BNI PBS Z001 BNI PBS Z001 BNI PBS Z001 BNI PBS Z001 Short Guide

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1 BNI PBS Z001 BNI PBS Z001 BNI PBS Z001 BNI PBS Z001 Short Guide English

2 Notes to the User About this guide Structure of the guide Typographical conventions Symbols Abbreviations 3 Safety Intended use General safety notes Meaning of the warnings 4 Getting Started Connection overview Mechanical connection Electrical connection Bus connection Connecting actuators/sensors 7 Technical Data Dimensions Mechanical data Electrical data Operating conditions Function indicators 9 Appendix 11

3 1 Notes to the User 1.1 About this guide This Guide describes the Balluff Network Interface BNI PBS-... for use as a decentral in- and output module for connecting to a Profibus-DP network. Note A detailed operating manual for the BNI PBS-... can be found on the Internet at Structure of the guide The Guide is organized so that the sections build on one another. Section 2: Basic safety information. Section 3: The main steps for installing the device. Section 4: Technical data for the device. 1.3 Typographical conventions Enumerations Actions Syntax The following typographical conventions are used in this Guide: Enumerations are shown in list form with bullet points. Entry 1, Entry 2. Action instructions are indicated by a preceding triangle. The result of an action is indicated by an arrow. Action instruction 1. Action result. Action instruction 2. Numbers: Decimal numbers are shown without additional indicators (e.g. 123), Hexadecimal numbers are shown with the additional indicator hex (e.g. 00hex). Directory paths: References to paths in which data are stored or are to be saved to are shown in small caps (e.g. Project:\Data Types\User Defined). Cross-references Cross-references indicate where additional information on the topic can be found (see"technical data" starting page 8). 1.4 Symbols Caution! This symbol indicates a security notice which most be observed. Note, tip This symbol indicates general notes. 1.5 Abbreviations BCD BNI EMC FE Binary coded switch Balluff Network Interface Electromagnetic Compatibility Function ground

4 2 Safety 2.1 Intended use The BNI PBS-... serves as a decentral in- and output module for connecting to a Profibus-DP network. It may be used only for this purpose in an industrial environment corresponding to Class A of the EMC Law. 2.2 General safety notes Installation and startup Installation and startup are to be performed only by trained specialists. Any damage resulting from unauthorized manipulation or improper use voids the manufacturer's guarantee and warranty. The device is an equipment in accordance with EMC Class A. Such equipment may generate RF noise. The operator must take precautionary measures accordingly. The device must be powered only using an approved power supply (see "Technical data" on page 8). Only approved cables may be used. Operation and testing The operator is responsible for observing local prevailing safety regulations. When defects and non-clearable faults in the device occur, take it out of service and secure against unauthorized use. Approved use is ensured only when the housing is fully installed. 2.3 Meaning of the warnings Caution! The pictogram used with the word "Caution" warns of a possible hazardous situation affecting the health of persons or equipment damage. Ignoring these warnings can result in injury or equipment damage. Always observe the described measures for preventing this danger. 4

5 3 Getting Started 3.1 Connection overview Fig. 1: Connection overview BNI PBS Z001 1 Mounting hole 2 M12 Profibus IN 3 Address switches 4 Supply voltage POWER IN 5 Status LEDs 6 Standard I/O Port 1 7 Standard I/O Port 3 8 Standard I/O Port 5 / IO-Link Port 1 9 Standard I/O Port 7 / IO-Link Port 3 10 Standard I/O Port 6 / IO-Link Port 2 11 Standard I/O Port 4 / IO-Link Port 0 12 Symbol IO-Link-capable port 13 Standard I/O Port 2 14 Standard I/O Port 0 15 Label 16 Continuing supply voltage POWER OUT 17 M12 Profibus OUT 18 Ground connection 3.2 Mechanical connection The BNI PBS-... is attached using two max. M6 screws and two washers.

6 3 Getting Started 3.3 Electrical connection Supply voltage Power OUT (7/8 Mini-Change, female) Power IN (7/8 Mini-Change, male) PIN Function PIN Function 1 0 V 1 0 V 2 0 V 2 0 V 3 FE 3 FE 4 Sensor supply Bus supply 4 Sensor supply Bus supply 5 Actuator supply 5 Actuator supply DC voltage 24 V DC. Provide sensor/bus power and actuator power from separate power sources if possible. Total current < 9 A. The total current of all modules may not exceed 9 A even when daisy chaining the actuator supply. Function ground Fig. 2: Ground connection Note! The FE connection from the housing to the machine must be low-impedance and as short as possible. 3.4 Bus connection The bus connection is made using the M12 sockets Profibus IN and Profibus OUT. The address is set on the address switch. Profibus OUT (M12, B-coded, female) Profibus IN (M12, B-coded, male) PIN Function PIN Function 1 VP 1 VP 2 RxD/TxD-N A-line (green) 2 RxD/TxD-N A-line (green) 3 DGND 3 DGND 4 RxD/TxD-P B-line (red) 4 RxD/TxD-P B-line (red) 5 n.c. 5 n.c. Thread: Shield Thread: Shield 6

7 3 Getting Started Connecting the Profibus Connect ground conductor to FE terminal. Connect the incoming Profibus line to Profibus IN. Connect continuing Profibus line to Profibus OUT or screw termination resistor to the continuing bus terminal. Note! Each Profibus segment end must be installed with a termination resistor. Unused sockets must be fitted with cover caps to ensure IP 67 protection rating. Addressing Die Profibus address is set directly on the BNI PBS-... using two BCD switches. Permissible address range Each Profibus node must have a unique address assigned to it. The address is read once after power is turned on. Any change to the address does not become effective until power is reset on the module. Fig. 3: Address switches 3.5 Connecting actuators/ sensors Eight I/O ports (standard I/O and/or IO-Link) are provided for connecting the actuators/sensors: Standard I/O port (M12, A-coded, female) IO-Link port (M12, A-coded, female) PIN Function PIN Function V, 200 ma V, 1.6 A 2 Input, optional diagnostics input, output 2 Optional: Input + diagnostics input, output 3 0 V 3 0 V 4 Input optional: output 4 IO-Link 5 FE 5 - Note! Unused I/O port sockets must be fitted with cover caps to ensure IP 67 protection rating. Connection options for the Profibus modules: Module Standard I-Port Standard O-Port IO-Link BNI PBS Z BNI PBS Z001 max. 16 max BNI PBS Z BNI PBS Z001 max. 12 max

8 4 Technical Data 4.1 Dimensions Fig. 4: Dimensions in mm 4.2 Mechanical data Housing material Fieldbus Supply voltage I/O ports Enclosure rating Weight Zinc die-cast, satin nickel-plated Profibus: M12, B-coded (male and female) 5-pin 7/8 (male and female) M12, A-coded (8x female) IP67 (only when plugged-in and threaded-in) approx. 735 g 4.3 Electrical data Operating voltage V DC Ripple < 1 % Current draw without load 200 ma Service port Balluff 4.4 Operating conditions Operating temperature -5 C 55 C EMC EN /3/4/5/6 EN Severity level 4A/3A/4B/2A/3A Gr. 1, Cl. A Shock/vibration EN Part 2-6/27 8

9 4 Technical Data 4.5 Function indicators LED indicators Profibus Fig. 5: LED indicators for Profibus and I/O ports Status LEDs LED Display Function LED 1 green US Bus electronics and sensor power on LED 2 green UA Actuator power on LED 3 red US Sensor under-voltage LED 4 red UA Actuator under-voltage LED 5 Continuous green Flashing green BUS data transmission with Master active BUS data transmission with Master inactive LED indicators I/O ports Each M12 port (I/O interface) is assigned two 2-color LEDs which indicate the configuration or operating states. Standard I/O Port Display off Output = 0 Input = 0 yellow Output = 1 Input = 1 Request / Signal LED 1 (PIN 4) red I Output > Imax Input: SC* LED 2 (PIN 2) off Output = 0 Input = 0 Diagnostics 1 yellow Output = 1 Input = 1 red I Output > Imax Input: SC* Diagnostics = SC* Diagnostics = 0 *SC= Short circuit detection on Pin 1. In this case both LEDs are red. 9

10 4 Technical Data IO-Link Port Display off Output = 0 Input = 0 yellow Output = 1 Input = 1 green Request / Signal LED 1 (PIN 4) IO-Link communication red I Output > Imax Input: SC* IO-Link communication ERROR LED 2 (PIN 2) off Output = 0 Input = 0 Diagnostics 1 yellow Output = 1 Input = 1 red I Output > Imax Input: SC* Diagnostics = SC* Diagnostics = 0 *SC= Short circuit detection on Pin 1. In this case both LEDs are red. 10

11 Appendix Ordering code Balluff Network Interface PROFIBUS Functions 104 = 16 standard inputs 302 = max. 16 inputs / outputs 1.6 A 501 = 4 IO-Link channels + 12 inputs 502 = 4 IO-Link channels + up to 12 inputs / outputs 1.6 A BNI PBS Z001 Variants 000 = no variant Mechanical configuration Z001= Zinc die-cast housing Material: 1. Balluff housing version Bus terminal: 2 x M12 internal thread and M12 external thread Supply voltage: 7/8 internal thread and 7/8 external thread IO ports: 8 x M12 internal thread 11

12 Balluff GmbH Schurwaldstraße Neuhausen a.d.f. Germany Tel Fax balluff@balluff.de No E Edition 0708 Subject to modification.

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