Reliable Networks & Connectivity. Electronics for the Robust and Mobile IoT
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1 Reliable Networks & Connectivity Electronics for the Robust and Mobile IoT
2 MEN in the IoT Value Chain Application-Ready for the IoT? Applications Vertical Applications A look at the MEN portfolio of computer systems and system components with respect to their position in the Internet of Things shows that they can also be described as a combination of processing and communication units sitting between the little data (sensors, actors the fog ) and the big data (the cloud ). These IoT-ready embedded systems are characterized by the ability to exchange data via wired or wireless networks, connecting between each other and to the world, as well as controlling and influencing each other. IoT Clouds and Web Services Devices and Sensors SoCs and Chips Systems and Platforms Enabling Secure Communication The requirements of the application determine whether the communication is based on the public Internet, or a more private network structure. As security is one of the biggest concerns in the connected world, MEN as a hardware provider makes sure to choose the appropriate hardware and operating system components as the basis for an embedded system that can claim to be application-ready for IoT. Ensuring boot image integrity and securing communication using encryption, or by sealing-off the network, is a precondition. Boot image integrity can be achieved via measures like TPM (Trusted Platform Module) or adaptation of the BIOS or the boot loader. Encryption can be implemented via hardware encryption engines or via software. Networks can be sealed-off from the outside world, e.g. from the internet, using firewalls and white or black listing can help with sealing off mission-critical from non-mission-critical networks. Components Rugged Devices in the IoT In mission-critical industrial as well as transportation environments, computer devices have to be developed for harsh environments and must withstand shock, vibration, humidity and extreme temperatures. Such solutions often come with compliance according to market specific standards such as EN for railways or E-Mark for road and off-road vehicles. Moving Devices in the IoT It is considerably more difficult to implement reliable wireless transmission for a rapidly moving vehicle like a train, a bus, or a plane (vehicle-to-vehicle and vehicle-to-land communication). Large amounts of data need to be transferred at high speeds, over long distances and while driving through tunnels, mostly in real-time. Typical examples are passenger information systems, multimedia access units, surveillance systems for the recording and management of camera data, or service systems with diagnosis and maintenance functions.
3 High Speed Switches High Speed Ethernet Switches with 29 GBit Switch Matrix on CompactPCI Serial The sister cards G101 and G102 are fully managed industrial CompactPCI Serial Ethernet switches. They are equipped with a 29 Gbit/s switch matrix, and provide up to 25 Gigabit Ethernet ports for high-speed communication. To realize this mass of available Ethernet ports, MEN also provides a specific CompactPCI Serial backplane, enabling additional 16 Ethernet lines to the maximum eight, which have been defined in the standard specification. The Ethernet ports can all be connected to the rear or three can be used on the front, either as three robust M12 (A-coded on G101 / X-coded on G102) connectors or as two RJ45 connectors and a 2.5 Gb SFP interface which can be used as high speed uplink (RJ45 and uplink only available on G101). One additional connector on the front is available as a service interface. By using MEN s series of line cards, all 25 Ethernet ports can be led to the front, allowing a flexible configuration with up to three GExx cards, which can be again extended by up to three GPxx cards. Each of these line cards lead four Ethernet interfaces from the backplane to the front depending on the respective line card - either via M12 or RJ45 connectors, optionally A- or X-coded, with or without PoE. Various software protocols ensure data security, synchronous Ethernet, stable operation and temperature monitoring. The G101 and G102 also support IEEE 1588v2 (Precision Clock Synchronization Protocol) on ports one to twelve and EEE (energy-efficient Ethernet) on all ports. All switches and line cards are compliant to railway standard EN class TX and have an operating temperature of -40 to +85 C. G102 - Fully Managed Industrial Ethernet Switch, X-Coded» Service interface available» Up to 4 M12 connectors X-coded» Up to 25 Gigabit Ethernet ports on rear I/O» 29 Gbit/s carrier grade switch matrix GE1-4-Port Gigabit Copper Ethernet Line Card GE3-4-Port Gigabit Copper Ethernet Line Card with M12 X-Coded GP1-4-Port Gigabit Ethernet PHY Line Card GP2-4-Port Gigabit SFP PHY Line Card 4 Gigabit Ethernet on RJ45 or M12 A-coded connectors Power over Ethernet (PoE+) PSE (all ports) IEEE 1588v2 supported (together with G101) 02GE01-00: 4 x RJ45, no PoE 02GE01-01: 4 x RJ45, PoE+ 02GE01-02: 4 x M12, no PoE, conformal coated 02GE01-03: 4 x M12, PoE+, conformal coated 4 Gigabit Ethernet on M12 X-coded connectors Power over Ethernet (PoE+) PSE (all ports) IEEE 1588v2 supported (together with G101) 02GE03-02: 4x M12 X-coded, no PoE 02GE03-03: 4x M12 X-coded, PoE+ PSE 4 Gigabit Ethernet on RJ45 or M12 A-coded connectors Power over Ethernet (PoE+) PSE (all ports) IEEE 1588v2 support (optional) 02GP01-01: 4 x RJ45, PoE+ PSE 02GP01-02: 4 x M12, no PoE, conformal coated 02GP01-03: 4 x M12, PoE+ PSE, conformal coated 100/1000 Mbit/s SFP modules supported FX / SX / LX / ZX modules supported 4x SFP cages LEDs for link and activity status G101 - Fully Managed Industrial Ethernet Switch with Uplink, A-Coded» Service interface and uplink available» 3x RJ45 and 1x SFP, or 4x M12 connectors A-coded» Up to 25 Gigabit Ethernet ports on rear I/O» 29 Gbit/s carrier grade switch matrix GP3-4-Port Gigabit Copper Ethernet Line Card with M12 X-Coded 4 Gigabit Ethernet on M12 X-coded connectors Power over Ethernet (PoE+) PSE (all ports) IEEE 1588v2 support (optional) 02GP03-02: 4x M12 X-coded, no PoE 02GP03-03: 4x M12 X-coded, PoE+ PSE
4 Turn-Key BTO Network Switch Built-to-Order: CompactPCI Serial-based Managed Gigabit Ethernet Switch Based on MEN s functional, built-to-order concept, the high-performance Ethernet switch NH30 provides a wide range of configuration options for use in several harsh and mobile applications. The switch s simple system integration and elimination of expensive specialized software ensures a fast time-to-market, while reducing acquisition, operating and maintenance costs. The NH30 uses the G101 and G102 as heart of the system, supporting up to 25 Gigabit Ethernet ports and a 29 Gbit/s carrier grade switch matrix. The system can be configured with up to six line cards as either active or passive copper connections, or as SFP interfaces and PoE+ options to enable the connection of different devices (see previous page). Pre-installed carrier-grade, managed firmware from Vitesse supports almost all popular protocols on the market, including standard ring and protection switching/ring protocols. Two AC or DC power supplies ensure reliability and redundancy. When used with one of the power supplies, an uninterruptible power supply (UPS) can protect the system against power fluctuations. Due to the built-to-order concept and a high stockpiling of all components, the delivery time can be drastically reduced. Within a short time, customers receive their close-to-series prototypes and can immediately start developing their application. Based on standard versions, there are many various configuration options. With MEN s built-to-order configurator, ordering an individually configured Ethernet Switch is easy. By choosing a basic unit with preconfigured functionality you can add all your necessary accessories from a range of components with compatible software and functionality. Pre-selected functions indicate that they are required by your system. Article numbers are assigned depending on your drop-down selections, and a 100% identifiable product key is generated. After that you can order the systems with your individual product key. This process is suitable for small quantities and fast evaluation. For volume quotes higher than 25 systems please contact MEN sales directly. NH30 - Rugged 4U, 40 HP Modular Managed Gigabit Ethernet Switch» Compact 4U, 40 HP turn-key Layer 2/3 switch solution» Rack-mounted or wall-mounted» Fanless operation or forced-air cooling» Single or redundant power supplies or uninterruptible power supply» Up to six slots for RJ45, M12 (A or X-Coded) or SFP line cards» PoE+ / non-poe power sourcing Ethernet ports in mixed configuration» Switch firmware production-ready installed» System supervision (temperature, fan, power supply) optional» EN class TX compliant (railways) Example of a BTO configurator tool sheet» Please find the several configurators on our website: Products» System-Level» Industrial Systems» Downloads & Media
5 Networking in Transportation Ethernet Switches for Rail and Public Transportation MEN delivers a flexible range of Ethernet switches and a wireless access point especially designed for use in in extremely rugged environmental conditions, e.g. found in the rail and public transportation market. The NMxx family is built on a compact box PC format, coming with a rugged aluminum enclosure. This is not just for conduction cooling - turning the box into a maintenance-free device - but also protects the enclosed electronics, meeting requirements up to IP40. All electrical components are soldered to resist shock and vibration, and are protected against dust and humidity through conformal coating. The Ethernet channels are accessible on the front via robust M12 connectors. The supported ultra wide range power supply with interruption class S2 allows the family to conform to EN for railway. The flexible switches offer either 100 Mb or 1 Gb Ethernet interfaces, come with or without Power over Ethernet Plus functionality and are available as fully or smart managed versions. NM10 - Smart Managed 8-Port Rugged Ethernet Switch NM11 - Smart Managed 8-Port Rugged Ethernet Switch with PoE NM30 - Fully Managed 8-Port Rugged Ethernet Switch» M12 D, A or X-coded connectors on the front panel» 10/100 (Fast) or 10/100/1000 Mbit/s variants» Fanless and maintenance-free design» -40 C to +85 C operating temperature» PoE+ PSE, up to 61.6 W output power» M12 D, A or X-coded connectors on the front panel» 10/100 (Fast) or 10/100/1000 Mbit/s variants» -40 C to +85 C operating temperature» M12 D-, A- or X-coded connectors on the front panel» 10/100 (Fast) or 10/100/1000 Mbit/s variants» 29 Gbit/s carrier grade switching matrix» ITU G.8031/G.8032 Ethernet Linear/Ring Protection» -40 C to +70 (+85) C operating temperature NM31 - Fully Managed 8-Port Rugged Ethernet Switch with PoE» M12 D, A or X-Coded connectors on the front panel» 10/100 (Fast) or 10/100/1000 Mbit/s variants» 29 Gbit/s carrier grade switching matrix» ITU G.8031/G.8032 Ethernet Linear/Ring Protection» PoE+ PSE, up to 60 W output power» -40 C to +70 (+85) C operating temperature Find the complete product range under:
6 Custom-Tailored Connectivity Open Standards and Flexible Building Blocks for More Variety It is MEN's goal to find the most cost effective solution for the application to be implemented. While using as many standard COTS components as possible, all networking devices and components allow flexible and modular configuration options. Starting with building blocks like IP Cores in FPGA, SA-Adapters or PCIe Mini Cards for single functions, to interface and switch cards based on CompactPCI and CompactPCI Serial, up to completely configured and highly complex network systems the product range is always intended to create as many synergies as possible, while, at the same time, being tailored to MEN's harsh and demanding focus markets and applications. In order to provide a complete I/O range with all necessary fieldbusses as well as Real-Time Ethernet interfaces, MEN has included products from Hilscher and duagon, leading fieldbus experts, into the spectrum of possible choices. FPGA IP Cores - Ethernet and Fieldbus Interfaces IP Cores in FPGA PCIe Mini Cards - Real-time Ethernet and Fieldbus Interfaces PCIe Mini Cards» 16Z087_ETH - Ethernet MAC Interface 10Base-T, 100Base-T, 100Base-TX» 16Z029_CAN - CAN Controller» 16Z079_ANYBUS - Anybus Interface» CS1 - FPGA with AFDX/ARINC-664» PX3 - MVB Interface Card (duagon)» PX50 - CANopen Communication Interface (Hilscher)» PX51 - DeviceNet Communication Interface (Hilscher)» PX52 - Real-Time Ethernet Interface (Hilscher)» PX53 - PROFIBUS Communication Interface (Hilscher) CompactPCI - Real-time Ethernet and Fieldbus Interfaces The Design Process Custom design at MEN follows a defined development process from specification to design, verification and validation of a product, which is part of our quality management system according to DIN EN ISO 9001, EN/AS 9100 and IRIS. The design process follows an adapted V-Model, depending on SIL level, and includes requirement tracing. RAMS (Reliability, Availability, Maintainability and Safety) procedures are applied in the planning phase to avoid costly mistakes down the road. F701 - MVB Interface Card F750 - CANopen Interface Board F751 - DeviceNet Interface Board» MVB Interf. EMD/ESD+ according to IEC (TCN Standard), MVB Bus Admin.» 4096 Process Data ports» Driver support for WinXP, Win7 32/64bit and Linux» -40 C to +70 C screened» Full CAN/Extended CAN according to ISO-11898» CANopen master and slave by loadable firmware» Optical isolation with 1000 VDC isolation voltage» -20 C to +70 C screened» DeviceNet interface according to ISO-11898» DeviceNet master and slave by loadable firmware» Optical isolation with 1000 VDC isolation voltage» -20 C to +70 C screened F752 - Real-Time Ethernet Interface Board» Up to 100 MBit/s real-time Ethernet depending on firmware for:» PROFINET, EtherCAT, Ethernet PowerLink, EtherNet/IP, Open- Modbus, Sercos, VARAN» Based on netx universal network controller» Optical isolation with 1000 VDC isolation voltage» 0 C to +70 C screened F753 - PROFIBUS Interface Board» Isolated RS485 interface» PROFIBUS DP master, DP slave and MPI device determined by loadable firmware» Isolation with 1000 VDC voltage» -20 C to +70 C screened
7 Network Components on CompactPCI/Serial CompactPCI Serial - Reliable Ethernet Switches CompactPCI and CompactPCI Serial - Wireless Functionality G303 Unmanaged 16-Port Rugged Industrial Ethernet Switch Unmanaged 16-port rugged Ethernet switch Up to 16 Gigabit Ethernet ports on rear I/O Or 3 ports on front and up to 13 ports on rear F212 - PCIe Mini Card Carrier for Wireless Functions» Up to 2 PCI Express Mini Cards» ExpressCard/34 or 54 modules optional» For cards with internal USB interface LEDs for front port and board states» For HF applications (WLAN, UMTS, GPS, GSM, HSDPA) -40 to +85 C operating temperature» -40 C to +85 C with qualified components G304 Unmanaged 4-Port Rugged Industrial Ethernet Switch with PoE+ Unmanaged 4-port rugged Ethernet switch 4 Gigabit Ethernet (front) on RJ45 (M12 optional) Power over Ethernet (PoE+) PSE (all ports) LEDs for link and activity status F223 - PCIe Mini Card Carrier for Wireless Functions» 2 PCI Express Mini Cards (full-/half-size)» For wireless applications (WLAN/WAP, UMTS, GPS, GSM, HSDPA, LTE)» 2 or 3 external antennas per module (reverse SMA)» Up to 18 SIM card slots 1 Gigabit Ethernet on rear I/O (optional)» For cards with internal PCI Express and USB interface -40 C to +85 C operating temperature» -40 C to +85 C screened, conformal coating CompactPCI and CompactPCI Serial - Ethernet Interface Cards F305 - Quad Fast Ethernet / Real-Time Ethernet Interface F211 - Quad Fast Ethernet Interface 4 Ethernet channels, 100 Mbit/s Real-time Ethernet capability Optical isolation from other cards Full EN compliance -40 C to +85 C qualified Conformal coating For rolling stock and wayside applications 4 full-duplex or half-duplex channels 10BASE-T and 100BASE-TX physical layer, IEEE802.3u 1500 V isolation voltage -40 to +85 C qualified G227 - PCIe Mini Card Carrier for Wireless Functions G212 - PCIe Mini Card Carrier for Wireless Functions» 2 PCI Express Mini Card slots for LTE, UMTS, GSM, HSPA communication» 2 external antennas per module (reverse SMA)» 1 PCI Express Mini Card slot for WLAN, GPS, virtual SIM card, audio codec» 1 external antenna optional» 10 microsim card slots» Software tool for switching SIM cards and remote power up/down of modems» -40 C to +85 C screened, conformal coating» Up to 2 PCI Express Mini Cards (full-size)» ExpressCard/34 or 54 modules optional» For cards with internal PCIe and USB interface» For HF applications (WLAN, UMTS, GPS, GSM, HSDPA)» -40 C to +85 C screened G211 - Quad Gigabit Ethernet Interface Four 10/100/1000Base-T Ethernet channels or 2 redundant channel pairs, IEEE802.3u Full-duplex or half-duplex 1500 V isolation voltage -40 C to +85 C screened Fully integrated to comply with IEEE802.3u 1500 V isolation voltage 40 C to +85 C screened PICMG CPCI-S.0CompactPCI Serial peripheral card G211F - Quad Fiber Optics Interface Four optical transceiver channels 1000BASE-SX or 2 redundant channel pairs, IEEE802.3x Full-duplex or half-duplex depending on transceiver 500 V isolation voltage -40 to +85 C screened (without transceivers) Find the complete product range under:
8 Connectivity with PCI Express Why MEN? High Speed PCI Express on CompactPCI Serial While the CompactPCI Serial standard offers a full mesh communication via Ethernet on the backplane, the switch board GX1 enables the same advantages for PCIe-based connections. GX1 is a high-end switch fabric for the system slot, which supports both multi-root and mutihost configuration. Perfect partners for GX1 are multicore CPU cards (like G25A or G52A from MEN), which support PCIe 3.0 via the backplane and can be used for building up networking systems with high demands for data transfer rates and computing performance, e.g. for a super-computer or for the data-intensive image processing. Development and production of rugged and reliable products Our boards and systems are developed to meet requirements such as temperature ranges between 40 C and +85 C through convection or conduction cooling, shock, vibration, chemical influence or the option of coating against humidity right from the start. Development based on quality management systems of our markets We are certified according to ISO 9001 and ISO 14001, plus EN/AS 9100 (aerospace) and IRIS (railways) and provide systems according to ISO (road traffic) requirements. We develop according to the GRESS requirements by Airbus and are preparing for EFQM (European Foundation for Quality Management). Development based on relevant standards know-how for our markets Preparing products for environmental qualification according to vertical market standards is one of our key services, for example EN (railways), DO-160G (airborne), German Lloyd (ships) or ISO (automotive E-Mark). Fully automated, high-quality in-house production To achieve the highest product quality, our manufacturing and test process is fully automated. Vaporphase soldering assures smooth processing of the components. Traceability is guaranteed by time stamps throughout the whole process. GX1 - PCI Express Switch or Switch Fabric» 64-Lane, 16-Port Express Switch or 65-Lane, 17-Port Switch Fabric» PCI Express Generation 3 switching over CompactPCI Serial» 985 MB/s per lane for each point-to-point serial link» Programmable configuration of PCIe ports according to backplane design» Software tools for diagnostics and performance monitoring» Dedicated upstream links for multiple CPUs» Multicast / broadcast capability» Product configuration depending on project All relevant environmental tests in-house We carry out the preliminary qualifications in our own environmental test lab (temperature, shock, vibration, humidity), high-voltage and EMC chambers. Further calculations and analyses include MTBF, FMEA, Hazard Tree, HASS or HALT. FPGA technology expertise FPGAs allow us to customize our hardware without touching the board layout while keeping costs low, even in small quantities. FPGA-based solutions are flexible, offer long-term availability and support extended temperature operation. Custom design of computer boards and systems Often the most cost-effective solution results in a custom design while using as many standard components as possible. Synergy effects emerge through the mutual development of standard and custom boards and systems, completed by the built-to-order approach of MEN s box PCs and 19"-based application-ready and turnkey systems. Complete system solutions based on in-house mechanical design Whether a 19" system, wall-mount, standalone or DIN-rail is needed, we guarantee overall operability of each system, minimizing the integration effort and the handling cost on the customer s side. The quality of our systems is assured by applying traceability through the V-model. Customer assistance in configuration of mission-critical systems Computer architectures with safety-critical requirements are very complex. Considerations include safetycritical characteristics and levels (SIL, DAL), reliability questions, error behavior modes and the major IEC and EN standards backed by a professional safety and risk management.
9 Application Examples Infotainment with Wi-Fi Streaming Multiport Gigabit Switch for Entertainment Server The G101 standard managed switch card with a 29 Gbit/s switch matrix is used in an in-flight entertainment server. The components used in the server are from different suppliers and based on standard protocols to provide interoperability. They are connected in a network ring topology increasing reliability. The customized entertainment-focused box PC delivers media content such as films, music and online newspapers via an integrated Wi-Fi access point to the user's display or own mobile devices in long-distance coaches. The conduction cooled box PC comes with integrated hot-pluggable storage shuttles, an integrated Ethernet switch with PoE support and complies with E-mark requirements. Passenger Comfort and Diagnostic Data SCADA System for Fleet Management The custom-specific, fanless, SCADA-based automotive data logger is used to record and pre-process information in trucks and busses. Information from one, or several, vehicles is sent to the headquarters via UMTS, indicating the vehicle s status and position as well as when it s next scheduled maintenance is due. Application-specific functions, such as CAN bus interfaces, are implemented as IP cores in the onboard FPGA. This wireless service system takes care of passenger comfort functions like video/audio streaming, information about the tour schedule via a wireless customer portal as well as for reservation-, master- and diagnostic data recording and transmitting and analyzing passenger information. The system is based on MEN COTS products: the CompactPCI Serial multicore CPU board with an PCI Express Mini Card carrier providing the UMTS and WLAN functionality and an interface card for GPS and serial I/O. Oilfield Server Platform and Router WLAN Server for Company Buses The CompactPCI WLAN server supplies employees during their commute with passenger internet, local portals and passenger information services. The complete Wi-Fi based entertainment solution uses F223 carrier cards for two PCIe Mini Cards and up to 18 SIM cards on one board. In case the data volume of one SIM card is depleted, an easy change to the next SIM card is possible. This robust server platform is installed directly on the drilling sites and communicates with the operator s data processing center in real time from here via GSM, relaying all the data relating to the position of the drill head, resistance in the drilling mud, as well as general function and error analyses. The powerful computer with 200 W of waste heat use three times conduction cooling frames and housings to ensure sufficient heat dissipation and protection against the rough sea.
10 MEN is a member of:» AMD Fusion Partner Program» BavAIRia (Cluster for innovative aerospace technology in Bavaria)» CNA (Center for Transportation & Logistics Neuer Adler e.v.)» NXP / QUALCOMM Design Alliance» Intel IoT Solutions Alliance» Open Source Automation Development Lab (OSADL)» PCI-SIG (Peripheral Component Interconnect Special Interest Group)» PICMG (PCI Industrial Computer Manufacturers Group)» RSSI (Railway Systems Suppliers, Inc. Trade Association)» Unife (Union des Industries Ferroviaires Européennes)» USB-IF (Universal Serial Bus Implementers Forum, Inc.)» VITA (VMEbus International Trade Association)» Wind (Partner Eco System)» ZVEI (German Electrical and Electronic Manufacturers Association) Issue 3.0, April 2018 Copyright MEN Mikro Elektronik GmbH All rights reserved
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