AQDEXOH10D, 15D, 20D, 25D, 30D, 40D, PLT AQMD

Transcription

1 New USA Stock Items AQUA DRI EX CARBIDE DRI SERIES Aqua EX 2D, D Aqua EX Oil Hole D, D, D Aqua EX Deep Hole D, 1D, 20D, 2D, 0D, 0D Aqua EX Oil Hole Pilot Aqua EX Oil Hole Three Flute D, D Aqua Micro Metric, Fractional, Wire & etter Sizes Now Available

2 AQDEXOHD, 1D, 20D, 2D, 0D, 0D, PT AQMD

3

4 Non-coolant Thru h 1 0 h AQ EX Material Coating Dia. Tol Point Angle Helix Shank Dia. Tol AQDEXS AQUA Drill EX Stub / Q 11/2 2/ U / 2/ F 1/ I J 9/2 19/ /1 P / / 9/ /2 #21 #20 11/ /1 # 1/ # /2 #2 1/ Metric Sizes 901 Fractional, Wire & etter Sizes Ds Dc Two Rake + XR type

5 / / / / / / / Standard Drilling Conditions 900, 901 Speed (SFM) Drilling Diameter Metric Fractional Decimal / Cast Irons 20-20SFM (20~0 HRC) Mold Steels (0-0 Hrc) (0-0 Hrc) SFM SFM 0-90 SFM Ductile Cast Irons -190 SFM /2 / 9/1 / 19/2 9/ / Stainless Steel (00-Series Stainless) 0- SFM * Package Quantity: 1 per tube. Nickel Alloys, Titanium Alloys, PH Stainless 0-90 SFM Aluminum Alloys 2-00 SFM / / / / / / Note: 1) Utilize the standard drilling conditions shown in the catalogs just a general guide when starting operation. 2) Adjust drilling conditions if required if any vibration or unusual sound occurs when cutting. ) When using low speed machines, use the maximum speed and adjust the feed rate. ) Use of water soluble cutting fluid is recommended. ) In case of drying drilling - use A ir blow and reduce feeds/speeds by 0% Formulas: = SFM x.2 rate (in/min) : x IPR Drill Dia.

6 902 Metric Sizes 90 Fractional, Wire & etter Sizes Non-coolant Thru h 1 0 h AQ EX Material Coating Dia. Tol Point Angle Helix Shank Dia. Tol AQDEXR AQUA DRI EX REGUAR ENGTH Ds Dc Two Rake + XR type / 9/ /2 #21 #20 11/ /1 # # /2 #2 1/ / / F 1/ I J 9/2 19/ /1 P / Q 11/2 2/ U / 2/

7 Standard Drilling Conditions 902, 90 Speed (SFM) Drilling Diameter Metric Fractional Decimal 1/2 2/ /1 29/ 1/2 1/ 1/2 / Cast Irons SFM (20~0 HRC) Mold Steels (0-0 Hrc) (0-0 Hrc) SFM SFM 0-90 SFM Ductile Cast Irons -190 SFM /2 / 9/1 / 19/2 9/ / Stainless Steel (00-Series Stainless) 0- SFM * Package Quantity: 1 per tube. Nickel Alloys, Titanium Alloys, PH Stainless 0-90 SFM Aluminum Alloys 2-00 SFM.1 1/ / / / / / Note: 1) Utilize the standard drilling conditions shown in the catalogs just a general guide when starting operation. 2) Adjust drilling conditions if required if any vibration or unusual sound occurs when cutting. ) When using low speed machines, use the maximum speed and adjust the feed rate. ) Use of water soluble cutting fluid is recommended. ) In case of drying drilling - use A ir blow and reduce feeds/speeds by 0% Formulas: = SFM x.2 rate (in/min) : x IPR Drill Dia

8 90 90 Metric Sizes Fractional, Wire & etter Sizes Coolant Thru h 1 h AQ EX Material Coating Dia. Tol Point Angle Helix Shank Dia. Tol AQDEXOHD AQUA DRI EX OI HOE XD 2 0 Ds Dc Two Rake + XR type / 9/ /2 #21 #20 11/ /1 # 1/ # /2 #2 1/ 1/ F 1/ Q / 11/2 2/ U / 2/ I J 9/2 19/ /1 P /2 2/

9 Standard Drilling Conditions 90, 90 Speed (SFM) Drilling Diameter Metric Fractional Decimal /1 29/ 1/2 1/ 1/2 / 1/2 Cast Irons SFM (20~0 HRC) Mold Steels (0-0 Hrc) (0-0 Hrc) 0- SFM 2-2 SFM -1 SFM Ductile Cast Irons 20-0 SFM / 9/1 / 19/2 9/ / Stainless Steel (00-Series Stainless) 2-2 SFM Nickel Alloys, Titanium Alloys, PH Stainless 0-1 SFM * Package Quantity: 1 per tube Aluminum Alloys SFM / / / / / / Note: 1) Utilize the standard drilling conditions shown in the catalogs just a general guide when starting operation. 2) Adjust drilling conditions if required if any vibration or unusual sound occurs when cutting. ) When using low speed machines, use the maximum speed and adjust the feed rate. ) Use of water soluble cutting fluid is recommended. ) In case of drying drilling - use A ir blow and reduce feeds/speeds by 0% Formulas: = SFM x.2 rate (in/min) : x IPR Drill Dia. 9

10 90 Metric Sizes Coolant Thru h 1 h Material Coating Dia. Tol Point Angle Helix Shank Dia. Tol AQDEXOHD AQUA DRI EX OI HOE XD 2 0 AQ EX 90 Fractional, Wire & etter Sizes Ds Dc Two Rake + XR type / 9/ /2 #21 #20 11/ /1 # 1/ # /2 #2 1/ 1/ F 1/ I J 9/2 19/ /1 P / Q 11/2 2/ U / 2/ 1/2 2/

11 Standard Drilling Conditions 90, 90 Speed (SFM) Drilling Diameter Metric Fractional Decimal /1 29/ 1/2 1/ 1/2 / 1/2 Cast Irons SFM (20~0 HRC) Mold Steels (0-0 Hrc) (0-0 Hrc) 0- SFM 2-2 SFM -1 SFM Ductile Cast Irons 20-0 SFM / 9/1 / 19/2 9/ / Stainless Steel (00-Series Stainless) 2-2 SFM * Package Quantity: 1 per tube. Nickel Alloys, Titanium Alloys, PH Stainless 0-1 SFM Aluminum Alloys SFM / / / / / / Note: 1) Utilize the standard drilling conditions shown in the catalogs just a general guide when starting operation. 2) Adjust drilling conditions if required if any vibration or unusual sound occurs when cutting. ) When using low speed machines, use the maximum speed and adjust the feed rate. ) Use of water soluble cutting fluid is recommended. ) In case of drying drilling - use A ir blow and reduce feeds/speeds by 0% Formulas: = SFM x.2 rate (in/min) : x IPR Drill Dia. 11

12 Metric Sizes h 1 h Material Coating Dia. Tol Point Angle Helix Shank Dia. Tol 2 0 AQ EX 12 AQDEXOHD AQUA DRI EX OI HOE XD / 9/ /2 #21 #20 11/ /1 # 1/ # /2 #2 1/ 1/ F 1/ Coolant Thru 909 Fractional, Wire & etter Sizes Ds Dc Two Rake + XR type I J 9/2 19/ /1 P / Q 11/2 2/ U / 2/ 1/2 2/

13 /1 29/ 1/2 1/ 1/2 / 1/ / 9/1 / 19/2 9/ / * Package Quantity: 1 per tube. Standard Drilling Conditions 90, 909 Speed (SFM) Drilling Diameter Cast Irons SFM (20~0 HRC) Mold Steels (0-0 Hrc) (0-0 Hrc) 0- SFM 2-2 SFM -1 SFM Ductile Cast Irons 20-0 SFM Stainless Steel (00-Series Stainless) 2-2 SFM Nickel Alloys, Titanium Alloys, PH Stainless 0-1 SFM Aluminum Alloys SFM Metric Fractional Decimal / / / / / / Note: 1) Utilize the standard drilling conditions shown in the catalogs just a general guide when starting operation. 2) Adjust drilling conditions if required if any vibration or unusual sound occurs when cutting. ) When using low speed machines, use the maximum speed and adjust the feed rate. ) Use of water soluble cutting fluid is recommended. ) In case of drying drilling - use Air blow and reduce feeds/speeds by 0% Formulas: = SFM x.2 rate (in/min) : x IPR Drill Dia. 1

14 1 IST 912 Unit = mm AQDEXOHD h h AQ EX Material Coating Dia. Tol Point Angle Helix Shank Dia. Tol 2º 0º U.S. stock item AQUA DRI EX OI HOE XD Ds Dc Dc.0 Two Rake + XR type Dc <.0 Two Rake + X type For Drilling Conditions see p

15 AQDEXOH1D AQ h 2º EX h AQUA DRI EX OI HOE 1XD 0º Material Coating Dia. Tol Point Angle Helix Shank Dia. Tol IST 91 Metric sizes IST 91 Fractional sizes / / / / / / # / / / / / / / / / / Dc.0 Two Rake + XR type Dc <.0 Two Rake + X type Dc / / / / / / / / U.S. stock item Special order 1 9 Ds For Drilling Conditions see p. 1

16 AQDEXOH20D AQ h 2º EX h AQUA DRI EX OI HOE 20XD 0º Material Coating Dia. Tol Point Angle Helix Shank Dia. Tol Dc.0 Two Rake + XR type Dc Ds IST 91 Metric sizes IST 91 Fractional sizes Fractional Dc <.0 Two Rake + X type Fractional For Drilling Conditions see p / / / / / / # / / / / / / / U.S. stock item / 9/ / / / Special order

17 Drilling Conditions - Wet 912, 91, 91, 91, 91 Structural Steels Mold Steels Heat Treated Steels Speed (SFM) (~200HB) (20~0 HRC) (0-0 Hrc) Ductile Cast Irons Stainless Steel Drilling Diameter 1- SFM 10-1 SFM 11- SFM 11- SFM 0-0 SFM Metric Decimal Speed (SFM) SFM 0-00 SFM SFM 11- SFM SFM AQDEXOH2D AQ h 2º EX h AQUA DRI EX OI HOE 2XD Warnings on using the drilling condition tables 1. Adjust drilling condition according to the rigidity of machine or work clamp state. 2. The table values condition are for drilling with water-soluble cutting fluid or mist.. Reduce and feed speeds by 0% for non-water-soluble cutting fluid.. Use the internal lubricating oil hole.. Non-step drilling is possible. However, a work material and drilling condition to chip removal may be worse. In that case, add step feed or review the drilling condition. For holes deeper than 20D in stainless steels, recommend in step feed.. In step feed, return to the entrance hole.. Step feed interval is about 0. 1 D.. Recommend pre-drilling of guide holes. Depth is 2 D. 9. Recommend the AQDEXHPT for guide drilling. Recommend the diameter that is 0.0mm larger than the deep hole drill. Drilling Conditions - MQ 912, 91, 91, 91, 91 Drilling Diameter Metric Decimal Structural Steels (~200HB) Heat Treated Steels (20~0 HRC) Mold Steels (0-0 Hrc) º Ductile Cast Irons Warnings on using the drilling condition tables 1. Adjust drilling condition according to the rigidity of machine or work clamp state. 2. The table values condition are for drilling with MQ.. Non-step drilling is possible. However, a work material and drilling condition to chip removal may be worse. In that case, add step feed or review the drilling condition.. In step feed, return to the entrance hole.. Step feed interval is about 0. 1 D.. Recommend pre-drilling of guide holes. Depth is 2 D.. Recommend the AQDEXHPT for guide drilling. Recommend the diameter that is 0.0mm larger than the deep hole drill.. It is non-application for stainless. Please drill with Wet. Material Coating Dia. Tol Point Angle Helix Shank Dia. Tol IST 91 Metric sizes IST 919 Fractional sizes Fractional Two Rake + XR type Fractional Dc Ds For Drilling Conditions see p / / / / / / # / / / Special order / / / / / U.S. stock item 1

18 AQ AQDEXOH0D h 2º EX 0º h AQUA DRI EX OI HOE 0XD IST 920 Metric sizes IST 921 Fractional sizes Fractional Material Coating Dia. Tol Point Angle Helix Shank Dia. Tol Two Rake + XR type Fractional Dc Ds / / / / / / # / U.S. stock item. / / Special order / / / /1.00 Drilling Conditions - Wet Drilling Conditions - MQ 91, 919, 920, , 919, 920, 921 Drilling Diameter Metric Decimal Structural Steels (~200HB) Heat Treated Steels (20~0 HRC) Mold Steels (0-0 Hrc) Ductile Cast Irons Stainless Steel Warnings on using the drilling condition tables 1. Adjust drilling condition according to the rigidity of machine or work clamp state. 2. The table values condition are for drilling with water-soluble cutting fluid or mist.. Reduce and feed speeds by 0% for non-water-soluble cutting fluid.. Use the internal lubricating oil hole.. Non-step drilling is possible. However, a work material and drilling condition to chip removal may be worse. In that case, add step feed or review the drilling condition. For holes deeper than 20D in stainless steels, recommend in step feed.. In step feed, return to the entrance hole.. Step feed interval is about 0. 1 D.. Recommend pre-drilling of guide holes. Depth is 2 D. 9. Recommend the AQDEXHPT for guide drilling. Recommend the diameter that is 0.0mm larger than the deep hole drill. Drilling Diameter Metric Decimal Structural Steels (~200HB) Heat Treated Steels (20~0 HRC) Mold Steels (0-0 Hrc) Ductile Cast Irons Warnings on using the drilling condition tables 1. Adjust drilling condition according to the rigidity of machine or work clamp state. 2. The table values condition are for drilling with MQ.. Non-step drilling is possible. However, a work material and drilling condition to chip removal may be worse. In that case, add step feed or review the drilling condition.. In step feed, return to the entrance hole.. Step feed interval is about 0. 1 D.. Recommend pre-drilling of guide holes. Depth is 2 D.. Recommend the AQDEXHPT for guide drilling. Recommend the diameter that is 0.0mm larger than the deep hole drill.. It is non-application for stainless. Please drill with Wet. 1

19 AQDEXOH0D IST 92 Metric sizes AQUA DRI EX OI HOE 0XD IST 92 Fractional sizes Two Rake + XR type Dc Ds Fractional Fractional / / / / / / Special order Drilling Conditions - Wet Drilling Conditions - MQ 92, 92 92, 92 Drilling Diameter Structural Steels (~200HB) Heat Treated Steels (20~0 HRC) Mold Steels (0-0 Hrc) Ductile Cast Irons Stainless Steel Drilling Diameter Structural Steels (~200HB) Heat Treated Steels (20~0 HRC) Mold Steels (0-0 Hrc) Ductile Cast Irons Metric Decimal Metric Decimal Warnings on using the drilling condition tables 1. Adjust drilling condition according to the rigidity of machine or work clamp state. 2. The table values condition are for drilling with water-soluble cutting fluid or mist.. Reduce and feed speeds by 0% for non-water-soluble cutting fluid.. Use the internal lubricating oil hole.. Non-step drilling is possible. However, a work material and drilling condition to chip removal may be worse. In that case, add step feed or review the drilling condition. For holes deeper than 20D in stainless steels, recommend in step feed.. In step feed, return to the entrance hole.. Step feed interval is about 0. 1 D.. Recommend pre-drilling of guide holes. Depth is 2 D. 9. Recommend the AQDEXHPT for guide drilling. Recommend the diameter that is 0.0mm larger than the deep hole drill. Warnings on using the drilling condition tables 1. Adjust drilling condition according to the rigidity of machine or work clamp state. 2. The table values condition are for drilling with MQ.. Non-step drilling is possible. However, a work material and drilling condition to chip removal may be worse. In that case, add step feed or review the drilling condition.. In step feed, return to the entrance hole.. Step feed interval is about 0. 1 D.. Recommend pre-drilling of guide holes. Depth is 2 D.. Recommend the AQDEXHPT for guide drilling. Recommend the diameter that is 0.0mm larger than the deep hole drill.. It is non-application for stainless. Please drill with Wet. 19

20 h h AQ EX Material Coating Dia. Tol Point Angle Helix Shank Dia. Tol 2º 0º IST 20 AQDEXOHPT For Φ For Φ PRECISION GUIDE HOE PIOT DRIS Ds Dc Dc.0 Two Rake + XR type Dc <.0 Two Rake + X type /2 11/ /1 1/ # /2 1/ 1/ / 9/ /2 /1 11/ / / / / / 2/ 1/2 1/ IST 9 AQDEXZ FAT BOTTOM DRI FOR PIOT HOE ist # ist #

21 Drilling Conditions - Wet Drilling Conditions - MQ Drilling Diameter Metric Drilling Diameter Metric Decimal Decimal Structural Steels (~200HB) Structural Steels (~200HB) Heat Treated Steels (20~0 HRC) Heat Treated Steels (20~0 HRC) Mold Steels (0~0 HRC) (0~0 HRC) Ductile Cast Irons Mold Steels (0~0 HRC) Warnings on using the drilling condition tables 1. Adjust drilling condition according to the rigidity of machine or work clamp state. 2. Wet condition are for drilling with water soluble cutting fluid Warnings on using the drilling condition tables 1. Adjust drilling condition according to the rigidity of machine or work clamp state. 2. The table values condition are for drilling with MQ.. Non-step drilling is possible. However, a work material and drilling condition to chip removal may be worse. In that case, add step feed or review the drilling condition. Standard Drilling Conditions 9 Speed (SFM) Drill Diameter Cast Irons / (20-0 HRC) Mold Steels/ (0- HRC) Ductile Cast Irons Stainless Steels Nickel Alloys Titanium Alloys (0~0 HRC) In non water soluble cutting fluid, reduce the rotation and feed by 20%.. Use on internal coolant. Ductile Cast Irons Aluminum Alloys Aluminum Casting Metric Decimal (IPR) (IPR) (IPR) (IPR) (IPR) (IPR) SFM SFM SFM SFM 1-2 SFM SFM Degree Angle % 0% 0% 0% 0% Drilling Conditions for Angled Surfaces Reduction % to above table values Reduction % Reduction % (Multiplier) 0% 0% 0% 0% 0% Table Value (Table Value)x0. (Table Value)x0. (Table Value)x0. (Table Value)x Table Value (Table Value)x0. (Table Value)x0. (Table Value)x0. (Table Value)x

22 AQDEXOHF D D AQUA Drills EX Oil-Hole Flutes High Precision drilling as deep as xd of drill. High accuracy achieved at high feed rate with optimized cutting edge form and superior drilling balance of -flutes. Multi-layered Aqua EX Coating (TiAlN + TiAlCr) Anti-adhesive coating film for added lubrication Super accurate drilling up xdiameter at speeds of 9.0 inches per minute (0 mm/min) Hole enlargement Comparison of cutting force Hole enlargement (μm) 1 Competitor 00 Holes 9 Holes AQDEXOHF Holes 00 Stainless Steel Wear after m (0 ) Cutting force is small, and controls amount of oversize. AQDEXOHFD Competitor Torquecm Cutting condition Torque Thrust 0 Thrust (N) Torquecm Torque Thrust Time Time Thrust (N) 00 Tools Ø Speed Ø 00 SFM (120m/min) 9 IPM 0mm/min (0.2mm/rev) Carbon Steel (S0C) Water Soluble 0mm (D) Type of Coolant Depth/Blind Hole Wear (μm) 0 00 Competitor 0 Stainless Steel Wear after 0m (20 ) AQDEXOHF Cutting length (m) Cutting condition Cutting condition Tools Ø Speed Ø 2 SFM (0m/min) 0 IPM 120mm/min (0.2mm/rev) 00 Stainless (SS00) Water Soluble Type of Coolant 0mm (D) Depth/Blind Hole Tools Ø Speed Ø 1 SFM (0m/min) 1 IPM 0mm/min (0.1mm/rev) 0 Stainless (SUS0) Water Soluble 0mm (D) Type of Coolant Depth/Blind Hole Applicable work materials Structural Steels SS00 SC/S0C Pre-Hardened Steels SCR/NAK Mold Steels 00HRC 00HRC 0HRC Stainless Steels Titanium Alloys Cast Irons Nickel Alloys SUS0/SUS1 SUS20 FCD/FC Aluminum Alloys AC/ADC Copper Alloys Cu 22 X X Great Good X Not Suitable

23 AQDEXOHF AQUA Drills EX Oil-Hole Flutes Highly Precise Holes at High s Roundness Comparison Cutting Conditions 2-Flute Drill Cutting Speed SFM (m/min) Speed IPR - 12 IPM (00mm/min) Roundness 1. μm AQDEXOHF Cutting Speed SFM (0m/min) Speed 0.01 IPR - 22 IPM (0mm/min) Roundness 1. μm Tool Diameter Hole Depth/Blind Hole Cutting Fluid Ø 12 mm mm (1. ) SUS0 Water Soluble Superior Hole Finish Streamline Process & Reduce Cycle Time Usual Process AQDEXOHF Center Drill Drill Reamer Drill AQDEXOHF Cycle Time (secs) Processing time Reamer Drill Center Drill 2 0 Shortening of process and processing time Usual Process AQDEXOHF Cutting Conditions Diameter of Hole Hole Depth Ø12 H 20 mm Carbon Steel 2

24 AQDEXOHFD AQUA DRI EX OI HOE FUTE XD Material Coating Helix Tolerance Point Angle Shank Tol. Dc IST 92 Two Rake F type Ds Standard Drilling Conditions IST 92, 920 Speed (SFM) Drilling Diameter U.S. stock item Cast Irons/Carbon Steel /Pre-Hardened Mold Steels/Hardened Cast Irons Stainless Steel Cast Aluminum (20-0 HRC) Steels (0-0 HRC) (0-0 HRC) (00-Series Stainless) 2-0 SFM 20-2 SFM SFM -1 SFM 20-2 SFM -1 SFM 20-0 SFM Metric Decimal ,00,00,0,00,00,00 1,00 0.1,000,00,00,200,00,000 11, ,00,20,0 2, ,20 2,0,00 0.1, , , ,0 0.01, , , , , , , , , , , , , , , ,0 0.01, , , , , , , 0.01, , , , , , , ,

25 AQDEXOHFD AQUA DRI EX OI HOE FUTE XD Material Coating Helix Tolerance Point Angle Shank Tol. Dc IST 920 Two Rake F type Ds U.S. stock item Note: 1) Adjust drilling conditions according to the rigidity of machine or work clamp state. 2) Use the table values as starting parameters. Adjust per your machine & set up as required. ) Above table values are for drilling water soluble cutting fluid. For non-water soluble cutting fluid reduce the and feed rates by 20% ) Use Internal Coolant. If drilling more than xd or xd use peck drill cycle (G). ) Peck Depth interval = 1xD Formulas: = SFM x.2 rate(in/min): x IPR Drill Dia

26 AQMD AQUA SOID CARBIDE MICRO DRI 0º Coating Material Helix Point Angle Dia. Tol. Dc Two Rake X type Ds 9 Metric Sizes Range 0.20 to 1.99 (Unit) : mm

27 STANDARD DRIING CONDITIONS Standard Drilling Conditions 9 Workpiece Material Drill Diameter Metric mm Decimal ,00 1,00 1,00 1,00 2,900 21,200 19,200 Cast Irons (IPR) Step (mm) 0.1D 0.2D (IPR) 2, , , , , , ,00 0 Step (mm) 0.1D 0.2D Die Steels (0-0HRc) (IPR) 21, , , , , , ,000 0 Step (mm) 0.1D (0-0HRc) (IPR) 12, , , , , , , Step (mm) 0.1D (0-HRc) (IPR), , , , , , , Step (mm) 0.1D Ductile Cast Irons (IPR) 1, , , , , , , Step (mm) 0.2D 0.2D Note: 1) Utilize the standard drilling conditions shown in the catalogs just a general guide when starting operation. 2) Adjust drilling conditions if required if any vibration or unusual sound occurs when cutting. ) When using low speed machines, use the maximum speed and adjust the feed rate. ) Use of water soluble cutting fluid is recommended. ) In case of drying drilling - use Air blow and reduce feeds/speeds by 0% 0.1D Stainless Steels Step (IPR) (mm), , ,00 9,00,00,200, D Formulas: = SFM x.2 Drill Dia. rate (in/min) : x IPR 2