4 SdwBatchId Identification number of the batch 5 5 ExtVa105 External value 5, user-definable 6 6 ExtVa106 External value 6, user-definable 7 7 ExtVa107 External value 7, user-definable 8 8 ExtVa108 External value 8, user-definable 9 9 ExtVa109 External value 9, user-definable ExtVa110 External value 10, user-definable 190 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

191 4.6 Block for timestamping MMLog Message block MsgEvId2 The following messages are generated: Table 4-89 Output messages Message block Message No. Block parameters Message text Message class MsgEvId2 1 SarMsgEff2[1] $$BlockComment$$ Signal 1 S 2 SarMsgEff2[2] $$BlockComment$$ Signal 2 S 3 SarMsgEff2[3] $$BlockComment$$ Signal 3 S 4 SarMsgEff2[4] $$BlockComment$$ Signal 4 S 5 SarMsgEff2[5] $$BlockComment$$ Signal 5 S 6 SarMsgEff2[6] $$BlockComment$$ Signal 6 S 7 SarMsgEff2[7] $$BlockComment$$ Signal 7 S 8 SarMsgEff2[8] $$BlockComment$$ Signal 8 S * S = AS, OS process control fault Table 4-90 Structure of the auxiliary values ALARM_8P Message No. Auxiliary Block parameters Meaning value 1 1 SarrTimeStamp[1] Timestamp array value signal message 2 2 SarrBatchName Name of batch 3 3 SdwStepNoLoc Step number 4 4 SdwBatchId Identification number of the batch 5 5 ExtVa205 External value 5, user-definable 6 6 ExtVa206 External value 6, user-definable 7 7 ExtVa207 External value 7, user-definable 8 8 ExtVa208 External value 8, user-definable 9 9 ExtVa209 External value 9, user-definable ExtVa210 External value 10, user-definable The MsgStat1, MsgAckn1, and MsgErr1 parameters transfer the following information: Message status Message error Message acknowledgment status Parameters SigMsg1 to SigMsg8 are messages that can be defined by the user via SIMOCODE ES or EDD. Programming and Operating Manual, 06/2017, A5E A/RS-AA/

192 4.6 Block for timestamping MMLog Driver generator The "Generate Module Driver" function automatically inserts the MMLog block into the following organization blocks within the run sequence: OB40 (process alarm) OB100 (warm restart) The DAddr input is parameterized via the information from the HW Config Start-up characteristics In OB100, the identifier for "Start up" is entered in output OMODE (OMODE = 16#xx01xxxx). The alarm messages are suppressed in the OB100 for the RunUpCyc no. of times. Acknowledge the errors GrpErr, RackF_Act, ModF_Act, Rack1Err, and Rack2Err Status information The status information is communicated to WinCC for display in the faceplates. Table 4-91 Status information MMLog Status1 Description Bit 0 Occupied 1 BatchEn 2 SIMOCODE Device Class 3 1 = Oos Mode 4 OosLi Active 5 0 = Default read logbook 1 =Suppress logbook 6 0 = On mode 1 = Local mode 7 Message Lock 8 Time stamp Active 9 Logbook error 1 Type 10 Logbook error 2 Type 11 Logbook error 3 Type 12 Logbook error 4 Type 13 Logbook error 5 Type 14 Logbook error 6 Type 15 Logbook error 7 Type 16 Logbook error 8 Type 17 Logbook error 9 Type 192 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

193 4.6 Block for timestamping MMLog Status1 Description Bit 18 Logbook error 10 Type 19 Logbook error 11 Type 20 Logbook error 12 Type 21 Logbook error 13 Type 22 Logbook error 14 Type 23 Logbook error 15 Type 24 Logbook error 16 Type 25 Logbook error 17 Type 26 Logbook error 18 Type 27 Logbook error 19 Type 28 Logbook error 20 Type 29 Logbook error 21 Type 30 1-Enable RdDataOp button, 0-Disable RdDataOp button on Rack Fault & No trigger to RdDataOp from faceplate 31 Slv_Type 0 = PROFIBUS 1 = PROFINET Status2 Description Bit 0 TimestmpOk Reserved Programming and Operating Manual, 06/2017, A5E A/RS-AA/

194 4.6 Block for timestamping MMLog Enabled operations The operator permissions for control commands are configured in the OS_Perm structured parameters. These are transferred to WinCC via the OS_PermOut and OS_PermLog parameters. The block parameters are controlled via the FBs in CFC. The activated parameter allows the operator to enter the desired commands. The operator permissions control operation only in the faceplate. Table 4-92 Operator permissions MMLog OS_Perm bit OS_PermOut bit OS_PermLog bit Description Reserved = Operator is permitted to change to "ON" mode Reserved = Operator is permitted to change to "Out of service" (Oos) mode Reserved = Operator is permitted to read data from the device Reserved Faceplate views MMLog - Standard Standard view 1 2 Mode display (On, Oos) Navigation button Navigation to the connected MM Operation block. 194 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

195 4.6 Block for timestamping MMLog MMLog - Logbook The Logbook view shows the error buffer with tripping faults and events (Page 185) saved by a SIMOCODE pro device. The logbook can be updated using the "ReadData" button. Logbook view for PROFIBUS With PROFIBUS, up to 21 messages are listed with ID and operating hours of the device. Figure 4-8 Logbook view for PROFIBUS The tool bar button for logbook view gets disabled when the feature bit 26 is high. Note Alarm view In the Alarm view, the information is entered if the time stamping function is activated. Programming and Operating Manual, 06/2017, A5E A/RS-AA/

196 4.6 Block for timestamping MMLog Logbook view for PROFINET With PROFINET, up to 21 messages are listed with ID and real-time stamp. Figure 4-9 Logbook view for PROFINET 196 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

197 4.7 MMRevDhl motor block 4.7 MMRevDhl motor block Application Description of MMRevDhl Purpose of the block The MMRevDhl motor block controls the operation of a Dahlander High Feature reversing starter. The following commands are available in automatic mode and in manual mode: Forward Fast Forward Reverse Fast Reverse Stop Use In AUTO mode, the commands can be given based on the Feature.Bit4 : 0 = pushbutton mode, 1 = switch mode. The commands for starting and stopping the motor (FwdMan, FFwdMan, StopMan, RevMan, FRevMan) are reset at the end of the execution cycle of the block because the commands are pulse signals in manual operation. At the ErrorNum parameter, error Invalid signal status is indicated if FwdAut = 1 and StopAut = 1, provided that Feature.Bit4 = 0. Block icons and faceplates The MMRevDhl motor block can be indicated via 2 block icons. The commands can be issued from the faceplate if the operator permission has been programmed at the OS_Perm parameter. Programming and Operating Manual, 06/2017, A5E A/RS-AA/

198 4.7 MMRevDhl motor block Views The MMRevDhl motor block supports the following views: Batch Trend Alarm Memo Standard (Page 223) Maintenance (Page 225) Preview (Page 227) Reference MMRevDhl block parameter (Page 273) Functions for all blocks (Page 72) Overview of the templates, control functions and blocks (Page 38) Operating modes The following modes are available for the MMRevDhl block: Local (for motors and solenoid valves) Automatic Manual Out of service(oos) 198 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

199 4.7 MMRevDhl motor block Conditions for changing the mode Table 4-93 Conditions for changing the mode No Conditions MANUAL (ON) Out of service (Oos) Via faceplate (OosOp = 1) if ModLiOp = 0 or on an edge transition 0 1 from OosLi, if Feature.Bit1 = 1 (response for Out of service mode) Out of service (Oos) MANUAL (ON) Via faceplate (ManModOp = 1) Local MANUAL Via faceplate (ManModOp = 1) if ModLiOp = 0 and LocalSetting = 3 or LocalSetting = 4 or via LocalLi = 0, if LocalSetting = 1, LocalSetting = AUTOMATIC MANUAL Via faceplate (ManModOp = 1) if ModLiOp = 0 or via ManModLi = 1 if ModLiOp = 1 and Feature.Bit4 = 0 (pushbutton mode) or via AutModLi = 0 if ModLiOp = 1 and Feature.Bit4 = 1 (switch mode) MANUAL AUTOMATIC Via faceplate (AutModOp = 1) if ModLiOp = 0 or via AutModLi = 1 if ModLiOp = 1 6 Manual Local Via faceplate (LocalOp = 1) if ModLiOp = 0 and LocalSetting = 3 or LocalSetting = 4 or via LocalLi = 1, if LocalSetting = 1, LocalSetting = 2 7 AUTOMATIC Local Via faceplate (LocalOp = 1) if ModLiOp = 0 and LocalSetting = 3 or LocalSetting = 4 or via LocalLi = 1, if LocalSetting = 1, LocalSetting = 2 8 Local AUTOMATIC Via faceplate (AutModOp = 1) if ModLiOp = 0 and LocalSetting = 3 or LocalSetting = 4 or via LocalLi = 0, if LocalSetting = 1, LocalSetting = 2 If ModLiOp = 1, the enabled operations for all mode changes will be deactivated. If the block is in local mode, no other mode can be activated for it. Programming and Operating Manual, 06/2017, A5E A/RS-AA/

200 4.7 MMRevDhl motor block Switching between the operating modes The switchover between "manual and automatic mode" takes place as shown in the following schematic: Reference For more information, refer to the Function Manual "Process Control System PCS7, PCS7 Advanced Process Library V9.0" on the Internet ( Mode changeover error This fault is output if you want to change the mode of the block from: manual to automatic mode or local to automatic mode and the previous state does not match the target state (Bumpless switchover: This refers to motor state before and after mode switchover.) It is only possible to change the mode if the block is in the same state afterward and beforehand. Bumpless switchover can be activated / deactivated using the connection Feature.Bit17 bumpless switchover to automatic mode. Bumpless switchover from local to automatic mode is performed with the LocalSetting parameter. In the standard view of the faceplate, the text "Error switchover" is output on unwanted nonbumpless switchover. If switchover from local to automatic mode is initiated by the operator and this error occurs, the block will remain in local mode. 200 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

201 4.7 MMRevDhl motor block Forcing operating modes The "Forcing operating modes" function enables you to put the function block into another operating state via interconnectable input parameters, independently of the current control. Table 4-94 Parameters for "Forced operating states" Parameter Value Meaning StopForce 1 Stop motor (forced) FwdForce 1 Start motor forward (forced) FFwdForce 1 Start motor fast forward (forced) RevForce 1 Start motor in reverse (forced) FRevForce 1 Start motor in fast reverse (forced) Inconsistent input parameters generate the ErrorNum parameter, the control remains unchanged. Note The function can be performed in MANUAL and AUTO mode. If you have parameterized the prewarning time WarnTiMan and the waiting time IdleTime is greater than 0, the control will only become effective after the set times have elapsed. When operating states are forced, the Enable direct changeover between forward and reverse operation feature bit has no effect. Direct changeover between forward and reverse operation is always possible. Display in the faceplate and block icon If an operating state is forced, this is displayed in the block icon and in the standard view of the faceplate. In the block symbol: Display with a red F and the crossed-out lock. In the standard view of the faceplate: Display of a text for the forced operating state, e.g. "Forced stop" for motors. This is additionally displayed with the crossed-out lock. Programming and Operating Manual, 06/2017, A5E A/RS-AA/

202 4.7 MMRevDhl motor block Control functions for directions In local, manual, and automatic mode, the commands for the change of direction are controlled via: Feature.Bit5 = 1 Feature.Bit7 = 1 The switchover time cannot be applied to Force control commands. Commands for Off Fwd Rev FFwd FRev change of direction OFF Feature.Bit5* Feature.Bit5* Fwd Feature.Bit7 Feature.Bit5* Feature.Bit5 Feature.Bit7 Rev Feature.Bit7 Feature.Bit5* Feature.Bit7 Feature.Bit5* FFwd Feature.Bit5* Feature.Bit5 Feature.Bit7 FRev Feature.Bit5* Feature.Bit5 Feature.Bit7 Feature.Bit5 Feature.Bit7 Feature.Bit5 Feature.Bit7 * also possible without Feature bit. For more details, refer Section "Step control mode for the speed change" at Advanced Process Library Function Manual 202 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

203 4.7 MMRevDhl motor block Parameterizable functions via the Feature connection MMRevDhl The modules of the library have an input named Feature. You can influence various responses of the block via this input. The Feature Bits are assigned in the following order: Table 4-95 Meaning of Feature.Bits Feature.Bit Meaning Feature.Bit0 Set startup characteristics (Page 80) Feature.Bit1 Response for Out of Service mode (Page 81) Feature.Bit2 Resets the commands for switching between modes (Page 81) Feature.Bit3 Enable resetting of the commands for the control setting (Page 82) Feature.Bit4 Set switch mode or pushbutton mode (Page 82) Feature.Bit5 Set switching mode (Page 83) Feature.Bit7 Enable direct changeover between forward and reverse operation (Page 83) Feature.Bit9 Reset via input signals in the event of interlocking (protection) or errors (Page 84) Feature.Bit10 Exit local mode (Page 84) Feature.Bit11 Enable runtime for feedback signals (Page 84) Feature.Bit13 Separate monitoring time for stopping the motor (Page 85) Feature.Bit14 Enable rapid stop via faceplate (Page 85) Feature.Bit17 Activate bumpless changeover to automatic mode (Page 85) Feature.Bit18 Activate fault status for external control system fault (CSF) (Page 86) Feature.Bit19 Reset even in locked state (Page 86) Feature.Bit20 Disable Feedback Tracking Local Setting 2 & 4 (Page 86) Feature.Bit21 Bumpless switchover to automatic mode (Page 87) Feature.Bit22 Update acknowledgment and error status of the alarm call (Page 87) Feature.Bit24 Activate local operator permission (Page 87) Feature.Bit25 Suppression of all messages (Page 88) Feature.Bit27 Interlock display with LocalSetting 2 or 4 (Page 88) Feature.Bit30 Define reset as a function of the mode (Page 88) Feature.Bit31 Enable reset of interlocks in manual mode (Page 90) The default setting is 0 in each case. For more information about the parameterizable functions, refer to the function manual "Process Control System PCS 7, PCS 7 Advanced Process Library V9" on the Internet. Note Irrespective of the value of Feature bit 0, the corresponding block in the Out of Service mode will continue to remain in the same mode after a warm restart. Programming and Operating Manual, 06/2017, A5E A/RS-AA/

204 4.7 MMRevDhl motor block Table 4-96 Meaning of Feature2.Bits Feature2.Bit Meaning Feature2.Bit3 Control priority in the event of an invalid input command (Page 91) Feature2.Bit4 Setting switch or button mode for local commands (Page 91) Feature2.Bit5 Evaluation of the signal status of the interlock signals (Page 92) Feature2.Bit8 Forcing operating modes in the "Local" mode (Page 93) Feature2.Bit10 Considering bad quality of automatic commands or external values (Page 93) Feature2.Bit16 Separate interlock for each direction or position (Page 93) The default setting is 0 in each case Output signal for ready to start The RdyToStart = 1 output parameter displays whether a start is possible in AUTO mode. Readiness to start is output if the following conditions are fulfilled: No general fault is pending. No interlock is active No forcing of operating states and the setting value is active No rapid stop is active The block is in automatic mode The waiting time for the restart must have elapsed Resetting of the block Resetting the block is necessary if an interlock occurred via the input Protect, Trip, or an error ("runtime" or "control") has occurred. The RdyToReset output signals if resetting is possible via the RstLi input parameter or via the automatic commands. The block can be reset in different ways: Resetting by interconnection (RstLi input). Resetting by the operator via pushbutton in the faceplate (RstOp input). Resetting by a 0-1 edge transition of the corresponding automatic or local signal (except for motor protection). To reset via the faceplate, the operator must have the appropriate authorization (OS_Perm). After a reset, the P_Rst output is set for one cycle. 204 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

205 4.7 MMRevDhl motor block Limit value monitoring with hysteresis The block supports the standard function limit value monitoring with hysteresis. The function is executed via the AV_Hyst input parameter Rapid stop Rapid stop has the highest priority in manual and automatic mode, and in all other operating states (e.g. forcing of states). The function is activated via the faceplate. This depends on the parameterization in the Enable rapid stop via faceplate feature bit. You enter the command for rapid stop via the RapidStp = 1 input parameter. The drive is stopped immediately by clicking the "Rapid stop" button in the faceplate. This is displayed in the faceplate: For implementation of the rapid stop function for local operation, the R_StpAct = 1 output parameter is set. You must interconnect this parameter with the relevant channel block and in the I/Os to implement this rapid stop function in the hardware. Release of the rapid stop for all modes is performed in the faceplate via the "Reset" button (RstOp = 1). In the CFC, release is performed via the RstLi = 1 input parameter. In automatic mode, release can also be performed via a 0-1 edge transition of the control if the Feature.Bit9 = 1. Rapid stop can also be selected in the stop state of the motor. This also prevents the motor from starting Specify warning times for controls The MMRevDhl block supports the Specify warning times for controls function. You can generate warning signals when motors are started. Warning signals can be generated in the following modes: Manual mode (WarnTiMan input parameter) Automatic mode (WarnTiAut input parameter) You specify the warning times in seconds using the WarnTiMan and WarnTiAut input parameters. If a motor is started, this is displayed in the output parameter with WarnAct = 1. The motor then starts after the set warning times has elapsed and WarnAct is reset (WarnAct = 0). A warning to this effect will not be output if you set a value smaller than the SampleTime parameter for the warning times (WarnTiMan, WarnTiAut). Programming and Operating Manual, 06/2017, A5E A/RS-AA/

206 4.7 MMRevDhl motor block Issuing maintenance release The maintenance release is information about a measuring point at which maintenance, service, or calibration work is to be performed. You can use the signal for the maintenance release to convey information about release of a measuring point from the OS to the maintenance station. You issue the maintenance release in the parameter view via operation of the MS_RelOp = 1 input parameter (operator control permission "high-value process operation" required). A maintenance release is then provided via the interconnectable output parameter MS_Release = 1 for further processing. An Operation message is generated Suppressing messages using the MsgLock parameter The MMRevDhl block supports the standard function message suppression. The function is executed via the MsgLock parameter. With the Feature.Bit25, you determine which messages are suppressed via the MsgLock = 1 parameter: All messages on the block All messages on the block except for process control messages, the message class that is released by the default setting (e.g. CSF, motor protection, feedback error) and external messages. Pending messages are given the "output" status with MsgLock = Simulation Simulation is the manipulation of a signal, independently of the actual source of the signal or logic that generates this signal. Simulation can only be activated / deactivated with the operator control permission level for system authorization via SimOn =1 if SimLiOp = 0 or from the CFC via SimOnLi=1 if SimLiOp = 1. During simulation, the Quality Code(ST_Worst) is set to 16#60. The icons for the Quality Code are displayed in the block icon and in the overview window of the faceplates. Simulation is triggered during runtime in the faceplate's parameter view by clicking on the "Simulation" button. The simulation is characterized as follows: Simulation can only be activated / deactivated with the operator control permission level for system authorization. The technological functions are not influenced All process-relevant output signals, such as Fwd, Rev, FFwd, and FRev are given "Simulation" status. 206 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

207 4.7 MMRevDhl motor block In the case of blocks with operator control or monitoring functions (for example, faceplates), these signals are identified in the faceplate with the status for the simulation as follows: The group status of the block is displayed in the status bar of the block icon and of the operator block with the simulation status as follows: The interlocking functions of the block are activated in accordance with the input parameter BypProt = 0 or deactivated BypProt = 1. Auxiliary values (e.g. UserAna1) cannot be simulated. When the control function of the block can be manipulated, the read-back and feedback values (for example, FbkFwd) are adjusted according to the manipulation of the control settings Monitoring functions The monitoring function can be released or blocked via the operator in the faceplate. The Monitor parameter indicates whether the feedback for the monitoring function is activated: Monitor = 1 (default): Monitoring function ON Monitor = 0: Monitoring function OFF If the block is in Local mode, no check is made for monitoring errors. If the "Forward" / "Stop" command is output and no correct feedback signal is received within the defined time (MonTiDynamic), the block will issue an error signal (MonDynErr) and the output signal will issue the "Stop" command. The monitoring time is specified in seconds. If the monitoring time is less than the sampling time, the monitoring time will be calibrated to the sampling time. The time can be entered in the faceplate in the expanded command area in day-hour-minute-second format. The function is not available in Out of Service mode. Note The monitoring functions are functions of the block. SIMOCODE pro nevertheless has its own functions for monitoring the on/off operations and the switching state of the motor. The monitoring functions of the block can come into conflict with monitoring functions configured in SIMOCODE pro under certain conditions. Once 'monitor' function is activated, the current monitoring time will be shown at CurrMon output parameter and the same will be shown in preview faceplate. Programming and Operating Manual, 06/2017, A5E A/RS-AA/

208 4.7 MMRevDhl motor block Monitoring of the starting and stopping characteristics for motors The monitoring of the starting and stopping characteristics is implemented via the MonTiDynamic and MonTiDyStop parameter. The monitoring time states the period in which the associated feedback value for a control signal, e.g. FbkFwd must be present in the motor. If this is not the case, the text "Feedback error" is displayed in the standard view of the faceplate. At the same time, an error message is output. The block then enters its neutral position. In motors, this is always the stop state. The block signals this on the relevant output parameter of the error message with 1, e.g. on the motor with MonDynErr = 1. The parameters are set in seconds. Note The monitoring functions are functions of the block. SIMOCODE pro nevertheless has its own functions for monitoring the on/off operations. You can set these using the device parameters Motor control Control function Execution time. The monitoring functions of the block can come into conflict with monitoring functions configured in SIMOCODE pro under certain conditions. Monitoring of the running characteristics for motors The monitoring of the running characteristics is implemented via the MonTiStatic parameter. The monitoring time states the period in which the feedback value can change its value quickly without an error message being output. Example: A running motor with the feedback via the FbkFwd input parameter. This parameter should be static in accordance with the control, but may change its value within the monitoring time. If change of the FbkStart parameter is longer than the monitoring time, the "Runtime error" text will be displayed in the standard view of the faceplate. At the same time, an error message is output. The block then enters its neutral position. For motors, this is always the stop state. The block signals this on the relevant output parameter of the error message with 1, e.g. on the motor with MonStaErr = 1. The parameters are set in seconds. Note The monitoring functions are functions of the block. SIMOCODE pro nevertheless has its own functions for monitoring the switching state of the motor. You can set these using the device parameters Motor control Control function Feedback time. The monitoring functions of the block can come into conflict with monitoring functions configured in SIMOCODE pro under certain conditions. 208 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

209 4.7 MMRevDhl motor block Reference MMRevDhl - Maintenance (Page 225) Motor Protection The motor protection function is used to switch off the motor on a thermal overload (Trip = 0, interconnectable input parameters). If the motor is switched off via the motor protection function, a message is generated (process control message). This is displayed in the faceplate with the text "Motor protection." You can influence the reset via various Feature.Bits. For more details, refer to the section "Resetting the block in case of interlocks or errors" Interlocking Interlocks This block provides the following interlocks: Feature 2 bit 16 = 0: Activation enable Interlock without reset ("Interlock") Interlock with reset ("Protection") Feature 2 bit 16 = 1: Activation enable forward Activation enable reverse Interlock forward without reset ("Interlock forward") Interlock reverse without reset ("Interlock reverse") Interlock forward with reset ("Protection interlock forward") Interlock reverse with reset ("Protection interlock reverse") Programming and Operating Manual, 06/2017, A5E A/RS-AA/

210 4.7 MMRevDhl motor block Interlocking with Permit, Intlock and Protect A maximum of three types of interlock can be used for the MMRevDhl block. Three separate inputs named Permit, Intlock and Protect are available for these functions. Table 4-97 Interlock types Input Value Meaning Permit 1 Activation enable ("Permission"): The activation enable makes it possible to leave the neutral position of the block in response to operator input or a command from the program (CFC). The activation enable has no effect if the block is not in the neutral position. Intlock 0 Interlock without reset ("Interlock"): An active interlock condition brings the block to the neutral position. After the interlock condition has gone, the currently active control function becomes active again in automatic or local mode. In manual mode the faceplate can be operated again after the interlock condition has gone. Protect 0 Interlock with reset ("Protection"): An active interlock condition brings the block to the neutral position. After the interlock conditions are cleared, the operator or an activation sequence must perform a reset to once again enable activation of the control according to the input parameters. Display of interlock The state of the interlock is visualized in the faceplates and in the block icons. Table 4-98 Icon Icons for interlock Meaning No interlock is active One or more interlocks are pending No lock Individual interlocks are not active (the input parameters are inactive; the button in the faceplate is invisible): Perm_En = 0 or Permit.ST = 16#FF Prot_En = 0 or Protect.ST = 16#FF Intl_En = 0 or Intlock.ST = 16#FF Note No safe position Motors and values are not put into the safe position if one of the interlock inputs is active (e.g., Intlock = 0) and the corresponding signal status is 16#FF (Intlock.ST = 16#FF). 210 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

211 4.7 MMRevDhl motor block "Interlock active" output via the LockAct parameter The LockAct parameter is always set automatically if an interlock is set in the following parameters: Intlock Permit Protect Trip The LockAct = 0 parameter if the interlock is canceled and the interlocks that require acknowledgments have been acknowledged. You can bypass the interlock using BypProt = 1 in local mode and during simulation. This also makes LockAct = 0. How the signal status affects the interlocks There are three ways in which the signal status affects the interlocks: No. Icon Signal status 1 Simulation (16#60): If the interlock signal with the status 16#60 brings about a cancelation of the interlock, this is processed as a bypass of the interlock in the block. If the interlock signal with status 16#60 does not bring about a cancelation of the interlock, this is processed in the block as simulation. 2 "bad, device-related" (16#28) or " bad, process-related" (16#00) The signal status is used to activate the motor to stop. 3 Signal status Simulation, "bad, device-related" and " bad, processrelated" No change in the block Reference MMRevDhl - Standard (Page 223) Programming and Operating Manual, 06/2017, A5E A/RS-AA/

212 4.7 MMRevDhl motor block Disabling interlocks Disabling individual interlocks You can disable the block interlocks that are implemented using the input parameters Permit, Intlock and Protect. This is done by setting the following parameters: Perm_En = 0 or Permit.ST = 16#FF: The Permit input parameter has no effect Prot_En = 0 or Protect.ST = 16#FF: The Protect input parameter has no effect Intl_En = 0 or Intlock.ST = 16#FF: The Intlock input parameter has no effect Deactivation of all interlocks You can use the input parameter BypProt = 1 to disable all the interlocks, irrespective of the parameter assignment of the individual interlock, in local mode as well as for the "simulation" function Group fault GrpErr The output parameter for group error GrpErr is set when one of the errors listed below is detected. The STANDARD view displays these errors as a "group error" in plain text. Control System Fault (CSF) Trip (Trip) Feedback error due to control change (MonDynErr) Feedback error due to unexpected feedback change (MonStaErr) 212 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

213 4.7 MMRevDhl motor block User-defined auxiliary values and user-defined status For the MMRevDhl block, auxiliary values and status bits are available that are displayed in the Standard view and that the user can define. User-defined auxiliary values Use the auxiliary values to display values such as motor velocity, temperature. To do so, connect the value to be displayed with input parameters UserAna1 or UserAna2. In the CFC chart, you can define the text for the displayed values in the object properties of the block (Connections > Identifiers). User-defined status Use the UserStatus parameter to display information using user-defined status bits. To do so, connect the signal (byte) to be displayed with the UserStatus input parameter Message characteristics The alarms are output using the ALARM_8P function. Block messages can be enabled or disabled using the MsgLock input. The alarms are also suppressed if the block is in Out of service mode. The alarms are suppressed on warm restart for the number of cycles set for power up in the RunUpCyc parameter. Programming and Operating Manual, 06/2017, A5E A/RS-AA/

214 4.7 MMRevDhl motor block Message block MsgEvId1 Table 4-99 Output messages Message block Message No. Block parameters Message text Message class * MsgEvId1 1 Message-1 $$BlockComment$$Monitoring Error or Starter tripped S * S = AS, OS process control fault ** User-definable message 2 Message-2 $$BlockComment$$Motor protection triggered 3 CSF $$BlockComment$$Control System Fault S 4 ExtMsg1 ** $$BlockComment$$External message 1 S 5 ExtMsg2 ** $$BlockComment$$External message 2 S 6 ExtMsg3 ** $$BlockComment$$External message 3 S 7 8 S Table Structure of the auxiliary values ALARM_8P Message No. Auxiliary value Block parameters Meaning 1 1 SarBatchName Name of batch 2 2 SdwStepNoLoc Step number 3 3 SdwBatchId ID of the batch 4 4 ExtVa104 External value 4, user-definable 5 5 ExtVa105 External value 5, user-definable 6 6 ExtVa106 External value 6, user-definable 7 7 ExtVa107 External value 7, user-definable 8 8 ExtVa108 External value 8, user-definable 9 9 ExtVa109 Reserved ExtVa110 Reserved The MsgStat1, MsgAckn1 and MsgErr1 parameters transfer the following information: Message status Message error Message acknowledgment status 214 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

215 4.7 MMRevDhl motor block Message block MsgEvId2 Table Output messages Message block Message No. Block parameters Message text Message class * MsgEvId2 1 ExtMsg4 ** $$BlockComment$$ MMOprtn Group Warning S 2 ExtMsg5 ** $$BlockComment$$ MMOprtn Group Fault : 3 ExtMsg6 ** $$BlockComment$$ MMOprtn Control System S Fault 4 ExtMsg ** $$BlockComment$$ MMOprtn Warning I> S 5 ExtMsg8 ** $$BlockComment$$ MMOprtn Warning I< S 6 ExtMsg9 ** $$BlockComment$$ MMOprtn Trip I> S 7 ExtMsg10 ** $$BlockComment$$ MMOprtn Trip I< S 8 ExtMsg11 ** $$BlockComment$$ MMOprtn Test Position S * S = AS, OS process control fault ** User-definable message Table Structure of the auxiliary values ALARM_8P Message No. Auxiliary Block parameters Meaning value 1 1 SarBatchName Name of batch 2 2 SdwStepNoLoc Step number 3 3 SdwBatchId Identification number of the batch 4 4 ExtVa204 External value 4, user-definable 5 5 ExtVa205 External value 5, user-definable 6 6 ExtVa206 External value 6, user-definable 7 7 ExtVa207 External value 7, user-definable 8 8 ExtVa208 External value 8, user-definable The MsgStat2, MsgAckn2 and MsgErr2 parameters transfer the following information: Message status Message error Message acknowledgment status Programming and Operating Manual, 06/2017, A5E A/RS-AA/

216 4.7 MMRevDhl motor block Fault handling The following errors can be displayed for this block: Error numbers (Page 77) Mode changeover error Invalid input signals Invalid input signals The "Invalid input signals" error is output if there are inconsistencies between associated inputs and outputs. For example, you cannot issue start commands and stop commands to the motor simultaneously. If the block algorithm detects an invalid combination of input signals, it will issue an error number at the ErrorNum output, depending on the block. Dynamic monitoring error is reported if invalid input signal exist when LocalSetting value is 4. The STANDARD view displays this error in plain text Enable for measurement and statistics You can open the Standard view of the MMMeas and MMStat blocks using buttons in the Maintenance view of the MMRevDhl block. To display buttons in the faceplate, connect the SelFp1 and SelFp2 input parameters to an output parameter of the MMMeas and MMStat blocks in the CFC chart. Note Configure MMMeas and MMStat blocks in the same CFC as the MMRevDhl block Enabled operations The operator permissions for control commands are configured in the OS_Perm structured parameters. These are transferred to WinCC via the OS_PermOut and OS_PermLog parameters. The block parameters are controlled via the FBs in CFC. The activated parameter allows the operator to enter the desired commands. 216 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

217 4.7 MMRevDhl motor block The operator permissions control operation only in the faceplate. Table Operator permissions MMRevDhl OS_Perm bit OS_PermOut bit OS_PermLog bit Description = Operator is permitted to change to AUTO mode = Operator is permitted to change to MANUAL mode = Operator is permitted to change to Local mode = Operator is permitted to change to "Out of service" mode = Operator is permitted to stop the motor = Operator is permitted to start the motor (forward) On> = Operator is permitted to start the motor (reverse) On> = Operator is permitted to start the motor (fast forward) On>> = Operator is permitted to start the motor (fast reverse) On<< = Operator is permitted to reset the motor = Operator is permitted to define the monitoring time for startup = Operator is permitted to define the monitoring time for runtime = Operator is permitted to activate the monitoring time function (Bit10, Bit11) = Operator is permitted to activate the Simulation function = Operator is permitted to activate the maintenance release function Reserved = Operator can change the simulation value SimAV Reserved = Operator can define the monitoring time for control stop = Operator can execute the rapid stop Programming and Operating Manual, 06/2017, A5E A/RS-AA/

218 4.7 MMRevDhl motor block Status information The status information is passed to WinCC for display in the faceplates. Status1 Table Status1 MMRevDhl Status1 Description bit 0 Occupied 1 BatchEn 2 Set the Simulation bit On 6 1 = Local Active 7 0 = Open padlock in the block icon 1 = Closed padlock in the block icon 8 1 = Fwd Command 9 0 = Stop Command 1 = Run Command 10 1 = Rev Command 11 1 = FFwd Command 12 1 = FRev Command 13 1 = Static Monitoring Error 14 1 = Dynamic Monitoring Error 15 Cross pad protection inputs 16 Invalid signal status 17 Error in mode change 18 1 = Intlock is active 19 1 = Permit is active 20 1 = Protect is active 21 Trip.Value 22 FwdForce 23 StopForce 24 RevForce 25 Fast FwdForce 26 Fast Reverse Force 27 "Interlock" button activated 28 Reset request with input signal 29 WarnAct.Value or IdleTime is active 30 Bypass information from previous function block 31 "Permission" button is enabled 218 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

219 4.7 MMRevDhl motor block Status2 Table Status2 MMRevDhl Status2 Description bit 0 MsgLock 1 Show automatic preview in the standard view 2 Automatic preview for forward mode 3 Automatic preview for stop mode 4 Automatic preview for reverse mode 5 Automatic preview for fast forward mode 6 Automatic preview for fast reverse mode 7 Motor is stopped 8 Motor is stopping in forward mode 9 Motor is stopping in reverse mode 10 Motor is stopping in fast forward mode 11 Motor is stopping in fast reverse mode 12 Motor is starting in forward mode 13 Motor running forward 14 Motor is starting in reverse mode 15 Motor is running in reverse mode 16 Motor is starting in fast forward mode 17 Motor is running in fast forward mode 18 Motor is starting in fast reverse mode 19 Motor is running in fast reverse mode 20 No influence on the local command inputs 21 Error on stopping the motor 22 Error in forward mode 23 Error in reverse mode 24 Error in fast forward mode 25 Error in fast reverse mode 26 Show padlocks in block icon 27 "Protect" button activated 28 Hidden bypass signal in Permit Reverse 29 Hidden bypass signal in Interlock Reverse 30 Hidden bypass signal in Protect Reverse 31 MS_RelOp Programming and Operating Manual, 06/2017, A5E A/RS-AA/

220 4.7 MMRevDhl motor block Status3 Table Status3 MMRevDhl Status3 bit Description Not used 8 Indication of motor protection (Trip.Status 16#FF) 9 1 = Input parameter FbkFwd is connected 10 1 = Input parameter FbkRev is connected 11 1 = Input parameter FbkFFwd is connected 12 1 = Input parameter FbkFRev is connected 13 SimLiOp.Value 14 1 = Enable rapid stop 15 Rapid stop command 16 Start motor forward command 17 Start motor in reverse command 18 Start motor fast forward command 19 Start motor in fast reverse command 20 GrpErr.Value 21 RdyToStart.Value 22 Auxiliary value 1 visible 23 Auxiliary value 2 visible 24 External error generated by FaultExt or external control system fault from CSF with set Feature bit 18 Activating error state for external process control error CSF 25 Hidden bypass signal in Permit 26 Hidden bypass signal in Interlock 27 Hidden bypass signal in Protect 28 Feature2 bit 2: Separate bypass signal 29 MonDynStopErr.Value 30 Feature2 bit 16: Separate interlock for each direction or position 31 Separate monitoring of shutdown of the motor (Feature bit 13) 220 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

221 4.7 MMRevDhl motor block Status4 Table Status4 MMRevDhl Status4 Description bit 0 "Permission Forward" button is enabled 1 "Permission Reverse" button is enabled 2 "Interlock Forward" button is enabled 3 "Interlock Reverse" button is enabled 4 "Protect Forward" button is enabled 5 "Protect Reverse" button is enabled 6 1 = Permission Reverse is active 7 1 = Interlock Reverse is active 8 1 = Protect Reverse is active 9 FwdChnST is connected 10 RevChnST is connected 11 FwdChnST is connected 12 RevChnST is connected Not used 17 Monitor Not used Restart lock after changing direction of rotation or switching off the motor using idle time Use the input parameter IdleTime to enter a restart lock for changing the direction of rotation or restarting the motor. Use the Feature Bit 'Enabling direct changeover between forward and reverse' (Page 83) to define how switchover is to be performed. When the "Stop" command is given, the motor goes immediately into "Stop" mode, and IdleTime starts after the feedback (FbkFwd and FbkRev = 0) is given. The motor cannot be started again until the IdleTime has expired. For example, the IdleTime can be changed (increase/decrease) when the block has entered IdleTime from the "Stop" mode. The IdleTime parameter can be set independently of the MonTiDynamic parameter. Note Idle time is not applicable during speed transitions. Programming and Operating Manual, 06/2017, A5E A/RS-AA/

222 4.7 MMRevDhl motor block Selecting a unit of measure Customer-specific units It is possible to use the units which differ from the IEC standard. User can define units in the range 1 to 199 in an XML file. The name of the XML should be 'APLCustomerUnits.xml' and should be placed in the project path in the folder "GraCS" on both server and client. An example to describe the content of the XML file 'APLCustomerUnits.xml' is shown below: <?xml version="1.0" encoding="utf-8"?> <UserDefinedUnits> <!-- Root node start --> <!-- Define the first unit for different languages --> <Unit id="1"> <!-- first node with unit ID 1 start --> <Name lcid="1031">german1</name> <!-- unit value (e.g. German1) in German --> <Name lcid="1033">english1</name> <!-- unit value (e.g. English1) in English --> <Name lcid="1034">spanish1</name> <!-- unit value (e.g. Spanish1) in Spanish --> <Name lcid="1036">french1</name> <!-- unit value (e.g. French1) in French --> <Name lcid="1040">italian1</name> <!-- unit value (e.g. Italian1) in Italian --> <Name lcid="1041">japanese1</name> <!-- unit value (e.g. Japanese1) in Japanese --> <Name lcid="2052">chinese1</name> <!-- unit value (e.g. Chinese1) in Chinese --> </Unit> <!-- first node with unit ID 1 end --> <!-- Define the second unit for different languages --> <Unit id="2"> <Name lcid="1031">german2</name> <!-- lcid="1031" is for German --> <Name lcid="1033">english2</name> <!-- lcid="1033" is for English --> <Name lcid="1034">spanish2</name> <!-- lcid="1034" is for Spanish --> <Name lcid="1036">french2</name> <!-- lcid="1036" is for French --> <Name lcid="1040">italian2</name> <!-- lcid="1040" is for Italian --> <Name lcid="1041">japanese2</name> <!-- lcid="1041" is for Japanese --> <Name lcid="2052">chinese2</name> <!-- lcid="2052" is for Chinese --> </Unit> The "Unit id" value should be given to XXX_Unit parameter in the function blocks. Note The XML is read only once when WinCC runtime is activated. If any changes are done in the XML later, user must deactivate, close, and activate the WinCC runtime again to reflect the changes. 222 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

223 4.7 MMRevDhl motor block Faceplate views MMRevDhl - Standard Standard view Programming and Operating Manual, 06/2017, A5E A/RS-AA/

224 4.7 MMRevDhl motor block Buttons for switching between modes (AutoModOp, ManModOp, LocalOp, OosOp) for starting and stopping the motor (FwdMan, FFwdMan, RevMan, FRevMan, StopMan) for resetting the trip (TrpRstOp) The buttons open the expanded command area; authorization level 5 and higher Interlocks and Bypass conditions Status of enable (Permit, Perm_En) Protection (Protect, Prot_En) Interlocking (IntLock, Intl_En) Analog user-defined auxiliary values (UserAna1) Button for switching to the standard view of a faceplate. Display is only visible when the corresponding block input is connected. Status display of the block, e.g. monitoring, maintenance, errors. Motor status (see table) Icons for motor status 7 Status Symbol Status Symbol Motor running forward Motor running in reverse Motor running fast forward Motor running in fast reverse Motor fault Motor stops Reference Interlocking (Page 209) 224 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

225 4.7 MMRevDhl motor block MMRevDhl - Maintenance Maintenance view Programming and Operating Manual, 06/2017, A5E A/RS-AA/

226 4.7 MMRevDhl motor block Monitoring Control and runtime in seconds, monitoring time (MonTiDynamic, MonTiStatic) Activation of monitoring (Monitor) opens the expanded command area; authorization level 6 and higher Service Activation of simulation (SimOn) Maintenance enable (MS_RelOp) The buttons open the expanded command area; authorization level 7 and higher Button on faceplate MMMeas; visible if the input parameter SelMeas is logically combined with an output parameter of MMMeas Button on faceplate MMStat; visible if the input parameter SelStat is logically combined with an output parameter of MMStat Operator control enable The operator may execute the command. The operator cannot execute the command because the command is currently blocked by a process. The operator is not permitted to execute the command (OS_Perm). The displays are dependent on the bit values in the OS_PermOut and OS_PermLog parameters. See also Monitoring functions (Page 207) 226 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001

227 4.7 MMRevDhl motor block MMRevDhl - Preview Preview view With the MMRevDhl block, the preview view shows the operator permissions and the current control signals. Programming and Operating Manual, 06/2017, A5E A/RS-AA/

228 4.7 MMRevDhl motor block 228 Programming and Operating Manual, 06/2017, A5E A/RS-AA/001