Level Plus. Magnetostrictive Liquid-Level Transmitters with Temposonics Technology

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1 Level Plus Magnetostrictive Liquid-Level Transmitters with Temposonics Technology BRIEF OPERATION MANUAL FOR SAFE USE M-Series Model MC420 Analog Transmitter

3 UNITED STATES GENERAL: Tel: Fax: MAILING AND SHIPPING ADDRESS: MTS Systems Corporation Sensors Division 3001 Sheldon Drive Cary, North Carolina, 27513, USA CUSTOMER SERVICE: Tel: Fax: TECHNICAL SUPPORT AND APPLICATIONS: 24 Hour Emergency Technical Support Tel: Model MC420 Brief Operation Manual for Safe Use Contact Information OFFICE HOURS (EST): Monday - Thursday: 8:00 a.m. to 5:00 p.m. Friday: 8:00 a.m. to 4:00 p.m. REMITTANCE ADDRESS: MTS Systems Corporation Sensors Division NW 5872 P.O. Box 1450 Minneapolis, MN, TERMS & CONDITIONS: The parties expressly agree that the purchase and use of Material and/ or Services from Division are subject to MTS Terms and Conditions, in effect as of the date of this document, which are located at html and are incorporated by reference into this and any ensuing contract. Printed Terms and Conditions can be provided upon request by ing sensorsinfo@mts.com or if you prefer, go to mtssensors.com/index and click the Terms and Conditions link on the page footer to download the PDF. Contact Information GERMANY GENERAL: Tel.: Fax: info.de@mtssensors.com MAILING AND SHIPPING ADDRESS: MTS Sensor Technologie, GmbH & Co. KG Auf dem Schüffel 9 D Lüdenscheid, Germany TECHNICAL SUPPORT AND APPLICATIONS: Tel.: info.de@mtssensors.com JAPAN GENERAL: Tel.: Fax: info.jp@mtssensors.com MAILING AND SHIPPING ADDRESS: Technology Corporation 737 Aihara-cho, Machida-shi Tokyo , Japan TECHNICAL SUPPORT AND APPLICATIONS: Tel.: Fax: i Brief Operation Manual for Safe Use, Document Number: Revision B (EN) 01/2015

4 Model MC420 Brief Operation Manual for Safe Use Table of Contents Table of Contents Contact information United States... i Germany...i Japan...i Safety Instructions Intended Use...1 Installation, commissioning and operation...1 Special conditions for use in explosion-hazardous areas...1 Model number identification Model number configuration... 2 Marking... 3 Entity parameters... 3 Basic wiring IS Installation...4 Wiring connections... 4 Safety barrier examples... 4 Accessories Floats...5 Agency Information EC declaration of conformity...6 Brief Operation Manual for Safe Use, Document Number: Revision B (EN) 01/2015 ii

5 Model MC420 Brief Operation Manual for Safe Use Safety Instructions Safety instructions The Brief Operation Manual for Safe Use contains safety instructions. For further information do consult the Operation and Installation Manual, document no.: , available on the Level Product CD, part no.: supplied with your level transmitter or cost free download at www. mtssensors.com. INTENDED USE The Level Plus Model MC420 liquid level transmitter is used for continuous measurement of product level, interface level, and/or temperature of liquids in containers in hazardous areas. INSTALLATION, COMMISSIONING AND OPERATION The liquid level transmitter may only be installed, connected, operated and maintained by trained technical personnel. The technical personnel must strictly adhere to the Operating Instructions, prevailing standards, legal regulations and certificates (depending on application). If the Brief Operating Manual for Safe Use does not provide sufficient information, you must read the Operation and Installation Manual. There, you can find detailed information on the device. The operator may only perform direct replacement of like components manufactured by MTS that are explicitly permitted in the Operating Instructions. Do not operate damaged products and secure them against unintentional commissioning. Mark the damaged product as being defective. If faults cannot be rectified, the products must be taken out of service and secured against unintentional commissioning. The product is designed to meet state-of-the-art safety requirements, has been tested and left the factory in a condition in which it is safe to operate. Relevant regulations and European standards have been observed. As the user, you are responsible for complying with the following safety conditions: - Installation instructions - Local prevailing standards and regulations Only use the product according to its specification. Safety Instructions SPECIAL CONDITIONS FOR USE IN EXPLOSION-HAZARDOUS AREAS Model MC420 sensors may only be connected to certified intrinsically safe circuits (Ex ia or Ex ib). The electronics housing is to be installed in zone 1 (category 2G, EPL Gb}. The sensor pipe/hose may be installed in zone 0 (category 1, EPL Ga} if not restricted below. Equipotential bonding shall be installed inside and outside the hazardous area along the cable for supply and data. Float usage: - Metallic floats may only be used if they have a weight offset (asymmetric weight distribution). - Metallic floats on non-metallic pipes may not be used. - Aluminum floats may not be used. Plastic floats may only be installed in hazardous areas which require apparatus of category 1G (for zone 0} with explosion group IIA. Plastic floats may not be used on non-metallic pipes. 1 Brief Operation Manual for Safe Use, Document Number: Revision B (EN) 01/2015

6 Model MC420 Brief Operation Manual for Safe Use Model Number Identification Model number configuration TRANSMITTER MODEL = M C M-Series Model MC420 liquid-level transmitter Comes with one standard product level float (part number X, see Standard float section below). TRANSMITTER ORDER LENGTHS = 6-8 Model Number Identification Length Code Length Code Length Code 457 mm (18 in.) = mm (72 in.) = mm (144 in.) = mm (20 in.) = mm (84 in.) = mm (156 in.) = mm (24 in.) = mm (96 in.) = mm (168 in.) = mm (36 in.) = mm (108 in.) = mm (180 in.) = mm (48 in.) = mm (120 in.) = mm (192 in.) = mm (60 in.) = mm (132 in.) = mm (204 in.) = mm (216 in.) = 216 Standard Range/lengths 457 mm (18 in.) to 5486 mm (216 in.) OPTIONAL ACCESSORIES = 9-10 FM / CSA Approved 00 = Standard float (part no.: ) T0 = Standard float with Stainless-steel tag F0 = Non-Standard float FT = Non-standard float with Stainless-steel tag ATEX Approved 0P = Standard float (part no.: ) with blue cable FP = Non-standard float with blue cable No Approval 0N = Standard float (part no.: ) with gray cable FN = Non-standard float with gray cable Non-standard floats must be ordered separately. Requires a stop collar, part no.: (Which must be ordered separately) APPROVAL AGENCY = 11 F = FM Approval E = ATEX Approval C = CSA Approval N = NEPSI Approval Brief Operation Manual for Safe Use, Document Number: Revision B (EN) 01/2015 2

7 Model MC420 Brief Operation Manual for Safe Use Marking & Entity Parameters Marking Model Option (9, 10) ATEX marking MC OP, FP II 1/2 G Ex ia IIB T4 Ga/Gb Table 1. Approval marking Entity Parameters Entity parameters ATEX Ui = 28 Vdc Ii = 118 ma Ci = Negligibly low Li = 0.2 mh Table 2. MC420 barrier entity parameters Total power consumption Pi Ambient temperature at the electronics 1.3 W -20 to +40 C (electronics) 1.2 W -20 to +60 C (electronics) 1.0 W -20 to +80 C (electronics, functionality up to 71 C) to +125 C (sensing element) to 105 C (temperature sensor) Model Number Identification 3 Brief Operation Manual for Safe Use, Document Number: Revision B (EN) 01/2015

8 Model MC420 Brief Operation Manual for Safe Use Basic Wiring Table 3. Power and ambient temperature ranges IS Installation Non Hazardous Area Hazardous Area Certified Safety Barriers 24 Vdc Supply- Voltage Transmitter Figure 1. Safety barrier connections Wiring connections I (A) 4-20 ma I.S. Ground connection Certified Basic Wiring & Connections Accessories Figure 2. NEMA 4X housing with integrated cable. Safety barrier examples Supplier Type Uo Maximum voltage Io Maximum current Po Maximum power Maximum resistance STAHL 9001/ Vdc 91 mw 637 mw 350Ω 1 Number of channels Table 4. Safety barrier parameters Floats Model MC420 transmitters should be used with a float having an offset weight and made of stainless steel or Hastelloy C. This allows the float to stay in contact with the pipe to prevent the buildup of electrostatic charge. For detailed information about floats, refer to the Accessories Catalog, MTS part number Non-metalic floats with a projected surface area of less than 5,000 mm² should only be used in Zone 0, Gas group IIA such as float part Brief Operation Manual for Safe Use, Document Number: Revision B (EN) 01/2015 4

numbers 201643-2, 201649-2, 201650-2, 201109, 251115 and 251116.

07 in.) dia. Projected surface area Part number C L Model MC420 Brief Operation Manual for Safe Use Accessories 76 mm (3 in.

9 numbers , , , , and All other non-metallic floats offered by MTS such as, , , and , should not be used in a hazardous area application. NITROPHYL FLOATS 18 mm Float and dimension reference (.07 in.) dia. Projected surface area Part number C L Model MC420 Brief Operation Manual for Safe Use Accessories 76 mm (3 in.) Magnet Added weight for interface floats 2356 mm² mm (1.2 in.) dia TEFLON FLOATS Float and dimension reference 9 mm (0.35 in.) 18 mm (0.7 in.) dia. Projected surface area Part number Centerline of Magnet mm (3 in.) Magnet 4635 mm² mm (2.38 in.) dia Accessories 5 Brief Operation Manual for Safe Use, Document Number: Revision B (EN) 01/2015

10 Model MC420 Brief Operation Manual for Safe Use EC Declaration of Conformity EC Declaration of Conformity EG-Konformitätserklärung Déclaration CE de Conformité EC13.002C MTS Systems Corporation - Sensors Division, 3001 Sheldon Drive, Cary, NC, USA declares as manufacturer in sole responsibility that the products erklärt als Hersteller in alleiniger Verantwortung, dass die Produkte déclare en qualité de fabricant sous sa seule responsabilité que les produits Agency Liquid Level Sensor MRA x a xxxxxxxxxxxx with a = F, G, H, J, K, P, R, S, T, U MC420 xxx a b c with a = 0 or F, b = P or 2, c = E (x = not relevant) comply with the regulations of the following European Directives: den Vorschriften folgender Europäischen Richtlinien entsprechen: sont conformes aux prescriptions des directives européennes suivantes : 94/9/EC Equipment and protective systems for use in potentially explosive atmospheres Geräte und Schutzsysteme zur Verwendung in explosionsgefährdeten Bereichen Appareils et systèmes de protection à être utilisés en atmosphères explosibles 2004/108/EC Electromagnetic Compatibility Elektromagnetische Verträglichkeit Compatibilité électromagnétique Applied harmonized standards: Angewandte harmonisierte Normen: Normes harmonisées appliquées : EN :2009, EN :2007, EN :2007 EN :2006, EN :2006 EC type examination certificate: EG-Baumusterprüfbescheinigung: Certificat de l examen CE de type : issued by / ausgestellt durch / exposé par: PTB 10 ATEX 2011 X Physikalisch-Technische Bundesanstalt (PTB) Braunschweig, Germany Notified body for quality assurance control: Physikalisch-Technische Bundesanstalt (PTB) Benannte Stelle für Qualitätsüberwachung: Braunschweig, Germany Organisme notifié pour l assurance qualité : Ident number / Kennnummer / Numéro d identification : 0102 Marking / Kennzeichnung / Marquage : II 1/2G Ex ia IIB T4 Ga/Gb resp. II 2G Ex ia IIB T4 Gb resp. II 1/2G Ex ia IIA T4 Ga/Gb resp. II 2G Ex ia IIA T4 Gb Lüdenscheid, MTS Sensor Technologie GmbH & Co. KG, Auf dem Schüffel 9, Lüdenscheid, Germany Thomas Muckenhaupt Quality Management / ATEX Representative Page 1 of 1 Brief Operation Manual for Safe Use, Document Number: Revision B (EN) 01/2015 6

12 Document Part Number: Revision B (EN) 01/2015 MTS, Temposonics and Level Plus are registered trademarks of MTS Systems Corporation. All other trademarks are the property of their respective owners. Printed in USA. Copyright 2015 MTS Systems Corporation. All Rights Reserved in all media. All specifications are subject to change. Contact MTS for specifications and engineering drawings that are critical to your application. Drawings contained in this document are for reference only. Go to for the latest product information. MTS Systems Corporation Sensors Division 3001 Sheldon Drive Cary, North Carolina, 27513, USA Tel.: Fax: info.us@mtssensors.com MTS Sensor Technologie GmbH & Co. KG Auf dem Schüffel 9 D Lüdenscheid, Germany Tel.: Fax: info.de@mtssensors.com Technology Corporation 737 Aihara-cho, Machida-shi Tokyo , Japan Tel.: Fax: info.jp@mtssensors.com

Level Plus. Magnetostrictive Liquid-Level Sensors with Temposonics Technology

Level Plus. Magnetostrictive Liquid-Level Sensors with Temposonics Technology Level Plus Magnetostrictive Liquid-Level Sensors with Temposonics Technology M-Series Model USTD II Underground Storage Tank Level Sensing for Leak Detection and Inventory Monitoring FEATURES DDA Output