Sustain.Ability. Soroush Amidi and Andrew Nolan Advantages of a Plant-wide Wireless Network with Experion Integration

Transcription

1 Sustain.Ability Honeywell Users Group Americas Soroush Amidi and Andrew Nolan Advantages of a Plant-wide Wireless Network with Experion Integration 1

2 Agenda Today s Challenges Why Choose a Plant-wide Multi-Application Network with Experion Integration? Experion R410 Integration ISA100.11a integration Wi-Fi application integration OneWireless Network with Cisco 1552S Access Point Benefits of a Plant-wide Multi-Application Network 2

3 Industry Challenges Safety Reliability Efficiency Eliminate Hazards Meeting HSE regulations (agencies and corporate) Reduce Downtime Increase asset availability and avoid unscheduled shutdowns Reduce Costs Improve productivity and minimize OPEX/ CAPEX Fundamental pillars to achieve operational excellence 3

4 Ops and Maintenance need to monitor an additional 120 input devices Of course, they want this tomorrow. What should we Power Users do? We need to comply with new tank farm safety regulations! Also my team s looking to collect Our multi-application readings from the tanks and exchange info with infrastructure can handle the control this. room. Any ideas? 4 Joe in Security has informed me that he needs to add new CCTV cameras. The location he s talking about is Site D. That s going to be a challenge, there s no wiring out there. John in Ops keeps chewing my ear about some new app that runs on handhelds.he says it can replace the paper and pencil method that we currently use to capture data. To top that off, the app is integrated with Experion I wonder if John really knows what he s talking about. Hmmm?

5 Multiple Networks or One Infrastructure One infrastructure for all applications 5

6 Wireless Challenges Multiple wireless networks on site Wi-Fi Standards-based wireless field instruments Proprietary-based wireless field instruments and other devices No RF Management Policy Each department responsible for various networks One infrastructure for all applications 6

7 Why a Multi-Application Infrastructure Characteristics High throughput Non-routing transmitters Faster update rate from transmitters Deterministic latency Wi-Fi support Ethernet support ISA100.11a support Benefits Supports thousands of devices Maximizes the battery in wireless field instruments Uses wireless transmitters for critical monitoring or control applications Uses wireless transmitters for critical monitoring or control applications Supports mobile devices (handheld, laptops, tablets, wireless portable gas detectors, cameras, others) Supports Ethernet devices (cameras, PLCs, others) Supports wireless field instruments Resulting in Lower Cost of Ownership 7

8 Why a Multi-Application Infrastructure Industrial Solutions Rotating Equipment Video Mobile Workforce Personnel Safety Terminal Automation Plant-specific Applications Safety Shower Monitoring Process Tank Level Monitoring Furnace Efficiency Optimization Bearing Temperature Monitoring Kiln Temperature Profiling Heat Exchanger Optimization HSE Compliance One infrastructure for all applications 8

9 9 OneWireless Network

10 10 Experion R410 and ISA100.11a

11 OneWireless Integration with Experion Features: Peer-to-peer between WDM and Experion PKS controller offline/online configuration of wireless field devices in Control Builder Alarm and event integration between the ISA100.11a system and Experion PKS Diagnostic alarms from field devices are integrated into the Experion PKS Station system alarm summary Benefits: Reduce engineering required to add an ISA100.11a I/O device to Experion Reduce engineering required to add a wireless I/O to a HMI display Faster response to any network alarms 11

12 Experion R410 and OneWireless R210 The WDM interface is used to provision field devices (security keys) and verify network connectivity Control Builder configures field devices Each Experion server cluster supports up to 5 redundant or non-redundant WDMs WDM connects to the Experion L2 FTE network as non-fte nodes 12

13 13 Experion R410 and OneWireless R210

14 14 Experion R410 and OneWireless R210

15 Experion Mobile Access Access to real-time process data from the field Enables faster, better decisions by field workers Extends Experion into the field 15

16 Result: An Integrated Wireless Infrastructure Wireless Controller Business/Process Control Network Wireless Device Manager IEEE Backhaul ISA100.11a Wi-Fi ISA100.11a Field Devices Field Device Access Points Cisco 1552S Access Points 16 ISA100.11a Field Sensor Network Battery-powered mesh routing or non-routing Powered routing backbone for highest speed, reliability, scalability, and maximum battery life Mobile Station Multi-Application Plant-wide Network Single network for Wi-Fi, ISA100.11a, Ethernet Powered backbone for the highest automation network performance, reliability, and scalability Two industry leaders, one infrastructure to support all apps

17 OneWireless Network with Cisco 1552S Cisco Aironet 1552S Access Point Wireless Controller Network Control System (NCS) Wireless coverage for Wi- Fi and Ethernet devices, and ISA100.11a field instruments High performance and reliable Manages wireless mesh access points Easy to manage IEEE devices Network-level of wired and wireless devices Simplifies network monitoring 17

18 OneWireless Network with Cisco 1552S MSE Wireless Device Manager ISA a Field Instruments Hosts awips and other location-based services Manages ISA100.11a devices and network Battery powered wireless field instruments Secure and scalable tracking of wireless device Easy to manage ISA devices Multi-year battery life with fast update rate 18

19 Cisco Aironet 1552S Access Point IEEE n with MIMO Technology: supports more devices with improved throughput, radio sensitivity and range CleanAir technology: integrated spectrum intelligence to detect, classify, and mitigate RF interference IEEE with radio diversity: improved range and sensitivity for ISA100.11a field instruments Process data preconfigured with highest priority Provide Ethernet connection and power via PoE for IP devices Rugged with hazardous certification 24V DC and VAC power option 19

20 Benefits ISA100.11a for field instruments IEEE a/b/g/n for industrial Wi-Fi devices Designed for co-existences Highly-secure network 128-bit encryption for field instruments and Wi-Fi devices Generic tunneling protocol Tunnel proprietary protocols from other vendors Protect your investment with standards-based technology 20

21 Benefits Reduce infrastructure complexity and engineering costs Customize wireless infrastructure for multiple plant needs Routing field instruments, linepowered router for field instruments, line-powered router for field instruments and Wi-Fi devices, P2P wireless Ethernet Configurable update, latency and reliability rates 1, 10, 30, 60 sec update rate 20 ms per hop, 100 ms per hop, +100 ms per hop Support for most field protocols Modbus (Serial, TCP), OPC (UA), HART, CDA (Experion) Flexibility means more choice 21

22 Benefits Best throughput n with MIMO technology used by mesh and Wi-Fi radios Extended transmission range resulting in fewer repeaters ISA100.11a radios with diversity Longest battery life with COTS batteries 3.3 year battery 1 sec 10 year battery 60 sec Wired-like performance Up to 1 sec update rates for critical monitoring and control applications Optimized network and RF management tools CleanAir technology, CleanAir, RRM, ClientLink Optimized network diagnostics tools and rep Best throughput, range and overall performance 22

23 Benefits Lowest cost per I/O Extended transmission range Long battery life COTS battery Over-the-air firmware upgrades Lowest cost per multiapplication network 25% compared to two network approach Optimized network Centralized network management Intelligent RF management with CleanAir technology Intelligent wireless field instruments management with Wireless Device Manager Total Cost of Ownership - Savings of $2000 per node 23

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