Romax wind energy Providing drivetrain solutions to lower the cost of energy
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1 Romax wind energy overview Romax wind energy Providing drivetrain solutions to lower the cost of energy Romax is the world s leading independent provider of engineering solutions for wind turbine drivetrains.
2 About Romax Romax offer turn-key solutions for drivetrain design; engineering and strategic consultancy; solutions for drivetrain health management and drivetrain simulation software. Our aim is to address the entire product lifecycle to maximise drivetrain reliability and reduce cost of energy from wind power. We employ some of the industry s brightest minds including strategic thinkers, technology innovators, experienced engineers and world leading software specialists. We have been developing and supplying innovative simulation tools and services for drivetrain, gearbox and bearing design plus analysis and certification to many leading OEMs, owners and operators for over 20 years. Established in 1989 by renowned bearing expert Dr Peter Poon (MBE), today Romax is a global enterprise with 11 offices worldwide, covering the UK, France, USA, Korea, Japan, China and India. We deliver the best possible solutions to our clients and industry partners. For wind energy, Romax provides a range of solutions covering: Drivetrain design Engineering and strategic consultancy Solutions for drivetrain health management Drivetrain simulation software. 2
3 Romax has a worldwide reputation in the wind energy market for its ability to maximise wind energy yields and power production by optimising wind turbine drivetrain performance and reliability. As well as providing the wind turbine industry with a comprehensive range of design services for the development and manufacture of gearboxes, bearings and complete drivetrain systems, Romax has also developed an extensive range of turbine performance and condition monitoring software tools and services. Tools that provide wind farm owners and operators with both diagnostic and prognostic intelligence to facilitate predictive maintenance regimes. Romax is the world s leading independent designer of wind turbine drivetrains and gearboxes, developing 29 designs ranging in capacity from 750 kw to 6 MW plus. As of today, our designs have been licensed to over ten of the world s leading wind turbine and gearbox manufacturers. In addition Romax offers a custom design service. Romax designs go through certification and the company has obtained GL A-DA certification for its gearbox designs. We work with our clients and partners together to tackle the technical challenges facing the industry and broaden our knowledge and experience. Delivering global technical expertise as a trusted partner for some of the world s leading organisations to maximise return on investment. 3
4 Drivetrain and gearbox engineering Our world class engineering division develops and licenses gearbox, drivetrain designs for wind turbines. Our services include: Product development and new product entry Technical and strategic consulting, including technology transfer and training Advanced analysis and modelling of gearboxes, bearings and drivetrains Design review and optimisation Manufacturing, certification and testing support Unravelling the chain reaction of component interconnectivity through our use of system-level design and optimisation. 4
5 An unbeatable track record in the creation and certification of wind turbine drivetrain designs. Based on years of Romax design expertise on multi-megawatt drivetrains * ** *First Romax drivetrain design solution including main bearing, housing, gearbox and high speed shaft to generator ** Romax state of the art drivetrain Romax has: Over 20 years engineering experience in developing and licensing gearbox and drivetrain designs ranging in capacity from 750 kw to 6 MW plus Completed the development of 29 designs A total of 1.4 GW of Romax designed gearboxes shipped as of Q State-of-the-art design and analysis tools and techniques - RomaxWIND is the world s leading drivetrain design and analysis software certified by GL for gear calculation Designed drivetrains to exceed certification based on feild experience and FMEA (failure mode and effects analysis). RomaxWIND Leading drivetrain design and analysis software The only software certified by GL for gear calculation Through a combination of our highly experienced engineering team and industry leading virtual product development platform. RomaxWIND, we offer a full range of design services for wind turbine gearboxes, bearings and drivetrains. Our unique software, RomaxWIND enables us to analyse drivetrain systems and allows our team to accurately simulate the behaviour and performance of drivetrains. We provide expert guidance to improve the design through simulating complex interactions and analysis to reduce the time and cost of product development and crucially lower the cost of energy. 5
6 Consulting Romax consultancy offerings combine our experience in design, engineering and simulation with strategic and tactical planning to improve your business performance. Whether developing new products and solutions or rapidly and effectively resolving existing issues, Romax has the experience and capability necessary to respond quickly to client needs whilst achieving world-class results. Our track record includes providing technical and strategic solutions to wind turbine manufacturers, designers, sub component designers and wind farm operators. Romax s consultancy services include: Technical Drivetrain and gearbox design assessment and detailed simulation Failure mode investigation and root cause analysis Drivetrain concept selection and Cost of Energy (CoE) analysis Drivetrain dynamics, noise and vibration including dynamic analysis for certification Large bearing analysis e.g. pitch, yaw and rotor bearings Electrical machines and direct drive generators mechanical system design and analysis Manufacturing due diligence supplier audits and quality assessment Gearbox refurbishment support and gearbox re-engineering Strategic Developing market entry strategies and helping to de-risk your investment Combining strategic and tactical planning with engineering expertise Identifying targets for mergers and acquisitions. Independently working to provide the best possible solutions and value to our customers through a combination of technical and strategic knowledge. 6
7 Manufacturing support Manufacturing is an integral part of successful engineering. Our team of experienced engineers and metallurgists work with clients to enhance and develop their manufacturing capabilities, ensuring components are successfully realised to exceed international standards. With extensive experience across a wide range of methods, processes and components, we can work with established or new manufacturers to provide expert guidance to improve manufacturing capabilities and results. Certification and testing support Romax provides extensive support services including supplier audits, training and certification. With a network of global specialists we support the drivetrain development process in optimising and re-engineering existing systems. Rapid certification and testing is crucial to successful product development, our processes are quick and accurate, leading to effective, robust and reliable components. We work with the largest certification bodies across the world, including Germanischer Lloyd (GL), TÜV SÜD, DNV and DEWI-OCC Offshore and Certification Centre. 7
8 InSight ids Advanced diagnostic and prognostic solutions Developed in partnership with some of the world s leading wind farm operators, InSight ids is a unique software tool that harmonizes the data transmitted by different wind turbine condition monitoring systems (CMS). Hardware independent, InSight ids displays vibration data in a uniform, intuitive and user friendly display and incorporates advanced algorithms which identify many faults far earlier than the CMS system is able to on its own. Through its intuitive user interface ids enables both asset manager and vibration analysis expert to identify specific problems immediately down to sub component level. InSight SCADA InSight SCADA is a tool developed to support the proactive maintenance of wind farms by analysing SCADA and operational data and providing the user with an overview of the key issues affecting the wind farm performance. InSight SCADA enables the user to control maintenance quality, tracking good and bad installations and repairs. The InSight life models estimate when drivetrain components are nearing end of useful life to enable long-term O&M budget planning and predictive maintenance of components. 8
9 24/7 Fleet monitoring service Staffed by highly trained and expert analysts Romax s wind turbine monitoring centres can be found in all major wind markets worldwide. Working with many of the world s leading wind farm owners and operators we monitor 24/7 and provide regular reporting on the performance and condition of onshore and offshore assets. Romax s monitoring services enable clients to reduce their cost of energy by implementing a predictive maintenance regime centred on optimising the balance between maximised availability and minimised operational costs (OPEX). Drivetrain inspection and analysis Romax provide impartial and expert inspection support at critical lifecycle stages such as end of warranty and during site acquisition due diligence. Our inspection services establish the precise status and condition of the wind turbine drivetrain. Our experienced field service technicians will inspect all major components locally with support from our offsite analysts who will undertake a thorough analysis and assessment. With our expert analysis software and our engineering analysts, we are able to provide you with a unique understanding of how and why your system behaves in the way it does. Predicting and resolving mechanical issues within the wind turbine drivetrain enables wind farm operators to achieve optimum power production. Working holistically to achieve a whole system approach through analysis and modelling 9
10 Global Head Office United Kingdom Romax Technology Limited Rutherford House Nottingham Science Park Nottingham United Kingdom NG7 2PZ +44 (0) North America USA Boulder, CO USA Troy, MI sales_us@romaxtech.com Europe France +33 (0) sales_eu@romaxtech.com 10
11 Asia China Beijing +86 (0) China Hangzhou +86 (0) India Chennai Japan Registered Office +81 (0) sales_jp@romaxtech.com China Chongqing +86 (0) romaxchina@romaxtech.com India Pune sales_in@romaxtech.com South Korea +82 (0) sales_kr@romaxtech.com Romax Tokyo Business Centre +81 (0) sales_jp@romaxtech.com 11
12 Romax Technology Limited Rutherford House Nottingham Science & Technology Park Nottingham NG7 2PZ United Kingdom T: +44 (0) F: +44 (0) E:
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