PSI COMPAKT SEAL PRESSURE TIGHT UP TO 5 BAR SPECIAL VERSIONS FOR DIFFERENT PIPE SYSTEMS STAINLESS STEEL PRESSURE PLATES AS STANDARD

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1 PSI COMPAKT SEAL PRESSURE TIGHT UP TO 5 BAR SPECIAL VERSIONS FOR DIFFERENT PIPE SYSTEMS STAINLESS STEEL PRESSURE PLATES AS STANDARD ALL SPLIT VERSIONS OF OUR STANDARD COMPAKT SEALS ARE FOLDABLE 19

2 PSI Compakt Seal GENERAL INFORMATION Sealing with a system Principle Accessories Compakt FW Compakt split (Folding version) The PSI Compakt seal is the perfect complement to the original Link-Seal. Ideal sealing for wall penetrations for gas, water and sewage pipes as well as for cables against pressing and non-pressing water. Pressure plates are always made of stainless steel. The 40 mm wide rubber element is compressed by means of two metal discs. PSI Compakt seals the annular space between carrier pipe and casing pipe/core hole against water and gas. PVC, steel and asbestos-free fiber cement wall sleeves, rubber support rings with lip seals, Epoxy Resin for core hole coating. For district heating pipe wall penetrations subject to an expected water pressure of greater 1 bar, we recommend using Compakt FW, especially with pre-insulated or corrugated pipes. All split versions of PSI standard Compakt seals are foldable now. For cases in which the pipe is already installed, the seal can be folded apart, placed around the pipe and pushed into the correct position. Compakt Standard Compakt Blind Compakt WR Super Soft Compakt FW for pre-insulated district heating pipes Compakt Standard with NBR rubber 20 Pressure plate material S304 (V2A) S304 (V2A) S304 (V2A) S304 (V2A) S304 (V2A) Closed version Standard Standard Standard Standard Standard Split version available - upon request upon request available Pressure-tightness 3,0 bar in secure position up to 5,0 bar up to 1,5 bar 1,0 bar 3,0 bar in secure position up to 5,0 bar Rubber thickness 40 mm 40 mm 2 x 40 mm 2 x 40 mm 40 mm Radon barrier yes yes yes yes no Rubber material EPDM EPDM EPDM EPDM NBR UV-resistance good good good good poor 3,0 bar in secure position up to 5,0 bar Temperature range -30 C up to +120 C -30 C up to +120 C -30 C up to +120 C -30 C up to +120 C -30 C up to +70 C Hardness, shore A 43 ± 5 43 ± 5 35 ± 5 43 ± 5 40 ± 5 Core drilled hole mm mm mm mm mm min./max The values specified for the pressure tightness are valid at 23 C. For different, in particular higher permanent operating temperatures, it might be necessary to fit an ejection safety device.

3 PSI Compakt Seal SELECTION TABLE Wall opening ID Carrier pipe OD in mm Rubber quality Wall opening ID Carrier pipe OD in mm Rubber quality mm from to EPDM NBR x x x x x x x x x x x x x x x x x x x x x x 119 (KG ND 125) x 119 (KG ND 125) x 119 (KG ND 125) x x x x x x x x x x x x x x x x x x 191 (KG ND 200) x 191 (KG ND 200) x 191 (KG ND 200) x mm from to EPDM NBR x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x 21

4 PSI Compakt Varia ND 80, 100, 110, 150 and ND 200 VARIA SEALS General Information: Compakt Varia 1.5 ND 80: Compakt Varia 1.5 ND 100: Compakt Varia 1.0 ND 100: (split) Compakt Varia 1.5 ND 100 LWL : Compakt Varia 1.5 ND 110: Compakt Varia ND 150: Compakt Varia ND 200: The use of PSI Compakt Seal type Varia is flexible: as a temporary blind plug against non-pressing water or as a single lead-through for pressing water. The Sealing range of the Varia 1.5 for a core hole ID 100 mm is continuous from 18 mm - 65 mm because of the small steps (5 mm) per ring. The type Varia 1.0 for core drilled hole ID 100 mm is especially applicable for retrofitting service line wall penetrations. Varia ND 150 and ND 200 e.g. Seals a core drilled hole ID 150 mm and 200 mm and can be used for four different carrier pipe sizes. Due to the soft rubber quality the Seals are specifically suited for plastic pipes. The Compakt Seal type Varia 1.5 ND 80 is made for a core drilled hole/wall sleeve ID 80 mm and can be used for carrier pipes or cables continuously from 18 up to 45 mm DThe Compakt Seal type Varia 1.5 ND 100 is made for a core drilled hole/wall sleeve ID 100 mm and can be used for carrier pipes or cables continuously from 18 up to 65 mm. Varia 1.0 ND 100 is designed as a split version (partly also foldable) for a core drilled hole/wall sleeve ID 100 mm for retrofitting. It can be used for carrier pipe ODs 20 mm, 25 mm, 32 mm, 40 mm, 50 mm and 63 mm. The Compakt Seal type Varia ND 100 is designed for a core drilled hole/wall sleeve ID 100 mm and can be used for carrier pipes as well as fiber optic cables up to OD 14 mm (The bore hole for the cable lead-through is placed in the pressure plate ).. The Compakt Seal type Varia 1.5 ND 110 can be used like type Varia 1.5 ND 100 but for a core drilled hole/wall sleeve ID 110 mm. The Compakt Seal type Varia ND 150 is made for a core drilled hole/wall sleeve ID 150 mm and can be used for carrier pipes OD mm, mm, mm and 110 mm. The Compakt Seal type Varia ND 200 is made for a core drilled hole/wall sleeve ID 200 mm and can be used for carrier pipes OD 110 mm, 125 mm, mm and 160 mm. More content can be found on 22

5 PSI Compakt Varia ND 80, 100, 110, 150 and ND 200 Varia 1.5 ND 80 Varia 1.5 ND 100 Varia 1.5 with large flange ND 100 Varia 1.0 split Varia ND 150 Varia 1.5 ND 100 LWL Varia 1.5 ND 80 Varia 1.5 Varia 1.0 ND 100 ND 100 ND 110 split Varia 1.5 ND 100 LWL Varia ND 150 Varia ND 200 Pressure Plates S304 (V2A) closed S304 (V2A) closed S304 (V2A) split S304 (V2A) closed S304 (V2A) closed Tightness as a blind plug Tightness with carrier pipe 1,5 bar 1,5 bar 1,0 bar 1,0 bar against non-pressing water 1,0 bar Thread size M6 M6 M6 M6 M6 M8 Rubber thickness 40 mm 40 mm 40 mm 40 mm 40 mm Radon barrier no no no no yes Rubber material NBR NBR NBR NBR EPDM UV-resistance poor poor poor poor good Temperature range -30 C up to +70 C -30 C up to +70 C -30 C up to +70 C -30 C up to +70 C -30 C up to +120 C Hardness, shore A 50 ± 5 50 ± 5 50 ± 5 50 ± 5 43 ± 5 Carrier pipe dimensions 18 mm 45 mm 18 mm 65 mm 20 mm, 25 mm 32 mm, 40 mm 50 mm, 63 mm 32 mm, 40 mm, 50 mm, up to 14 mm LWL 60,3-63 mm 75-76,1 mm 88,9-90 mm 110 mm mm 139,7-140 mm 160 mm Core drilled hole/wall sleeve 80 mm 100 mm I 110 mm 100 mm 100 mm 150 mm 200 mm The values specified for the pressure tightness are valid at 23 C. For different, in particular higher permanent operating temperatures, it might be necessary to fit an ejection safety device. 23

6 PSI Varia ND 80, 100, 110, 150 and ND 200 SELECTION COMPAKT VARIA Wall opening (ID) Carrier pipe OD in mm Description mm from to Compakt Varia 1.5 (NBR) with onion ring technology Compakt Varia 1.5 (NBR) with onion ring technology incl. a hole (14 mm) in the pressure plate (e.g. for fiber optic cabel) , 40, 50 Compakt Varia 1.5 (NBR) with onion ring technology and oversized flange Compakt Varia 1.0 (NBR) with onion ring technology - split version , 25, 32, 40, 50, 63 Compakt Varia 1.5 (NBR) with onion ring technology Compakt Varia ND 150 with onion ring technology , 76, 90, 110 Compakt Varia ND 200 with onion ring technology ,125,140,160 24

7 PSI COMPAKT DUO ANNULAR SPACE SEALING SYSTEM PRESSURE TIGHT UP TO 5 BAR EASY HANDLING GAS AND PRESSING WATER TIGHT DOUBLE SEAL 25

8 PSI Compakt Duo APPLICATION PSI annular space sealing system Compakt Duo is ideal for sealing the wall penetrations of gas, water and waste water pipes as well as cable lead-troughs against pressing and non-pressing water. By tightening the hexagon bolts the rubber is compressed by means of the pressure plates. In this way, a permanent sealing of the annular space between the wall and the pipe is achieved. The advantage is the use of one sealing system each, on the inside and outside of the building. This system can be disassembled any time needed. ADVANTAGES Easy installation Overlaying large-diameter flange for better adjustment Double sealing -when tightening from one side, both elastomer are simultaneously compressed Sealing of the building inside and outside by a single sealing system Absolutely gas and pressure water tight up to 5 bar Stainless steel pressure plates (S304 or S316) EPDM (standard) and NBR (on request) available Special versions available on request TECHNICAL DATA Pressure plate material: S304 (S316 on request) Closed version: Standard Rubber thickness: 40 mm each Rubber material: EPDM (standard) Temperature range: EPDM -30 C to +120 C UV-resistance: EPDM (given) Shore hardness: EPDM standard 50 +/-5 NBR (on request) Temperature range NBR -30 C to +70 C UV-resistance: NBR (not given) Shore hardness: NBR 50 +/-5 Wall opening (sleeve ID) Outer diameter of Carrier pipe in mm Length 26 mm from to mm The values specified for the pressure tightness are valid at 23 C. For different, in particular higher permanent operating temperatures, it might be necessary to fit an ejection safety device.

9 PSI MULTICABLE PRESSURE-TIGHT UP TO 1 BAR MULTIPLE PIPE AND CABLE WALL PENETRATION SEAL EASY HANDLING AND QUICK INSTALLATION ALSO POSSIBLE FOR PIPES AND CABLES ALREADY INSTALLED 27

10 PSI Multicable GENERAL INFORMATION The configuration of the lead-throughs of pipes/cables with an outer diameter from 4 to 32; 40 or 50 mm can be chosen freely. The sealing is pressure tight up to 1 bar. The system is split and therefore suitable for retrofitting. For each opening we deliver blind plugs which can be taken out when inserting the pipe/ cable, so that unused openings remain sealed pressure-tight with a blind plug. Therefore it is also possible to install other pipes and cables later. For the installation no special tools beside a torque wrench are required. DG Retrofitting: Remove the split pressure plates and cut the holes vertically and diagonally to the circumference with a knife. In that way you can put the prepared seal around the already installed pipes/cables. Fix the pressure plates back on the rubber element and finish the installation. Technical Data Pressure plate: S304 (V2A) split Pressure tightness: 1 bar Rubber thickness: 1 x 40 mm Rubber material: EPDM / NBR Radon barrier: EPDM Temperature range: EPDM: -30 up to +120 C NBR: -30 up to +70 C Shore: 43 ± 5 The values specified for the pressure tightness are valid at 23 C. For different, in particular higher permanent operating temperatures, it might be necessary to fit an ejection safety device. 28

11 PSI Multicable SELECTION TABLE MULTICABLE Multicable flex wall penetration seal for cables/pipes Compakt split-version, Pressure plates and bolts S304 stainless steel, nuts S316 stainless steel, EPDM rubber Core drilled hole ID in mm Example number Cable / Carrier pipe Example number outer diameter of Cable / Carrier pipe in mm 50 (22 PS) 70 (43 PS) 80 (43 PS) 100 (58 PS) 125 (82 PS) 150 (112 PS) Multicable fix Compakt split-version, Pressure plates and bolts S304 stainless steel, nuts S316 stainless steel, EPDM rubber Core drilled hole ID in mm Cables/pipe OD in mm 100 8; 2x10; 12; 14; 16; 18 Multicable flex Compakt split-version, Pressure plates and bolts S316 stainless steel, nuts S316 stainless steel, EPDM rubber Core drilled hole ID in mm Cables/pipe OD in mm 80 (43 PS) 4-33, 40, (58 PS) 4-33, 40, 42, (112 PS) 4-33, 40, 42, 50 Multicable flex Compakt split-version, Pressure plates and bolts S304 stainless steel, nuts S316 stainless steel, NBR rubber Core drilled hole ID in mm Cables/pipe OD in mm 50 (22 PS) (58 PS) 4-33, 40, 42, (112 PS) 4-33, 40, 42, 50 PS = Penetration size. Please ask for configuration options. OD = Outer diameter ID = Inner diameter 29

12 PSI Products GmbH Ulrichstrasse Mössingen / Germany Phone: (0) Fax: (0) vertrieb@psi-products.de PSI Products GmbH, 04 I 2017

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