Testing equipment Chapter overview

Transcription

1 Chapter overview Chapter overview continued >> Optical inspection and control devices Force measurement and weighing technology Magnifiers 910 Spring balances 953 Endoscopes 919 Tensile and compressive force measuring units 953 Stereo microscopes with eyepieces 924 Cylindrical spring balances and dynamometers 956 Accessories for stereo microscopes with eyepieces 929 Force measuring cells 958 Digital image processing 931 Force sensors and display units 960 Hardness testing and metallography Scales 963 Mobile hardness testing devices 932 Shore hardness testing devices 936 Layer and wall-thickness measurements Layer-thickness measuring devices 969 RockweIl hardness testing devices 937 Ultrasonic wall thickness measuring devices 971 Stationary hardness testing devices 938 Hardness reference plates 943 Temperature and ambient conditions monitoring Temperature and air-humidity measuring devices 973 Ultrasonic cleaning Infrared temperature-measuring devices 977 Ultrasonic cleaning devices 945 Ambient monitoring measuring instruments 978 Ultrasonic cleaning products 952 Contour and roughness measurements Contour-measuring equipment 980 Surface-roughness measuring devices 982 Surface-roughness reference samples Chapter overview continued >>

2 Chapter overview Time, speed and frequency measurements, lift, displacement and pieces counters Stop-watches 986 Stroboscopes 988 Speedometer 989 Lift, displacement and pieces counters

3 Optical inspection and control devices Magnifiers Magnifiers and reading glasses Lens systems Biconvex lens system Biconvex lenses are converging lenses with two outward curved surfaces. They are the simplest and most common form of lenses used in magnifying glasses. In contrast to biconvex lenses, plano-convex lenses have one curved and one plane surface. Plano-convex lenses are used in aplanatic lens systems. (see Aplanatic lens system). Non-spherical lens system The surfaces of a spherical lens constitute a portion of a spherical surface. Non-spherical lenses, in contrast, differ from the spherical shape. Aspherical lenses allow to achieve a relatively higher magnification factor because they minimize the aberrations that are inevitable in the use of lenses. biconvex non-spherical Aplanatic lens system The aplanatic lens system comprises2plano-convex lenses with the convex sides turned inwards and facing each other. One therefore obtains a wider sharp-edge visual field with relatively good magnification. Achromatic lens system The achromatic lens system comprises at least 2 lenses fastened together with putty, with the sides facing each other having equal curves. The lenses are made from optical crown and optical flint. The achromatic system provides a colourless image right up to the edge of the field of vision even with high contrast objects. aplanatic achromatic Folding pocket magnifiers No a biconvex folding magnifying glass with a plastic holder, nickel-plated brass cover plates. No ESCHENBACH achromatic distortion-free precision magnifying glass. Dust-proof plastic case. No ORION biconvex folding magnifying glass with a plastic holder, with leather case. No ORION aplanatic lens in a metal holder with nickel-plated brass cover plate. No No No No Number ORION ORION ORION ORION ORION ORION a ESCHENBACH Magnification 3.5 fold 6 fold 8 fold 10 fold 15 fold 20 fold 3- / 6- / 9-fold 3- / 6- / 9-fold Lens Ø mm Ident. No O. R. O. R. O. R. O. R. O. R. O. R. O. R. a = Prod. Gr. 490 ESCHENBACH = Prod. Gr. 411 ORION = Prod. Gr. 454 Reading glasses biconvex glass lens nickel-plated brass mount, round aluminium handle with recessed grip Magnification 2.5 fold Lens Ø mm Ident. No. 025 Prod. Gr. 490 Reading glasses aplanatic light lens with duplex coating ergonomic grip made of black plastic material Magnification 2.4 fold 3.8 fold Lens Ø mm Ident. No O. R. Prod. Gr

4 Optical inspection and control devices Magnifiers Magnifiers with handles for technicians aplanatic glass lens for high-contrast and very sharp image up to the edge black anodised aluminium mount and handle Magnification 4x 5x 8x 10x 15x Lens Ø mm Ident. No O. R. O. R. O. R. O. R. Prod. Gr. 490 Pocket magnifying lamps EASY-POCKET Diffractive aspherical lens (very flat and thin) for inserting into the credit card-sized housing. Colour of housing: metallic blue. Advantages: ultra-flat and light design: small-sized case for protected storage that can be slipped in any pocket brilliant image with 4x magnification very bright LED lighting turns on when pulling out the lens very economic. The LED light switches on automatically only when the lens is fully drawn out very small, bright SMD LED lighting with almost unlimited life Delivery: with batteries (2 x Mignon 1.5 V, type 2025) Magnification 4x Housing dimension mm 86 x 54 x Ident. No. 010 Prod. Gr. 411 Pocket magnifying lamps mobilux LED handy, easy-to-use pocket magnifying lamp large, comfortable light switch convenient eye for round-the-neck cord non-spherical PXM lightweight lens with cera-tec hard coating on both sides SMD-LED eliminates bulb changes Collimation optics for bright, homogeneous lighting Advantages: long LED lifetime: approx. 50,000 hours voltage control by step-up converter (which means brighter, constant lighting over a longer time than with other LED pocket magnifying lamps without step-up converter) Delivery: Including batteries (2 x Mignon 1.5 V, type AA), case for optimum lens protection and filter for 3 different light colours (white, yellow and orange) Magnification 4 fold 7 fold 10 fold 12.5 fold Lens mm 75 x 50 Lens Ø mm Ident. No O. R. O. R. O. R. O. R. Prod. Gr. 411 Ident. No. 011 Ident. No. 016 Powerlux magnifying lamps 7x, 8000K the new generation of magnifying lamps compact, robust, comfortable For more comfortable reading of small fonts and for a more comfortable observation of technical components. PXM aspherical light lens Ø 58 mm, with cera-tec hard coating protects from scratches precise illumination automatic switch off after 30 min. very bright light, approx K for colour-fast display Advantages: large visible field fits the hand well very easy, intuitive navigation in the documents due to compact construction even, bright and anti-glare illumination with two SMD-LED Models: Ident. No. 095 magnification 14 dpt with lens 3.5x Ident. No. 100 magnification 20 dpt with lens 5x Ident. No. 105 magnification 28 dpt with 7x double lens, aspheric-diffractive lens Delivery: with protective hard foam case and batteries (3x 1.5 V AA, type Mignon) Magnification 3.5 fold 5 fold 7 fold Lens Ø mm Ident. No O. R. O. R. Prod. Gr

5 Optical inspection and control devices Magnifiers VISOLUX Large magnifying glass Magnifying glass for surface check by even bright, anti-glare lighting by 2 SMD LEDs Lens suitable for comfortable, angled view which spares the neck automatic shutdown after 30 minutes two different colour temperatures for testing with no glare, even on glossy parts Advantages: unique large visual field with 3 fold magnification due to double lens system robust, easy-to-use lamp ergonomic, view-friendly lens tilting integrated, orange filter that can be switched on for second warm colour temperature Magnification 3 fold Lens mm 100 x Ident. No. 150 Prod. Gr. 411 Column reading glasses aplanatic silicate lens flexible metal swan-neck arm, length 300 mm heavy table pedestal Ø 110 mm Magnification 2x Lens Ø mm Ident. No. 040 Prod. Gr. 490 Column reading glasses with LED lighting biconvex wide field glass lens Ø 120 mm for high-contrast and very sharp images up to the edge magnification 2x very bright lighting by 5 power LEDs specially developed industrial design of an extremely sturdy construction (heavy steel base, flexible swan neck arm, magnifier head made of aluminium) Advantages: semi-rimless lens mount for viewing without disturbing edges very bright shadow-free light Magnification very low power consumption (5 V power plug) nearly unlimited service life of the LED 2x Lens Ø mm Ident. No. 100 Prod. Gr. 490 Magnifying lamp varioled flex Thanks to the low weight and the compact dimensions as well the great flexibility, magnifier lamps can be used everywhere illumination strength: about 6000 lx (in 150 mm working distance) fastening with a table clamp for plate thicknesses up to 60 mm possible to switch between ring and segment lighting illumination near point for shadow-free illumination: 2 cm Advantages: optimum swivel range of magnifier head thanks to gooseneck stand and additional two-axis lens suspension comfortable alignment of the magnifying lamp due to the ergonomic 'magnifying grip' very good illumination with ring lighting that includes 63 SMD LEDs. No shadow formation, even at extremely small working distances with calculated optical light guidance undistorted image with sharp edges thanks to aspherical, cera-tec coated lightweight lens with Ø 76 mm, 6 pt, 2.5x magnification cost-efficient due to minor energy consumption, since there is only 5W power consumption, service life of the lamp is approx h Delivery: lights, incl. power supply unit and table clamp Magnification 2.5 fold Lens Ø mm Magnifying lamp Ident. No Table pedestal Ident. No. 110 Prod. Gr

6 Optical inspection and control devices Magnifiers LED magnifying lamps with flexible arm Magnifying lamp for large scale lighting through a very large glass lens mounting above table lamp illumination with 60 LEDs magnification 1.75x Advantages: glass lens 170x100 mm ensures very large visual field maintenance-free with long-lasting LEDs ergonomic handle for simple adjustment of the flexible arm Delivery: lights, incl. power supply unit and table clamp Magnification 1.75 fold Glass lens mm 170 x Ident. No. 020 Prod. Gr. 454 LED magnifying lamps glass lens Ø 127 mm very bright lighting with 80 ultra bright LEDs Segmented switching of LEDs in 2 stages Non-slip, well-designed soft plastic ring as impact protection 6500K colour temperature (daylight) Advantages: extremely low power consumption (only approx. 7 watts) metal arm with plastic cover, no danger of getting jammed extremely high service life of light diodes, no risk of breakage thanks to outside mounted switch, it can be used also as table light high-quality clear lens LED service life up to h Delivery: magnifier lamp, table clamp 65 mm and instructions a LED magnifier lamp, magnification 1.75-fold Ident. No a LED magnifier lamp, magnification 2.25-fold Ident. No. 050 Prod. Gr. 490 Product video: use your mobile phone to scan the QR code. Ring magnifying glass lamps glass lens Ø 120 mm magnification 2x fluorescent lamp 22 W ring shaped for shadow-free light mains supply 230 V, 50 Hz with 3 m mains cable mountable magnifying glass (option) to increase magnification joints can be firmly clamped in any position ring magnifier lamp, magnification 2x Ident. No Mountable magnifying glass 2x Ident. No Table clamp, clamping width 65 mm Ident. No Table pedestal Ident. No W spare fluorescent tube Ident. No. 500 No = Prod. Gr. 454 No = Prod. Gr

7 Optical inspection and control devices Magnifiers Ring magnifying glass lamps biconvex glass lens, Ø 120 mm magnification 1.75x fluorescent tube 22 W for shadow-free light simple, economical construction loading 900 mm can be clamped in any position due to spring relief mains connection 230 V, 50 Hz table clamp ring magnifier lamp, magnification 1.75x Ident. No W spare fluorescent tube Ident. No. 500 Prod. Gr. 454 Magnifying lamps VARIO with light 2 non spherical lightweight lenses Ø 132 mm, cera-tec hard-coated magnification: 1.9-fold basic lens, with 2.8 extra lens folded in joints can be firmly clamped in any position fluorescent bulb 9 W mains supply 230 V, 50 Hz with mains cable Delivery: with table clamp Magnifying lamps VARIO column reading glass with light Ident. No Cast steel table pedestal (6 kg) Ident. No fluorescent bulb 9 W Ident. No. 120 Prod. Gr. 411 Ident. No. 100 Magnifying lamps VARIO-LED with LED ring lighting PXM lightweight lens for sharp-edged, undistorted pictures surface with cera-tec hard coating magnification 2x with lens Ø 132 mm for large vision field mains supply 100 V-240 V, Hz 6 joints can be firmly clamped in any position fastening with table clamp foldable and detachable lens cover Advantages: 'free-floating lens' allows quick adjustment of the eye between magnified and normal view new ring lighting concept with 36 high-quality LEDs for shadow-free work LEDs with primary optics for optimum light collimation dimmable LEDs brightness can be individually adjusted to the working area ergonomic design low-weight magnifier head swivel range of magnifier head 180 Delivery: with table clamp Magnifying lamp VARIO-LED 1.9-fold magnification Ident. No Add-on magnifying lens for 2.8-fold magnification Ident. No. 400 h for suitable table pedestal see No Prod. Gr. 411 Printed circuit board tool 914

8 Optical inspection and control devices Magnifiers Magnifying lamps TEVISIO 48 SMD-LEDs consumption: 14 W at 6000 lx scratch-resistant magnifying glass, Ø 153 mm type of protection IP 20, protection class 2 power supply unit, V, 50/60 Hz, 3.8 m connection lead 2x magnification by 3.5 dioptres, with additional lens (8 dioptres) 11.5 dioptres Functions: integrated membrane button for ON/OFF, dimming or visualizer function brightness control: infinitely dimmable to 10 % 3-step visualizer function for structure-enhancing effects Advantages: maintenance-free up to 50,000 hours 40 % energy savings by low-energy SMD-LEDs colour rendering group: 1A large visual field for optimum vision moving 3D head joint provides large action radius precise locking by 6 pivots and balanced arm Delivery: incl. illuminant Model RLLQ 48 R RLLQ 48/2 R RLLQ 48 R RLLQ 48/2 R Lens/extra lens Magnification 2x 2 x + 3x 2x 2 x + 3x Visualizer no yes no yes Folding arm A/B mm 484/ / / / Ident. No O. R. O. R. (O. R.) Table clamp, clamping width 65 mm Ident. No. 040 Prod. Gr ø265 x A B Product video: use your mobile phone to scan the QR code. Telescopic spectacles and attached magnifier MaxDetail Relaxed and detailed view with max. freedom of movement Common advantages: Very light large visible field (approx. Ø 150 mm in a distance of 400 mm) free hands during the work Advantages of the telescopic spectacles MaxDetail Ident. No. 010: straight bow for comfortable seat also suited for spectacle wearers since dioptric compensation of 3 dpt is possible Advantages of the attached magnifier, MaxDetail Ident. No. 020: for attaching to any spectacles suitable for every spectacle wearer, regardless of the amblyopia adjustable height at the spectacles the attached magnifier can be raised for normal vision, reduced risk of scratches on the lenses Delivery: each in goggle case Ident. No. 020 Magnification (Galilei system) Ident. No fold Large working distance approx. mm Telescopic spectacles MaxDetail Ident. No Attached magnifier MaxDetail-Clip Ident. No. 020 Prod. Gr. 411 Ident. No. 020, raised on spectacles 915

9 Optical inspection and control devices Magnifiers Head band magnifying glasses high quality plastic design binocular lightweight lenses cera-tec coating closed shade protects against stray light suitable for spectacle wearers Magnification 3 fold 2 fold Working distance approx. mm Ident. No O. R. h Spare lens parts available on request. Prod. Gr. 411 Watchmaker's magnifying glasses with duplex coating plastic mount, with anti-mist air hole Magnification 3 fold 5 fold 7 fold 10 fold Ident. No O. R. O. R. O. R. Prod. Gr. 411 Miniature stand magnifiers, foldable biconvex silicate glass lens brass housing, chrome-plated Advantages: magnifying glass folded out: exact vertical distance from viewed surface magnifying glass folded in: flat and compact design steady, sharp image when placed directly on an object for visual inspection of surfaces, edge sharpness, etc. Magnification 5x 8x 10x Lens Ø mm 31,5 17,5 14,5 Height mm Ident. No O. R. O. R. Prod. Gr. 454 Thread counters, foldable Aplanatic glass lens, Ø 14 mm magnification 8x reticule plate 10 mm, graduation 0.1 mm brass housing, chrome-plated Ident. No. 010 Prod. Gr. 411 calibration on request 916

10 Optical inspection and control devices Magnifiers Magnifiers full metal design and interchangeable scale plates achromatic glass lens system paralax-free, serration-free reading Advantages: half-open tube with white background allows an optimum, glare free illumination of the object brass dial, chrome-plates, high-precision laser graduated precise edge sharpness for almost parallax-free viewing for surface measuring tasks, such as for example measuring the indentation in the Brinell hardness test. Magnification 6x 8x 10x Measuring span/scale graduation value mm 20/0,1 10/0,1 10/0,1 Overall height mm a magnifiers Ident. No O. R. O. R Replacement dials Ident. No O. R. O. R. Prod. Gr. 490 Replacement dial calibration on request Magnifiers full metal design aplanatic glass lens system paralax-free, serration-free reading INOX steel scale, black and embossed divisions for surface measuring tasks in workshop, laboratory, quality assurance, e. g. measuring the indentation in the Brinell hardness test Magnification 6 fold 8 fold 10 fold 12 fold Measuring span/scale graduation value mm 20/0,1 10/0,1 10/0,1 6/0, Ident. No O. R. O. R. O. R. h on request: U Spare scales U LED-illumination with bright, white light Prod. Gr. 454 calibration on request Magnifiers with interchangeable reticule plate These magnifiers are used for carrying out measurements on plane surfaces. So, marking lines, smallest hole diameter, tracks on printed circuit boards, cracks, chipped paint etc. can be measured without problem. very sharp, distortion-free image through the achromatic glass lens sharpness through focussing Delivery: with interchangeable reticule plate, type 01, with case calibration on request Reticule plate, type 03 Reticule plate, type 02 Reticule plate, type 04 Reticule plate, type Magnifier, 7-fold magnification Ident. No Magnifier, 10-fold magnification Ident. No. 120 Type (Standard) Extra reticule plates Ident. No * O. R. O. R. O. R. * Included in the sastatndard scope of delivery og the magnifiers. Prod. Gr. 411 No

11 Optical inspection and control devices Magnifiers Magnifiers with LED lighting equipment Consisting of: magnifier, 10x magnification with interchangeable reticule plate type 01 (see No page 917) LED lighting equipment with battery handle Advantages of the LED lighting: very bright and shadow-free light power consumption approx. 10 % compared to traditional lighting nearly unlimited service life Delivery: without batteries (2 x Baby 1.5 V, type C, see page 1587) Ident. No. 010 Prod. Gr. 411 calibration on request Micromagnifiers illumination can be switched on as required black plastic housing sharpness setting through rotating ring magnification 30x surface check on all materials Delivery: with batteries (2 x Mignon 1.5 V, type AA) Ident. No. 010 Prod. Gr. 411 Measuring microscopes Achromatic lens system robust light metal housing focussing via spiral in the objective and ocular attached LED lighting (power supply via batteries) use for general measuring tasks in the linear measurement technology, in graphics trade, hardness tests for Brinell and Vickers. Delivery: in transport case, with LED illumination, batteries (4 x button cells 1.5 V, type LR44) Number Magnification 20x 40x 60x Object field Ø mm 8 5 2,5 Measuring range mm Scale graduation value mm 0,05 0,02 0,0125 Lens distance mm Measuring microscopes Ident. No O. R. O. R Spare part: LED illumination incl. batteries Ident. No. 025 Unit price E (O. R.) Spare batteries (4 x LR 44) Ident. No. 030 Set price E O. R. No , 41552, 41556, = Prod. Gr. 490 No = Prod. Gr. 411 No Handheld refractometers Easy and exact check of coolants, cutting coolants and lubricants to ensure optimum concentration of the liquid. Through that: Better utilisation of machine tools. Higher life expectancy of tools. Avoid corrosion through low emulsion. Measuring range 0-32 %, graduation 0.2 % Delivery: in a case with operating manual Measuring range 0-32 % 0-15 % Handheld refractometer Ident. No O. R. h Emulsion care case for the chemical testing of the coolants, cutting coolants and lubricants (test on Prod. Gr. 454 nitrite and nitrate contents, ph value, water hardness) No see page Brix%20C 918

12 Optical inspection and control devices Endoscopes Digital inspection cameras micro CA-100 and micro CA-300 semi-flexible endoscopes with camera heads for optic inspection on components with difficultly accessible points: mechanical engineering and apparatus construction, pattern making, foundry construction of motors, gears, power stations and aircrafts maintenance and repair, automotive industry inspection of: hollow gaps, e. g. in tank and container construction pipelines, e. g. in the sanitary sector, in energy and air conditioning systems welding seam examinations With the devices, faults or residuals can be detected and, when using the standard accessories, be eliminated or shifted. Delivery variants: digital inspection camera micro CA-100 digital inspection camera micro CA-300 with image and video memory All devices consist of a basic unit and an adjustable camera head each with semi-flexible cable (range 0.9 m). Remarks: in case of a correct installation the endoscopes are water tight up to a depth of 3 m! the range of the endoscopes can be extended by adaptation of extension cables (Ø 17 mm, length 0.9 m) up to 9 m Application example Digital inspection cameras micro CA-25 The micro CA-25 inspection camera, developed for inspection and diagnosis of locations that are difficult to access. 2,4" LCD display, resolution 480 x mm camera head with aluminium case with 4 adjustable LEDs 90 cm fixed cable (not extendable) 360 image rotation (2 x 180 ) Video output Scope of delivery: Micro CA-25, 17 mm camera head with fixed 90 cm cable, arbor-mounted tools (mirror, hooks, magnet), cinch/rcs cable, 4x AA batteries, transport case Digital inspection camera micro CA-25 Ident. No. 025 with camera head Ø 17 mm Prod. Gr. 412 Digital inspection cameras micro CA-100 Easy, manual video inspection system battery handle with 3.5" LCD monitor (resolution 320 x 240 dots), image can be turned by 360 (4 x 90 ) and operator panel with 4 function keys, video output*, power supply by batteries camera head (CCD chip) Ø 17 mm in aluminium housing, vision field 72 with 4 infinitely variable LEDs for the illumination, semi-flexible cable (L = 0.9 m) Accessories (can be installed on camera head): hook and magnet to remove residual mirror to expand the sight angle Options: camera head Ø 9.5 mm, mit 1 infinitely variable LED, with cable L = 0.9 m semi-flexible extension cable, L = 0.9 m or 1.8 m Delivery: Base unit micro CA-100, camera head Ø 17 mm with cable 0.9 m, video cable, batteries (4x Mignon 1.5 V, type AA), in transport case Digital inspection camera micro CA-100 Ident. No. 013 with camera head Ø 17 mm Spare part: camera head Ø 17, cable length 0.9 m Ident. No Camera head Ø 6 mm, cable length 1 m Ident. No Camera head Ø 6 mm, cable length 4 m Ident. No. 019 Unit price E (O. R.) Extension cables L = 0.9 m Ident. No Extension cables L = 1.8 m Ident. No. 024 Unit price E (O. R.) * Other accessories for PC required. Prod. Gr. 412 h Spare batteries see No page 1586 Scope of delivery 919

13 Optical inspection and control devices Endoscopes Digital inspection cameras micro CA-300 with image and video function Easy-to-use digital inspection camera with image and video function, allows detection and early removal of problems in places that are difficult to access. Camera and cable water-tight up to 3 m. 4 adjustable LEDs 3.5 TFT, resolution 320x240 accessories compatible with CA-100, EXPLORER and SeeSnake micro Delivery: micro CA-300 base unit 17 mm aluminium camera head PAL/NTSC 90 cm RCA-cable 3,7 V Li-ion rechargeable battery integrated audio recorder with headset 4 GB SD card (optionally up to 32 GB) hook, magnet and mirror power supply USB cable 90 cm Image rotation 4 x 90 = 360 Visual field 72 Optic range mm 10 (without restriction) Internal memory MB 235 Data output USB data cable and SD card Image frequency FPS Up to 30 Display resolution Pixel 320 x 240 Photo format (3 quality levels) Pixel 640 x x x 1200 Video format (AVI, 2 quality levels) Pixel 320 x x Digital inspection camera CA-300 Ident. No Spare part: camera head Ø 17, cable length 0.9 m Ident. No Camera head Ø 6 mm, cable length 1 m Ident. No Camera head Ø 6 mm, cable length 4 m Ident. No. 019 Unit price E (O. R.) Extension cables L = 0.9 m Ident. No Extension cables L = 1.8 m Ident. No. 024 Unit price E (O. R.) h Further information, advice and quotations available on request. Prod. Gr. 412 The 10.8 volt series cordless inspection camera battery voltage 10.8 V, battery capacity 1.3 Ah high-resolution image on a 2.7" LCD display bright power LEDs with 9-level light adjustment for dark places water-proof camera cable (122 cm) with a small camera head Delivery: 1x 1.3 Ah Li-Ion battery, quick charger AL 1130 CV, Video Out cable, magnet, hook, mirror, in L- Boxx Model GOS 10,8 V-LI BOSCH No Camera head Ø mm 17 Display resolution px 320 x 240 Duration of one battery charge H 7-15 Weight (with battery pack) Kg 0, Ident. No. 305 Prod. Gr

14 Optical inspection and control devices Endoscopes Technical endoscopes Endoscopes are high-quality optical devices, which were especially developed for use in industrial environment. They comprise mainly of high-precision optical and fine mechanical components. They are optimally suited for use in industrial environment due to their design and conception. Thanks to the wide product pallet connected with a great number of functions, varied testing tasks can be performed even on complex objects. Use focus areas: surface inspection and general maintenance tasks in engine, gearbox, power station and aircraft manufacture (e.g. detecting cracks, burrs, wear etc.) welded seam check in hollow spaces (e.g. pipelines) inspection in cast parts (mould residue, forging scales, completeness) monitoring function or soldering joints in components in instrument and electrical engineering criminology/ballistics (e.g. smoke detection in weapons) Rigid endoscope Top-Line endoscopes, rigid version Gradient lenses for image transmission 360 panoramic view through a mirror tube 2 delivery variants with mini Maglite lighting (halogen) with SuperNova lighting (xenon) mains-independent for mobile use optional: TV adapter feature as a complete set: Top-Line endoscope rigid 90 mirror tube Mini-Maglite or SuperNova light source robust aluminium case Model probe-ø in mm Useful length in mm mirror tube-ø in mm Image angle Microslim 1,85 80/120/180 2,2 40 Superslim 2,4 120/185 2,77 32 Slim 4,2 50/180/305/435/560 4,8 42 Hardy 6,35 180/305/435/560 8,0 50 Rigid endoscope Series SKF-D best quality for demanding testing tasks multiple coated objective lenses probes Ø 2.8 mm to 10.0 mm Temperature-resistant -20 C to +100 C (probe) universal use by using reflective tubes mains-independent for mobile use optional: cold light sources, fibre optic cables and TV adapter feature customer-specific designs possible probe-ø in mm Useful length in mm fixed image directions Image angle Reflective tube 2, /30 /90 40 /55 / , /30 /70 /90 40 /55 / , /45 /70 /90 40 /65 / , /45 /70 /90 40 /55 /65 / , /45 /70 /90 40 /55 /65 /

15 Optical inspection and control devices Endoscopes Rigid endoscope Series MKF-D best quality for demanding testing tasks multiple coated objective lenses probes Ø 6,0 mm to 14,0 mm Temperature-resistant -20 C to +100 C (probe) Variable image direction with rotating prism optional: cold light sources, fibre optic cables and TV adapter feature customer-specific designs possible probe-ø in mm Useful length in mm Image directions Image angle Rotating tube up to yes up to yes up to yes up to yes up to yes Flexible endoscope Top-Line and Flexibel Pro probes Ø to 2.5 to 7.9 mm Lengths: 700 mm to 1200 mm brilliant, high-contrast images probe tip, bends 2x/4x protective sleeve made of stainless steel mains-independent for mobile use optional: TV adapter feature as a complete set: Top-Line endoscope flexible 90 mirror head Top-Line SuperNova light source Li-ion battery with charger robust aluminium case Top-Line Semi-flexible Flexible Pro External Ø mm 7,9 2,5 3,3 4 5* Useful length mm Resolution pixels Image direction 0 /90 0 /90 0 Image angle Focus range mm 5-] Reflective head Probe tip bending angle - 2-fold, per 120 Bending radius mm * 90 prismatic head available Flexible endoscope Flexible micro-endoscope MTFS probes Ø to 0.5 to 2,5 mm Lengths: 500 mm to mm Inspection of the smallest components Resolution up to 30,000 pixels 70 picture angle reflective head 90 from Ø 1.0 mm optional: cold light sources, fibre optic cables and TV adapter feature customer-specific designs possible Model MTFS External Ø mm 0,5 0,75 1,0 1,5 2,0 2,5 Useful length m 0,5/1,0/1,5/2,0 2,0/3,0/4,0/5,0 2,0/5,0/10,0/15,0 Resolution pixels Image direction Direct view 0 image angle about bending radius min. mm Rigid part max. mm

16 Optical inspection and control devices Endoscopes Video endoscope Top-Line video endoscope Probes Ø to 4.0 to 8,0 mm Lengths: 1500 mm to mm flexible probe tip bending angle (4 and 6 mm) effortless viewing mains-independent for mobile use SD memory card CMOS image sensor JPEG image format 5" TFT/LCD screen (2-fold zoom/image mirroring) as a complete set: Top-Line video endoscope 90 mirror head/prism head Top-Line LED light source Li-ion battery with charger, approx. 2.5 hours duration Spare rechargeable battery and charging station robust aluminium case Top-Line video endoscope External Ø mm Useful length m 1,5/3 1,5/3/6 1,5/3/6/12 bending radius min. mm Image direction 0 Image angle 50 Focus range mm flexible probe tip 2+4-fold 150 on/off; right/left 4-fold 150 on/off; right/left Without Reflective/prismatic head Optional prismatic head Optional prismatic head Reflective head incl. Light sources Xenon; LED; halogen luminous intensity coupling via light conductor adjustable brightness FOT/VOLPI plug for endoscopy, microscopy, workplace lighting, forensics and medicine Version Endolight FOT halogen Model FOT 20 FOT 100 FOT 150 Light output W Service life type H Z 100 Z 1500 Z 100 Colour temperature K Special feature: robust, economical, light colour yellow for large fibre cross-sections up to 13 mm; light intensity infinitely variable by hand (FOT ) FOT-150 Version Endolight FOT LED Light output W 20 Service life type H Z Colour temperature K Z 6500 Special feature: Lightweight construction, coloured light white for small fibre cross-sections up to 4 mm; suitable for the clean room; light intensity can be infinitely adjusted by hand or via RS232 interface Version Endolight FOT Xenon Light output W/lm 24/590 Service life type H Z 500 Colour temperature K Z 5600 Special feature: Handy, coloured light white, light intensity manually infinitely variable LED Xenon 923

17 Optical inspection and control devices Stereo microscopes with eyepieces Stereo zoom microscope STEMI DV4/DV4 Spot for quality assurance and training and can be used in the production environment and in the laboratory for observation of delicate parts in precision mechanics, electronic components and boards as well as general surface inspections Magnification 8x to 32x compact stereo microscope with zoom factor 4:1 modern, tilting LED lighting optional: front lenses for up to 64 x magnification Ident. No. 015 ZEISS DV4 with a stand C LED: stand C LED (210 x 300 mm) with a focussing range of 130 mm separate controllable direct and transmitted light as well as mixed light working distance 92 mm Ident. No. 020 ZEISS DV4 spot with a stand bracket: round column stand Ø 37 mm, stand plate 260 x 260 x 10 mm, height approx. 600 mm, overhang max. 615 mm (incl. STEMI carrier) fibre-optical illumination also integrated into the microscope body for shadow-free high-contrast illumination provided without LED cold light source microscope body integrated fibre-optic lighting, for shadow-free, contrast-rich lighting, delivered without LED cold light source microscope body can be swivelled to the side, therefore it is particularly suitable for large samples optional: variably adjustable 0.3-fold to 0.5-fold front lens system is recommended, optimal for great working distance and precise focus Advantages: luminous, contrast-rich and brilliant images Grennough principle for spatial image representation Delivery: STEMI DV4 incl. dust protection sleeve STEMi DV4 Spot without LED cold light source, incl. dust protection sleeve Accessories for STEMI DV4 Spot: No light conductor adapter for integrated fibre-optic lighting No photonic LED cold light source F1 No photonic LED cold light source F3000 Model STEMI DV4 STEMI DV4 Spot stand Stand C LED Stand extension arm A Type binoculars binoculars Ocular WF 10x/20 WF 10x/20 Zoom 0,8-3,2 0,8-3,2 Lighting integrated LED direct and transmitted light integrated fibre-optic lighting without LED cold light source Ident. No * (O. R.) * for the use of the integrated fibre-optic lighting, one LED cold-light source Ident. No. 635 or 637 and Prod. Gr. 412 one light conductor adapter Ident. No. 632 are necessary Ident. No. 015 Ident. No

18 Optical inspection and control devices Stereo microscopes with eyepieces Stereo zoom microscopes STEMI 2000C for quality assurance and training and can be used in the production environment and in the laboratory for observation of delicate parts in precision mechanics, electronic components and boards as well as general surface inspections with camera connector for photographic or video image documentation, for instance with a dhs picture database, see page 931 Magnification 6.5x to 50x modularly designed stereo microscope with zoom factor 7.7:1 camera connector with 60 and 100/100 switching between ocular and camera output infinitely variable zooming or reproducible via Clickstop function (object remains sharply focussed) optional: front lenses for up to 100 x magnification optional: Photonic lighting, see accessories Ident. No. 105 with a column stand S Ident. No. 115 with a column stand N Advantages: excellent solution also at low magnifications luminous, contrast-rich and brilliant images flat viewing angle of 35, for ergonomic work apochromatic Greenough system, for spatial image presentation Delivery: Column stand, oculars, eye-piece cups, microscope head and microscope holder, dust cover sheet Accessories: No *photonic LED ring light with segment control No ** adapter for photonic LED ring light No *photonic LED- HI Power Spot 2-arms No adapter for LED- HI Power Spot 2-arms No C-Mount camera adapter 60 C 1 /2", 0.5x Model STEMI 2000C with column stand S STEMI 2000C with column stand N Stand plate W x D/column height H mm 180 x 240/ x 440/350 Type trinocular trinocular Ocular PL 10x/23 PL 10x/23 Zoom 0,65-5,0 0,65-5,0 Lighting Optional Optional Ident. No Unit price E (O. R.) (O. R.) * Description of photonic LED ring light and LED-Hi power spot 2-arm, see page 929 Prod. Gr. 412 ** claims 15.5 mm of the working distance of the Greenough body or attachment system < 1x or per orientation 0 mm or 15.5 mm from the working distance of the attachment system > 1x Attachable systems for ZEISS microscope STEMI DV4 and STEMI 2000C ZEISS STEMI DV4 x x x x ZEISS STEMI DV4 Spot x x x x ZEISS STEMI 2000C with stand S x x x x x x x ZEISS STEMI 2000C with stand N x x x x Attachable lens 0,3x 0,4x 0,63x 1,25x 1,6x 2,0x 0,3x-0,5x Working distance mm Magnification up to 15 fold 20 fold 31.5 fold 62.5 fold 80 fold 100 fold 15-20x Ident. No * Unit price E (O. R.) (O. R.) (O. R.) (O. R.) (O. R.) (O. R.) (O. R.) * variable attachment system, particularly sensitive and vibration-free Prod. Gr

19 Optical inspection and control devices Stereo microscopes with eyepieces Stereo zoom microscope SteREO Discovery.V8/.V12 for quality assurance, (material) research and development and can be used in the production environment as well as in the laboratory for observation of delicate parts in precision mechanics, electronic components and boards as well as general surface inspections, etc. for all users, who require high image brilliance and outstanding spatial representation Camera connector with 100/100 change-over of the right channel for the separating point 60 N infinitely variable zooming or reproducible via Clickstop function (object remains sharply focussed) SteREO Discovery V8: Magnification 10x to 80x with manual zoom, zoom factor 8:1 working distance from 63 mm, depending on the used objective and ocular 35 tilted oculars stand base 300 with back plate 290 x 353 mm, S/W plate Ø 120 mm optional: lenses for up to 300 x magnification optional: Photonic lighting, see accessories SteREO Discovery V12: Magnification 8x to 100x with motorised zoom, zoom factor 12.5:1 working distance from 30 to 81 mm, depending on the used objective and ocular Ident. No. 210 for depth of field and contrast-rich three dimensional images with 40 mm fixed intermediate tube and 20 inclinable oculars digital operating unit HIP for excellent operational comfort with additional system information and storage functions stand with profile column, coarse/fine drive and large support surface 450 x 346 mm optional: Photonic LED ring light with segment control optional: lenses for up to 375 x magnification optional: SyCoP (System Control Panel) combines joystick, buttons and touch screen in the convenient design of a computer mouse, for even more ease of handling Advantages: excellent solution also at low magnifications luminous, contrast-rich and brilliant images with three-dimensional representation Accessories: No photonic LED ring light with segment control No *digital camera ERc5s with Zeiss imaging software No C-Mount camera adapter 60N-C 2 /3", 0.5x Model Discovery V8 Discovery V12 Stand plate W x D/column height H mm 290 x 353/ x 346/520 Type binoculars with phototube binoculars with phototube Ocular PL 10x/21 PL 10x/23 Objective Achromat S 1.0x FWD 63 mm Achromat S 1.0x FWD 63 mm Zoom 1,0x-8,0x 0,8x-10x Lighting Optional Optional Ident. No Unit price E (O. R.) (O. R.) * Digital camera ERc5s needs, in addition, a C-Mount camera adapter 0.5x, No Prod. Gr. 412 h dhs image database, see page 931 LED-transmitted light upon request Stereo-microscopes stereo microscope with binocular tube and interchangeable lens 1x and 2x 10x oculars with dioptric offset stable aluminium stand with integrated transillumination (12 V/10 W Halogen) and probe holder (L x B x H = 170 x 237 x 227 mm) 1) microscope head holder with rack drive and oblique illumination (12 V/15 W Halogen) for fastening to the stand 1) Total height with binocular body approx. 335 mm Delivery: stand, microscope body and microscope holder, oculars and eye-piece cups Magnification (fixed) 10x and 20x Object field diameter mm 20 or 10 Working distance mm Stereo-microscope Ident. No Spare lamp 12 V/15 W (direct light) Ident. No Spare lamp 12 V/10 W (transmitted light) Ident. No. 470 h Available on request: Lenses, oculars and other stands. Prod. Gr

20 Optical inspection and control devices Stereo microscopes with eyepieces MOTIC LED zoom stereo microscope SMZ 168-BLED/SMZ 168-TLED Magnification 6.5 to 50x for quality assurance and training and can be used in the production environment as well as in the laboratory for observation of delicate parts in precision mechanics, electronic components and boards as well as general surface inspections, etc. compact stereo microscope with magnification 7.5 fold to 50 fold with manual zoom, zoom factor 6.7:1 oculars with dioptric setting, dioptres, 360 rotating adjustable LED direct light and transillumination, power 3W Ident. No. 161 microscope with camera output (version trinocular), for photographic or video image documentation, e.g. via dhs picture database, see page 931 Camera connector with 100/100 change-over, divided beam: ocular 100% or each 50% right ocular and trinocular output Advantages: very good resolution, even at low magnifications flat viewing angle of 35, for ergonomic work Delivery: Stand with LED illumination, oculars, microscope body and microscope holder, dust cover sheet Accessories: Ident. No. 165 C-Mount camera adapter 0.65x Ident. No. 682 Photonic LED ring light with segment control Ident. No. 761 photonic HI-Power Spot 2-arms Ident. No. 765 adapter for photonic HI-Power Spot 2-arms Model SMZ 168-BLED SMZ 168-TLED Stand plate/column height/column Ø mm 330 x 280/300/ x 280/300/32 Type binoculars trinocular Ocular N-WF 10x/23 N-WF 10x/23 Zoom 0.75-fold to 5.0-fold 0.75-fold to 5.0-fold Lighting LED LED Ident. No Unit price E (O. R.) O. R. h Other light sources from page 929 Prod. Gr. 412 h Digital camera with picture processing software pixel-fox see page 931 Ident. No. 161 Digital LED stereo zoom microscope DM 143 magnification 10x - 40x in industry, bio-medicine, quality assurance, in the laboratory, research and development, training, etc. with spatial observation and processing of components under the microscope. preparation of images from the integrated CCD camera optional for image measurements, documentation and data export using the software Images Plus 2.0 Microscope: binocular stereo microscope head with: integrated 1 /2" camera chip, 3 MPix (resolution 2048 x 1536 pixels), USB 2.0 port zoom objective 1x - 4x (zoom factor 1:4), working distance 80 mm far-range ocular pair 10x, visual field 20 mm column stand with large base plate (w x d = 330 x 280 mm), column (h = 300 mm) height-adjustable microscope support for the microscope head adjustable LED direct light and transillumination, power 3 W, long service life approx hours, Brightness: Direct light 7552 lux, transillumination 4532 lux, average colour temperature 5500 K Software Image Plus 2.0 for: image recording in all common file formats processing real-time images and image-merging video recordings with time frames dubbing for images 2D image measurements, e. g. for lengths, radii, circle, angle, circumference of various geometrical shapes magnification function to increase the measuring accuracy data exporting (also online) creation of reports calibration standard condition: Windows XP (SP2), Vista Delivery: stand, microscope head and body, oculars, software, calibration standards and dust-protection cover DM 143 Ident. No. 180 Prod. Gr. 412 Software Images Plus 2.0 for image measurements 927

21 Optical inspection and control devices Stereo microscopes with eyepieces MOTIC LED front lenses for zoom stereo microscope SMZ 168-BLED/SMZ 168-TLED Attachable lens for MOTIC SMZ-168 0,3x 0,5x 0,63x 0,75x 1,5x 2,0x Working distance mm , Ident. No Unit price E (O. R.) (O. R.) (O. R.) (O. R.) (O. R.) (O. R.) Prod. Gr. 412 USB hand-held microscopes with DinoCapture measuring software for industrial inspection, quality control, training, mounting, repair and materials error analysis manual starting device in image observation and measurement Archiving and documentation of components under the USB hand-held microscope CMOS colour sensor, resolution 1.3 or 5.0 megapixels adjustable LED lighting (8 LEDs) MicroTouch button to save live images/videos on PC taking of images and videos (frame rate 30 images/s) USB 2.0 interface Housing size Ø 32 x 105 mm Ident. No. 064/074 for large work distance mm and thus particularly suitable for works under the microscope such as, for example, repairs, precision assembly tasks, etc. software DinoCapture: 2D-image measurement (lines, radius, Ø, arc of circle, polygon, angle) insertion of texts, direct output of measurement data in Excel output formats of the images/videos: jpg, bmp, avi Calibration functions and bar code/qr-code detection runs under operating system Windows XP, Vista, 7 Accessories: Stand MS-34B with focusing possibility, work distance from the overlying object, depending on the magnification in short distances of up to about 60 mm, column revolving at 360, dimensions W x D x H about 80 x 120 x 130 mm Stand MS-35B height-adjustable (about 200 mm) with focusing possibility (about 50 mm), column holder revolving at 360, dimension: W x D x H about 150 x 220 x 305 mm Stand MS-36B with focusing possibility, work distance from the overlying object, depending on the magnification, in short distances of up to about 60 mm, cantilever arm 300 mm, column revolving at 360, dimensions W x D x H about 127 x 207 x 305 mm Stand MS-W1 roller stand, column revolving at 360, dimensions W x D x H about 83 x 127 x 44 mm glass calibration standard: scale lengths/divisions (in mm): 50/1 mm, 10/0.1 mm, 2/0,01 mm Delivery: USB hand-held microscope with USB cable (L = 1.8 mm), CD with software DinoCapture Model AM4113ZT AM7013ZT Resolution megapixel/pixel 1,3/1280 x ,3/1280 x ,0/2592 x ,0/2592 x 1944 Magnification adjustable Z10x - 70x/200x continuous magnification Z10x - 90x adjustable Z10x - 70x/200x continuous magnification Z10x - 90x Casing Plastic Plastic Aluminium Aluminium Working distance mm up to about up to about Polariser for reflective surfaces yes yes yes no Ident. No O. R. O. R. O. R Stand MS-34B Ident. No Stand MS-35B Ident. No Stand MS-36B Ident. No Stand MS-W1 Ident. No Glass calibration standard Ident. No. 091 Prod. Gr. 412 Stand MS-35B Stand MS-34B AM4113ZT AM7013ZT Stand MS-36B Stand MS-W1 928

22 Optical inspection and control devices Accessories for stereo microscopes with eyepieces Cold light sources LED wide spectrum of illumination application in the microscopy protects sensitive objects against intense heat maximum light intensities can be focused on a small surface robust metal housing infinitely variable brightness adjustment Connecting socket Ident. No. 637 LED cold-light source F3000 remote controllable via USB and foot switch (toggle standby. Toggle presets, dimming) all adjustments (brightness/shutter/strobe parameters) can be easily configured electronic shutter function Advantages: Creation of the highest luminance density on a small surface ideal for magnifications over 40 times and the small object fields associated with them Cold light source F1 F3000 Colour temperature 5,500 K 5,800 K Dimensions w x d x h mm 110 x 175 x x 796 x LED cold light source without light conductor Ident. No (O. R.) Universal adapter Ø mm Ident. No. 631 Unit price E (O. R.) Light conductor adapter for integrated fibre optic lighting for Ident. No. 632 ZEISS STEMI DV4 spot Unit price E (O. R.) Light conductor swan neck, 2-arms, length 550 mm Ident. No Split ring light with focussing attachment, Ident. No. 645 with ring light adapter Ø 66/58 mm Unit price E (O. R.) Polarisation filter set Ident. No. 691 Unit price E (O. R.) * for adaptation of Schott light conductors to a LED cold-light source F1 or F3000 Prod. Gr. 412 h Foot switch, filter mount with 'Halogen' filter for F3000 as well as cross-section converter attachment for goosenecks are available for delivery upon request Ident. No. 635 Ident. No. 640 Ident. No. 637 Ident. No. 645 LED Hi-Power spot 2 arms for flexible direct lighting tasks in microscopy LED HI power spots using adapter is directly lockable on the stand, for space-saving applications flexible swan neck arms with two high-quality LED HI power spots control unit for an infinitely variable brightness control, spots can be switched separately Advantages: homogeneous, neutral white light, infinitely dimmable, ripple and flicker-free Brightness comparable to one 150 W halogen light source Optional: Polarisation filter for blocking unwanted reflections, and diffuser for light scattering, on request. Delivery: LED Hi-power spot, 2-arms, control unit and power supply unit Ident. No. 765 Adapter for mounting on the round column stands of microscopes with Ø 25, 30, 32, 35 mm Colour temperature 5,500 K Length of goose neck arm mm Photonic LED Hi-Power spot 2 arms Ident. No *Adapter for LED Hi-Power spot 2 arms Ident. No. 765 * necessary for direct fastening of LED HI-Power Spot 2-arm units to round column stands Prod. Gr arm LED Hi-power spot mounted in the microscope (microscope not included in the scope of delivery) adapter (Ident. No. 765) 929

23 Optical inspection and control devices Accessories for stereo microscopes with eyepieces LED ring and LED transmitted light for shadow-free and homogeneous object lighting Depending on the model with segment control, for various lighting scenarios LED ring light with 40 LEDS and infinite brightness control control unit with two connection jacks for two light units (LED ring light and LED transillumination) Delivery: LED ring light with control unit and power supply unit LED transmitted light without control unit Accessories: Ident. No. 682 LED ring light with segment control - selectable: quarter circle, semi-circle, 2 opposite quarter circles, full circle - rotation of the selected segments in both senses of rotation (clockwise/counter-clockwise) Ident. No. 690 diffuser for light dispersion Ident. No. 691 polarisation filter for suppressing the undesirable reflections Ident. No. 693 LED universal transmitted light with 40 LEDs, without control unit - for mounting a stereomicroscope on the work surface - dimensions: Ø 120 mm x 19 mm, frosted glass Ø 90 mm, illuminated glass Ø 55 mm Colour temperature 5,500 K Internal/external diameter ring light mm 66/94 Working distance mm Photonic LED ring light without segment control Ident. No. 676 Unit price E (O. R.) Photonic LED ring light with segment control Ident. No Diffuser for LED ring light Ident. No. 690 Unit price E (O. R.) Polarisation filter set Ident. No. 691 Unit price E (O. R.) LED universal transmitted light without control unit Ident. No. 693 Unit price E (O. R.) Prod. Gr. 412 LED ring light LED-transmitted light Control unit 930

24 Optical inspection and control devices Digital image processing Digital image processing a sophisticated but user-friendly system for various industries The all-round talent of digital image processing. One software serves as a quasi-control centre for all steps from image taking to analysis and report creation. Suitable for all businesses from small-scale to big corporations. Its budget-friendly modular design makes the dhs image database combinable with all expansion options described here. There is a wide range of applications in industry, research and science: goods acceptance, production testing, surface examination, laboratories, particle and pore evaluation, steel purity analysis, welding-seam measurement, cast and damage analysis, non-contact 2-D measuring Combined with the dhs image database, images from a variety of devices can be visualized and processed. Such devices include e.g.: microscopes (illustrated example), stereo microscopes, macroscopes, copystands, scanning electron microscopes, endoscopes, interferometers, X-ray apparatus optical components, hardware and software There are 5 fields of function with more than 20 expansion modules: The base module is an SQL database with very flexible and individual design options. It is used for capturing and administration of image and text data and of documents. This module features import and export functions, Microsoft Office interfaces as well as calibration and scaling functions. 1. archiving: cost-efficient option for in-house communication and dynamic management. For creating backups and making files available to other users. The archiving module comprises licence server, viewer and data backup and DataImEx. 2. image taking: a wide range of image sources can be connected to the dhs image database, from video cameras, scanners and digital photo camers to high-resolution microscope cameras and scanning electron microscopes. Ideal cameras for image taking are dhs MicroCams (see picture). 3. processing: images can be evaluated, measured, optimied and combined 4. analysis: software-based, fully automatic and time-saving evaluation of image content is the fine art of imaging. 5. documentation: at the end of the workflow, the steps completed are documented. Module overview: Range Archiving Image taking Processing Analysis Documentation Service Modules Licence server Frame grabber Image measurement Surface determination Report creation dhs consulting Viewer Panorama picture Grain sizes Communication dhs service pack data security Sharper design Cast analysis Individual programming DataImEx ImageWizard Particle analysis Individual training Photo retouching Layer thicknesses Microscope maintenance Reference charts HDR (High Dynamic Range) Prod. Gr. 412 dhs image database dhs-micocam 5013 exemplary measurement on the basis of a given grind Sharper design 931

25 Hardness testing and metallography Mobile hardness testing devices Digital camera and picture processing software pixel-fox full imaging suite for recording, measuring and saving of pictures in industry, quality assurance, laboratory, research & development, training sectors and others Design and scope of delivery: Digital camera with: C mount thread, for adaptation to all microscopes, macroscopes, endoscopes, etc. which are fitted with this standardised adapter, e. g. No page 924 or No page 927. USB 2.0 interface, for a quick data transmission into the PC, a quick life picture on the PC monitor and short transmission times when saving pictures image-processing software: 6 languages (English, German, French, Italian, Spanish, Polish) clear, graphic user interface, easy to operate recording software with parameter setting 2-D picture measurement of the recorded pictures measuring functions: stretching, radii, surfaces, angles, dropping a perpendicular additional functions for precise definition of measuring points: scalable scale bar, markings (arrows and texts), rulers, online measured value preview, haircross etc. saving digital pictures as jpg, bmp or png file on hard disc or network drive condition: Windows XP (SP3), Vista or 7. digital magnifying glass for any magnifications of cut sections Export possibility of measured data to Excel in the form of a measured values table Recording of work sessions. The picture can be stored with annotation and reloaded. pixel-fox camera can also be used in other programs Calibration standard (object micrometer, on request with DKD certification) Ident. No. 105 Unit price E (O. R.) Prod. Gr D picture measurement Zoom function Mobile hardness test Nowadays, the hardness testing is applied both in the manufacturing process, in the test laboratory and in the quality assurance. The traditional hardness test methods follow standard test methods, such as Brinell EN ISO 6506, Vickers EN ISO 6507 and Rockwell EN ISO In these mostly stationary hardness testing devices the material hardness is based upon the size or depth of the resulting hardness indentation referred to the applied test force. In addition or alternatively to these devices, even mobile hardness testers are used. Most frequently applied methods: impact hardness test: POLDI hammer (see No , page 932) drop hardness test: testing device F1 (No , page 933) rebound hardness testing: test devices DynaPocket Plus, DynaMIC, as well as the devices ORlON D100 and D400 (No and 42160, page 933 and page 934). In this process, an impact body with carbide ball is pressed onto the tested surface via spring force and defined speed. The ratio of rebound and impact speed of the impact body is measured and on the basis of these measured values, the hardness value in Leeb (HL) is calculated. UCI hardness testing: Test devices MIC 10 and ORlON UCI 1500 (No , page 935 and page 935) In this modified Vickers method, a vibrating rod with Vickers diamond is set into ultrasonic vibrations (70 Hz) and pressed onto the component with a defined spring force The frequency change (attenuation) is measured which results in relation to the contact surface of the indentation produced by the Vickers diamond. This means, the softer the test material, the deeper the diamond penetration. In analogy, a large contact surface results in a high frequency displacement. The characteristics of this test method are based on different physical principles, each having its own hardness scale each which do not correspond to the standardised hardness test methods! When these devices shall show the hardness according to Rockwell, Brinell or Vickers, then the values that has been measured must first be converted. The conversion is made using materials groups stored in the device. In this conversion, different factors, e. B. geometry and mass of the component, surface conditions are taken into consideration. I. e. these converted hardness values are no true Rockwell, Brinell or Vickers values, because they were not determined according to the standardised procedures! Mobile impact hardness testers system POLDI For indirect determining the Brinell hardness of materials such as steel, bronze, aluminium, copper, brass, grey and hard cast. Suitable for components with a weight of approx. 5 kg. Delivery: In a case, with reference rod (stability N/mm 2 ), magnifier 8-x magnification, 1 set tables. Number Designation Ident. No. Set pr. E U. pr. E Impact hardness tester System POLDI 010 O. R Spare reference rod, strength N/mm2 010 O. R. Spare reference rod, strength N/mm O. R Spare combined tables for steel, cast iron, copper, alu alloys, rolled brass, cast brass, bronze, castings 010 O. R Spare ball support, complete 010 O. R. Prod. Gr

26 Hardness testing and metallography Mobile hardness testing devices Mobile drop hardness test instrument F1 with free-fall safety catch Mobile hardness test on larger workpieces (from approx. 1 kg). The drop hardness tester is placed upright on the test surface and rebounds. At the maximum rebound point, the hammer locked with a safety lock. Using the attached scale, the rebound value is determined and converted to HB, HRB, HRC and tensile strength using the reference table. Delivery: Drop hardness tester incl. table in wooden case Ident. No. 010 Prod. Gr. 421 Applications rebound hardness testing devices Hardness test on solid materials G>5kg (G < 5 kg on a stable base), such as steel, cast materials (e.g. grey, spheroidal graphite iron), Al-cast alloys, brass, bronze, copper forging alloys, forged, rolled and cast materials. Krautkramer mobile rebound hardness testing devices DynaPOCKET PLUS and DynaMIC Application DynaPOCKET PLUS: compact, digital rebound hardness testing device with integrated impact device, type D (indenter carbide ball Ø 3 mm) LCD display, touch screen. Application DynaMIC D (1) : digital rebound hardness testing device, consisting of: display unit with LCD display and background lighting, function and control keys separate impact unit type D, length mm with carbide ball indenter Ø 3 mm (2) Properties: DynaPOCKET PLUS DynaMIC D Standards ASTM A956 and DIN Possibility of testing independent of the direction Through patented signal processing Hardness display, optional HL (hardness Leeb), HS (hardness Shore for steel), HV, HB, HRC, HRB, N/mm² Measuring range, depending on the material group E. g HL (for low alloyed steel) Integrated revaluation tables 9 material groups 9 material groups (*) Statistic evaluation Mean value Power supply: batteries (3) 2 x Micro 1.5 V, type AAA 2 x Mignon 1.5 V, type AA Workshop certificate of the hardness reference block X (*) 5 material groups user-programmable Options: (1) DynaMIC D DL(DL = Data Logger) with interface RS 232C, internal and external data storage (data boards) and possibility of data export in a PC (required software UltraHARD) (2) Other impact devices (e. g. type G with L = 265 mm and penetration body 5 mm for solid parts) (3) Batteries NiMH Delivery DynaPOCKET PLUS: unit with test attachments Ø 20 and Ø 13.5 mm, hardness reference block with workshop certificate batteries, cleaning brush, transport case Delivery DynaMIC D: display unit, separate impact unit D, test attachments Ø 20 and Ø 14 mm, hardness reference block with workshop certificate batteries, cleaning brush, transport case DynaPOCKET PLUS Ident. No DynaMIC D Ident. No. 011 Unit price E (O. R.) h On request: Set of test attachments for concave and convex surfaces. Prod. Gr. 486 Carrying and installation device (DynaMIC). Spare battery type AAA, see No , type AA, see No page DynaPOCKET DynaMIC display unit and impact instrument D 933

27 Hardness testing and metallography Mobile hardness testing devices Mobile rebound hardness testing devices D100 and D400 Application D100: compact, digital rebound hardness testing device with integrated impact device, type D (indenter carbide ball Ø 3 mm) and clamping bolts for clamping of the impact device, LCD display, 2 operating keys, easy handling. Application D400: digital rebound hardness testing device, consisting of: display unit with large LCD monitor and background lighting, function and control keys separate impact unit type D, length 145 mm with carbide ball indenter Ø 3 mm Properties: ORION D100 ORION D400 Standards ASTM A956 and DIN Measurement with pre-selectable measuring X direction Hardness display, optional HL (hardness Leeb), HS (hardness Shore for steel), HV, HB, HRC, HRB, HRA (only for D400) Error limit (referred to HL 800) 0,6 % 0,5 % Measuring range, depending on the material E. g HL E. g HL group Integrated revaluation tables 9 material groups Data memory (max. number of hardness , with date and time values) Statistic evaluation Mean value, max, min Mean value, max, min., histogram, Number of measurements Limit value setting and alarm in case of X exceeding/undershoot USB interface X Software for the data transfer to Excel incl. X connection cable Power supply Batteries (9V E-Block) Batteries 2 x Mignon, 1.5 V, type AA Workshop certificate of the hardness reference block X X Measurement of curved surfaces Rmin =7mm Rmin = 30 mm (with optional test attachment 10 mm) Delivery D100: basic unit with test attachments Ø 20 and Ø 14 mm, hardness reference block with workshop certificate, batteries 9 V, charging device with country-specific adapter (D), cleaning brush, transport case Delivery D400: display unit, impact device D, hardness reference block with workshop certificate, software with connection cable, batteries, coupling paste, cleaning brush, transport case ORION D100 Ident. No ORION D400 Ident. No. 115 h set of test attachments for concave and convex surfaces for model D400 on request. Spare batteries E-Block see No , type AA, see No page Batteries type AA, see No page Further information or quotations available on request. Prod. Gr. 423 ORION D100 with hardness reference block 1 clamping bolt ORION D400 1 UCI hardness testing devices UCI = Ultrasonic Contact Impedance. Modified Vickers hardness test method according to standards ASTM A1038 / DIN (MIC 10 and MIC 20). 934

28 Hardness testing and metallography Mobile hardness testing devices Krautkramer mobile UIC hardness testing device MIC 10 Hardened materials and surfaces, thin-walled parts (pipes) hardness gradient at welded seams, places difficult to access, toothings, coatings. digital UIC hardness testing device with display unit and separate measuring probe. measuring range HV revaluation HV, HB, HRC, HRB, N/mm 2 (only for measuring probe 98 N) in accordance with DIN and ASTM E 140 indication of single and mean values, limit violations announced by optic and acoustic signal specification of limit values calibration function with additional option of material-specific calibration 7 manual measuring probes for selection direction-independent measurement, measurement of curved surfaces (test attachments required as accessories) Delivery: Ident. No. 010 (without measuring probe) with batteries 2 x Mignon 1.5 V, type AA, transport case Ident. No. 100 for tooth edges and thin-walled parts Ident. No. 110 also for universal applications edge hardness and nitride-coatings Ident. No. 120 for small welded parts, welded seams Other accessories: Manual and motor-controlled measuring probes, hardness reference block, support and mounting fixture Options: MIC 10 DL (DL = data logger) with interface RS 232C, internal and external data storage (data boards) and possibility of data export in a PC (required software UltraHARD) MIC 20, combined device for hardness test according to UCI and rebound method (standards DIN and ASTM A956/A1038) Designation Ident. No. U. pr. E MIC 10 display unit (Basic version) without hand measuring probe 010 O. R. Hand measuring probe 10 N, with connecting cable 100 (O. R.) Hand measuring probe 50 N, with connecting cable 110 O. R. Hand measuring probe 98 N, with connecting cable 120 (O. R.) h For spare batteries type 1.5 V AA see No page Prod. Gr. 486 Display unit and hand-held measuring probe Application example Mobile UCI hardness testing device UCI 1500 Can be used for nearly all hardened materials and surfaces, especially for fine-grained, thin-walled materials and alloys. Also suitable for measurement of hardness gradients in welded seams, coated parts, and inspections on toothings and in slots, blind holes (from Ø 5 mm). compact display unit with graphic LCD monitor and background lighting, control keys, RS232C interface manual standard probe 50N with diamond indenter, contact surface 1 mm / taper angle 136, and connection cable software for data transmission to PC/Excel, representation of individual values, statistical evaluation (min., max., mean) Technical data: Hardness units HV, HB, HRB, HRC, HS, tensile strength, 3 more can be programmed as desired Number of materials that can be stored Up to 5 per hardness unit Measuring ranges (metal) / error limit referred to displayed value Display Calibration Memory Min. material thickness Hardness test of coatings Hardness test of curved surfaces Other manual probes Power supply Dimensions of display unit (w x d x h) Length standard measuring probe 50N Delivery: Vickers: HV / 6 % Brinell: HB / 6 % Rockwell: 20-70HRC / 6 % Individual value or mean value 1- / 2-point, mean value (n max = 10), material-specific Max measured values, distributed up to 12 charger/ groups 2 mm Min. 100 m, with probe 50N min. 30 m, with probe 10N (option) Yes (test attachments may be required) 3 (option)/10n, 100N (length 145 mm)/ 50N (length 70 mm) Battery / E-Block, operating duration approx. 10 h 80 x 30 x 150 mm 145 mm UCI 1500 with Ø 5 mm test attachment on measuring probe and optional hardness reference plate Ident. No. 600 h Spare batteries E-Block see No page On request: Prod. Gr. 423 Measuring probe 50N in length 70 mm. Test attachments for curved surfaces. ORION UCI 1500 with measuring probe 10N in length 70 or 145 mm. Further information or quotations available on request. 935

29 Hardness testing and metallography Shore hardness testing devices SHORE hardness testing devices For determining Shore A and D hardness according to DIN and DIN EN ISO 868. The hardness value is displayed in SHORE units. The equipment can also be used with the test stand for series tests. SHORE A: soft rubber, elastomers, natural rubber products, neoprene, moulded resin, polyester, soft PVC etc. Minimum thickness of material under test: 6 mm. SHORE D: hard rubber, hard synthetic materials, acrylic glass, polystyrene, stiff thermoplastics, resopal, press rollers, vinyl boards, cellulose-acetate Minimum thickness of material under test: 6 mm. Number Designation Ident. No. U. pr. E HP-A Shore A with test certificate 012 O. R HP-AS Shore A with maximum value pointer and test certificate 017 O. R. HP-D Shore D with test certificate 022 (O. R.) HP-DS Shore D with maximum value pointer and test certificate 027 (O. R.) Test stand BS 61 ll, can be used for all Shore hardness tester HP-A, HP-D and HP-E 010 (O. R.) Load weight for test stand BS 61 II for hardness testing according to Shore D 050 (O. R.) 40 Shore checking piece (1) with test certificate 110 O. R. * For testing the indenter measured displacement at 40 Shore. Prod. Gr. 426 h Electronic hardness testing devices HP-E for shore A and shore D No No , and

30 Hardness testing and metallography RockweIl hardness testing devices RockweIl hardness testing devices Hardness test process method: standard hardness test procedure according to standard DIN EN ISO 6508 Rockwell hardness testing: load ranges 1,470 N 981 N 588 N (load levels ) Super Rockwell hardness testing: load ranges: N N N (load levels ) Models: DUROCHECK RA: mechanical version, manual test process DUROCHECK RD: electronic version, automatic measurement process Design a Rockwell hardness testing device DUROCHECK RA: basic unit with test height max. 295 mm, overhang 220 mm height adjustable spindle (hand wheel) manual selection of the required load level, by means of laterally arranged deflection lever preload N and 98.1 N (the latter adjustable via additional weight) double-scale dial gauge Ø 80 mm, graduations 1 and 0.2 Rockwell-units Design a Rockwell hardness testing device DUROCHECK RD: basic unit and height-adjustable spindle same as DUROCHECK RA integrated measuring computer with large LCD display, background lighting and touch-screen operation automatic measuring cycle, electronically controlled automatic change-over of the preload (29.83 N for Super-RockweIl, 98.1 N for RockweIl) adjustment of the load stages via integrated weights and lateral rotary switch interface: USB, RS232C, Ethernet LAN software: multiple-language, user-friendly operation (touch-screen) performance and display of individual measurement or of a measurement series nominal values and tolerance limit input with Go-/ no Go function extensive numerical and graphic statistics functions conversion to other hardness sales according to DIN EN ISO data export (format.xls or.txt) Scope of delivery: Rockwell hardness testing device DUROCHECK 2 replaceable, plane test benches Ø 60 mm and Ø 150 mm for cubic parts 2 changeable prism tables to hold cylindrical parts up to Ø 14 mm and Ø 62 mm RockweIl diamond indenter with cone 120 (HRA / HRC / HRN) carbide indenter with ball Ø 1/16" (HRB / HRF / HRT) dust cover, manual with conversion tables Options: Under-counter cabinets with front door and shelves Model DUROCHECK RA DUROCHECK RD Ident. No Unit price E (O. R.) O. R Under-counter cabinet H x B x T = 650x700x600 mm for seated working only Ident. No. 160 Unit price E (O. R.) Under-counter H x B x T = 850x700x600 mm Ident. No. 165 h Further information or quotations available on request. Prod. Gr. 429 t Technical Hotline +49 (0) DUROCHECK RA with option under-counter cabinet DUROCHECK RD with option under-counter cabinet DUROCHECK RD test results Under-counter H = 650 mm or H = 850 mm Product video: use your mobile phone to scan the QR code. 937

31 Hardness testing and metallography Stationary hardness testing devices Qness Rockwell hardness testing device Q150R/Universal hardness testing devices Q150M, Q150A and Q150A+ to check the "Hardness" property of materials for series and process measurement of up to 250 kg test load for individual samples to multiple samples via optional accessories (multiple sample holder) compact design, therefore particularly suitable for production as well as in the laboratory environment Q150 single testing devices in four different model variants Starting device from Rockwell hardness tester through to fully automatic universal hardness testing device Load range: 3 to 250 kg (29.4 to 2452N) Model series Q150R: Rockwell hardness tester based on the depth method without optic evaluation Model series Q150M: for the introduction to the universal hardness test Rockwell/Brinell/Vickers V concept: max. workpiece height 260 mm, overhang 180 mm operation by means of a 4.3" touchscreen (Q150R) electronically controlled test loads (all Rockwell methods in accordance with DIN EN ISO 6508, ASTM E- 18) automatic test run: load application after tensing up and automatic relaxation Testing in clamped or non-clamped condition dynamic height adjustment v max = 6 mm/s Conversion to ISO and ASTM data output to external data carriers (e.g. USB stick) LED workshop lighting (optional) drilling Ø 25 mm for receiving a plane table Ø 100 mm optional: enhancement of data connection through Qpix Collect Expansion stages: Model series Q150A: device for introduction to the fully-automatic universal hardness test with up to two objectives Model series Q150A+: equipped with one objective and one integrated overview camera with high resolution USB evaluation camera, automatic image evaluation and brightness control motor-adjustable X/Y cross table 260 x 166 mm, with precise optical displacement measuring system operation with a joystick curve measurements (CHD, Nht, Rht), welding tests can be checked according to standard sample image camera with a field of vision 40 x 50 mm intuitive software Qpix Control, for fully automatic hardness test software package for determining test points and test series on components Advantages: electronically controlled test loads (all Rockwell methods in accordance with DIN EN ISO 6508, ASTM E- 18, Brinell in accordance with DIN EN ISO 6506, ASTM E-10 and Vickers in accordance with DIN EN ISO 6507, ASTM E-384 automatic test run: load application after tensing up and automatic relaxation dynamic height adjustment v max = 6 mm/s conversion to ISO and ASTM data output to external data carriers (e.g. USB stick) Accessories: for Q150A Lens system 2. Objective system Qpix Jominy software Qpix Remote software Barcode reader Conturscan software Sample holder, single/multiple Jominy probe holder Illumination of the working space (not possible in a 2 objectives system) for Q150A+ Lens system Qpix Jominy software Qpix Remote software Barcode reader Conturscan software Outer edge detection software Sample holder, single/multiple Jominy probe holder Technical data: Hardness testing device Q150R Q150M Q150A Q150A+ Load range N 29, Test height / overhang 260/ /180 Software/operation Qpix T4/4.3" touch screen Qpix T12/12" touch screen Qpix Control via 19" monitor and external PC Lens system can be retrofitted Integrated Optional Interface 1 x USB-A, 1 x USB-B 1 x USB (display), 2 x USB, 1 x RS232, 1 x RJ45 (Ethernet) 3 x USB, 1 x RJ45 (Ethernet) Dimensions w x d x h mm about 250 x 542 x 722 about 588 x 720 x 722 Weight base unit Kg Approx. 95 Approx. 110 Approx. 120 Q150R Q150M Q150A Q150A+ 938

32 Hardness testing and metallography Stationary hardness testing devices Universal hardness testing machines Q250 / Q750 / Q3000 Standard hardness test procedures according to: Brinell DIN EN ISO 6506, Vickers DIN EN ISO 6507, Rockwell DIN EN ISO 6508, Knoop DIN EN ISO 4545, plastic testing DIN EN ISO 2039 as well as ASTM and Nadcap standards (for hardness testing in aerospace and aviation industry) Variants: MS (Manual Small), M (Manual) and E (Electronic) Configuration and technical data: Models Q250 Q750 Q3000 Load range N N N (load stage ) (load stage 3-750) (load stage ) Designs MS, M, E MS, M, E MS, M, E Test unit height adjustment manual (hand wheel) MS and M MS and M MS and M Test unit height adjustment motor-driven (asynchronous E motor) Test height/overhang 230 1) /310 mm MS Supporting table W x D 360 x 400 mm Locating bore for accessories Ø 25 mm Test height/overhang 450 2) /310 mm M and E Supporting table W x D 360 x 540 mm Locating bore for accessories Ø 25 mm Interface 3 x USB, 1x RS232C, 1 x LAN All models and designs 1) with the option tool changer 200 mm 2) with the option tool changer 420 mm electronically controlled and regulated load application 2x zoom saves additional lenses manually pivoting hold-down clamp supporting table with interchangeable test bench Ø 100 mm standard fully automatic indentation evaluation, possibility of the manual check measurement of the hardness indentation in connection with a high-resolution USB camera integrated PC with operating system Windows and software Qpix T12 for comfortable programming and control conversion according to DIN EN ISO 18265, DIN50150 and ASTME140 extensive data administration, statistics and export functions logs (PDF and direct print) operation via laterally arranged 12" touch-screen monitor (with integrated USB interface) LED-illumination with auto-brightness control depending on material and surface E variant motor-driven height adjustment of the test unit (speed v = 24 mm/s) automatic workpiece recognition with special sensor for the braking of the test head and soft clamping of the workpiece Options: 6-fold tool changer for all models (equipped, for example, with 3 objectives with different magnification for Brinell, Vickers or Knoop, three penetrators belonging to them and a laser pointer for test point preselection) manually driven X/Y cross table (for instance, for manual Chd process inspection) integrable laser pointer for test point pre-selection Collision protection in the objective and penetration body area double ring light as dark field illumination for more precise Brinell evaluation in the case of soft workpieces (< about 230 HB) software QPix Collect for external PC for data collection, data backup and logging of the test data under-counter cabinets for versions M, E, and MS further accessories, e.g. indenters, objective lenses, part holders customer-specific devices customer-specific test heights automated loading and unloading of test parts Q3000 E testing method Vickers Q250 MS (with Option under counter cabinet) Hold-down clamp Double ring light Ring light evaluation 939

33 Hardness testing and metallography Stationary hardness testing devices Small load hardness testing devices Q10M, Q30M, Q10A, Q30A, Q10A+ and Q30A+ to check the "Hardness" property of materials according to standard Hardness test according to Vickers DIN EN ISO 6507, Brinell DIN EN ISO 6506 and Knoop DIN EN ISO 2039 for individual, series and process measurement of up to 30 kg test load for individual samples to multiple samples and optional accessories (multiple sample holder) particularly suitable for the production as well as in the lab area small-load hardness-testing devices in six different model variants Model series Q10M/Q30M Small load hardness testing device with supporting table Ø 100 mm integrated PC with 12 " touch screen monitor and software Qpix T12 optionally expandable with manual X/Y cross table Model series Q10A/Q30A Small load hardness testing device with motor-driven X/Y-cross table external calculator with 19" monitor and software Qpix Control with additional control options Model series Q10A+/Q30A+ also equipped with an integrated overview camera Advantages: Test loads HV HV 30 precise positioning and large test room 6-fold tool changer for receiving several penetrators and objectives dynamic joystick for the height and X/Y axes adjustment automatic or manual image evaluation with USB camera CMOS 1 /2" automatic brightness control depending on material and surface KonturScan automatic marginal edge detection rotatable indenter by means of IPC technology (optional) Advantages of IPC technology: rotating indenter (indenter parallel to contour) manual or fully automated adjustment of the penetration body on the workpiece contour The indenter rotates fully automatically in the test cycle in parallel to the contour with in this way, different material layers can be precisely tested optionally the entire contour or partial segments of it are recorded by the lens and saved in the test program Hardness testing device Q10M Q30M Q10A Q30A Load range N 0,98-98,1 0,98-294,3 0,98-98,1 0,98-294,3 Test height / overhang mm 145/160 Travel path X / Y / Z mm 145 (Z-axis only) 150 x 150 x 145 Test bench Ø 100 mm Motor-driven X/Y cross table Revolver 6 x, swivelling via a motor Interface 3 x USB, 1x RS232C, 1 x Ethernet-LAN 3 x USB, 1 x Ethernet Dimensions w x d x h mm 420 x 607 x 717 (without external monitor) Weight (without monitor) Kg Q30M Q30A+ IPC technology edge layer-hardness gradient Ball indenters Indenter for universal hardness testing machines Q250/Q750/Q 3000 as well as the Q150 series. Indenter for Q10 and Q30 upon request. Designation Ident. No. U. pr. E U. pr. E With ball Ø 2.5 mm pressed-in (HB) 011 (O. R.) With ball Ø 2.5 mm pressed-in (HB) 014 (O. R.) with MPA calibration certificate Brinell ball holder With ball Ø 5 mm pressed-in (HB) 038 (O. R.) with MPA calibration certificate With ball Ø 10 mm pressed-in (HB) 041 (O. R.) with MPA calibration certificate Rockwell diamant taper pin 120 with test certificate (HRA/HRC), 040 O. R. with MPA calibration certificate Rockwell ball holder Ø 1 / 16" (HRB) 022 (O. R.) Vickers diamond pyramid 136 with test certificate (HV 5) with MPA calibration certificate 032 O. R. Prod. Gr. 427 Ø 6, Identer dimensions M5 Ø 6,35 Ø12 940

34 Hardness testing and metallography Stationary hardness testing devices Customer-specific special hardness testing machines 1. Qradial fully-automatic hardness-testing device with test point preparation Highlights: Automation of the harness-testing machine standard Brinell and Rockwell methods in accordance with EN ISO and ASTM ( kg) fully automatic hardness test cycle fully automatic image evaluation with brightness control applicable as in-line solution in the building of heavy machines fully automatic test point preparation precise milling depth adjustment automatic charging and discharging devices 2. Special hardness testing machine Q250/750/3000A with XY-table Highlights: Test loads of kg automatic image evaluation and brightness adjustment automatic swivelling measurement turret 6-fold, for several indenters and objective lenses Laser pointer for test point pre-selection fully automatic XY slide with high-precision positioning drive ( mm) dynamic joystick for the XYZ axes user-friendly software Qpix CONTROL, with varied menu and measurement functions logging (PDF or direct print) CE case made of plexiglass (laterally and behind) and light grid in the front area automatic recognition of the border edges Qdas interface Qradial Qradial test unit Q250A with CE casing Chain links Q250M crankshaft Stuffed crankshaft to HRC 3. Special solution of complete lines with integrated hardness testing, ultrasound testing and spectral analysis for determining the material Highlights: Automation of the harness-testing machine standard Brinell and Rockwell methods in accordance with EN ISO and ASTM ( kg) Conveying systems (loading and unloading) automatic test point preparation by milling integrated chip extraction system Laser pointer for test point pre-selection cross checking Application examples for hardness testing of: Rings up to Ø 5 m, wheel rims, wheels, bar stock, plate stock, sheets, pipe, pipe segments, rollers, steel cylinders, open- and closed-die forgings, casts, rails, engine and cylinder blocks, crankcases, crankshafts, camshafts, gearwheels Qsolution 941

35 Hardness testing and metallography Stationary hardness testing devices Qpocket compact system for upgrading or retrofitting of analogue Rockwell hardness testing devices and test clamps One length-measuring switch (Heidenhain) is mounted in the testing device instead of the existing analogue dial gauge. for upgrading and retrofitting existing analogue Rockwell hardness testing devices measured data is transferred with length measuring probes or via vernier calliper according to design the calculation of the measurement values takes place automatically robust aluminium housing with colour display Interface 2 x USB, 1 x RS232C, 1 x RJ45 (Ethernet), 1 x digital input and output Qpix T4 software 4" touch-screen Advantages: Applying test patterns extensive statistics, curve display conversion function 170 Display of the good/bad tested parts can be extended with Qpix Collect Software (PC) output of the measured values directly on USB stick is possible three model variants: Qpocket T changeover of analogue hardness testing devices according to the depth measurement method accessories: assembly package, battery Qpocket O changeover of analogue hardness testing devices with vernier callipers for Vickers and Brinell methods accessories: vernier calliper, connecting cable (RS232) and assembly package Qpocket TO changeover of analogue hardness testing devices according to the depth measurement method and changeover of optical hardness testing machines with vernier callipers for Vickers and Brinell methods for the digital device accessories: vernier calliper, connecting cable (RS232) and assembly package Qpocket T Qpocket O Qpocket TO 942

36 Hardness testing and metallography Hardness reference plates Software Qpix Collect central data collector for external PC For a clear data administration, transfer of hardness values, evaluation, logging and saving of test results, operating systems: Windows 7, Vista or XP. Application in connection with the hardness testing devices: Q250 / Q750 / Q3000 with Software QPix T12 measuring and display device Qpocket On request: integration of external devices. h Further information or quotations available on request. t Technical Hotline +49 (0) Hardness reference plates BRINELL according to DIN EN ISO ROCKWELL according to DIN EN ISO VICKERS according to DIN EN ISO Hardness reference plates are indispensable tools for indirect and periodic checking the functioning and measuring the uncertainty of hardness testing devices. Requirements to hardness reference plates (HVPL) as calibration masters: HVPL should embody the measured variable as exactly as possible and represent it unchanged during the service life. I. e. for the production of these plates a uniform hardness (homogeneity of the structure) over the complete tested surface has to be aimed at which nowadays is achieved by the correct material selection and thermal treatment. On the other hand: the number of test indentations the dimensions of the plate (above all of the plate thickness) the distances between the test indentations and up to the edge A drift of the hardness value cannot be avoided. In order to minimise this drift, the dimensions of the plates as well as the min. distances of the test indentations from each other and to the edge are determined in the standards. Example of a Vickers plate according to EN ISO 6507: Dimensions: HV1 - HV10: triangle with 35 mm edge length, 6 mm thickness HV30: triangle with 70 mm edge length, 6 mm thickness Min. distances between the test indentation (centres): Steel/copper alloys: 3x mean diagonal of the test indentation Pb/Sn/Zn/Al: 6x mean diagonal of the test indentation Min. distances between the test indentation (centres) and the edge of the sample: Steel/copper alloys: 2.5x mean diagonal of the test indentation Pb/Sn/Zn/Al: 3x mean diagonal of the test indentation Calibration of hardness reference plates: The calibration is performed on a hardness calibration equipment. The test surface is divided into 5 equal segments, and the hardness of every segment is determined. The calibration value is the average value of these 5 hardness values. The range R is determined on the basis of the difference between the largest and smallest measured value. The relative range Rrel is calculated on the basis of range R divided by the average value. The inaccuracy of measurement u (according to GUM) is another parameter. It is calculated on the basis of the standard deviation from these 5 hardness values (standard deviation 2 - inaccuracy of measurement u). h All hardness reference plates are delivered with a DKD-calibration certificate of the Material Testing Agency MPA North-Rhine Westphalia. Prod. Gr. 424 For available hardness reference plates see page 944. Generation of a hardness indentation 943

37 Hardness testing and metallography Hardness reference plates Hardness reference plates Test procedure HBW Plate dimensions: Ident. No HBW 2.5/187.5: triangle with 70 mm edge length, 6 mm thickness Ident. No HBW 5/750 and HBW 10/3000: square with 100 mm edge length, 16 mm thick (exception, hardness value 150: Rectangle 150 x 100 mm, 16 mm thick) Test procedure HBW 2,5/187,5 HBW 5/750 HBW 10/3000 Hardness approx. values Ident. No. U. pr. E Ident. No. U. pr. E Ident. No. U. pr. E O. R. 020 (O. R.) 040 (O. R.) O. R. 022 O. R. 042 O. R O. R. 024 O. R. 044 O. R O. R. 026 (O. R.) 046 O. R O. R. 028 (O. R.) 048 (O. R.) O. R. 030 (O. R.) 050 O. R (O. R.) 052 (O. R.) O. R. Prod. Gr. 424 Hardness reference plates Test procedure HV Plate dimensions: Ident. No HV1-10: triangle with 35 mm edge length, 6 mm thickness Ident. No HV 30: triangle with 70 mm edge length, 6 mm thickness Test procedure HV 1 HV 3 HV 5 HV 10 HV 30 Hardness approx. values Ident. No. U. pr. E Ident. No. U. pr. E Ident. No. U. pr. E Ident. No. U. pr. E Ident. No. U. pr. E (O. R.) 168 (O. R.) 184 O. R. 198 O. R O. R. 170 (O. R.) 186 O. R. 200 O. R (O. R.) 158 (O. R.) 172 O. R. 188 O. R. 202 O. R O. R. 160 (O. R.) 174 O. R. 190 O. R. 204 O. R O. R. 176 (O. R.) 192 O. R. 206 (O. R.) O. R. 164 O. R. 178 O. R. 194 O. R. 208 O. R O. R. 166 (O. R.) 196 O. R. 210 (O. R.) Prod. Gr. 424 Hardness reference plates Test procedures HRA, HRB and HRC Plate dimensions: square with 60 mm edge length, 16 mm thickness Test procedure HRA HRB-W HRC Hardness Hardness Hardness approx. values Ident. No. U. pr. E approx. values Ident. No. U. pr. E approx. values Ident. No. U. pr. E (O. R.) O. R O. R (O. R.) O. R O. R O. R (O. R.) O. R O. R O. R O. R O. R. 62/ O. R O. R. Prod. Gr. 424 Hardness reference plates made of steel or aluminium in special design Test procedure Hardness values Steel design (extract) Aluminium design (extract) Rockwell HR 15-N, HR 30-TW*, etc. HRF, HRE, HR 30-TW* Vickers HV 5 - HV 60 Vickers-Micro HV 0,010-HV 2 Vickers-Makro HV 1 - HV 150 Brinell HBW 10/500, HBW 2,5/31,25, HBW 1/10 HBW 5/62,5, HBW 2,5/31,25 LEEB 380 HV 100, 620 HV 100** UCI HRC, HV 1, HV 5, HV 10 * W = Carbide ball indenter. ** Suitable for rebound hardness testing devices. j Detailed information on all available hardness reference plates with indication of the hardness values, the dimensions of the plates and with prices under wwww.hahn-kolb.de/downloadfinder 944

38 Ultrasonic cleaning Ultrasonic cleaning devices Ultrasonic cleaning devices Fundamentals: Ultrasonic cleaning is one of the most modern cleaning methods. It achieves maximum cleanliness of the treated parts, even in places which are difficult to access, while being extremely gentle on the material to be cleaned. Optimum ultrasonic cleaning depends essentially on four factors: cleaning device cleaning chemicals temperature time Applications: suitable for removing grease, oils, fluxes, grinding and polishing abrasives, paint residue, oxide layers, scales etc. can be used for ferrous and non-ferrous materials, plastics, glass etc. (mechanical, electronic, optical and medical components) Ultrasonic cleaning terms ultrasonic vibrating systems: the high frequency (HF) energy generated from an ultrasound generator is converted from piezoelectrical vibration systems into mechanical energy and is introduced into the bath fluid. This results in millions of microscopic vacuum beads that implode through pressure variations. This produces highly effective liquid jets which remove the dirt particles from the surfaces of the material being cleaned. sweep function: with this function, a homogeneous sonic field distribution through continuous displacement of the sound pressure is achieved. The result is optimum distribution of the cleaning capacity in the cleaning bath. degas and autodegas function: new cleaning liquid is saturated with air. The bath liquid is degassed to optimise the ultrasonic effect. Pulse function: connectible, for electronic increase in performance. About 20% more vacuum bubbles compared to the sweep function (model series X-tra basic, XL and X-tra line). Selection of the suitable cleaning tub The useful dimensions of the cleaning tub, eventually also of the cleaning basket, depend on the dimensions of the parts to be cleaned and their positioning in the cleaning tub! Individual parts can be cleaned and several parts or bulk material can be cleaned simultaneously. A cleaning basket or a handling device with the appropriate device for hooking of the cleaning material in the bath can be used here. nominal dimensions of the tub: 2 Ta T W x D x H (with basket: H-20 mm) B Tool chuck before and after cleaning Ultrasonic vibrating systems H Ha T 1 H B Ba USR S and ELMASONIC X-tra basic 1 = max. tub volume (V) 2 = overflow edge or filling mark ELMASONIC XL/X-tra line 1 = max. tub volume (V) 3 overflow basin 4 = overflow edge Sweep function Degas and autodegas function 945

39 Ultrasonic cleaning Ultrasonic cleaning devices Ultrasonic cleaning devices Model series USR S ELMASONIC X-tra basic: Table top device ELMASONIC XL² ) Standing devices ELMASONIC X-tra line FLEX 1 and FLEX 2 1) easy Very good most intense Cleaning jobs in laboratories and industry cleaning processes and results. Suitable even for fast and very difficult cleaning tasks. Cleaning of large components. Mainly used in industry applications. Application Budget-priced basic units High-quality single-chamber systems FLEX 2: modular cleaning devices mobile use possible (rollers) Device with innovative additional functions FLEX 1: single-chamber system for cleaning FLEX 2: multi-chamber system for cleaning, washing and, if necessary, drying Design and advantages: Tub volume l l l l Wear-resistant stainless steel cleaning tubs for maximum cavity (long service life) Frequencies: ground-born sound model series XL with/without ground-born sound and selectively 2-fold lateral sound 3) Single frequency: 37 khz Multi-frequency: 25/45 khz MF 2: 25/45 khz MF 3: 35/130 khz Multi-frequency technique makes a broader spectrum of cleaning tasks possible. Low frequencies (25 khz) for coarse/persistent dirt, frequency 45 khz for gentle cleaning, frequency 130 khz for highly sensitive microelectronic and optical components. Oscillation device: Without without/with with oscillation device to keep parts in movement during the cleaning, and one additional rinsing operation (FLEX 2) to further improve the quality of the cleaning process Heating: Dry-run protected heating systems, with electronic time and temperature control 4) and safety cut-out Sweep function: U Degas function: U U U pulse function: U Accessories: Device lid: plastic 5) stainless steel Stainless steel option: collapsible noise protection cover Stainless steel baskets: U 1) both variants with receiving frame, deliverable with washer, drier and blower 2) deliverable with washer and blower 3) lateral sound: horizontal from back to front 4) USR S: some models can be delivered also without heating (for the most simple cleaning tasks that do not require high temperatures of the bath) 5) USR S: models with stainless steel lid only, 450H and 900H Prod. Gr

40 Ultrasonic cleaning Ultrasonic cleaning devices Ultrasonic single-frequency cleaning devices USR S contemporary design, with sturdy cleaning tubs made of wearproof special steel noise-damping plastic cover with additional function as drip pan (devices USR S/450H and USR S/900H with special steel cover without dripping function) several sizes and with a tub content of litres All devices come with ultrasonic frequency 37 khz, Sweep and Degas function devices available alternately without and with heating system (models USR S/30 up to USR S/300) 2) heating systems with temperature-controlled function (control range 30 C to 80 C, i.e. the cleaning process can be started immediately manually or on obtaining the specified temperature (cleaning effect is improved) USR Model series S device variants (extract) year warranty 1) USR model series S Control elements Cover (turned) Stainless steel insertion basket (extraction) Model USR S H 40H 60H 100H 120H 180H 300H 450H 900H Max. tub volume L 0,8 2,75 2,75 4,25 5,75 9,5 12, Useful dimensions of cleaning tubs Tub width B (inside) mm Tub depth T (inside) mm Tub height H (inside) mm Cleaning basket (inside dimensions) Basket width (inside) mm Basket depth (inside) mm Basket height (inside) mm Basket mesh size / wire Ø mm V 7/1 V 7/1 V 7/1 V 7/1 V 9/1 V 9/1 V 9/1 V 9/1 V 9/1 V 9/1 V 16/1,2 Basket load, max. Kg Device dimensions (external dimensions) Device width Ba (outside) mm Device depth Ta (outside) mm Device height Ha (outside) mm Ultrasonic peak power max. W Heat output W Discharge " 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/ Cleaning devices 3) Ident. No d O. R. O. R. O. R. O. R. O. R. O. R. O. R. O. R. O. R. (O. R.) cover 4) Ident. No Unit price E O. R. O. R. O. R. O. R. O. R. O. R. (O. R.) Insertion basket (stainless steel) Ident. No O. R. O. R. O. R. O. R. O. R. O. R. O. R. O. R. (O. R.) Hostalen immersion basket Ident. No. 311 Ø 74 mm/height 50 mm Special steel immersion basket Ø 59 mm/height 60 mm Ident. No ) Only for stainless cleaning tubs. 2) Last letter H in device designation = Device with heating (e. g. USR S/60 H). 3) without cover and insertion basket (exception: USR S/10, includes plastic cover). 4) Cover No to 183 made of plastic, cover No and 193 made of stainless steel. d = Delivered ex works, postage and packaging excluded. h Further information and quotations available on request. Prod. Gr

41 Ultrasonic cleaning Ultrasonic cleaning devices Ultrasonic multifrequency cleaning devices model series TI-H and X-tra basic Max. tub volume: model series TI-H: 19.8 litres model series X-tra basic: litres Design versions: robust, wear-free cleaning tubs made of stainless steel for a longer service life temperature-controlled heating system (Control range C) sweep function Model series TI-H: two reversible frequencies (MF = Multifrequency): MF2: 25 and 45 khz MF3: 35 and 130 khz 2) degas function supplied with standard cover made of stainless steel Accessories: baskets and noise-protection covers made of stainless steel Model series X-tra basic: two reversible frequencies 25 and 45 khz test stand with the very latest generators and oscillating systems, the rollers provided ensure flexibility at the various locations optional pulse function to increase the ultrasonic performance for particularly persistent dirt cleaning time: Short-time operation 1-30 minutes, or continuous mode (automatic switch-off after 12 hours) fixture for holding the cleaning basket in the cleaning or dripping position ergonomic design of the control elements at working height for control of the cleaning process service-friendly: Electronics integrated at the back of the front panel for easy access Accessories: baskets and standard covers 4) made of stainless steel Model TI-H Basket and cover (extension) year warranty 3) Basket in the dripping position (option noise-protection cover) X-tra basic with option standard cover ergonomic arrangement of the control elements Insertion basket in cleaning position Model series TI-H 1) X-tra basic Model Max. tub volume L 14,4 19, Useful dimensions of cleaning tubs Tub width B (inside) mm Tub depth T (inside) mm Tub height H (inside) mm Cleaning basket (inside dimensions) Basket width (inside) mm Basket depth (inside) mm Basket height (inside) mm Basket mesh size / wire Ø mm V 9/1 V 9/1 V 20/2 V 20/2 V 20/2 V 20/2 V 20/2 V 20/2 Basket load, max. Kg Device dimensions (external dimensions) Device width Ba (outside) mm Device depth Ta (outside) mm Device height Ha (outside) mm Ultrasonic peak power max. W Heat output W x x x x x x 2500 Mains power supply connection 230 V-50/60 Hz 230 V-50/60 Hz 230 V-50/60 Hz 400/3x208 V 400/3x208 V 400/3x208 V 400/3x208 V 400/3x208 V Discharge " 1/2 1/2 3 / 4 3 / 4 3 / Cleaning devices 5) Ident. No d 706d 709d 712d 715d 718d Unit price E (O. R.) (O. R.) (O. R.) (O. R.) (O. R.) (O. R.) (O. R.) (O. R.) Insertion basket (stainless steel) Ident. No Unit price E (O. R.) (O. R.) (O. R.) (O. R.) (O. R.) (O. R.) (O. R.) (O. R.) Standard cover (stainless Ident. No. steel) Unit price E (O. R.) (O. R.) (O. R.) (O. R.) 1) Others models on request 4) Models X-tra basic with permanently hinged noise-protection cover on request. Prod. Gr ) Model series TI-H in type MF3 on request. 5) Models TI-H 15 and TI-H 20 with standard cover. 3) Only for stainless cleaning tubs. d = Delivered ex works, postage and packaging excluded. h Further information and quotations available on request. 948

42 Ultrasonic cleaning Ultrasonic cleaning devices Ultrasonic multi-frequency cleaning devices ELMASONIC XL For cleaning a wide range of parts in industrial applications, for example after part production, before surface treatment and assembly, for bulk material and for service and maintenance tasks. Can also be used for larger and heavier parts. Design versions: 3 unit sizes, tub volume of l 2 switchable frequencies: 25 and 45 khz standing devices with the latest generators and floor-borne sound vibration systems (for other vibration systems see the options). Manual adjustment of ultrasonic output from % ergonomically arranged control panel, very easy operation wear-resistant stainless steel cleaning tubs ensure long service life, base of tub chamfered in direction of discharge separately switchable SWEEP, DEGAS and PULSE functions Cleaning time: short-time 0-30 min, continuous mode with automatic safety switch-off after 12 h or at a cleaning bath temperature of 90 (to protect products to be cleaned) Heating element for high heat output, temperature range C, short heat-up time Skim-out strip (e.g. for oils) and overfall basin Interface for external PLC controller Accessories: Standard cover and baskets made of stainless steel Options: sound-proof foldable lid for noise reduction Oscillation for the operational basket, for washing out contaminations in the cleaning bath (can be used also for devices with sound-proof foldable lid) Washing devices (dimensions similar to those of the basic device) selectable: with/without oscillation with/without heating In addition to the device model with ground-borne sound vibration system, the following configurations are available: 2-sides sound vibration systems horizontal distribution of the sound from front to back and vice versa (see Info-block page 950) extra option: phase shift (see page 950) 3-sides sound vibration systems ground and 2-sides sound (without phase shift) oil separator, pump-filter unit, blow-off / shower device Accessories: Ident. No. 850, 852 and 854 standard lid from stainless steel Ident. No. 851, 853 and 855 sound-insulation lid from stainless steel Ident. No. 950, 952 and 954 cleaning basket from stainless steel Basic device XL 1200 without lid 1) only stainless-steel cleaning tub Option: Basic unit XL 1600 with flip-top noise protection cover 1 Option: oscillation in the tank operating console XL devices 1 = phase control Model ELMASONIC XL 1200 ELMASONIC XL 1600 ELMASONIC XL 2700 Multi-frequency khz 25/45 25/45 25/45 Vibration system ground-born sound ground-born sound ground-born sound Cleaning tub Max. tub volume (approx.) L Volume of overflow basin (approx.) L Useful dimensions of cleaning tubs (inside dimensions) Tub width B mm Tub depth T mm Tub height H 3) mm Cleaning basket (inside dimensions) Basket width mm Basket depth mm Basket height mm Mesh width / wire Ø mm 30/3 30/3 30/3 Basket loading max. Kg Device dimensions (external dimensions) Device width Ba mm Device depth Ta mm Device height Ha mm Ultrasonic peak power max. kw Heat output kw 5,8 8,7 10,5 Power supply Vac V 400 (3Ph./1N/1PE) 400 (3Ph./1N/1PE) 400 (3Ph./1N/1PE) Discharge " / Cleaning units without oscillation Ident. No. 750d 752d 754d Unit price E (O. R.) (O. R.) (O. R.) 949

43 Ultrasonic cleaning Ultrasonic cleaning devices (continued) Cleaning units with oscillation Ident. No. 751d 753d 755d Unit price E (O. R.) (O. R.) (O. R.) Standard cover (stainless steel) Ident. No Unit price E (O. R.) (O. R.) (O. R.) Noise-protection cover (stainless steel) Ident. No Unit price E (O. R.) (O. R.) (O. R.) Cleaning basket (stainless steel) Ident. No Unit price E (O. R.) (O. R.) (O. R.) 1) Technical data of the devices with 2-sides sound, ground sound/2-sides sound devices and washing devices upon request Prod. Gr ) Definitions: max. tub volume, tub payload and outer dimensions of the devices, see page 945 3) when a cleaning basket is used, the usable height of the tub is reduced by about 20 mm h Further information and quotations available on request. Lateral sound 2-/3-lateral sound: The build-up of the 2-side sound is functionally similar to the ground-born sound, only that the vibration systems are arranged horizontally in front and behind. Advantages: Complex components (for instance, cylinder heads, flanges) can be filled with sound from 2 sides at the same time (from 3 sides with 3-lateral fractioning), i.e. the turning of the component from 2 or 3 sides is omitted for cleaning, [ minimises costs and time. Furthermore, the dirt particles cleaned away during 2-lateral fractioning cleaning sink to the floor whereby supersonic sounding of the part takes place more intensively than for ground-borne sound. 2-side sound with optional phase shift: At normal lateral sound, maximum and minimum stationary sound pressure is built up. This results in cleaning of the parts that is not evenly distributed. An optimisation can be achieved by means of horizontal oscillation. This task is performed electronically with the phase control. This means that active cavitation bubbles are directed through the cleaning bath. In parts, which need for cleaning tasks uniform sound distribution, e.g. in mirrored surfaces in the glass or metal area. Other advantage: Cleaning time reduced. 950

44 Ultrasonic cleaning Ultrasonic cleaning devices Ultrasonic multi-frequency cleaning systems X-tra line FLEX for industrial use X-tra line FLEX1: 1-chamber cleaning system for 1-stage cleaning process X-tra line FLEX2: multichamber cleaning system for multi-stage cleaning process Common features: sturdy special steel base frame for cleaning chamber and oscillation device ultrasonic cleaning chamber with new oscillation system and wear-proof special steel cleaning tub b}oscillation device to keep the parts in movement during cleaning, with integrated suspension device for cleaning basket Advantages: additional rinsing to assist the ultrasonic cleaning, suspension device allows for additional dripping/drying position [ minimum loss of cleaning agent (ecology) ergonomic front panel with LCD display and controls for controlling the cleaning process X-tra line FLEX 2 additionally with: rinsing chamber to further optimise the cleaning process options: high-performance circulating air drier and additional shower for rinsing chamber Model series X-tra line FLEX1 FLEX2 max. useful volume X-tra line 300 l 32 X-tra line 550 l 55 X-tra line 800 l 84 X-tra line 1200 l 112 X-tra line 1600 l 167 Ultrasonic multifrequency Version MF2 khz 25/45 Version MF3 khz 35/130 Heating system control range C Time control Continuous operation or adjustable up to 15 min. Function Sweep, Degas and Pulse X Expandable X year warranty Cleaning (basket in cleaning position) 2 Rinsing (basket in dripping position) 3 Shower appliance 4 Drying 3 X-tra line FLEX 1 X-tra line FLEX 2 * Only for stainless cleaning tubs. h Other options: Model series X-tra line LSM. Ultrasonic cleaning with flammable solvents of danger class AIII. Oil separator with integrated filter pump unit for bath maintenance and longer use of tub filling. Elmasteam steam jet see page 951. Further information and quotations available on request. t Technical Hotline +49 (0) Prod. Gr. 432 Heavy duty steam jets Elmasteam For pre-cleaning, steam rinsing of components to be cleaned. For drying of cleaned components. For bath maintenance and quality improvement where demulgating cleaning chemicals are used. heavy-duty steam cleaning with 8 bar cleaning only with steam (no chemicals, environmentally friendly) 2-chamber design (mechanical and electronic parts separated) Model series Elmasteam 3000 Elmasteam 5000 Max. filling volume L 2,6 4,7 Steam temperature C Approx. 160 Steam outlet Fixed nozzle Fixed nozzle optional: hand piece with flexible hose optional: combination of nozzle and hand piece with flexible hose Further option Drying / blowing off with compressed air (compressor required) h Further information and quotations available on request. Prod. Gr. 432 t Technical Hotline +49 (0) Elmasteam 5000 with fixed nozzle and hand piece 951

45 Ultrasonic cleaning Ultrasonic cleaning products Ultrasonic cleaning agents Elma tec clean highly productive concentrate to mix with water. application dose depending on cleaning agent 2-10 % can be used for ultrasonic cleaning devices (ELMA model series USR, TI-H, X-tra line FLEX, XL and others) Tasks: solving industrial cleaning problems together with an ultrasonic cleaning device additional protection of heavy load vibrating baths (reduction of material removal and corrosion) careful cleaning of components Ident. No. 100 Ident. No. 115 Ident. No. 120 Ident. No. 150 Ident. No. 175 Ultrasonic cleaning agenst Elma tec clean A alkaline cleaners Designation Main impurity Main surfaces Properties ph-value Dosage Contents Ident. No. U. pr. E Substrate of electronics 2.5 l 100 O. R. Elma tec clean A1 Light oils, grease, flux, dust, (PCB's) and optics (spectacles, fine optics), electro- 10, % Liquid, emulsifying, silica and 10 l 101 O. R. Electronic and fine optics fingerprints phosphate free, mild alkaline cleaner mechanical components. For thorough cleaning of plastics Elma tec clean A2 Intensive cleaner with brightener Grinding, polishing, lapping abrasives, greases/oils Elma tec clean A3 Ferrous and special metal cleaner Elma tec clean A4 Universal cleaner Elma tec clean A5 power cleaner for ferrous and light metals Punching oils, drawing grease, cinder, grinding, polishing abrasives. High capacity cooling lubricants Oils, grease, coking, cinder, dust, fingerprints Oxidised and gummy oils and greases, grinding and polishing abrasives, paint residue, wax Non-ferrous and special Liquid, emulsifying, ammonia, metals, brass, nickel, titanium silica and phosphate free, to a limited extent suitable for mild alkaline zinc and aluminium Special steel, steel and similar ferrous materials, titanium and precious metals, grey cast iron, nonferrous metal, brass. Test glass and quartz! Not for aluminium and light metals Liquid, emulsifying, silica and phosphate content, alkaline Stainless steel, steel, iron, grey cast, aluminium and light Liquid, mostly demulsifying, metals, nickel, zinc, plastic, silica and phosphate content, ceramics, glass, quartz, alkaline rubber Stainless steel, steel, grey cast iron, aluminium and light metals, nickel, special steel, zinc 11, % 12,0 3-6 % 13,4 Ultrasonic: 1-5 % without ultrasonic: 5-10 % 2.5 l 105 O. R. 10 l 106 O. R. 2.5 l 110 O. R. 10 l 111 O. R. 2.5 l 115 O. R. 10 l 116 O. R. Powder-form, emulsifying, 11,5 (1 %) 1-4 % 0.85 kg 120 O. R. silica and phosphate content, alkaline * Powder form. Prod. Gr. 432 Ultrasonic cleaning agents Elma tec clean M neutral cleaners Designation Main impurity Main surfaces Properties ph-value Dosage Contents Ident. No. U. pr. E All metals, plastic, ceramics, Ultrasonic: 2.5 l 150 O. R. Oils, greases, grinding, lapping, Elma tec clean N1 glass, rubber. Liquid, emulsifying, silica and 2-5 % Neutral cleaner polishing abrasives, dust, To a limited extent suitable for phosphate free, alkaline 9,3 10 l 151 O. R. without ultrasonic: welding, fingerprints magnesium. 10 % Prod. Gr. 432 Ultrasonic cleaning agents Elma tec clean S acidic cleaners Designation Main impurity Main surfaces Properties ph-value Dosage Contents Ident. No. U. pr. E Non-ferrous metal, special steel, aluminium 2.5 l 175 O. R. and light metals, brass, steel, Elma tec clean S1 Rust, lime, oxide layers (e. g. verdigris), 10 l 176 O. R. plastic, glass after derusting, remove Liquid, emulsifying, acid 1,6 1-5% Thin acidic cleaner grease, oils steel immediately from the bath and rinse with anti-corrosion agent Stainless steel, steel, grey cast, carbide, brass, nickel, non-ferrous and special Elma tec clean S2 Mineral contamination such as lime, rust, metals. Remove steel, iron, grey cast from Liquid, emulsifying, acid < 1,0 Thick acid cleaner and others. Oxide; removable coats bath immediately after derusting and rinse with anti-corrosion agent h Canister with a volume of 25 l or 25 kg (Elma tec clean A5) on request. h Elma KS: corrosion-protection agent for sensitive metal materials (steel, carbide) and for test medium Further information and quotations available on request. Ultrasonic: 1-10 % 2.5 l 180 O. R. 10 l 181 O. R. Prod. Gr

46 Force measurement and weighing technology Spring balances Spring balances for precise measuring of small mechanical forces for setting and calibrating operating elements with adjustable moment of friction contact forces in electrical switching devices control elements in motor vehicles measuring the tensile and compressive forces at technical springs, spring forces of dial gauges and electronic length measuring probes probing forces in the PC keys, CNC control cabinets and other control panels Spring balances with spherical probe Properties: measuring in both directions is possible maximum value pointer dial face with scale in Centinewton (cn) or Newton spring balance N with shortened test indicator (N) error limit 0.01 x (final value + measured value) Delivery: in a case Measuring range cn Measuring range N 0, Scale graduation value cn Scale graduation value N 0,1 0,2 0,5 1 2 Dial face Ø mm Length lever gauge* mm Weight g Ident. No O. R. O. R. O. R. O. R. O. R. O. R. O. R. O. R. * from upper edge of housing to centre of spherical probe. Prod. Gr. 440 Tensile and compressive force measuring units Calibration on request. these measuring devices are suitable both for simple and complex component and material testing tasks. Preferred areas of application are research, development and manufacturing departments, as well as quality assurance and final inspection in various industrial sectors. They can measure e. g. the forces of tension and compression springs, compressive forces applied to various pushbuttons, levers or switches, and on a variety of components and functional units. they can measure e. g. the forces of tension and compression springs, compressive forces applied to various pushbuttons, levers or switches, and on a variety of components and functional units. All models are of sturdy design, and easy and safe to handle. The mechanical tensile and compressive force measuring units (model 1191 and No ) are equipped with a maximum value pointer, the electronic tensile and compressive force measuring units (a ZD2 and model 326) are equipped with peak value storage. This feature allows to record and display peak values in addition to the current force value, e. g. for actuating, opening or closing functional parts, or for ripping tests. Mechanical tensile and compressive force measuring units model 1191 manual force measuring devices Properties: measurement possible on both front sides dial gauge with direct force display rotating lever gauge for reseting peak value measurement via maximum value indicator 2 fastening boreholes M6 each on both front faces dimensions: (h x w x d) 180 x 76 x 38 mm error limit 1 % of final value Delivery: with pressure plate Ø 23 mm, draw hook, 2 extensions M6 x 15 or 45 mm, factory calibration certificate and transport case. Measuring range N Scale graduation value N 0, Ident. No Unit price E (O. R.) O. R. (O. R.) O. R. h Test stands for tensile and compressive force measuring units see No page 955. Prod. Gr

47 Force measurement and weighing technology Tensile and compressive force measuring units Electronic tensile and compressive force measuring units manual force measuring devices Common features: aluminium diecast housing, LCD display with background lighting which can be switched on separately, 2 fastening boreholes M6 each on both front faces 2 fastening holes M6 on the rear side of the housing integrated electrical force sensors electronic peak value acquisition for tension and compression mechanical overload protection, up to approx. 200 % of the measuring range tare-suppression reversible units: kn, N, kg, lbs connecting thread for clamping tools: 1000 N : M6; > 1000 N : M12 power supply: mains operation or Ni-MH batteries (3 x 1.2 V, type AA). Alternatively, non-rechargeable 1.5 V batteries of the type AA can be used automatic saving of settings when device shuts off dimensions H x W x D = 170 x 75 x 35 mm (Dimension H without threaded spindle) Accessories: Measuring range 1000 N: pressure plate Ø23 mm, 2 extensions M6 x 25 or. 45 mm, draw hook Measuring range > 1000 N: thrust piece Ø18 mm, extension M12 x 50 mm Additional properties No model azd 2: menu-controlled system software, 4 languages selectable: (D/GB/F/I) simultaneous display of the current measured value in the point value operation analogue output 0-2 VDC, USB 2.0-interface for data transmission to PC tolerance-limit settings and monitoring, violations are shown graphically and outputted over the logic outputs (open collectors). software on CD (installation on PC) including driver for USB interface for data transfer to a PC, as described below for statistical evaluation: Number of measurements, mean value, standard deviation, max-value, minvalue in Excel data transfer to a PC, optionally by means of: interchangeable SD card, 2 GB The measured values can be saved and transferred as peak values or as diagram (F/t). Saving of the measured data in the.csv format (compatible with Excel). The data are read on the PC via a SD-card reader (not included in the scope of delivery) continuous data transfer in streaming mode in real-time via the USB interface. For the evaluation the following programmes can be used a) Software 913 for data evaluation see No page 955 b) terminal programmes available with the customer No Additional properties of No model 326: USB interface, to charge the battery set of the computer and to upgrade the internal device software (by manufacturer) Delivery: No model a ZD2: device with battery set, 230 V AC power supply unit/charger, SD memory card, USB connection cable, CD with software and operating instructions, factory calibration certificate, transport case, accessories (see above) No Model TEST 326: device with battery set, 230 V AC power supply unit/charger, USB connection cable, factory calibration certificate, transport case, accessories (see above) No Measuring range N Numerical increment N 0,02 0,05 0,1 0,2 0,5 1 2 Measuring frequency Hz Error limit referred to final value % 0,1 0,1 0,1 0,1 0,1 0,1 0, Model TEST 326 Ident. No Unit price E (O. R.) O. R. O. R. O. R. O. R. (O. R.) (O. R.) Numerical increment N 0,001 0,01 0,01 0,01 0,1 0,1 0,1 Measuring frequency (adjustable) Hz Error limit referred to final value % 0,05 0,05 0,05 0,05 0,05 0,05 0, Model a ZD2 Ident. No O. R. (O. R.) O. R. O. R. (O. R.) O. R. Options: h ATORN ZD2 with input for incremental displacement encoder Application e. g. in connection with a TesT test stand (example: model 103, No ) and implemented displacement sensor. The travel path of the machine can be read via the encoder input. Force and displacement are continuously shown on the display of the force measuring device. In addition, with the software 913 it is possible to numerically and graphically represent force/displacement (F/s) diagrams. Further hand-held force measuring devices for connection of external force and torque probes with automatic sensor recognition (TEDs log according to standard IEEE TEDs = Transducer electronic data sheet) and connection for a displacement sensor. Additional information or quotation available on request. No = Prod. Gr. 443 No = Prod. Gr

48 Force measurement and weighing technology Tensile and compressive force measuring units Software 913 for data evaluation for electronic tensile and compressive force measuring units Functions: graphic recording to measured data in real time (current values, actual maximum and minimum values) recording to force/time or force/displacement diagram (option incremental displacement encoder required) saving of the measured data in the.csv format (compatible with Excel) for a possible further processing creation of a test log in PDF format with output of the diagram, general texts and comments, as well as the following selectable values: maximum, minimum, average value, failure value (peak discharge from the max. value) selecting a point within a diagram, with representation of the corresponding measured values zoom function within the diagram Representation of a force/displacement diagram Generation of a test log Ident. No. 700 Prod. Gr. 490 Test stands accessories for tensile and compressive force units models 1191 / a ZD2 / 326 These applications are used wherever quick and precise tension and pressure tests need to be carried out, e. g. in the first sample test, goods acceptances and final inspection, in the laboratory and production area. Moreover, these products can also be used for training. Basic unit with two guide pillars (model 101 one pillar) and a vertical movable crosshead, for mounting the tension and compression measuring unit. For load application, the crosshead depending on the model is moved manually (thread spindle and hand wheel) or using a motor drive. For assembly of test devices, each basic unit is equipped with a tap bore (depending on the model M8 or M12). Accessories for test stands: screw clamps pressure plates cardan suspension path measuring system Model P101 P102 P103 Force range up to N Total stroke mm 250/70** Weight Kg 6,2 10,1 18 Displacement Manual Manual Motoric Ident. No d O. R. (O. R.) * Longer or shorter travel path on request. Prod. Gr. 443 ** Direct lift on cantilever. h Other tester stand models (104 and 105) on request. More information or preparation of a quotation. Application example: Test stand 101 with tensile and comprehensive force measuring 1191 (No No ) Delivered without tensile and compressive force measuring units Application example: Manual test stand 102 with tensile and comprehensive force measuring 326 (No No ) Delivered without tensile and compressive force measuring units Application example: Motordriven test stand 103 with tensile and comprehensive force measuring a ZD2 (No No ) Delivered without tensile and compressive force measuring units 955

49 Force measurement and weighing technology Cylindrical spring balances and dynamometers Tensile and compressive force measuring units mechanical force measuring devices dial face Ø: < 0-50 N: 58 mm 0-50 N: 100 mm with maximum value pointer measuring path approx. 10 mm not suitable for dynamic loads, overload max. 10 % alignment for vertical application (other fitting positions, e. g. horizontal on request) error limit 1 % of final value Measuring range N Scale graduation value N 0,2 0,4 0,4 0, Length mm Ident. No O. R. (O. R.) (O. R.) (O. R.) (O. R.) (O. R.) (O. R.) h Tensile and compressive force measuring unit 2N, 5N and 1 kn on request. Prod. Gr. 443 Ident. No Ident. No Cylindrical dynamometers Dynamometer made of brass and chrome-nickel steel, mirror finish nickel plated, with suspension eye or retaining ring at the top, with hook at the bottom. integrated, high-quality linear measuring spring overload protection up to approx. 20 % above final value black, high-contrast laser-engraved marking on silver coloured ground not suitable for dynamic loads error limit 1 % of final value Measuring range N Scale graduation value N 0,02 0,05 0,10 0,25 0, Sleeve Ø mm 14,5 14,5 14,5 14,5 14,5 14, Overall length L mm Ident. No Unit price E (O. R.) O. R. O. R. O. R. O. R. O. R. O. R. O. R. O. R. O. R. * Length, ring and hook included. Prod. Gr. 443 Cylindrical spring balances compact design with suspension eye or retaining ring on top, with hook on bottom not suitable for dynamic loads No Spring scales mirror finish nickel plated spring balance made from brass and chrome-nickel steel integrated, high-quality linear measuring spring inner tube with scale, laser engraved error limit 1 % of final value overload protection up to approx. 20 % above final value No ORION spring balance aluminium housing, blue-anodised inner tube made of brass, with aluminium dial error limit 1 % of final value overload protection up to approx. 10 % above final value No No Measuring range Kg 0-0,2 0-0, , Scale graduation value Kg 0,002 0,005 0,01 0,01 0,025 0,025 0,05 0,05 0,2 0,1 0,4 0,2 0,5 1 2 Housing Ø mm 19,5 14,5 14,5 19,5 14,5 19,5 14,5 19,5 14,5 19, , Total length L1 mm Ident. No Unit price E (O. R.) (O. R.) O. R. O. R. O. R. O. R. (O. R.) (O. R.) (O. R.) ORION O. R. O. R. O. R. O. R. O. R. * Length, ring and hook included. Prod. Gr

50 Force measurement and weighing technology Cylindrical spring balances and dynamometers Dial dynamometers mechanical traction power measuring unit with high precision overload protection up to approx. 20 % above final value plexiglas disc with maximum value pointer not suitable for dynamic loads error limit 1 % of final value Delivery: including load lops (on top shackle, at the bottom shackle or hook) Measuring range N/kN kn 0-3 kn Scale graduation value N 0, Dial Ø mm Length B unloaded mm Length A mm Distance K/H approx. mm Ident. No Unit price E (O. R.) (O. R.) (O. R.) (O. R.) (O. R.) Prod. Gr. 443 A H K K B KERN electronic hand balances type CH / HDB suspended scales within reach at all times large LED display, digit height 11 mm display units: kg/lb/n AUTO-OFF function after 5 min. for battery saving Data-Hold function (weight indicator can be frozen for 5 sec.) Type CH: housing w x d x h 90 x 30 x 175 mm (with hook 270 mm), weight approx. 250 g, draw-out measuring tape, length 1 m Typ HDB: housing w x d x h 70 x 25 x 105 mm (with hook 195 mm), weight approx. 150 g Delivery: type CH with 9V PP3 battery, type HDB with 2x1.5 V AAA battery. Type CH 15K20 CH 50K50 CH 50K100 HDB 5K5N HDB 10K10 Weighing range Kg Numerical increment g Ident. No O. R. O. R. O. R. O. R. hspare batteries E-Block see No , type AAA, see No page Prod. Gr. 443 Type HDB Type CH KERN electronic suspended scales type HCB very compact for large weights large LED display, digit height 12 mm display units: kg/lb/n Data-Hold function (weight indicator can be frozen for 5 sec.) AUTO-OFF function after 3 min. casing: w x d x h 80 x 45 x 150 mm (with carbine + hook 290 mm) weight approx. 400 g Delivery: with batteries (2 x 1.5 V, type AA) Measuring range Kg Numerical increment g Ident. No O. R. O. R. O. R. Prod. Gr

51 Force measurement and weighing technology Force measuring cells KERN electronic crane balances type HFB electronic crane balance up to 600 kg The professional alternative up to 600 kg with a second display on the rear. robust plastic housing internal battery operation, operating time up to 40 hours data hold function second display on the rear LCD display, 25 mm high Delivery: with power charging unit, radio remote control Type HFB 150K50 HFB 300K100 HFB 600K200 Weighing range Kg Numerical increment g Weight Kg 3,2 3,2 3, Ident. No Unit price E (O. R.) O. R. (O. R.) Prod. Gr. 447 KERN electronic crane balances type HFM with remote control Professional device for robust applications in production, quality control, logistic etc. Due to the stable construction and robust design designed for use in industrial environment. Advantages: high mobility due to battery operation, compact construction and low intrinsic weight Data-Hold function (the weight display is 'frozen' via the hold button until the latter is pressed again) hook with safety catch, rotating adjustment to the unstable environment conditions by changing the readability battery operation internal (operating duration up to 60 h, battery charge status display via three-coloured LED) inclusive remote control (range approx. 20 m, all functions except for ON/OFF can be selected) Delivery: with power charging unit, remote control and batteries (2 x Micro 1.5 V, type AA) Type HFM 1T0.1 HFM 3T0.5 HFM 5T0.5 HFM 10T1 Weighing range Kg Numerical increment g Weight Kg Ident. No d Unit price E (O. R.) (O. R.) (O. R.) (O. R.) h Spare batteries for remote control see No page Prod. Gr. 447 Crane balance with calibration or DKD calibration on request. Force measuring systems, hydraulic version applications These measuring systems (other designation force measuring cell) can be used for static and dynamical force measurements. Fields of application are e. g rolling machines, calendars, automatic hobbing machines, hydraulic presses, bending and stability test machines (material test), measurements in vehicles and brake test benches. 958

52 Force measurement and weighing technology Force measuring cells manometer Ø 63 mm with maximum value pointer VA steel Force measuring cells flat version two M6 fixing threads in housing floor error limit 2 % of final value measuring cell: VA steel, 2 M6 threads in housing floor, hole circleø 55 mm up to measuring range 0-40 kn, hole circleø 75 mm for measuring ranges 0-60 kn and kn. Delivery: with factory calibration certificate, in plastic case Measuring range kn 0-0,16 0-0,25 0-0, ,6 0-2,5 Scale graduation value kn 0,005 0,005 0,01 0,02 0,05 0,05 Measuring cell outside Ø D 2 mm Piston Ø D1 mm Height H mm Ident. No O. R. O. R. O. R. O. R. O. R. Measuring range kn Scale graduation value kn 0,1 0,2 0,5 0,5 1 2 Measuring cell outside Ø D 2 mm Piston Ø D 1 mm Height H mm Ident. No O. R. O. R. O. R. O. R. O. R. h Force measuring cells with error limit 1% of the final value on request. Prod. Gr. 490 Force measuring cells with digital manometer see No page 959. H D2 D1 Force measuring cells SIMPLEX with digital manometers digital pressure gauge: Force measuring cells 1 kn Force measuring cells > 1 kn LCD display 2 lines, 4 1 / 2 digit 1 line, 4 digit Display line 1: measuring value Measuring value line 2: unit smallest measured value displayed 0 1 % of final value Error limit (manometer and measuring cell) 0.5 % of final value 0.5 % of final value External Ø mm 76,5 74 Can be rotated around the pressure gauge measuring cell, up to Rotating display field 330 (-210 up to +120) 350 Peak value storage X X Power supply Batteries 2 x 3.6 V Lithium (type 1 / 2 AA) Battery 9 V (type E) measuring cell: VA steel, 2 M6 threads in housing floor, hole circleø 55 mm up to measuring range 0-40 kn, hole circleø 75 mm for measuring ranges 0-60 kn and kn. Option: compensating washer 1 with Ø D1 and 5 mm height, required when the digital pressure gauge is placed unsupported on a surface for horizontal operation Delivery: with factory calibration certificate, in plastic case Measuring range kn Numerical increment N Measuring cell outer Ø D1 mm Piston Ø D2 mm Height H mm Ident. No Unit price E (O. R.) (O. R.) (O. R.) (O. R.) (O. R.) O. R. O. R. (O. R.) Compensating washer, height H mm Ident. No Unit price E (O. R.) (O. R.) (O. R.) h Other force measuring cells up to 600 kn on request. Prod. Gr. 444 D1 D2 1 H Design force measuring cells > 1 kn Design force measuring cells 1kN 959

53 Force measurement and weighing technology Force sensors and display units Other hydraulic force measuring cells Ring shape Flat shape Clamping force measuring unit Use For measuring the axial forces on tool machines (when shafts, spindles, clamping or tension screws are directed through the pressure bodies) h Further information, advice and quotations available on request. For measurement of clamping forces on vices For measurement of clamping forces on 3-jaw chuck Electrical force sensors and display units DNS sensors For static and dynamic measurement of compressive and tensile forces. Measurement ranges between 5 N and 2000 kn are available as a function of geometry and configuration. Strain gauges are linked to create a solid bridge for converting measured loads to electrical signals. The measurement signals are processed in an amplifier and delivered to a digital display unit. Parameters of electrical force sensors DNS sensors The sensitivity (e. g. 2 mv /V = (2 mv /V/N) is the modification of the output signal of a force transducer related to the corresponding nominal force (corresponds to the max. measurable force) with a supply voltage of 1 V. The actual size of the output signal at nominal force depends on the supply voltage made available by the display device/power pack. Example: force sensor LPX (Mat. No ), sensitivity 2 mv /V Display unit Supply voltage Output signal with nominal force MMV22, No VDC 10 mv/n N* MEC 200-D, No and VDC 20 mv/n N* * n N = Nominal force of the force sensor (e. g. 500 N) Force sensor PT4000 measurement of tensile and compressive forces (FN see table) overload limit >1.5 x FN break load >3 x FN sensitivity 3 mv/v feed voltage 5 15 V DC error limit 0.1 % of final value cable length: 6 m Application only in conjunction with a display unit, e. g. type MMV22 or MEC-9163 (see No page 961) When placing order, please specify type of testing (tensile force or force of pressure)! Option: factory calibration certificate for tension or pressure testing at extra cost. Measuring range F N N 0-1 kn 0-5 kn 0-10 kn Dimension A mm Connecting thread T M 8 x 1,25 M 8 x 1,25 M 12 x 1,75 M 12 x 1, Ident. No Unit price E (O. R.) (O. R.) (O. R.) (O. R.) Workshop calibration certificate for tension or Ident. No. 800 pressure Unit price E (O. R.) h Force sensor 200N, 1kN, 20kN, 30kN and 50kN on request. Prod. Gr T 63,5 51 1,5 1,5 1 Cable Ø 4.2 mm A 960

54 Force measurement and weighing technology Force sensors and display units Force sensors LPX measuring compression forces up to 500 kn multiple usage as very flat model overload limit >1.5 x FN sensitivity 2 mv/v supply voltage 5-20 V DC cable length 3 m error limit 0.3 % of final value Application only in conjunction with a display unit, e. g. type MMV22 or MEC-9163 (see No page 961) Option: factory calibration certificate at extra cost. Measuring range F N N N N N N 0-25 kn 0-50 kn kn Dimensions A/Ø B mm 22/52 22/52 22/52 22/52 22/52 25/52 30/100 35/100 Dimensions C/D/Ø E mm 4/30/10 4/30/10 4/30/10 4/30/10 4/30/10 4/30/10 5/95/20 5/95/20 Connecting thread F M 5 x 0,8 M 5 x 0,8 M 5 x 0,8 M 5 x 0,8 M 5 x 0,8 M 5 x 0,8 M 6 x 1 M 6 x 1 Ø G mm Ident. No Unit price E (O. R.) (O. R.) (O. R.) (O. R.) (O. R.) (O. R.) (O. R.) (O. R.) Factory calibration certifi- Ident. No. 800 cate Unit price E (O. R.) h On request: Prod. Gr. 447 Miniature force sensors type OMF for small compressive forces of 20 N-500 kn and Ø (dimension B) 15 mm Miniature force transducer Type LPH for compressive forces of 50 N-50 kn. Size B: compressive forces <50 kn [ Ø 26 mm; compressive force = 50 kn [ Ø 46 mm. Delivery of the electric force sensors Dimensioned sketch shows force sensor with antikink in connection with the display devices MMV 22 and/or MEC-9163 the force sensors are delivered with connection plug and adjustment of the characteristic curve for the connection of the force sensors on the display devices of other manufacturers, delivery is done with loose ends and without adjustment of the characteristic curve Measuring and display device model MMV 22 stationary or mobile applications together with electric force sensors, wire strain gauges, weighing cells etc. LCD display, height 10 mm, 4 1 /2 digit automatic cut-off (pre-selectable time) keypad with 6 function keys peak value storage measuring rate adjustable to approx. 25/33/50/100/200/500 measurements/sec. supply voltage for force sensors / sensors: 5 V DC (max. 20 ma) adjustable averaging reversible input responsivity 10/ 20/ 50/ 80 mv for connecting sensors with different characteristic values calibration switchover for up to 4 sensors with automatic identification power supply 9 V DC (device can be used with mains supply unit, cordless with battery (9V E-block)) dimensions: (w x d x h) 80 x 47 x 125 mm Delivery: with battery pack 9 V/150 mah, charger and power pack Options: infrared interface with receiver for RS232, data memory for 100 measured values data acquisition programme including connection cable * Measuring and display device type MMV 22 Ident. No. 017 Unit price E (O. R.) Option: data acquisition programme including connection cable * Ident. No. 014 Unit price E (O. R.) Spare part: battery 9 V, 150 mah Ident. No. 015 Unit price E (O. R.) Spare part: charger for 9 V rechargeable battery, fast charging, maintenance charging and Ident. No. 016 battery renewal Unit price E (O. R.) Option: serial infrared interface (RS232) including infrared receiver Ident. No. 018 for serial PC interface Unit price E (O. R.) * requires measuring and display device MMV 22 with additional interface, at extra charge, on request Prod. Gr

55 Force measurement and weighing technology Force sensors and display units Measuring and display devices MEC-9163 for force and torque measurements, weighing tasks with DMS sensors, for displacement and angle measurements and for temperature measurement with Pt100 sensors and thermo-elements. Also suitable for installation in control cabinets/control panels. Design built-in housing, w x d x h = 96 x 150 x 48 mm Cut-out in the front plate of the control cabinet w x h = 92 x 45 mm LCD display 6 digit, height 13 mm, display reversible Red/green keypad with 6 function keys 1 main input channel for DMS sensors sensitivity 1.5 up to 4 mv/v, sensor supply 5 or 10 V/60 ma, measuring rate: 500 measurements/s 2 auxiliary input channels for displacement, angle and temperature probes (voltage / current inputs) supply 15 or 24 V/150 ma, measuring rate: 100 measurements/s memory max., max-min 4 relay output 250 VAC/30 VDC, 5 A 2 programmable inputs for TARE, peak value indication, hold function supply voltage VAC Options: analogue output: ranges 0-10 V, 10 V, max. 25 ma RS232 interface: Baud rate adjustable from Bit/s, max. transmission rate 30 measured values/s bench housing for MEC-9163: plastic version with connection for mains plug, sensors, other inputs/ outputs, dimensions w x d x h = 174 x 198 x 100 mm, with foldable support legs Measuring and display devices MEC-9163 Ident. No. 101 Unit price E (O. R.) Option: analogue output Ident. No. 105 Unit price E (O. R.) Option: RS232 interface Ident. No. 110 Unit price E (O. R.) Option: bench housing Ident. No. 150 Unit price E (O. R.) h On request: interfaces RS485, Profibus; software for evaluation and logging Prod. Gr. 447 Ident. No. 101 Ident. No. 101 and

56 Force measurement and weighing technology Scales Scales selection overview Weighing Numerical Weighing platform Version Number Catalogue range increment Kg g mm 0-0,060 0,01 80 x 70 Pocket scales x page ,150 0,1 80 x 70 Pocket scales x page ,250 0,001 Ø 81 Compact balance x x x x x page ,320 0,1 80 x 70 Pocket scales x page ,361 0,001 Ø 81 Precision scales x x x x page x 70 Pocket scales x page , x 130 Compact balance x x x x x page 965 0,1 150 x 170 Compact balance x x x x x page ,61 0,01 Ø 150 Precision scales x x x x IP page ,01 0, Precision scales x x x x page ,5 0, x 130 Compact balance x x x x x page ,61 0, x 130 Precision scales x x x x page ,2 0,01 Ø 150 Precision scales x x x x IP page 966 0,1 300 x 230 counting scales x page ,1 150 x 170 Compact balance x x x x x page x 305 Industrial scales x x x x x IP page x 225 counting scales x page ,1 150 x 170 Compact balance x x x x x page ,1 0,1 150 x 170 Precision scales x x x x page x 228 Compact balance x x x x IP page ,1 0, x 200 Precision scales x x x x IP page 966 0,2 300 x 230 counting scales x page x 305 Industrial scales x x x x x IP page ,2 315 x 305 Industrial scales x x x x x IP page x 305 Industrial scales x x x x x IP page x 225 counting scales x page ,1 0,1 160 x 200 Precision scales x x x x IP page x 228 Compact balance x x x x IP page ,1 0,1 160 x 200 Precision scales x x x x IP page 966 0,2 400 x 300 Industrial scales x x x page 968 0,5 300 x 230 counting scales x page x 300 counting scales x x page x 305 Industrial scales x x x x x IP page x 305 Industrial scales x x x x x IP page x 225 counting scales x page x 300 Platform scales IP page x 300 Platform scales IP page x 550 Platform scales IP page x 305 Industrial scales x x x x x IP page x 305 Industrial scales x x x x x IP page 967 0,5 500 x 400 Industrial scales x x x IP page x 305 Industrial scales x x x x x IP page x 403 Industrial scales x x x x x IP page x 400 Industrial scales x x x page x 300 counting scales x x page x 300 Platform scales IP page x 550 Platform scales IP page x 305 Industrial scales x x x x x IP page x 403 Industrial scales x x x x x IP page x 300 Platform scales IP page x 550 Platform scales IP page x 403 Industrial scales x x x x x IP page x 500 Industrial scales x x x x x IP page

57 Force measurement and weighing technology Scales Terms of weighing technology Calibration: Activity which creates under defined conditions in a first step a relationship between the dimensional values provided by material measures including their measurement uncertainties and the corresponding displays including their associated measurement uncertainties, and which uses in a second step this information to create a correlation by which a measurement result is obtained from a display. Remarks: 1. The result of a calibration can be expressed as a piece of information, a calibration function, a calibration diagram, a calibration curve or a calibration table. In some cases calibration can consist of an additive or multiplicative correction of the display and its associated measurement uncertainty. 2. Calibration should not be mistaken for adjustment of a measuring system, which is often incorrectly called "self-calibration", not with a verification of the calibration. 3. Often only the first step of the above definition is considered as calibration. (international dictionary of metrology) DKD calibration: In the DKD, calibration laboratories of industrial companies, research institutes, technical bodies, inspection and testing institutions are united. They are accredited and inspected by the accreditation office of the German Calibration Service (DKD). They conduct calibrations of measuring devices and material measures for the measured variables and measuring ranges ascertained during the accreditation. The DKD calibration certificates displayed by them are a proof of compliance with national standards. Gauging: During the calibration, the authorised calibration authorities conduct an official test in accordance to the calibration regulations. The stipulated calibration obligation concerns measuring devices that are used in business or official operation, in health safety, work safety, environmental protection or radiation safety or in transportation, they must be permitted and calibrated as long they are required to guarantee the measuring safety, e. g. if the price of a product is determined by weighing, during manufacture of drugs or analyses is medical and pharmaceutical laboratories, during the manufacture of ready made packages. After testing, it is ascertained whether the requirements of measuring properties are fulfilled and whether the calibration error limits have been complied with. With a stamping, it is certified legally for the test period. The measuring process during calibration and gauging is same. The EG calibration is the procedure with which an authorised body tests and certifies that the concerned weights - if needed with the reference sample, agree as described in the certification by the EG type approval and correspond to the applicable standards of the 90/384/EWG guidelines. The authorised body affixes the EG mark on each weight. KERN pocket scales type CM The small pocket scales in trouser-pocket format, with hinged lid and integrated pocket calculator. Ideal for mobile weighing. protected in hard case with pocket calculator adjustment programme guarantees high precision AUTO-OFF function Delivery: with 2 batteries type AAA 1.5 V Type CM 60-2 N N N 1 K1 N Weighing range g Numerical increment g 0,01 0,1 0,1 1 Weighing platform mm 80 x x x x 70 Total dimensions w x d x h mm 85 x 130 x x 130 x x 130 x x 130 x 25 Net weight approx. G Ident. No O. R. O. R. O. R. h Spare batteries see No page Prod. Gr

58 Force measurement and weighing technology Scales KERN compact scales type PCB and FCB Option Option Low-price professional scales with versatile application possibilities. robust ABS housing with weighing plate in stainless steel backlit LCD display with a digit height of 15 mm AUTO-OFF function after 3 min. without load change for battery saving battery operation possible (1x type E-Block, 9 V, not included) option: battery operation PRE-TARE function for manual prior deduction of a known container weight Delivery: with power supply unit Ident. No. 011 Second display on the rear side of the type FCB Ident. No. 041 Type PCB PCB PCB PCB PCB FCB 12 K1 FCB 24 K2 Weighing range g Numerical increment g 0,001 0,1 0,01 0,1 0,1 1 2 Repetition precision g 0,001 0,1 0,01 0,1 0,1 1 2 Linearity deviation g 0,003 0,2 0,03 0,3 0,3 3 6 Minimum item weight in item quantities g 0,002 0,2 0,02 0,2 0,2 2 4 Weighing tray, special steel mm Ø x x x x x x Ident. No O. R. O. R. O. R. O. R. O. R. O. R. h Spare batteries see No page Prod. Gr. 447 KERN precision scales type PKS Comfort model with user-friendly operation on graphic display. backlit graphic LCD display screen diagonal: approx. 81 mm weighing with upper/lower limit (with signal display) for dosing and portioning 40 memory places per operating mode user-programmable weighing unit (thread length g/m, paper weight g /m 2 ) automatic reference optimisation annular wind protection only for weighing plate size: Ø 81mm robust ABS housing capacity indicator input of item, batch designation, operator etc. battery operation possible Type PKS PKS PKS PKS 10K0.1 Weighing range g Numerical increment g 0,001 0,01 0,01 0,1 Repetition precision g 0,002 0,01 0,02 0,1 Linearity deviation g 0,005 0,03 0,05 0,3 Minimum item weight in item quantities g 0,001 0,01 0,01 0,1 Weighing tray, special steel mm Ø x 130* 130 x 130* 150 x 170* Ident. No Unit price E (O. R.) (O. R.) (O. R.) (O. R.) * Weighing tray made of stainless steel Prod. Gr. 447 Option Option Ident. No. 021 Ident. No

59 Force measurement and weighing technology Scales KERN laboratory scales EMB UNDER Option Starter laboratory scales with impressive weighing performances robust plastic housing ready to start: 9V PP3 battery included AUTO-OFF function for battery saving very flat design LCD display, 15 mm high underfloor weighing Type EMB EMB EMB EMB EMB Weighing range g Numerical increment g 0,01 0,01 0,01 0,1 1 Weighing platform mm Ø 105 Ø 105 Ø 150 Ø 150 Ø Ident. No O. R. O. R. O. R. O. R. Prod. Gr. 447 KERN precision balances type 572 All rounder as counting scales, reference scales, control scales, etc. LCD display, 14 mm high user-programmable weighing units automatic reference optimisation mechanical overload protection sturdy metal housing, (w x d x h) 180 x 310 x 90 mm option: battery operation Delivery: with power supply unit Option Option Type Weighing range g Numerical increment g 0,01 0,01 0,05 0,1 0,1 Repetition precision g 0,01 0,01 0,05 0,1 0,1 Linearity deviation g 0,03 0,03 0,15 0,3 0,3 Minimum item weight in item quantities g 0,03 0,03 0,15 0,3 0,3 Weighing tray, special steel mm Ø 150 Ø x x x Ident. No Unit price E (O. R.) (O. R.) O. R. (O. R.) (O. R.) h Calibrated balances on request. Prod. Gr. 447 KERN platform scales type EOB Option The favourable pocket scales for shipping LCD display, 25 mm high AUTO-OFF function after 3 min. the display unit can be placed anywhere using to the 1.8 m long cable and wall bracket (stand for display unit, height 450 mm, for weighing plates 310 x 300 mm on request) weighing plate made of stainless steel battery operation possible (6x type AA, 1.5 V) Delivery: with power supply unit Type EOB 35 K K K 20 L 150 K K 50 L 300 K 100 A 300 K 100 L Weighing range Kg Numerical increment g Weighing platform L x W mm 310 x x x x x x x Ident. No O. R. (O. R.) O. R. (O. R.) O. R. (O. R.) h Calibrated balances on request. Prod. Gr. 447 Spare batteries see No page

60 Force measurement and weighing technology Scales KERN industrial balances type DE-D Option Option Multimodel: package, counting, recipe and control scales for industrial applications in all sectors. Advantages: dual measurement display: more precise digit increment and higher accuracy in the initial weighing range backlit LCD display with a digit height of 25 mm display unit (type of protection IP65) with cable 1.5 m, versatile possibility of positioning: free-standing or screwed on at the front stand (optional, see No ) high mobility due to battery operation, compact, flat construction and low intrinsic weight PRE-TARE function for manual prior deduction of a known container weight with the recipe function, different components of a mixture can be weighed. For control, the total weight of all components can be called. battery operation possible (1x type E-Block, 9 V, not included) freely programmable weighing unit, e.g. display directly in thread length g/m, paper weight g/m 2, or similar Delivery: with power supply unit Scales with raised display unit on stand Ident. No. 400 Ident. No. 200 Example with display which can be freely positioned, weighing plate 315 x 305 mm Ident. No. 260 Example with screwed-on display, weighing plate 522 x 403 mm Type DE DE 6K1D DE 15K0.2D DE 15K2D DE 35K5D DE 60K1D DE 60K10D DE 60K10DL DE 150K20D DE 150K20DL DE 300K50D DE 300K50DL Weighing range Kg 0-3/ / / / / / / / / / / Numerical g 1/2 0,2/0,5 2/5 5/10 1/2 10/20 10/20 20/50 20/50 50/100 50/100 increment Repetition precision g 1/2 0,2/0,5 2/5 5/10 1/2 10/20 10/20 20/50 20/50 50/100 50/100 Linearity deviation g 2/4 0,8/2 4/10 10/20 4/8 20/40 20/40 40/100 40/ / /200 Minimum item weight g 2 0, Weighing tray, special steel mm 315 x x x x x x x x x x x Ident. No Unit price E (O. R.) (O. R.) (O. R.) (O. R.) (O. R.) (O. R.) O. R. (O. R.) O. R. (O. R.) (O. R.) Stand to lift the display device, height approx. 450 mm Ident. No. 400 h Models with more precise readability on request. Prod. Gr. 447 Spare batteries see No page

61 Force measurement and weighing technology Scales KERN counting scales type CPB Cost-effective basic model for professional counting and weighing. high mobility due to battery operation, flat construction and low intrinsic weight (3.9 kg only) display: total weight, reference weight in g, total number of pieces battery operation (optional): operating time approx. 70 h without background lighting battery charging state display AUTO-OFF function can be selected after 1/5/30 min. large LCD display, height of digits 20 mm high with background lighting function automatic reference optimisation counting total memory for adding up the values that have been determined Delivery: with work protection hood and power pack Type CPB 6K0.1N CPB 15K0.2N CPB 30K0.5N Net weight Kg Weighing range Kg Numerical increment g 0,1 0,2 0,5 Minimum item weight in item quantities g 0,05 0,1 0,25 weighing plate made of stainless steel mm 294 x x x Ident. No Unit price E (O. R.) (O. R.) (O. R.) Battery GAB-04, 6 volt and 4 Ah Ident. No. 275 Unit price E (O. R.) h Calibrated counting scales on request. Prod. Gr. 447 Option Option KERN industrial scales high resolution type IFS High-resolution industrial scales for professional counting and weighing of higher loads. dual measurement display: more precise digit increment and higher accuracy in the initial weighing range display: total weight, reference weight in g, total number of pieces removable display unit, cable length 1,5 m battery operation (optional): operating time approx. 40 h without background lighting large LCD displays, height of digits 13 mm and 16 mm with background lighting additional functions: input of upper/lower limit value: a visual and acoustic signal supports the sorting, portioning etc. in counting mode key pad programming of: Reference number of pieces, reference weight and pre-tare (e.g. known tank weight) counting total memory for adding up the values that have been determined automatic reference optimisation Delivery: with table pedestal and wall mounting for display unit and power supply unit Model IFS 30K0.2DL IFS 60K0.5DL IFS 120K1D Weighing range Kg 0-12/ / / Numerical increment g 0,2/0,5 0,5/1 1/2 Repetition precision g 0,2/0,5 0,5/1 1/2 Linearity deviation g 0,8/2 2/4 4/8 weighing plate made of stainless steel mm 400 x x x Ident. No Unit price E (O. R.) (O. R.) (O. R.) h Version with increased weighing range or larger platform, as well as stand for increased positioning Prod. Gr. 447 of the indicator device on request. Option Option KERN high precision analysis weighing scales Analysis weighing scales are used in laboratories for extremely precise weighing of smallest elements with a resolution of 0.1 mg. Analysis weighing scales are available on request as models suitable for calibration and with internal automatic adjustment mechanism Application examples: for accurate weighing of smallest sample quantities e. g. powders analysis weighing scales with reception function: most accurate weighing of individual components for mixing and finally summing up carat determination of gold and precious stones item quantities of smallest parts display of percentage deviation to reference weight (100 %) for material testing of smallest parts, e. g. seal rings density determination of liquids and solids seal determination set option For material analyses, determining hollow spaces in solid bodies, determining the density of porous materials h Further information, advice and quotations available on request. 968

62 Layer and wall-thickness measurements Layer-thickness measuring devices KERN test weights We also offer you test weights in standard and special shapes, individual and in sets. For all test weights, DKD calibration certificates can be offered. Single weight Single weight Block weight Supporting rods Slot weights Test weight sets, made of INOX steel Made of brass Made of cast For slot weights Made of brass Standard and individual equipment In a plastic or wooden case h Further information, advice and quotations available on request. Layer thickness measuring devices selection overview for non-destructive measurement of: non-magnetic layer thicknesses on all magnetic metal layers non-conducting layer thicknesses on all non-magnetic metal layers model series 415: suited for smooth surfaces model series 456: suited for smooth and rough surfaces Design versions: F- (iron) devices = magnet-inductive measuring principle according to DIN EN ISO 2178 for measuring - Cr, Cd, Cu, Zn and Sn layers - paint, plastic, enamel coats on magnetic iron/steel surfaces NF- (non-ferrous) devices 1) = eddy current measuring principle according to DIN EN ISO 2360 for measuring anodised coats, paint, lacquer, plastic, and rubber on non-ferrous metals (e. g. aluminium, copper, brass) FNF-devices [ combination of F and NF devices) Model C Model B 456C Model S 456C Model T Designs FNF combined units F-, NF 1) and FNF combined units integrated probe X X separate probe X (axial or rectangular) Measuring range m ) m Numerical increment 1 m < 100 m: 0.1 m / 100: 1 m Measuring rate 60 measurements/minute 70 measurements/minute Measuring arched surfaces Concave from R = 2 mm Concave from R = 2 mm convex from R = 25 mm (external probe) Error limit 3% of the measured value (min. 3 m) a) 3% of the measured valu (min. 1.5 m) b) 1% of the measured valu,for calibration around the nominal value for the layer thickness Measurement display Digit height 19 mm Max. digit height approx. 28 mm (display measured value and operating keys) rotating display: Calibration a) Zero-setting on non-coated surface b) Zero-setting with fixed calibration value 3) a) Zero-setting on non-coated surface b) Point calibration for smooth and rough surfaces c) Calibration lock d) 3 individually programmable calibration memories Zero-offset for calibration according to ISO Individual batch calibration Number of batches Device memory (number of measured values) - 5 4) 1500 in one batch in up to 2500 batches Tolerance limits - X X 5) (in addition also related to the batch) Statistics function (pre-selectable) - X Interface - USB and Bluetooth Software for further processing of the measured data in the PC h On request: 1) NF layer thickness measuring devices. 2) measuring ranges up to 30 mm. 3) if uncoated substrate is not available 4) the last 5 measured values each are stored 5) graphical representation of measured values and violations of upper/lower limits on the display - ElcoMaster 2.0 (Download-Version) ElcoMaster 2.0 in CD 969

63 Layer and wall-thickness measurements Layer-thickness measuring devices Layer thickness measuring devices model A415 combination unit for ferrous (F) and non-ferrous (NE) metal backgrounds particularly suited to measure paint and power coatings on smooth steel and aluminium sheet metals high operating convenience (menu navigation in more than 20 languages) measuring device with integrated probe (allows one-hand measurements on large-surface samples), Bigfoot measuring probeø 25 mm, with prism cut, suited to measure flat and curved parts measuring ranges m weight: kg power supply 2 batteries (Micro 1.5 V, type AAA) Overview selection with technical data see page 969 Scope of delivery: Measuring device, plastic bag, 4 calibration foils, batteries Ident. No. 200 hspare batteries see No page Prod. Gr. 451 Layer thickness measuring devices model series 456C Design versions: measuring devices with integrated probe (allows one-hand measurements on large-surface samples), Bigfoot measuring probeø 25 mm, with prism cut, suited to measure flat and curved parts measuring devices for separate measuring probes (for probes see) both model series are available as F-, NF 1) and FNF-devices in the versions: B, S and T Overview selection with technical data see page 969. Common features: measuring ranges m 2.4" TFT-coloured monitor (320 x 240 pixels) with permanent background illumination display automatically rotating various monitor displays adjustable: e.g. only measured value and statistic evaluations display of measurement method (F or NF), limit values, batches, etc. display screen with a trend curve for the latest 20 measured values Calibration lock with PIN code ambient light sensor for automatic brightness control high operating convenience (33 languages) due to large operating keys: the assigned function is shown on the TFT display data interface Bluetooth (for PC, PDA or mobil phone) or USB integrated upgrade function for free downloading of newly developed device functions statistics: number n, average value, max-min-measured value, standard deviation, variance. Versions S and T: Number of measurements > upper limit value and/or < lower limit value, adjustable acoustic/visual alarm power supply 2 batteries (Mignon 1.5 V, type AA) 2), alternatively, even rechargeable batteries can be used software ElcoMaster 2.0 data transfer from the Elcometer 456C, data filing and further processing insertion of images (e. g. of the test object) or graphics statistic evaluation (numerical and graphical) export to Excel or other data formats individual preparation of reports and/or logs, generation of a PDF file sending via directly out of ElcoMaster 2.0 automatic software updating (internet connection required) Delivery: Measuring device, calibration foils (only measuring devices with integrated probe), USB cable (versions S and T), software ElcoMaster 2.0 (versions S and T on CD, version B as download), batteries, plastic bag (version B), case (versions S and T) Accessories: USB Bluetooth adapter USB connection cable, L approx mm, for 456C version B Model 456C FBI1 FNFBI1 FBS FNFBS FNFSS FNFTS Version F FNF F FNF FNF FNF Version B B B B S T Measuring probe Integrated Integrated Separately 1) Separately 1) Separately 1) Separately 1) Ident. No O. R. O. R. O. R. O. R. O. R. USB Bluetooth adapter USB cable Ident. No Unit price E (O. R.) (O. R.) 1) Measuring probes are not included in the scope of delivery, see No to , page Prod. Gr ) Spare batteries see No or , page 1586 Models 456C with integrated and/or separate measuring probe 970

64 Layer and wall-thickness measurements Ultrasonic wall thickness measuring devices measuring probes (selection): 1 straight design: T456C F1S or FNF1S 2 square design: T456C F1R or FNF1R Measuring probes for layer thickness measuring devices model series 456C for separate probes 3 Miniature F-probe, square version, working height min. 16 mm 4 PINIP probes enable one-hand measurements 5 optimised probe connection 6 Cable length approx. 800 mm Measuring probes T456C F1R with calibration foils Designation of measuring probe Device version Probe design Measuring range m Ident. No. U. pr. E T456C F1S F Axial 650 O. R. Working height min. 85 mm T456C F1R F Rectangular 655 O. R. working height min. 28 mm T456C FNF1S FNF Axial 660 O. R. Working height min. 88 mm T456C FNF1R FNF Rectangular working height min. 38 mm 665 O. R. h Other measuring probes such as telescope, miniature and PINIP probes on request. Prod. Gr. 451 The PINIP probes enable one-hand measurements with layer thickness measuring units with separate probes. Additional version for temperatures up to 250 C available. Further information and quotations available on request. Ultrasonic wall thickness measuring devices selection overview non-destructive testing the material thickness (wall thickness) for all materials that conduct sound, e. g. metals, non-ferrous metals, ceramic, plastics, glass for parts where straightforward mechanical measuring the wall thickness is not possible or is very difficult, e. g. measuring hollow parts (tubes, pipes, vessels, oil tanks) corrosion testing hollow parts, especially for pipes and tanks, by measuring the residual wall thickness for mobile use Model ECHOMETER 1076 Basic TN US PocketMike Designs Display unit with separate test head Compact measuring device with integrated test head Standard test head Testing frequency in MHz Test head Ø in mm Measuring range on steel in mm 1, ) 1, ) Measuring range sound speed m / s Application temperature in C - 10 up to up to up to + 50 Further test heads X X - Coupling control X X X Automatic detection test head detection X X - Measuring modes Single-point measurements (higher accuracy Single-point measurements and scan mode Single-point measurements from mean-value formation) (10 measurements/s) Display unit Units mm / inch (switchable) Digit increment in mm 0.1 or 0.01 (switchable) 0,1 < 100: 0,01 100: 0,1 Display modes Absolute value Deviation from the nominal value Absolute value min. wall thickness Tolerance limits with alarm mode X - - Internal data memory on request 20 files (100 measurements per file) - Device calibration to integrated calibration X X - standard (steel) Material calibration (material thickness and sound speed) X Pre-requisite: Reference piece of known material thickness Tolerance limits X - - 1) Measuring range in steel with special miniature test head mm 2) Measuring range in steel with special low-frequency head, up to 300 mm 971

65 Layer and wall-thickness measurements Ultrasonic wall thickness measuring devices Ultrasonic wall thickness measuring device TN US handy measuring device (weight 245 g), with large graphic display with background lighting, userfriendly clear text menu, integrated standard cable standard test head Ø 10 mm, overall height 68 mm, testing frequency 5 MHz measuring range: Wall thickness mm (steel), digit increment 0.1 mm sound speed m /s single-point measurements or scan mode (10 measurements/s) internal data memory, 20 files (up to 100 measurements per file) power supply: 2 batteries, battery life approx. 150 h power Off function Scope of delivery: measuring device with test head 5 MHz, batteries (2 x mignon 1.5 V, type AA), 70 ml Display unit TN US with optional miniature test head coupling, operating instructions, in a plastic case Other test heads and accessories: see following table Designation Ident. No. U. pr. E U. pr. E TN US 1) Measuring device with standard test head 5 MHz 010 O. R. Coupler 500 ml bottle 090 O. R. Miniature test head Ø 6 mm, testing frequency 7 MHz, angled cables, overall height 110 O. R. 25 mm, measuring range mm, in steel Test head Ø 12 mm for hot test objects, testing frequency 7 MHz, housing Ø 16 mm, 115 (O. R.) overall height 86 mm, with ceramic protective ring Ø 44 mm, measuring range mm for temperatures up to 50 C, in steel, measuring range mm for temperatures up to 300 C, in steel Spare part: standard test head Ø 10 mm, testing frequency 5 MHz 150 (O. R.) Spare batteries see No page 1586 Prod. Gr. 451 Calibration of the test head available on request h On request available: 1) Model TN US with digit increment value 0.01 mm, interface RS232C, incl. software ATU-05 for data export in the PC 2) Low-frequency test head, frequency 2.5 MHz, for measuring range mm. Test head dimensions Ø 14 mm, height 27 mm. Further information and quotations available on request. Application example with standard test head Ultrasonic wall thickness measuring unit ECHOMETER model 1076 Basic handy measuring device (weight 250 g), with large graphic display with background lighting, userfriendly clear text menu, integrated calibration master measuring ranges: Wall thickness see information on test head, sound speed m /s digit increment reversible 0.1 mm / 0.01 mm three display mode for optimum adjustment to the measuring task: Standard = Absolute wall thickness, difference = deviation from the set value, minimum = Min. wall thickness limit value monitoring with alarm mode (display modes standard, min.) power supply: 2 batteries, battery life approx. 150 h, battery capacity display power Off function rubber protection frame with integrated support bracket Scope of delivery: measuring device with batteries (2 x Mignon 1.5 V, type AA), 100 ml coupling, operating instructions, manufacturer's certificate, case Test heads and accessories: see following table Designation Ident. No. U. pr. E ECHOMETER 1076 Basic 1) Measuring and display unit (without test head) 053 O. R. Standard test head DSE 10.4/6PB4 2), testing frequency 4 MHz, measuring range 1.2 to 070 O. R. 250 mm, in steel, test head Ø 16 mm, overall height 30 mm Grip sleeve for standard test head for use of protection foils on rough surfaces 072 (O. R.) Protection foil set for standard test head, set with 10 pieces 074 (O. R.) Miniature test head DSE 4.2/4PB 10, testing frequency 10 MHz, measuring range 0.5 to 081 O. R. 25 mm, in steel, test head Ø 8 mm, housing Ø 13 mm, overall height 15 mm Coupler 500 ml bottle 090 O. R. h On request available: Prod. Gr ) Echometer 1076 Data with interface RS232C, measured-value memory up to measurements and data export in PC or printer Echometer 1076 TC for measuring the wall thickness on coated parts 2) Low-frequency head DSE 18/25 PB2, frequency 2 MHz, for measuring range up to 400 mm. Test head dimensions Ø 24 mm, height 33 mm. Spare batteries see No page 1586 Further information and quotations available on request. Ident. No. 052 and 080 Ident. No. 070 and 080 Ident. No. 070 and

66 Temperature and ambient conditions monitoring Temperature and air-humidity measuring devices Ultrasonic wall thickness measuring device portable, compact thickness gauge, comprising measuring device and integrated interchangeable measuring head (5 MHz), [ thus one-hand operation possible rotating LCD display with background lighting and shut-off timer 4 function keys Toggle mm/inch unit, automatic zero-point alignment, calibration to known wall thickness (1-point-calibration) and to sound speed Delivery: measuring device with interchangeable measuring head (5 MHz), carrying strap, coupling (100 ml), battery 1 x Mignon 1.5 V, type AA, operating instructions, manufacturer certificate, transport case Measuring range (Steel) mm Numerical increment mm < 100: 0,01; 100: 0,1 Housing Ø/ housing height mm 35 / 100 Test head Ø mm 12 Weight (incl. test head and battery) Kg 0,150 Designation Ident. No. U. pr. E Set pr. E Wall thickness measuring device 500 O. R. Coupler for T = 20 to 100 C, pack of 5 bottles of 250 g 520 O. R. h Spare batteries see No page Further information and quotations available on request. Prod. Gr. 451 Temperature measuring instrument with universal probe This measuring device is optimally designed to measure temperatures of surfaces, air and pure liquids. Delivery: display unit with universal probe and battery. Measuring range C 100 to +500 Numerical increment K 0,1 Error limit 0.1 % v. MW 3 digit Power supply 9Vee block Dimensions mm 150 x 60 x Ident. No. 030 Prod. Gr

67 Temperature and ambient conditions monitoring Temperature and air-humidity measuring devices ALMEMO temperature measuring devices and data loggers Modern, compact housing with large 2-line LCD-display at ALMEMO 2450/2490 or graphic display with white background illumination for ALMEMO2590. Advantage: All ALMEMO temperature probes and sensors are fitted with EEPROM plug which has stored the elementary sensor data so that the measuring device is automatically configured when being connected (plug and play). More than just a temperature measuring device: the ALMEMO measuring devices can be used very universally even with other sensors. Measuring variables such as current, voltage, resistance, pressure, power, path, humidity, speed, flow, flow rate, ozone, oxygen, light, ph-value can be displaced with the corresponding ALMEMO sensor system. Delivery: with batteries (3x 1.5 V Mignon, type AA), without sensor No the practical and low-cost ALMEMO starter set Delivery: measuring device type ALMEMO L, No temperature sensor type FTA 122 L 0050 H, No with batteries (3x 1.5 V Mignon, type AA) in the handy and stable stand-by case Model ALMEMO L ALMEMO L ALMEMO ALMEMO S Handy measuring device in the starting set Handy measuring device Precision measuring device Universal measuring device Long-term data logger with segmented colour display Number of measuring inputs Measuring range/ digit increments With standard probe to +400 C Thermo elements to C type L, J, U, T, S, N, R, B to C Probe type FT... NiCr-Ni (K) to C to C Probe type FP... Pt to C (850.0 C) Probe type FN... NTC to C to C Error limits 0.1 % v. MW 3 digit 0.03 % v. MW 2 digit 0.03 % v. MW 2 digit Additional functions Max/Min/Hold/Reset Max/Min/Hold/Reset/sensor harmonization Same as Ident. No. 032, additionally reset, sleep mode, limit value sensor correction input Measured value storage values Approx. 100,000 values (optional: memory stick with SD card for up to 30 million values), real time clock Data output - Optional: cables for USB, RS232 Optional: USB cable (incl. power - and Ethernet, Bluetooth supply) Power supply battery operation battery operation Battery operation, optionally with power supply unit Dimensions 127 x 83 x 42 Number Model L measuring device set L L S Ident. No O. R. O. R. (O. R.) O. R. h Suitable accessories on request: Stand-by case for measuring device and probe for all models. Rubber holster for better grip and additional impact protection of housing. data cable (RS232, USB, Bluetooth or Ethernet) and power part for models and S Spare batteries see No page Prod. Gr

68 Temperature and ambient conditions monitoring Temperature and air-humidity measuring devices ALMEMO temperature probes Probe type Measuring range Cable Sizes Comments on drawing Ident. No. U. pr. E Universal FTA 150 L 0350 H* U NiCr-Ni (K) 200 to +800 C* PTFE-coated 1.5 m 212 (O. R.) Ø6 Ø3 Ø1,5 Ø3 Universal FTA 122 L 0050 H U NiCr-Ni (K) to +400 C PTFE-coated 1.5 m 215 O. R. 40 Ø3 Ø3 50 Ø1,5 Universal FTA 322 U NiCr-Ni (K) 200 to +400 C 222 (O. R.) 90 Ø3 Ø1,5 Ø3 100 Universal FTA H U NiCr-Ni (K) 100 to C PVC 1.5 m 227 (O. R.) 500 Ø3 Universal FTA U NiCr-Ni (K) Immersion FTA 15 P U NiCr-Ni (K) 200 to +205 C PTFE-coated 1.5 m thermo wire 1 = CableØ 1.5 x 2.5 mm 2 = Thermo wire 3 = Welded tip 228 (O. R.) 100 to C PTFE-coated 1.5 m 229 (O. R.) ,5 Ø Surfaces/air FTA 109 PH UNiCr-Ni (K) Surfaces/air FTA 104 PH UNiCr-Ni (K) to +500 C PVC 1.5 m 1 = thermo strip 233 O. R ,3 50 to +500 C PVC 1.5 m 1 = thermo strip 234 (O. R.) 6, Universal FTA 3907 U NiCr-Ni (K) 40 to C Ceramic fibre 1.5 m thermo wire = CableØ 2.9 x 4.2 mm 2 = Thermo wire 3 = Welded tip 237 (O. R.) * Temporary up to 1000 C. h Other measuring probes, e. g. for pressure, speed, flow, etc. on request. Prod. Gr. 453 ALMEMO temperature humidity measuring device set Measuring device with built-in tape printer (80 mm paper width) and digital display, as well as compact sensor for temperature and air humidity For precise, simultaneous logging of temperature and air humidity. Ideal for monitoring measuring rooms. Printout optional as: temperature and humidity as curve graph parallel, next to each other or separately in two graphs (measuring rate adjustable). List printout (date, time, temperature, relative humidity in %) Power and battery operation (operating duration 24 h with charged battery, min. 7 days in sleep mode) Measuring ranges: temperature: - 20 C to + 60 C moisture: 0 to 100 % rh Delivery: Display unit complete with integrated thermo-printer, compact, capacitive temp./humidity probe FHA6466, power pack, 2 rolls of thermal paper, operating instructions, CD-ROM with AMR-Control software and transport case Designation Temp./humidity set ALMEMO K Heat-sensitive paper (10 rolls) Ident. No Set price E O. R. O. R. h data cable RS232 (V24) for PC connection No on request. Prod. Gr. 453 Extension to data logger measuring device on request. Ident. No

69 Temperature and ambient conditions monitoring Temperature and air-humidity measuring devices Data logger for temperature and humidity The ideal environment monitoring without expensive installation. quality monitoring in the laboratory monitoring of ambient conditions in production workshops, warehouses and transport environments according to HACCP as well as in power stations large display measurement of the ambient temperature with internal sensor 1 external connection for temperature probe type NTC Ident. No. 020 in addition with air humidity probe Windows software easy to handle for the programming and reading of the measured values, with statistic function connection via USB cable IP65-water-proof (only Log100 for temperature Ident. No. 010) Functions: current value display and Max-Min-Avg display Hi-Lo alarm optical and acoustic Ident. No. 020 in addition with air humidity probe and dew point battery status display memory for measured values with 3 measured variables measuring interval adjustable from 1 second up to 24 hours Delivery: with USB data cable, Windows software on CD and battery (1x 3 V Lithium, type CR2032) Version Temperature logger Temperature and air humidity logger Internal temperature probe Measuring range -30 to +70 C -30 to +70 C Numerical increment 0.1 C 0.1 C Error limit (-20 to +40 C)* 0.5 C 0.5 C Error limit (remaining area)* 0.7 C 0.7 C External temperature probe (optional accessories) Measuring range -50 to +125 C -50 to +125 C Numerical increment 0.1 C 0.1 C Error limit (0 to 40 C)* 0.5 C 0.5 C Error limit (remaining area)* 1.0 C 1.0 C Internal humidity sensor Measuring range 0 to 99 % rf Data logger Ident. No O. R External temperature probe 40 x Ø 3 mm, length Ident. No. 3m External temperature probe 40 x Ø 3 mm, length Ident. No m * 1 digit Prod. Gr. 456 data logger temperature probes Thermodetector PTD 1 Reliably detects thermal bridging and locations prone to mould for healthy and energy-conscioushabitation and work. Advantages: uncovers critical locations in the whole company and in the workshop in seconds delivers precise measurement results by pushing a button red, yellow and green LEDs indicate whether interaction is required Temperature range C -20 to +200 Measuring precision temperature C 1 Measuring precision humidity % 2 Measurement field display Laser circle with 12 laser points Maximum working area m 5 Optimum measuring distance m 1 Battery type 2xAA Individual measurement per battery life at least 600 Weight g Ident. No. 200 Prod. Gr. 729 Application example 976

70 Temperature and ambient conditions monitoring Infrared temperature-measuring devices Infrared temperature measuring devices Use infrared measuring devices to measure the surface temperature. The special advantage is the short response time without touching the measuring object. These handy measuring devices are the economical beginner for measuring temperatures with a precision of 2 % or 2 C (the higher value applies). Ideal for measuring rotating, live or freshly painted parts and food industry products. Funktions of Ident. No. 020 and 041: HOLD / Max. / Min. / difference; Ident. No. 041 together with AVG (mean value of series measurement) and Lock (continuous measurement) limit value alarm HI / LO adjustable emission degree 0.10 to 1.00 unit: C/ F reversible point laser (class II) as visor help (switching), Ident. No. 041 with 2 laser rays for marking of the measuring field size display with background lighting (switchable) Functions of Ident. No. 045: IP 54 splash-protected large backlit display for simultaneous visualization of measured values, max. and limit values with two laser rays for marking of the measuring field size LOCK function (continuous measurement) response time < 1 second HOLD /Max. function battery operation time 18 hours in continuous operation Delivery: in a case with battery. Measuring range 33 C to +500 C -50 C to C -60 C to +550 C Optical resolution 11:1 50:1 12:1 Numerical increment 0,1 C (1 C from +200 C) 0,1 C (1 C from +200 C) 0,1 C (1 C from +200 C) Battery 2x 1.5 V Mignon type AA 1x 9 Vee block, type 6 LR 61 2x 1.2 V Micro type AAA Ident. No O. R. O. R. Prod. Gr. 456 Video infrared temperature measuring device with integrated humidity sensor non-contact measurement of dew point and surface temperature. Ideal for indoor climate specialists. indoor climate measurement mould prevention on interior walls detection of cold bridges and insulation damage wall dew point: matching against wall surface temperature Advantages: large 2.2" TFT colour display input for thermocouple probe NiCrNi (type K) large measured value memory (micro-sd card slot) IR temperature measuring device with integrated humidity sensor applications are displayed as JPG images with measured values and date stamp Functions: double target laser HOLD, MAX, MIN functions display switchable C/F Delivery: In sturdy transport case, with USB cable, mains plug with USB connection, incl. temperature probe TYP K, small 3-leg camera tripod Measuring range -50 C to C Error limit 2% or 2 C Error limit of thermocouple input 1% or 1 C Optical focussing 50:1 Thermocouple input C -100 to Relative humidity % rf Data output USB cable Probe connection Incl. type K input Spectral sensitivity m 6 to 14 Battery 3.7 V Li-Battery Ident. No. 100 Prod. Gr. 456 Ident. No. 045 Ident. No. 020 Ident. No. 041 Ident. No

71 Temperature and ambient conditions monitoring Ambient monitoring measuring instruments Infrared temperature measuring devices Non-contact measurement of surface temperatures. Ideal for safe measurement of glowing, rotating and very sharp edged objects and for measuring points at inaccessible places. Common functions: temperature display in C and F display with background lighting that can be switched on alarm functions: acoustic and optical HIGH/LOW alarm target laser (class II a) switching for precise targeting of the object to be measured special feature for Ident. No. 030: equipped with X-Laser for a comfortable detection of the actual measuring field size DFL-Laser function (Dual Focus Laser): The standard optic of 75:1 can be changed over by means of lever adjustment to a sharp point optics (focus 62:1, measuring spot-ø 1 mm at a distance of 62 mm) ideal e. g. to check smallest electronic components measuring functions: Min / Max / Scan / Hold / OFF Delivery: with battery in a case Ident. No. 011 Ident. No. 021 Ident. No. 030 Measuring range 32 C to +530 C 32 C to +760 C 35 C to +900 C Numerical increment 0.1 K 0.1 K 0.1 K Error limit 1 % or 1 C from 0 C to 530 C 1 % or 1 C from 0 C to 760 C 0.75 % or 0.75 C* 1 C 0.07 C from 0 C to 32 C 1 C 0.07 C from 0 C to 32 C Optical focussing 20:1 40:1 75:1 + DFL S mm S mm S mm D mm D mm D mm Adjustable degree of emission Measured value storage 20 measured values 100 measured values Data output Incl. USB data cable and Windows software Incl. USB data cable and Windows software Incl. USB data cable and Windows software Sensor connection type K Incl. type K cutting probe Incl. type K cutting probe Battery 1 x 9-V E block 1 x 9-V E block 2x1.5 V Mignon, type AA Ident. No O. R. O. R. * The higher value applies. Prod. Gr. 490 h Spare batteries see No or. 051 page Temperature-humidity measuring device These robust measuring devices are a must for every standard equipment in industry and trade. Above all, they are used in facility management, air-conditioning/heating and construction sector as well as for workstation assessment. Ideal for room climate measurements (HVAC). Critical temperature-humidity values are quickly recognised Advantages: handy device size and easy one-hand operation automatic display illumination with brightness sensor large digits for a clear reading of the measured values energy-saving Auto-OFF function Functions: constant display max-hold display min-hold display Delivery: with battery (1x 9 Vee block battery, type 6 LR 61) Measuring range temperature C -20 to 60 Numerical increment C 0,1 Error limits C 0,5 Measuring range humidity % rh 0 99 Display resolution % rh 0,1 Error limits % rh % rh 3 Error limits remaining area % rh 4 Battery capacity H Approx Ident. No. 010 Prod. Gr

72 Temperature and ambient conditions monitoring Ambient monitoring measuring instruments Flow meter (anemometer) These robust measuring devices are a must for every standard equipment in industry and trade. Above all, they are used in facility management, air-conditioning/heating and construction sector as well as for workstation assessment. Ideal for easy measurements on ventilation systems in air-conditioning systems. Advantages: handy device size and easy one-hand operation automatic display illumination with brightness sensor large digits for a clear reading of the measured values energy-saving Auto-OFF function Functions: constant display max-hold display AVG display (average value) change-over in display units: m/s km/h ft/min MPH Knots Delivery: with battery (1x 9 Vee block battery, type 6 LR 61) Measuring range flow m/s 0,4 25 Numerical increment m/s 0,01 Error limits (of final value) m/s 3 % +0,2 Working temperature C 0 40 Battery capacity H Approx Ident. No. 020 Prod. Gr. 456 Light intensity measuring device (luxmeter) These robust measuring devices are a must for every standard equipment in industry and trade. Above all, they are used in facility management, air-conditioning/heating and construction sector as well as for workstation assessment. Ideal to check the light conditions on workstation, storage halls, industrial and residential buildings. Advantages: handy device size and easy one-hand operation automatic display illumination with brightness sensor large digits for a clear reading of the measured values energy-saving Auto-OFF function Functions: automatic reset calibration max-hold display change-over in display units: LUX Fc Delivery: with battery (1x 9 Vee block battery, type 6 LR 61) Measuring range luminous intensity Lx 0, Numerical increment Lx 0,1/0,01 Error limits Lx 5 Working temperature C 0 40 Battery capacity H Approx Ident. No. 030 Prod. Gr. 456 Sound level measuring devices These robust measuring devices are a must for every standard equipment in industry and trade. Above all, they are used in facility management, air-conditioning/heating and construction sector as well as for workstation assessment. Ideal to check the allowed noise nuisance, e.g. on the workstation. Advantages: handy device size and easy one-hand operation automatic display illumination with brightness sensor large digits for a clear reading of the measured values energy-saving Auto-OFF function Functions: constant display max-hold display min-hold display Delivery: with battery (1x 9 Vee block battery, type 6 LR 61) Measuring range sound db Numerical increment db 0,1 Error limits db 3,5 Working temperature C 0 40 Battery capacity H Approx Ident. No. 040 Prod. Gr

73 Contour and roughness measurements Contour-measuring equipment Contour and roughness measuring units series ConturoMatic Contour and roughness measuring units for monitoring of industrial production process suitable for production vicinity area as well as in the measuring room robust, versatile and easy-to-use contour and roughness measuring units Creation of automatic measuring sequences without programming skills per Teach-in automatic measurement and evaluation over the entire measurement range Model series CV 120 mobile contour-measurement device, weight about 13 kg Probe direction: downwards touching Y adjustment table with 13 mm setting range positioning range of Z column: 380 mm (optionally 600 mm) Model series CV 250, CV 250 digital Stationary contour measuring devices Probe direction: downwards touching Y adjustment table with 13 mm setting range positioning range of Z column: 400 mm (optionally 600 mm) Model series T2 Stationary contour measuring devices Probe direction: downwards touching Y adjustment table with 13 mm setting range Model series T1 Stationary contour and roughness measuring devices (roughness module optional) Probe direction: downwards and from the top touching individual probe force adjustment for each probe Contour and roughness measurement can be combined as 'multi-contour' measurement of contours and diameters in holes < 2 mm to 300 mm possible Model series T3 In addition to model series T1 Stationary high-end contour and roughness measuring device (roughness module included) Probe direction: downwards and from the top; in addition, statically in the X-axis, touching friction-free, aerostatic special air bearings in X and Z axis, for maximum accuracy Advantages: all evaluation functions are accessible with a mouse click, without cumbersome menu bars and subfunctions fully automatic, operator-independent and error-free evaluation and tolerance comparisons can be performed once performed measurement by the Teach-in method is sufficient to obtain an automatic test process, incl. evaluation 3 basic steps lead to automated testing: measurement, evaluation and storage free software updates and software add-ons ConturoMatic T1 T2 T3 CV 120 CV 250 CV 250 digital Measuring range X 250 mm 280 mm 120 mm 250 mm Measuring range Z 320 mm 350 mm 30 mm 50 mm 70 mm Tactile below yes measurement from above yes - yes Measuring direction - yes X sensing - yes Measuring speed mm/s ,75 mm/s Auto-optimised yes Positioning speed up to 25 mm/s Measuring system resolution 0,033 m 0,0001 m 0,1 m 0,033 m Guide elements Mechanical aerostatic Mechanical Total error *1) (1.5 + L/100) m (1.0 + L/100) m X-axis *2) ( Lx/100) (0.5 + Lx/100) m ( Lx/25) ( Lx/25) m m m Z-axis *3) ( Lz/100) ( Lz/100) m ( Lz/25) ( Lz/25) m m m Guidance accuracy *4) ( L/100) m ( L/100) m (1.5 + L/25) m (1.2 + L/25) m Measuring point distance in X 0,5-25 m 0,5-10 m 0,5-17 m measuring the diameter yes - yes Roughness module Optional - contained Measuring range Z/X 1.0/250 mm - 250/280 mm *1) each tactile direction L 0 measured displacement in mm *2) Lx = X-measured displacements in mm *3) Lz = Z-measured displacements in mm *4) without guidance correction L = measured displacements in mm *5) NW = nominal value Model CV 120 Model CV 250 Model T3 ConturoMatic software Brochure for download "T&S Full Product Range" 980

74 Contour and roughness measurements Contour-measuring equipment Roughness and contour measuring units DIAVITE DH-8 and DIAVITE COMPACT II standards measuring sizes technical data Standards: ISO/DIN, JIS, ISO (CNOMO) (1) Measuring variables according to DIN/ISO: Ra, Rz (DIN) R3z, Rmax, Rt, Rq (RMS), Rk, Rpk, Rvk, MR1. MR2, Rpc, percentage contact area Rmr (DIAVITE DH-7 only with output on printer) Measuring variables according to JIS: Ra, Rz Measuring variables according to ISO 12085: R, Ar, Rx DIAVITE DH-8 DIAVITE COMPACT II Roughness and contour measuring unit Roughness measuring units Profile filter Gauss filter according to DIN EN ISO Measuring section Lm mm 0,4/1,25/4/12,5 1,25/4/12,5 Key tracks Lt freely selectable mm 0.5 to to 15 Limit shaft length Cut-off Lc mm Selectable (2) 0.00 (from) 0.08/0.25/0.8/2.5 Fix (3) 0.25/0.8/2.5 Measuring range/numerical increment Ra/Rq m 0-35/0.01 (values < 0.1 m : 0.001) Other parameters m 0-350/0,1 Keying speed mm/s 0,25/0,5/1,0 0,5 Measuring units mm/inch Diamond probe tip Radius 5 m/90 (4) Measuring range contour measurement (option DIAVITE contour see page 983) X-direction mm 0, Z-direction mm Max. 6 - Tracing angle of falling / rising edges up to 88 / up to 77 - (1) Standard of the French automotive industries. (2) Can be switched off for profile values (DIAVITE DH-8) (3) Cutoff Lc fix connected with key track Lt. (5) Optional: Probe tip 2 m/60. Roughness and contour measuring unit DIAVITE DH-8 portable, precise and easy-to-handle measuring device for roughness and contour measurement for manufacturing area and measuring room. For standards, measuring sizes and technical data see page 981 Device variants for roughness measurements: DIAVITE DH-8 VH, evaluation/display unit with integrated thermo-printer and feed unit VH for glide probe DIAVITE DH-8 VHF, same as DIAVITE DH-8 VH, but with feed unit type VHF for glide probes or reference surface probes (free tracer) large monochrome graphic display feed unit with integrated start button freely selectable traversed length of tracer memory for 50 measurements 8 measuring programmes can be saves automatic calibration 7 buttons, can be calibrated USB interface data output software DIASOFT Basic on request: data transfer and surface roughness analysis by the software DIASOFT standard (see page 983) model DIAVITE DH-8 Bluetooth with data transfer via Bluetooth power supply integrated NiMH battery, power pack Scope of delivery DIAVITE DH-8 VH: Display unit with thermo-printer, type VH feed unit, standard tracer SH, diamond tracer tip 5 m/90, connection cable to feed unit, for rechargeable battery, power pack/charger, CD with software DIASOFT Basic to transmit measured values to Excel, USB connection cable to PC, metal calibration master, transport case Scope of delivery DIAVITE DH-8 VHF: Same as DIAVITE DH-8 VH, but with feed unit type VHF Designation DIAVITE DH-8 VH DIAVITE DH-8 VHF Ident. No (O. R.) h Further accessories: page 983. Prod. Gr. 445 Further information or quotations available on request. 981

75 Contour and roughness measurements Surface-roughness measuring devices Surface roughness measuring unit DIAVITE Compact II compact and economical measuring device for manufacturing area and measuring room. For standards, measuring sizes and technical data see page 981 measuring and display unit with graphical display and 4 function keys, dimensions (without feed unit) W x D x T ca. 75 x 60 x 141 mm feed unit VH for skid-type tracers or feed unit VHF for skid-type and reference-surface probes (free tracers) Possible applications: 1 Feed unit VH / VHF integrated in the display unit 2 Feed unit VH / VHF connected with the display unit by adapter and connection cable for: measuring tasks in combination with a measuring stand and other accessories (small parts) dimensional check of parts where feed unit and display unit have to be separate for geometrical reasons profile shown during the measurement 3 measuring variables can be freely configured in the display (e. g. Ra, Rz, Rmax) cutoff permanently linked with traversed length freely selectable traversed length of tracer memory for 15 measurement profiles automatic calibration USB interface data output software DIASOFT Basic optional: data transfer and analysis of the roughness characteristic by means of software DIASOFT Standard (on request) power supply unit, Li battery set for mobile applications Scope of delivery DIAVITE COMPACT VH: display unit with type VH feed unit, standard tracer SH, diamond tracer tip 5 m/90, adapter and connection cable between feed unit and display unit, rechargeable battery, power pack/charger, CD with software DIASTAT Basic to transmit the measured values to Excel, USB connection cable to the PC, metal calibration master, transport case Scope of delivery DIAVITE COMPACT II VHF: same as DIAVITE COMPACT II VH, but with feed unit type VHF DIAVITE COMPACT II VH DIAVITE COMPACT II VHF Ident. No O. R. h Further accessories: page 983. Prod. Gr. 445 Further information or quotations available on request. 1 2 Roughness measuring units feed units VH / VHF Feed unit VH for skid-type tracers Skid-type probes have a skid. The skid creates the reference plane (reference area) for determining the surface roughness. Feed unit VHF for skid-type and reference-surface probes For probes without skids (reference-surface probes or free tracers) the reference plane is shown in the feed device. 1 Skid (measuring basis) 2 Tracer pin 3 Surface to be measured 4 Reference area (measuring basis) 5 Tracer guidance these probes can be used e. g. for measuring the roughness of smooth outside and inside surfaces (including tapers). 3 these probes can be used e. g. for roughness measurements in grooves, recesses, surfaces on shoulders and flanks of threads and teeth. 982

76 Contour and roughness measurements Surface-roughness measuring devices Options for roughness measuring units DIAVITE DH-8 and DIAVITE COMPACT II diamond probe 5 m/60 calibration masters cross table KRT PC software DIASOFT Standard and Expert: for transmission and archiving the measured values in a PC, showing the roughness and Abbott curves, waviness and roughness profiles on the same curve, symmetry, profile comparison, etc. Only for roughness measuring units DIAVITE DH-8 VHF: DIAVITE Kontur: expansion modules for additional measurements and evaluations of contours. Measuring ranges: X = mm, Z = 6 mm, max. probe angle rising/falling 77 /88 DIAVITE OPTIC: high-resolution optical white-light sensor, suitable for non-contact surface-roughness measurements with the highest precision for almost all materials, especially for complex and sensitive surfaces, beam-ø 7 m, vertical measuring range 400 m (depends on the measuring frequency and the reflection from the workpiece), max. pitch 30, repeat precision up to 2 nm DIAVITE Kontur: Contour tracer CH DIAVITE Kontur: Contour analysis DIAVITE Optic: White-light sensor mounted on the feed unit VHF h Further information or quotations available on request. Roughness evaluation with DIASOFT-Standard Accessories for roughness measuring units DIAVITE DH-8 and DIAVITE COMPACT II measuring stand, natural-stone base, with column Ø 20 mm, height 250 mm, and adapter for feed units VH/VHF miniature precision vices, with thread spindle plane parallelism of the Vee blocks 0.02 mm, replaceable pairs of clamping jaws made from hardened steel or plastic material. Additional clamping and alignment options using vertical and horizontal Vee blocks at the clamping jaws of the fixed parts of the vice and groove along the long sides. skid-type and reference-surface probes 1) No and 505 Designation Ident. No. Set pr. E U. pr. E U. pr. E Recording paper for integral printer 110 O. R. 1 set of=10rolls Miniature precision vice 500 O. R. Dimensions L x W x H: 50 x 15 x 15 mm Clamping with / clamping depth 14 / 8 mm brass, matt chrome-plate Miniature precision vice 505 O. R. Dimensions L x W x H: 75 x 25 x 25 mm Clamping with / clamping depth 23 / 15 mm aluminium, matt anodised Standard buttons SH 550 (O. R.) Free slot gauge NFH 2) 565 (O. R.) Measuring stand MSHN Dimensions of the base plate: L x W x H 400 x 300 x 50 mm ccolumns Ø x H: 20 x O. R. 1) Further information on the standard probes available, together with dimensions, at (Produktinformationen) Prod. Gr ) Max. groove depth 15 mm. Please indicate the groove depth required when ordering. Further information or quotations available on request. Application example: Measuring stand + feed unit VHF + Mini-vice + cross table (on request) <4,5 x 27 Ø3,5 Probes, No X: 5 15mm Ø8,0 Ø8,0 Probes, No

77 Contour and roughness measurements Surface-roughness measuring devices Surface roughness measuring unit Rugosurf 20 mobile roughness measuring unit for tactile check of surface roughness on workpieces according to standard robust, compact and easy-to-use roughness measuring unit suitable for production as well as in the laboratory environment mobile roughness measuring unit for probes with contact skids 2" LCD display, black/white with 160 x 100 pixel multiple-language operation Accessories (optional): portable, battery operated matrix printer, for output of measured values, with and without graphics connecting cable, for connecting the roughness measuring device to an external PC Rugosoft software for detailed evaluation of recorded measurement data standard skid-type probe SB 10, 90 but with probe tip radius 2 m groove glide probe SB 20, for grooves with a depth up to 5 mm drilling skid sensor SB 30, for bores from Ø 4 mm probe extension 100 mm Advantages: measuring range 400 m 15 roughness parameters with data about the limit values which can be stored integrated memory for 20 measurements with profile and diagram or > 1000 measurements without storage of profiles and diagrams screwable carrier for device height adjustment by up to 35 mm Scope of delivery: Rugosurf 20, standard probe 90 (R 5 m), roughness master2.97 m, clamping shank for Ø 8 mm universal measuring stands, vertical positioning holders, charger, in plastic case Measuring range X-axis = 16 mm / Z-axis = 400 m Display range Ra mm, Rt m Resolution 0,001 m Cut-off filter 0.25; 0.8; 2.5 Measuring force 0.75 mn (ISO 3274) Dimensions 122x60x62 mm Weight 650 g Rugosurf 20 Ident. No Probe extension 100 mm Ident. No. 610 Unit price E (O. R.) Connection cables Ident. No. 640 Unit price E (O. R.) Matrix printer Ident. No. 340 Unit price E (O. R.) * for the Rugosurf software, the data cable with Ident. No. 640 is required in addition Ident. No. 600 Rugosurf = Prod. gr. 478, = Prod. gr. 366 No Matrix printer Ident. No. 630 Rugosoft software Brochure for download 'Rugosurf 20' Portable roughness measuring unit Handy measuring device suitable for the workshop, in pocket format. Immediately ready for use, simple to operate, no pre-setting or programming necessary 2 separately usable units: upper part with large LCD display and control keys lower part with feed unit and probing system diamond probe R = 5 m infrared interface between both units (distance max. approx. 1 m) automatic calibration function measurement triggered by push of a button, and immediate display of the Ra value display of further parameters, without new measurement of the component turns of automatically (sleep function) after 5 min inactivity of the device batteries 4 x CR2450 Delivery: display unit with removable feed, integrated probe tip, batteries, metal calibration standard and carrying case. Standard ISO/DIN Measuring sizes Ra, Rz, Rv, Rp, Rt Measuring range/numerical increment Ra 0-40/0,01 Rz m 0-199/0,1 RV, Rp, Rt 0-199/0,1 Limit shaft length Cut-off Lc mm 0,8 Key track lt mm 5 Min. Ø for roughness measurement in bores (measured with lower body) mm 65 Min. outer Ø on cylindrical parts mm 25 Total dimensions w x d x h mm 80 x 38 x Ident. No. 050 h Magnetic holder for feed unit available on request. Prod. Gr

78 Contour and roughness measurements Surface-roughness reference samples Surface-roughness reference samples The comparative inspection of surface quality by visual and tactile examination (finger nail) is carried out according to the standards: No : ISO 4287, ISO 4288, BS 2634 and ANSI B 46.1 No : VDI 3345 and VDI 3400 Surface-roughness reference samples for practical definition and checking of the surface quality of workpieces following metal removing work by simple visual and tactile comparison (with a fingernail). The reference samples are wearproof and non-rusting, the galvano-plastic manufacturing method guarantees high precision and absolute uniformity. Delivery: set surface reference sample for the entire range of processing method: Horizontal milling, face milling, longitudinal turning, reaming, flat grinding, lapping For machining processes Total range Number of reference samples 30 ISO roughness categories N 2-N 10 Board dimensions mm 120 x Ident. No. 010 Set price E O. R. Prod. Gr. 445 Surface-roughness reference samples the reference samples are particularly suitable for use on machine tools. Their configuration allows direct comparison by contact or edge-to-edge comparison with the machined surface. Delivery: in leather case. For machining processes Metal blasting gravel/ball Hand polishing Longitudinal turning Facing Number of reference samples 8 (4x gravel / 4x ball) Comparison range R a m Gravel: ,0125-0,2 0,4-50 0,4-50 Ball: Comparison range R z m Gravel: ,25-1,6 1, ,6-160 Ball: ISO roughness categories N 0-N 4 N 5-N 12 N 5-N 12 Board dimensions mm 130 x x x x Ident. No Set price E (O. R.) (O. R.) O. R. O. R. For machining processes Face milling Surface grinding Round grinding Spark erosion Number of reference samples Comparison range R a m 0,4-50 0,025-3,2 0,025-3,2 0,4-50 Comparison range R z m 1, , ,25-1,6 2,5-160 ISO roughness categories N 5-N 12 N 1-N 8 N 1-N 8 N 5-N 12 Board dimensions mm 130 x x x x Ident. No Set price E O. R. O. R. O. R. (O. R.) h Other comparable samples such as flat lapping, round lapping, friction/drilling, circumferential milling, planing, face polishing, hand filing, casting and honing on request. Prod. Gr. 445 Ident. No. 070 Surface-roughness reference samples Ident. No. 200 Surface reference board with 8 different surface reference samples and information on the geometric roughness measurement values of engineering surfaces (flat grinding, cylindrical grinding, facing, longitudinal turning, face milling, drilling, reaming, horizontal milling, planing). Ideal for training workshops, craft and engineering schools, engineering colleges, technical universities. Ident. No. 300 VDI 3400 Electrical discharge machining 12 surface reference samples with VDI numbers. Delivery: in a case Designation Ident. No. U. pr. E Surface reference board 200 O. R. 12 surface reference samples VDI 3400 Electrical discharge machining 300 O. R. Prod. Gr. 445 Ident. No. 200 Ident. No

79 Time, speed and frequency measurements, lift, displacement and pieces counters Stop-watches Mechanical second stop watches Selection aid Designation Use Functions Mat. no. Remark Crown stop watches For straightforward timing without any interruption options. Can only be used as a single-stop device. Start-stop; reset Addition stop watches For recording the time, with interruption option. Universal use as a single-stop or as a double-stop device. Single stop: start-stop; reset operating key display time 30 min graduation 1 / 5 s and 1 / 100 min Double stop: start-stop, start-stop (as often as desired); reset 2 split-second stop watches For recording the time and with any number of intermediate times. Especially suitable for recording the value pointer (intermediate time); Start-stop (total time), skip/reset the maximum times for work processes and machine running reset (total time) times. Intermediate-time measurements with maximum value pointer operating keys display time 15 min graduation 1 / 10 s Crown stop watches industrial model, shock, dust and water-proof, pin armature mechanism, 7 stones for smoother running / mounting of moving parts, chrome-plated brass housing, housing diameter approx. 55 mm, winding up by turning the crown start, stop and reset with the crown Number Scale graduation value 1 / 5 s 1 / 10 s 1 / 5 s and 1 / 100 min Display time min Ident. No O. R. O. R. Prod. Gr. 391 Calibration page 701 No Addition stop watches shockproof, in armature mechanism, 1 stone, ABS plastic housing Ø approx. 55 mm, winding up by turning the crown start, stop and continue with the crown, reset with the side printer Scale graduation value 1 / 5 s and 1 / 100 min Display time min Ident. No. 010 Prod. Gr. 391 Calibration page 701 Addition stop watches impact-resistant, pin armature mechanism, 1 stone, ABS plastic housing, shatter-proof driving springs, housing diameter 55 mm, with round-the-neck cord press the right-hand button to start, press the crown to stop, any number of times in each case, press the left-hand button to reset Advantage: universal use as a single-stop watch or as an additive-stop watch Scale graduation value 1 / 10 s Display time min Ident. No. 010 Prod. Gr. 391 Calibration page

80 Time, speed and frequency measurements, lift, displacement and pieces counters Stop-watches 2 split-second stop watches shock, dust and water-protected. Armature mechanism, 9 stones, chrome-plated metal housing, non-magnetic, auto-compensating. Housing diameter: 55 mm, winding up by turning the crown Advantage: for recording any number of intermediate times, especially for work operations and machine running times 1. Start: press the crown 2. Stop the maximum indicator: press the right button 3. Restart the maximum indicator: press the right button 4. Stop: press the crown 5. Reset: press the left button Functions 1-4 can be repeated as many times. Number Scale graduation value 1 /100 min 1 /5 s and 1 /100 min Display time min Ident. No O. R. Prod. Gr. 391 Calibration page 701 No Electronic stop watches SPECTRON modern design plastic housing LCD display, 2.5 lines Digit height: top/ bottom line 7 mm, centre window (function field) 5 mm Functions: options for time measurement: 9 h 59 min 59 s 99 /100 s 99, min countdown with alarm, can be set to max: 59 min 59 s 99 /100 s min 4 function keys waterproof up to a depth of 10 m addition (timekeeping with interrupt option) intermediate time (Split) round/section times (LAP) shortest round time (short LAP) 65 memory slots for calling up the time per round date, time Delivery: with battery (1 x Mignon 1.5 V, type AAA) and round-the-neck cord Numerical increment 1 /100 min or 1 /100 s Dimensions (w x d x h) mm 61 x 28 x Ident. No. 010 h Spare battery see No page Prod. Gr. 391 Calibration page 701 Electronic stop watches 2 model variants with extensive functions. Designs/properties: LCD display 3 lines 1 line Digit height mm 6 11 Date, day of week X X Time (12/24 h) X X Alarm X X Time measurement 0-9 h, 59 min, 59 s, 99 /100s 0-9 h, 59 min, 59 s, 99 /100s Counter/backwards count Adjustable, max. 9 h, 59 min, 59 s, 99 /100 s Adjustable, max. 9 h, 59 min, 59 s, 99 /100 s Numerical increment s 1 / / 100 Round/interval function 10 data memory for: U Time per round (Lap) U intermediate time (Split) Unumber of rounds (0-99) fastest, slowest and average round time Power supply Lithium battery 3 V, type CR 2032 Lithium battery 3 V, type CR 2032 w x d x h (without cord) mm 64 x 23 x x 23 x 86 Delivery With round-the-neck cord With round-the-neck cord Ident. No Unit price E O. R. h Spare batteries see No page Prod. Gr. 301 Calibration page 701 No No

81 Time, speed and frequency measurements, lift, displacement and pieces counters Stroboscopes Large-scale stop watches No crystal-controlled analogue stop watch, can be used as a table or wall model, dial face Ø 110 mm. Persistent dial, start/stop function, addition function, reset No electronic digital stop watch, Large and legible 2 line LCD display (digit height 8/22 mm), 4 timer, stop watch function, programmable course, normal time display, loud alarm, switchable time-resolution to 1 /10 s or 1 /100 min Delivery: with batteries (1 x Mignon 1.5 V, type AA) Number Version Analogue Digital Display range Outer scale: 0-60 s, 0-60 min a) min, 99 / 100 min Inner scale: min b) 0-9 h 59 min, 59 s 9 /10 s Dimensions H x W x D mm 175 x 130 x 40/ x 130 x 40/95 Ident. No O. R. h Spare battery see No page Prod. Gr. 391 Calibration page 701 No No Manual stroboscope RT-Strobe Pocket LED Applications: Determination and testing of the speed of rotation or frequency of vibrations of the rotating or vibrating systems without interrupting the production process. At places difficult to access, particularly sensitive systems, as well as for recognising unwanted vibration resonances. Suitable for inspection of motors, turbines, pumps, ventilators, centrifuges, paper and film manufacturing, vibrating table, shaking and vibrating sieves. Principle of measurement: the stroboscope works with infinitely variable light frequency. For testing, it is aimed at the object and the flashing frequency is adjusted by pressing the control keys. If the flashing frequency of the stroboscope matches the frequency of the test object, it appears as if it were not moving. The frequency displayed is equal to the speed of rotation of the object. device with state-of-the-art LED technology and great light intensity throughout its frequency range, with multiple line LCD display, high setting accuracy and stability. Pressing the (M) key calls up the setting menu in which the user sets the flash duration in microseconds or degrees, and the delay time between the internal trigger signal and the flash in milliseconds or degrees. Delivery: stroboscope, batteries 3 x Mignon 1.5 V, type AA, case Technical data: Frequency range FPM* Error limit 0.02 % of the displayed value 1 digit increment Numerical increment FPM : 0,1; : 1 Flash duration Adjustable Flash intensity at 6000 FPM, distance 200 mm Lx 1500 Dimensions w x d x h mm 95 x 50 x 195 Weight g Ident. No. 025 * FPM = Flashes Per Minute. Prod. Gr. 392 h Spare battery or batteries (type AAA) see No page 1586 or page

82 Time, speed and frequency measurements, lift, displacement and pieces counters Speedometer Electronic handheld speedometers non-contact and contact (mechanical) speed recording contact (mechanical) speed and length measurement non-contact measuring through red modulated light ray and reflex marks mechanical measurement through adapter and attachable contact tips (male taper) or hollow measuring tip (female taper) for the speed measurement (peripheral speed or belt speed) as well as length measurement, a measuring wheel is placed on the adapter Technical data: 5 digit LCD display error limit: 0.02 % of the display value ( 1 digit increment) update time*: 1 s measuring distance: optical max. 600 mm (non-contact measurement) memory function: last value measured, maximum value, minimum value, mean cut-off: automatic 30 s after last time any key was pressed, measured value saved housing: plastic with holster Delivery: case with base unit, adapter, measuring tip, hollow measuring tip, measuring wheels 0.1 m and 6 " (cylindrical running surface), extension shaft, 10 reflex marks, 2 x Mignon batteries, 1.5 V, type AA, calibration certificate, operating instructions Box qty.: reflex marks: unit price = pack price = 10 pieces Measuring range for the rev count measurement operating /min/min (non-contact) mode /min (mechanical) Measuring range for the speed measurement operating mode m/min (with measuring wheel 0.1 m) feet/min (with measuring wheel 0.1 m) inch/min (with measuring wheel 0.1 m) Calibration page 701 year warranty Measuring range for length measurement m (with all measuring wheels) feet (with all measuring wheels) inch (with all measuring wheels) Digital handheld tachometer Ident. No Reflex strips= 10 pieces Ident. No. 055 Price/pack E O. R Measuring tip, male taper D = 7 mm Ident. No Hollow measuring tip, female taper D = 7 mm Ident. No Measuring wheel circumference 0.1 m (running surface cylindrical) Ident. No Measuring wheel circumference 6 in (running Ident. No. 515 surface cylindrical) Reflex tape = by the metre Ident. No. 501 Price/meter E O. R. * Time interval until measuring data is visualized. h Spare batteries see No page Prod. Gr. 392 Ident. No. 500 Ident. No. 505 Electronic handheld speedometers for non-contact speed recording non-contact measurement through modulated light ray with the help of a reflex mark Technical data: 5 digit LCD display error limit: 0.02 % of the display value ( 1 digit increment) update time*: 1 s measuring distance: optical max. 600 mm memory function: last value measured, maximum value, minimum value, mean cut-off: automatic 30 s after last time any key was pressed, measured value saved housing: plastic with holster Delivery: case with base unit, reflex marks, batteries 2 x Mignon 1.5 V, type AA, workshop certificate, operating instructions Box qty.: reflex marks: unit price = pack price = 10 pieces Measuring range rpm (non-contact) Ident. No Reflex tape = by the metre Ident. No. 501 Price/meter E O. R Reflex strips= 10 pieces Ident. No. 055 Price/pack E O. R. * Time interval until measuring data is visualized. h Spare batteries see No page No = Prod. Gr. 301 No and = Prod. Gr. 392 Calibration page

83 Time, speed and frequency measurements, lift, displacement and pieces counters Lift, displacement and pieces counters Stroke counters selection aid for mounting to duplication machines, presses, feed fixtures Common functions Stroke direction Drive shaft right Drive shaft left Display range Mat. no. Towards (5 digit) the observer Counting frequency: 500 strokes/min 1 strike = 1 digit counting method: additive in the stroke direction Away from the observer Towards the observer (6 digit) (7 digit) (6 digit) (7 digit) Stroke counters Max. displayed value Counting frequency Max. 500 strokes/min Stroke movement: Min. 38, max. 60 Drive shaft: Right Stroke direction: Towards the observer For counting: Adding in a stroke direction 1 stroke = 1 digit Reset: By means of knurled knob Stroke lever: Auto-reset to default setting, movable on the drive shaft Number of digits 5 Digit height mm 4,5 Dimensions of the base plate W x H mm 40 x 46 Height of the counter housing mm 27,5 Ø of the drive shaft mm Stroke counter with a rigid lever Ident. No Jointed lever Ident. No. 005 Unit price E (O. R.) h Other stroke directions and drive shaft on the left hand side on request. Prod. Gr. 394 No Jointed lever No Stroke counters Max. displayed value No : No : Counting frequency Max. 500 strokes/min Stroke movement: Min. 38, max. 60 For counting: Adding in a stroke direction 1 stroke = 1 digit Reset: Turned to zero by square key Stroke lever: Auto-reset to default setting, movable to the left or right on the drive shaft Delivery: with 1 rigid lever and 1 socket wrench Number Number of digits 6 7 Lever design Rigid Rigid Digit height mm 4,5 7 Dimensions of the base plate W x H mm 60 x x 64 Height of the counter housing mm Ø of the drive shaft mm 4 7 Right and left drive shaft, drive away from the observer Ident. No O. R. Right and left drive shaft, respective drive towards the observer Ident. No Unit price E (O. R.) O. R Jointed lever Ident. No. 005 Unit price E (O. R.) h Spare socket wrench on request. Prod. Gr. 394 No Jointed lever No

84 Time, speed and frequency measurements, lift, displacement and pieces counters Lift, displacement and pieces counters Meter counter (length meter) and measuring wheels Max. displayed value m (red decimetre display) Counting frequency With measuring wheel max. 200 m / min without measuring wheel max. 300 m /min For counting: Adding to the observer, subtracting from the observer No numbers = 5 revolutions = 1 m, for measuring wheel circumference 200 mm No numbers = 2 revolutions = 1 m, for measuring wheel circumference 500 mm Reset: By means of back lever Stroke lever: Auto-reset to default setting, movable to the left or right on the drive shaft Delivery: without measuring wheel Number of digits 5 Digit height mm 4,5 7 Dimensions of the base plate W x mm 80 x x 64 H Height of the counter housing mm Distance from the base to the mm middle of the drive shaft Ø of the drive shaft mm 4 7 Weight Kg 0,130 0, Meter counters Ident. No O. R. Measuring wheel circumference mm Measuring wheel type Profile No Smooth plastic Smooth plastic Pimplerubber (Hytrel) (Hytrel) Corrugated plastic (Hytrel) Corrugated plastic (Hytrel) Measuring wheel width mm Measuring Ident. No wheels O. R. O. R. O. R. O. R. hother drives and other measuring wheel running face sections on request. Prod. Gr. 394 Meter counter No with measuring wheel No Profile No Quantity counters to record the number of pieces, to reset with knurled button diecast zinc housing, front panel and base made of durable plastic Ident. No. 010 manual pieces counter with holding ring Ident. No. 020 pieces counter, with fastening base for table or wall mounting Hole pattern for table mounting: hole Ø 4.2 mm, hole distance 50 mm Hole pattern for wall mounting: hole Ø 4.2 mm, hole distance 52 mm Number of digits 4 4 Display range Digit height mm 4,5 4,5 Width x height x depth mm 52 x 55 x x 59 x 33 Weight g Ident. No Manual pieces counter Pieces counter with fastening base Unit price E O. R. Prod. Gr