Tool Holding For improved thread quality - CNC Rigid Tapping TOOL HOLDING
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1 Tool Holding For improved thread quality - CNC Rigid Tapping TOOL HOLDING
2 SynchroFlex Tapping Attachment with unique Double Flexure Unlike other synchronous tap drivers that use soft plastic components or belleville washers similar as above, to cushion the taps entry into the hole, SynchroFlex utilises a patented (computer generated, precisely machined, special steel alloy) Double Flexure between the mount and the chuck. It compensates both axially for the unavoidable discrepancies between the machine s programmed RPM, feed and traverse and the exact thread pitch and precise hole location. The SynchroFlex is dependable and predictable. You can expect long life performance under all working conditions. What s more, you ll make significant savings when it comes to tap costs. SynchroFlex Proven Results Independent tests in real world applications confirm SynchroFlex is unmatched in performance Consistent and predictable Tap life increased by 100% or more tap starting force SFT100 SFT75 Thread quality improved Increased production due to less tap breakage Less down time SFT50 Reduced costs SFT10 The most economical rigid tapping SynchroFlex exerts lower thrust and torque forces than any other tap holder on the market. In any given material the lower the thrust and torque forces on the tap, the longer the tap life. Thrust (N) Sutton Synchro SFT Steel Collet Holder Competitor X Competitor Y Sutton Synchro SFT50 Force (N) Deflection (mm) Deflection Rates Only SynchroFlex s computer generated flexure technology produces a progressively higher tap starting force for each 0.025mm of deflection. It s predictable and consistent throughout the life of the tool. Test One (Thrust): 10 holes, M6 R45Al, 2 flute tap, 3x Dia deep in AL7075 at 1000 RPM Holder Type Average Thrust (N) Average Down Cut Thrust (N) Entering Hole Average Reverse Thrust (N) Exiting Hole Steel Collet Holder (Rigid) Competitor X Competitor Y SynchroFlex Test Two (Torque): 10 holes, M6 R45Al, 2 flute tap, 3x Dia deep in AL7075 at 2000 RPM Holder Type Average Torque (Ncm) Average Down Cut Torque (Ncm) Entering Hole Average Reverse Torque (Ncm) Exiting Hole Steel Collet Holder (Rigid) Depth Competitor X Competitor Y Graph illustrates the final hole tapped by each tap driver. SynchroFlex
3 Tool Holding CNC - Rigid Tapping - For the best rigid tapping results - Holder designed for machines with rigid tapping - Machine reversal required - Increases tap life by 100% or more - Improve thread quality - Flexure design, acts like shock absorber BT-40 Arbor ER25 Collet (Sq. Drive) Patented Flexure Design Patented Flexure Design Tapping Attachments (Discount Group Z1104) Z101 SFT10 Synchro SFT10 M1-M6 #2 - #10 25mm SS ER Z101 SFT10 SFT50 Synchro SFT50 M4-M12 #8-1/2 25mm SS ER Z101 SFT50 SFT75 Synchro SFT75 M4-M16 3/8-3/4 25mm SS ER Z101 SFT75 SFT100 Synchro SFT100 M8-M30 25mm SS ER Z101 SFT100 Tapping Attachments (Discount Group Z1104) Z100 SFT10 SynchroFlex SFT10 M1-M6 (#2 - #10) 25mm SS ER Z100 SFT10 SFT50 SynchroFlex SFT50 M4-M12 (#8-1/2) 25mm SS ER Z100 SFT50 SFT75 SynchroFlex SFT75 M4-M16 (3/8-3/4) 25mm SS ER Z100 SFT75 Collets - SFT10 (Round Drive) (Discount Group Z1110) Z mm M1-1.8 ER11 Z mm M2-2.6 ER11 Z mm M3 ER11 Z mm M3.5 ER11 Z mm M4 ER11 Z mm M4 JIS ER11 Z mm M5 JIS ER11 Z mm M5 / M6 / M2-M6 Synchro Z Collets - SFT50 (Square Drive) (Discount Group Z1110) Z Ø 4.5mm M4 DIN371 ER20 Z Ø 5mm ISO ER20 Z Ø 6mm M5 / M6 DIN371 / M2-M6 Synchro ER20 Z Ø 7mm M10 DIN376 ER20 Z Ø 8mm M8 DIN371 / M8 Synchro ER20 Z Ø 9mm M12 DIN376 ER20 Z Ø 10mm M10 DIN371 / M10 Synchro ER20 Z Collets - SFT75 (Square Drive) (Discount Group Z1110) Z Ø 4.5mm M4 DIN371 ER25 Z Ø 6mm M5 / M6 DIN371 / M2-M6 Synchro ER25 Z Ø 7mm M10 DIN371 ER25 Z Ø 8mm M8 DIN371 / M8 Synchro ER25 Z Ø 9mm M12 DIN376 ER25 Z Ø 10mm M10 DIN371 / M10 Synchro ER25 Z Ø 11mm M14 DIN376 ER25 Z Ø 12mm M16 DIN376 / M12 Synchro ER25 Z Collets - SFT100 (Square Drive) (Discount Group Z1110) Z Ø 8mm M8 DIN371 / M8 Synchro ER40 Z Ø 10mm M10 DIN371 / M10 Synchro ER40 Z Ø 12mm M16 DIN376 / M12 Synchro ER40 Z Ø 14mm M18 DIN376 / M14 Synchro ER40 Z Ø 16mm M20 DIN376 / M16 Synchro ER40 Z Z BT-40 Arbor W/25mm Bore Z BT-50 Arbor W/25mm Bore Z Z135 BT40 Pull stud BT40 Z135 BT40 BT50 Pull stud BT50 Z135 BT50 181
4 Tool Holding CNC - Without Rigid Tapping - Tension/compression tapping units for NC machining and turning centres - Uses Rubberflex collets (only two required) - ER Collect Chuck available on special request - Provides greater thread accuracy and higher production rates - Compact Design for application where space is limited - Releasable Hard Start for accurate depth control BT-40 Arbor Rubberflex Collet Tension & Compression Holder NSM6 Tapping Attachments (Discount Group Z1104) Z102 NSM6 Tension & Compression M5-M18 Holder NSM6 #10-3/4 25mm SS Rubberflex Z102 NSM6 Collets - NSM6 (Discount Group Z1108) Z Rubberflex 3-7mm J Z Rubberflex 5-12mm J Z Rubberflex 8-16mm J Z Rubberflex 10-14mm J Z Z BT-40 Arbor W/25mm Bore Z BT-50 Arbor W/25mm Bore Z Z135 BT40 Pull stud BT40 Z135 BT40 BT50 Pull stud BT50 Z135 BT50 182
5 Tool Holding CNC - High Production - Self-Reversing Holder for CNC machines - Machine reversal NOT required, less wear and tear on machine spindle - Designed for applications where high volume of threads are required - Constant speed tapping - Bore cycle (G85) used in CNC program instead of Tapping cycle (G84) - Please note: 2 different size stop arms available for RDT50, must check for machine centre distance & order best suited. BT-40 Arbor ER25 Collet (Sq. Drive) Self-Reversing RDT50 Tapping Attachments (Discount Group Z1102) Z103 RDT25 Self-Reversing RDT25 M2.5 - M6 (#4-1/4) 25mm SS ER Z103 RDT25 Self-Reversing RDT50 M4 - M12 (#10-1/2) 25mm SS ER Z103 RDT50 Collets - RDT25 (Round Drive) (Discount Group Z1110) Z mm M1-1.8 ER11 Z mm M2-2.6 ER11 Z mm M3 ER11 Z mm M3.5 ER11 Z mm M4 ER11 Z mm M4 JIS ER11 Z mm M5 JIS ER11 Z mm M5/M6 ER11 Z Collets - RDT50 (Square Drive) (Discount Group Z1110) Z Ø 4.5mm M4 DIN371 ER16 Z Ø 5mm ISO ER16 Z Ø 6mm M5 / M6 DIN371 ER16 Z Ø 7mm M10 DIN376 ER16 Z Z BT-40 Arbor W/25mm Bore Z BT-50 Arbor W/25mm Bore Z Z135 BT40 Pull stud BT40 Z135 BT40 BT50 Pull stud BT50 Z135 BT50 Stop Arms (Discount Group Z1102) Z mm Stop Arm RDT25 ER Z Z mm Stop Arm RDT50 ER Z mm Stop Arm RDT50 ER Z
6 Tool Holding Manual Machines - For manually operated drilling and milling machines - Increased production x 1 increased reverse speed - New durable, rugged design - Self-feed ensures gauge perfect threads - New heavy duty ball clutch - Re-entry cushion eliminates cross threading - Pre-selective torque drive prevents tap breakage #3 JT Arbor Quill Clamp Rubberflex Collet Self-Reversing Rx50 Tapping Attachments (Discount Group Z1106) Z104 RX30 Self-Reversing Rx30 M1.4-M6 (#0-1/4) 25mm SS W#6 JT Z104 RX30 RX50 Self-Reversing Rx50 M3-M12 (#6-1/2) 25mm SS W#6 JT Z104 RX50 RX70 Self-Reversing Rx70 M5-M18 (#10-3/4) 25mm SS W#3 JT Z104 RX70 Collets - Rx30 (Discount Group Z1108) Z Rubberflex 3-5mm J Z Rubberflex 5-6.5mm J Z Collets - Rx50 Z Rubberflex mm J Z Rubberflex 5-8mm J Z Collets - Rx70 Z Rubberflex 3-7mm J Z Rubberflex 5-12mm J Z Rubberflex 8-16mm J Z Rubberflex 10-14mm J Z Z #2MT X Arbor #3 JT Z #2MT X Arbor #6 JT Z #3MT X Arbor #3 JT Z #3MT X Arbor #6 JT Z #4MT X Arbor #3 JT Z Z Quill Clamp 1-1/2 to 2-3/ Z Quill Clamp 2-3/8 to 4-1/ Z
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