Certification Process
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1 Certification Process
2 CERTIFICATION PROCESS: PROJECT TEAM For technial issues, the experts contacts the customer directly Sending of documentation, communication with project leader Customer Primary contact for the customer, task and timeline distribution with department leader, regular project update to customer Project Leader: to be assigned Deputy: to be assigned Department Leader: assigns and monitors work to/of their experts Certification Body Machinery Experts in charge Monitoring guideline related issues and release of certificates Rotor Blades Tower / Foundation and Geotechnical Manufacturing Loads / Safety System / Electric Experts in charge Experts in charge Experts in charge Experts in charge Assessment of documentation, issue of certification report Monitoring timeline of assigned experts and project Project Coordination: Administration/Inbox Manging documenation, Invoices, sending reports and certificates
3 CERTIFICATION PROCESS: ADMINSTRATIVE 1 Pre-contract Project Leader Assignment Offer Purchase Order / Order 2 Execution Delivery of Documentation Assessment/ (Checklists, phone conferenc, ) 3 Closing Final (Reports, Statements, Type/Component Certificates) Invoice
4 CERTIFICATION PROCESS: ADMINSTRATIVE 1 Pre-contract Customer Information/Offer Request Offer Purchase order Project Leader Support, Information Support DEWI OCC Administration
5 CERTIFICATION PROCESS: ADMINSTRATIVE 2 Execution Customer Agreed time line for documentation and assessment Phone conferences, s Project Leader - Documentation list - Project sheet - Communication through conferences and s Project Coordination DEWI-OCC Experts Feecback, Checklists Documents DEWI OCC Administration (Inbox/ Document Manager)
6 CERTIFICATION PROCESS: ADMINSTRATIVE 3 Customer Certification Reports, Statements, Certificates (drafts) Project Leader Closing Invoice Certification Reports, Statements, Certificates DEWI OCC Administration (Inbox/ Document Manager)
7 CERTIFICATION PROCESS: TECHNICAL Design Manufacturing Type Testing Type Characteristic Measurements
8 CERTIFICATION PROCESS: TECHNICAL Design 1. Load Assumptions 2. Safety System and Manuals 3. Rotor Blade 4. Machinery 5. Tower 6. Electrical System 7. Foundation
9 CERTIFICATION PROCESS: TECHNICAL Certification Report -2 Safety Systems Assessment: Safety Systems / Manuals Certification Report -2 Safety Systems / Manuals Design Safety Systems Assessment: Rotor Blades Assessment: Machinery / Structural Components Certification Report -3 Rotor Blades Certification Report -4 Machinery / Structural Components Design Conformity Statement Loads Load Assumptions Assessment: Tower Assessment: Electrical System Certification Report -5 Tower Certification Report -6 Electrical System Certification Report -1 Load Assumptions Assessment: Foundation Certification Report -7 Foundation
10 CERTIFICATION PROCESS: TECHNICAL Manufacturing 1. Nacelle and Hub 2. Rotor Blade 3. Tower 4. Gearbox 5.
11 CERTIFICATION PROCESS: TECHNICAL ME Nacelle and Hub Certification Report -10a ME Nacelle and Hub ME Rotor Blade Certification Report -10b ME Rotor Blade Manufacturing (ME) ME Tower Certification Report -10c ME Tower Manufacturing Conformity Statement ME Gearbox Certification Report -10e ME Gearbox ME Generator Certification Report -10f ME Generator ME Certification Report -10x ME
12 CERTIFICATION PROCESS: TECHNICAL Type Testing Type Characteristics Measurements 1. Type Measurements i. Safety and Function Tests ii. Mechanical Load iii. Power Performance iv. Noise v. Power Quality 2. Tests i. Gearbox Field Test ii. Rotor Blade Full Scale Test 3. Validation of Simulation Model 4. Power Quality Tests 5. Acoustic Noise Measurements
13 CERTIFICATION PROCESS: TECHNICAL Safety and Function Test incl. Inspection Load Measurements (and Comparison) Power Performance Measurements Blade and Gearbox Tests Other Tests Environmental Testing Electromagnetical Compatibility Testing Power Quality Tests Acoustic Noise Measurements Type Characteristic Measurements Type Testing Conformity Statement
14 CERTIFICATION PROCESS: TECHNICAL Safety and Function Test Power Performance Measurements Type Testing Load Measurements Blade Tests Report -25 Type Testing Conformity Statement Type Testing Comissioning Other Tests Type Characteristic Measurements Power Quality Tests Acoustic Noise Measurements
15 CERTIFICATION PROCESS: TECHNICAL Conformity Statement Design Conformity Statement Manufacturing Final Report -12 Type Certificate Conformity Statement Type Testing
16 CERTIFICATION PROCESS: TECHNICAL Certification Report -2 Safety Systems Assessment: Safety Systems / Manuals Certification Report -2 Safety Systems / Manuals Design Safety Systems Loads Load Assumptions Certification Report -1 Load Assumptions Assessment: Rotor Blades Assessment: Machinery / Structural Components Assessment: Tower Assessment: Electrical System Assessment: Foundation Certification Report -3 Rotor Blades Certification Report -4 Machinery / Structural Components Certification Report -5 Tower Certification Report -6 Electrical System Certification Report -7 Foundation Design Conformity Statement Annual Conformity Statement ME Nacelle and Hub Certification Report -10a ME Nacelle and Hub Periodic Manufacturing (ME) ME Rotor Blade ME Tower Certification Report -10b ME Rotor Blade Certification Report -10c ME Tower Manufacturing Conformity Statement Final Certification Report -12 Type Certificate ME Gearbox Certification Report -10e ME Gearbox ME Generator ME Safety and Function Test Certification Report -10f ME Generator Certification Report -10x ME Site survey (network and ground) Foundation Installation supervision Type Testing Power Performance Measurements Load Measurements Blade Tests Report - 25 Type Testing Conformity Statement Type Testing Site Specific Certificate Periodic Inspection Comissioning Other Tests Type Characteristic Measurements Power Quality Tests Acoustic Noise Measurements
17 CERTIFICATION SCHEMES Type Certification Onshore IEC WT01 IEC GL 2003/2004 GL 2010 DIBt 2004 Offshore GL 2005 GL 2012 Project Certification Onshore IEC WT01 IEC GL 2003/2004 GL 2010 DEWI OCC 37-OP-S0852 Offshore BSH Standards DNV-OS-J101, 2007/2009 DEWI OCC 37-OP-S0852
18 GL Type Certificate - STC DA - STC IPE - STC PT Project Certificate IEC Type Certification - Design - ME - TT Project Certificate
19 CERTIFICATION SCHEMES: GL Type Certification (GL 2003/2004 and/or GL 2010) STC of A-DA STC of IPE & Quality Assessment STC of PT Final Assessment (Final Assessment Report) A-Type Certificate Source: GL 2010, Guideline for the Certification of Wind Turbines, Fig Elements of the Type Certificate, Chapter 1, page 4.
20 CERTIFICATION SCHEMES: GL Type Certification (GL 2003/2004 and/or GL 2010) STC for the A-Design Assessment (DA) Assessment: Loads & Safety Concept Issue of certification report for the Load Assumptions of the design, documentation and manuals - Static Rotor Blade Test - Gearbox Test - Generator Test - Electrical Components - Commissioning Issue of certification reports for a) Safety Systems and Manuals b) Rotor Blades c) Machinery Components d) Tower e) Electrical System (Foundation) STC for the A-DA
21 CERTIFICATION SCHEMES: GL Type Certification (GL 2003/2004 and/or GL 2010) STC for the Implementation of design related requirements for production and erection (IPE) IPE for Nacelle IPE for Rotor Blade IPE for Tower (IPE for Gearbox) ( ) STC for the IPE Source: GL2010, Guideline for the Certification of Wind Turbines, Implementation of the design-related requirements in Production and Erection (IPE), Chapter 1, page 7-9.
22 CERTIFICATION SCHEMES: GL Type Certification (GL 2003/2004 and/or GL 2010) STC for the Prototype Testing (PT) of documentation of prototype testing (e.g. load measurement, power curve) Comparison of the measurement results with the assumption for design (validation of load simulation) Comparison of the measurement results with the assumption for design (validation of load simulation) Summarizing report comparison of Simulation Model Real turbine STC for the PT Source: GL 2010, Guideline for the Certification of Wind Turbines, Protoype Testing, Chapter 1, page 10.
23 CERTIFICATION SCHEMES: GL Project Certification (GL 2003/2004 and/or GL 2010) Type Certificate Assessment of site Design conditions Site specific design assessment Examination of foundation during production during transportation Commissioning Final Assessment Project Certificate Periodic monitoring Source: GL2010, Guideline for the Certification of Wind Turbines, Fig Elements of the Project Certificate, Chapter 1, page 11.
24 CERTIFICATION SCHEMES: IEC Type Certification (IEC WT 01 or IEC ) Foundation basis evaluation Foundation manufacturing evaluation Type characteristics measurement Design Basis Design Manufacturing Type Testing Final Type Certificate Design Basis Conformity Statement Design Conformity Statement Manufacturing Conformity Statement Type Test Conformity Statement Final Report Optional Module Source: IEC , Wind turbines Part 22: Conformity testing anc certification, Fig. 1 Modules ot type certification, page 19.
25 CERTIFICATION SCHEMES: IEC Project Certification (IEC WT 01 or IEC ) Project Certificate Optional Module Final Other Installation Design Other Installation Manuf. Project Characteristics Measurements Site Conditions Assessment Design basis evaluation Integrated Load Analysis Support Structure Design Support Structure Manuf. Transportation & Install. Commissioning Wind Turbine Type Certificate Wind Turbine/ RNA Design Wind Turbine/ RNA Manuf. RNA Rotor Nacelle Assembly
26 CERTIFICATION SCHEMES: IEC Project Certification DEWI-OCC 37-OP-S0852 Site Conditions Assessment Certification Report Site Assessment Design basis evaluation Certification Report Design Assessment Integrated Load Analysis Project Certificate Wind Turbine/RNA Design Support Structure Design Project specific Manufacturing Other Installations Design Certification Report Design Assessment Certification Report Manufacturing Operation and Maintenance Transportation & Install. Certification Report Transportation & Install. Commissioning Certification Report Commissioning
27 CERTIFICATION SCHEMES Project Certification (BSH) Development 1st Release Basic Design and Implementation Planning 2nd Release Implementation (3rd Release) Production, Transportation, Installation, Commissioning Substructure/Foundation Substructure Design Manufacturing Transportation and Installation Commissioning Tower Environmental Conditions and Design Basis Integrated Load Analysis Tower Design Manufacturing Transportation and Installation Wind Turbine Components Commissioning Final Wind Turbine Design Manufacturing Transportation and Installation Commissioning OTS Topsight OTS Topsight Design Manufacturing Transportation and Installation Commissioning Statement of Conformity 1st BSH release (Design Basis) Test Reports and Statement of Conformity for the Basic Design for WTG, Tower, Foundation, OTS Statement of Conformity Detailed Design for WTG, Tower, Foundation, OTS 3.3 Statement of conformity and test reports Manufacturing Survey 3.7 Statement of conformity and test reports Transport and Installation Survey 3.9 Statement of conformity and test reports Commissioning survey 3.10 Final Report 3.11 Project Certificate M1 M2 M3 M4 M5 M6 M7 Start: QX/20XX Design Basic QX/20XX Basic Design QX/20XX Design QX/20XX Manufacturing Transportation Commissioning Project Certificate 20XX
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