Practical Applications for OEMs: Secure Remote Connectivity to Automation Networks. Neal Meldrum Senior Product Manager
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1 Practical Applications for OEMs: Secure Remote Connectivity to Automation Networks Neal Meldrum Senior Product Manager
2 Overview Remote Connectivity Solutions Applications Using Remote Connectivity Remote Programming Diagnostics // Alarms Data Collection Data Visualization Benefits of Remote Connectivity Solutions
3 Connectivity Solutions Analog Modems Cell Modems Wireless Modems A Variety of Solutions Web-Based Gateways Local/Wide Area Network
4 Comparing Solutions Analog Modems Cell Modems Pro Proven Solution Reasonable Speed Low Cost Mobility Worldwide Service Con Dedicated Line Toll Charges Slow Speed Reoccurring Charges Wireless Modems High Speed Variety Limited Distance Initial Cost Web Gateway Higher Functionality Customization IT Knowledge Security LAN Proven Solution High Speed Localized IT vs. PLC
5 Modem vs. Gateway Modem Gateway Remote Programming Diagnostics While Connected Remote Programming Data Logging Alarms and Messaging Web Interface
6 Modem vs. Gateway Ethernet Connectivity Remote Monitoring Ethernet Gateway HMI Industrial Device Industrial Data Router Remote Management Web-Based Configuration Alarms/ Analog or or Cellular Modem Ethernet & Serial Protocols Infrastructure Monitoring Machine Builder Programming Tools
7 Remote Access Solutions Moving from a reactive to a proactive service model 1. Modem Router 2. PLC Remote Maintenance 3. Internet Gateway 4. Remote Diagnostics 5. Predictive Maintenance To bring back the benefits of Remote Access, these 5 solutions can be mixed together!
8 Remote Access to PLC WebPort 2001 Access SLC500, PLC5, MicroLogix, CompactLogix & ControlLogix PLCs using DF1 or EtherNet/IP Full access PLC registers, counters and internal data either with serial or IP protocols Seamless integration with RSLinx Dial-in & dial-out on demand IP router Alarms Choice of modem: PSTN, ISDN, GSM/GPRS/EDGE Modem + DF1 & Ethernet/IP Interface + Services = All in One!
9 Internet Remote Access WebPort 2001 Low connection costs Larger bandwidth Modem call-back across Internet Secured connection with embedded firewall / VPN Using PSTN, ISDN, GPRS/EDGE The remote access solution through secured Internet connection using PSTN / ISDN / GPRS / EDGE
10 LAN/Modem Router WebPort 2005 Single access point to the machine network Hosted VPN Security Web front-end with secure R/W access to PLC variables Modem call-back across Internet Optional data logging Choice of modem : PSTN, ISDN, GSM/GPRS/EDGE The most versatile remote access solution.
11 Benefits of Remote Access Without Remote Access Customer Initiated Call Diagnosis With Customer Additional Investigation Direct Intervention Multiple Interventions With Remote Access Automatic Incident Detection Information Directly Available Direct Detailed Information Preparation for Intervention Scheduled Intervention Before After
12 Efficiency & Cost Savings Through effective monitoring, reduce costs: Lost productivity Overtime Parts/shipping Travel time
13 Applications Diagnostics / Alarms Modems Connectivity Solution Use existing software tools to view alarms No real-time response Web Gateway Embedded HTTP Server Browser Based Interface /SMS/FTP Capability
14 Applications Boiler Safety Advance Notification Recommendations Invest in a remote monitoring system that will monitor the boiler operations while the boiler operators are performing their maintenance responsibilities. Resolution Monitor control system using web-based gateway. Use , text messaging or pager network to notify about any alarm conditions
15 Alarm Notification WebPort 2001 Independent Alarm Notification System is a standard feature for all WebPort gateways No program change No PLC involvement Data acquisition over DF1 and Ethernet/IP Monitors 350 variables from various PLCs 4 alarm levels for each variable Full alarm cycle management Detailed notification with tag value by , SMS, FTP, SNMP
16 Monitoring & Diagnostics WebPort 4001 Over 130,000 points data logging Historical Database Real-time logging Dead band filter Text file exports & FTP reports Graphic trend viewing Script programming Web front-end The complete remote monitoring & diagnostics solution
17 Applications
18 Efficiency & Cost Savings No additional software investment No software seat licenses Anywhere, any time access Browser Based Management
19 Efficiency & Cost Savings Through effective monitoring, increase service revenue: Increased customer satisfaction Lower fixed costs
20 Applications Remote Monitoring over VPN Key Issues: Corporate LAN Policy IT / Automation Convergence Ease of Installation / Maintanence 1) Point to Point Gateway to Gateway Client 2) Hosted VPN over Internet or Cellular Network
21 Applications Remote Monitoring over VPN = + SSL resulting in easy setup and no IT headaches
22 Applications Data Visualization Modems Connectivity Solution Use existing software tools to view data Web Gateway Embedded HTTP Server Browser Based Interface HMI-like Interface w/o Cost
23 Applications Data Visualization
24 Proactivity Set new standards for excellence in service quality: Flexibility Accurate, timely diagnostics Anywhere, any time access Update Ladder On-The-Fly
25 Data Concentrator WebPort 4001 Over 130,000 measure points data logging Powerful reporting tool Data collection via or FTP Local web application with dynamic HTML pages Also supports remote access for maintenance The complete asset management solution
26 Ethernet/IP Interface for ASCII Devices Powerful script interpreter for Basic language, driving the serial port Write data directly into PLC variables in Ethernet/IP Data published on web pages, as a Modbus/TCP variable or SNMP MIB Extra services available (web interface, alarm notification) The Ethernet interface for ASCII devices
27 SNMP Agent & Modbus Gateway Designed for Rockwell Automation PLCs Acquisition of process & control data in DF1 or/and Ethernet/IP R/W Modbus/TCP interface SNMP agent Extra services available (web pages, Basic scripting, ) The SNMP Agent and Modbus/TCP Interface for your PLC
28 Thank You Visit Us at Booth 639 One Port, A World of Access
29 Contact Information Spectrum Controls, Inc nd Avenue NE Bellevue, WA Tel: Fax:
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