U-Line Motor Starters

Transcription

1 TeSys U-Line otor Starters Catalog 00 File 850 CONTENTS Description Page General Information and Selection Characteristics Power Base Selection Control Units Communication and Function odules Accessories Altistart Soft Starts for TeSys U-Line Dimensions, ounting, and Schematics Application Examples Terms and Definitions Catalog Number Index This document provided by Barr-Thorp Electric Co., Inc

2 This document provided by Barr-Thorp Electric Co., Inc

3 Examples of Various U-Line Components Door Interlock ounting Kit 5 GENERAL INFORATION AND SELECTION TeSys U-Line motor starters provide motor control for choices ranging from a basic motor starter with solid-state thermal overload protection to a sophisticated motor controller which communicates on networks and includes programmable motor protection. Using a plug-in modular design, the U-line starters allow maximum flexibility in motor control. Simply select the 5 mm Power Base, and mount either on a panel or on a 5 mm DIN rail. Then select and install the various plug-in components for the application. Plug-in design allows wiring to be prepared in advance of final installation or to assist in any maintenance work without unwiring.. Power Base provides the main contacts (power poles) for the device. Self-protected starter base (shown), or A (approved for group motor installations or UL508 Type E self-protected combination motor controller). Starter base, or A (approved for group motor installations).. Interchangeable Control Units provide the control and thermal overload functions for the power bases. Interchangeable, wide-range control units provide motor protection from 0.5 A to A. The low consumption (low heat dissipation) control units include built-in surge protection. Standard Control Unit provides basic Class 0 trip characteristics, no communications capabilities, manual reset only. Advanced Control Unit provides a choice of Class 0 or Class 0 trip characteristics and allows for network communications, and manual/auto reset when used with appropriate function modules. ultifunction Control Unit provides a wider range of programmable protection with built-in odbus communication capabilities.. Function odules each power base includes a blanking cover which can be replaced by one of the following function modules: Parallel wiring module allows for connection to PLC I/O modules without need for tools and powers the power base control circuit without need for hard wiring. Communication modules allow either parallel or serial communication via odbus or AS-i networks. Other communications protocols are possible via gateways. Auxiliary contact function modules provide a hard contact to monitor status of the power poles. odules are available in three configurations ( N.O., N.O/ N.C., and N.C). This contacts indicate the status of the power poles and provide a fault signal as traditional hard-wired contacts. Other function modules provide alarm indications, fault indication (overload or short circuit) manual or automatic reset on overload trip and indication of motor load (Amps).. Auxiliary Contact Blocks provides indication of power pole status, ready position of the control handle and fault signalling. 5. Control Circuit Pre-Wiring Connectors allows simple, plug-on connection to be made to other units (such as the reversing block). 6. Current Limiter/Isolator odule mounts directly to the self-protected power bases and provides increased short circuit breaking capacity (up to 0 ka at 80 V and 65 ka at 600 V). Also, provides visible circuit isolation from the main power with provisions for padlocking. Other options include a reversing block (8), control circuit contact block (9), incoming line phase barrier required for UL 508 Type E self-protected combination motor controller applications (0), and door interlock mounting kit for through-the-door operation of the self-protected (LUB) power base. 09/00 00 Schneider Electric All Rights Reserved This document provided by Barr-Thorp Electric Co., Inc

4 General Information and Selection Current Limiter / Isolator odule LUALB Incoming Line Phase Barrier LU9SP0 (required for UL508 Type E compliance). Power Bases (required; select one) 5. Accessories (optional). Control Units (required; select one) Standard unit LUCA Class 0, -phase Control circuit contact block For use only with self-protected starter LUB. Self-protected base LUB, LUB Advanced unit LUCB, LUCC, LUCD Class 0, -phase Class 0, -phase Class 0, -phase ultifunction, programmable unit LUC. Function odules (optional; select one) Starter base LUS, LUS Steps for Configuring a U-Line otor Starter. Select a power base (required) from the tables on pages - 5. Blanking covers are supplied with each power base to cover the control unit, function module, and auxiliary contact block cavities.. Select a control unit (required) from the tables on pages Select a function module or communication module (optional) from the tables on pages Select an auxiliary contact block (optional) from the table on page Select one or more accessories (optional) from the table on pages 6 & 9. Accessories include: Current limiter/isolator module Incoming line phase barrier for UL 508 Type E compliance (Self-Protected Combination otor Controller). Control circuit contact block for NEC 0-7 compliance (disconnection of motor control circuits). Reversing blocks Plug-in terminal blocks Control circuit pre-wiring blocks Soft Start modules. Auxiliary Contact Blocks (optional) Parallel wiring, communication, and auxiliary contact modules Can be used with any control unit. Available modules are: LUFC00, ASILUFC5, LULC0, and LUFNt (shown). Overload / short circuit fault indication and manual / auto reset modules Can be used with advanced control unit only. Available modules are: LUFDH0 and LUFDA0 (shown). Auxiliary contact block LUAt Load Indication modules Can be used with either advanced or multifunction control units. Available modules are: LUFV and LUFV. 00 Schneider Electric All Rights Reserved 09/00 This document provided by Barr-Thorp Electric Co., Inc

5 General Information and Selection Power Bases Protection against thermal overload and short circuit Protection against phase failure and phase imbalance Protection against ground fault (equipment protection only) anual reset -phase motors Class 0 overload protection Starter LUS Standard Control Unit LUCA Selfprotected starter LUB Status of power poles Status and commands transmitted by the bus Parallel Bus Serial Bus Blanking Cover LU9C Auxiliary Contact odule LUFN Parallel Wiring odule LUFC00 AS-i Communication odule ASILUFC5 odbus Communication odule LULC0 Status of power poles, handle position and fault signaling Short circuit protection provided by LUB self-protected starter only. LUS starter requires customer provided short circuit protection per national and local electric codes. See page 7 for complete catalog number. Blanking Cover LU9C Auxiliary Contact Block LUA 09/00 00 Schneider Electric All Rights Reserved 5 This document provided by Barr-Thorp Electric Co., Inc

6 General Information and Selection Power Bases Protection against thermal overload and short circuit Protection against phase failure and phase imbalance Protection against ground fault (equipment protection only) anual reset -phase motors Class 0 overload protection -phase motors Class 0 overload protection Single-phase motors Class 0 overload protection Starter LUS Self-protected starter LUB Advanced control unit LUCB Advanced control unit LUCD Advanced control unit LUCC Status of power poles Overload / short circuit fault indication and manual reset Overload fault indication and automatic reset Thermal overload pre-alarm Analog indication of motor load 0 ma Status and commands transmitted by the bus Parallel Bus Serial Bus Fault differentiation and manual, remote or automatic reset Alarm Indication of motor load Blanking Cover LU9C Auxiliary Contact odule LUFN Fault Diff. anual Reset odule LUFDH0 Fault Diff. Auto Reset odule LUFDA0 Thermal Overload Pre- Alarm odule LUFW0 otor Load Indication odule LUFV Parallel Wiring odule LUFC00 AS-i odbus Communication Communication odule odule ASILUFC5 LULC0 Status of power poles, handle position and fault signaling Short circuit protection provided by LUB self-protected starter only. LUS starter requires customer provided short circuit protection per national and local electric codes. See page 7 for complete catalog number. Blanking Cover LU9C Auxiliary Contact Block LUA 6 00 Schneider Electric All Rights Reserved 09/00 This document provided by Barr-Thorp Electric Co., Inc

7 General Information and Selection Power Bases Protection against thermal overloads and short circuit Programming of trip level and trip times, alarm levels and reset times for the following: Phase loss and phase imbalance Thermal overload and thermal overload pre-alarm Ground fault detection (equipment protection only) Overtorque (jam), underload, long-start anual, automatic or remote reset Indication, programming and monitoring of all run, trip and alarm parameters via: Built-in LCD and keypad odbus RS-85 port to remote terminal or personal computer and Pocket PC Log function of last 5 faults Fault differentiation Single or -phase motors Class 5 to 0 overload protection Starter LUS agelis remote terminal XBTNU00 Self-Protected Starter LUB ultifunction Control Unit LUC VWA80 PowerSuite software for personal computer and Pocket PC Status of power poles Analog indication of motor load 0 ma Status and commands transmitted by the bus Parallel Bus Serial Bus Remote programming and monitoring of all functions Blanking Cover LU9C Auxiliary Contact odule LUFN otor Load Indication odule LUFV Parallel Wiring odule LUFVC00 AS-i Communication odule ASILUFC5 odbus Communication odule LULC0 Status of power poles, handle position and fault signaling Short circuit protection provided by LUB self-protected starter only. LUS starter requires customer provided short circuit protection per national and local electric codes. See page 7 for complete catalog number. Blanking Cover LU9C Auxiliary Contact Block LUA 09/00 00 Schneider Electric All Rights Reserved 7 This document provided by Barr-Thorp Electric Co., Inc

8 CHARACTERISTICS Environment Approvals E687 NKJH E686 NLDX, NLDX E686 NLDX LU B, LU B LU S, LU S and Accessories LUALB LR6-08 LR6-0 LR6-08 LU B, LU B and Accessories LU S, LU S LUALB Conforming to standards meets the essential requirements of the LV and EC directives. IEC/EN , CSA C- no., Type E UL 508 Type E: (LUtB, LUtB with LU9SP0 incoming line phase barrier) Conforming to IEC/EN 6097-, Rated insulation voltage (Ui) over voltage category III, 690 V degree of pollution: UL508, CSA C- no. 600 V Rated impulse withstand voltage (Uimp) Conforming to IEC/EN kv Safety separation of circuits SELV Conforming to IEC/EN Between the control or auxiliary circuit and the main circuit: 00 V appendix N Between the control and auxiliary circuits: 00 V Degree of protection: Front panel outside connection zone IP 0 (Protection against direct contact with a mm diameter wire) Conforming to IEC/EN (protection against direct finger Front panel and wired terminals IP 0 (Protection against direct finger contact) contact) Other faces IP 0 (Protection against direct finger contact) Conforming to IEC/EN TH (fungus resistant) Protective treatment Conforming to IEC/EN cycles Conforming to IEC/EN h Storage -0 to +85 F (-0 to +85 C) Power bases with standard and advanced control units: - to +58 F (-5 to +70 C) Power bases with multifunction control units: Ambient air temperature At temperatures from - to + F (-5 to +5 C), gap not required around the device between products. Operation At temperatures from F (5 C) to F (55 C), allow a minimum gap of 9 mm between products. At temperatures from F (55 C) up to 0 F (60 C), allow a minimum gap of 0.79" (0 mm) between products. aximum operating altitude 6560 ft (000 m) Operating positions In relation to normal vertical mounting plane (Vac and Vdc control) Flame resistance Environmental restrictions Shock resistance / sine wave = ms Vibration resistance 5 to 00 Hz Conforming to UL 9 Conforming to IEC/EN Conforming to IEC/EN Conforming to IEC/EN Immunity to electrostatic discharge Conforming to IEC/EN Immunity to radiated high-frequency disturbance Immunity to fast transient currents Immunity to dissipated shock waves Immunity to conducted high-frequency disturbance Conforming to IEC/EN V/m Level 0 V 760 F (960 C) (parts supporting live components) 00 F (650 C) Cadmium-free and silicone-free, recyclable Power poles open: 0 gn Power poles closed: 5 gn Power poles open: gn Power poles closed: gn In open air: 8 kv Level On contact: 8 kv Level All circuits except for serial link: kv Level Conforming to IEC/EN Serial link: kv Level Conforming to IEC/EN Common mode Serial mode Uc > 00 V kv kv Uc < 00 V kv kv Uc = Vdc kv 0.5 kv Conforming to IEC/EN kv 8 00 Schneider Electric All Rights Reserved 09/00 This document provided by Barr-Thorp Electric Co., Inc

9 Characteristics Power Base and Control Unit Type LUB, LUS + LUCA or LUCB or LUCC or LUCD LUB, LUS + LUCA or LUCB or LUCC or LUCD LUB, LUS + LUC LUB, LUS + LUC LU LU6 Power Circuit Connection Characteristics Screw Clamp Terminals - AWG Conductor Size 6 8 AWG ( 6 mm ) one or two conductors Stranded cable conductor 6 AWG (.5 0 mm ) without cable end conductors 8 AWG (.5 6 mm ) Stranded cable conductor 6 8 AWG ( 6 mm ) with cable end conductors 6 8 AWG ( 6 mm ) Solid cable conductor 6 6 AWG ( 0 mm ) without cable end conductors 6 8 AWG ( 6 mm ) Screwdriver Phillips no. or /" slotted screwdriver Tightening torque 5 lb-in (.7 N m) Control Circuit Connection Characteristics Screw Clamp Terminals - AWG Conductor Size 8 AWG ( mm ) one or two conductors) Stranded cable conductor 8 AWG ( mm ) without cable end conductors 8 AWG ( mm ) Stranded cable conductor AWG (0..5 mm ) with cable end conductors AWG (0..5 mm ) Solid cable conductor 8 AWG ( mm ) without cable end conductors 8 AWG ( mm ) Screwdriver Phillips no. or /6" slotted screwdriver Tightening torque 7 lb-in (0.8 N m) Control Circuit Characteristics Rated voltage 50/60 Hz 0 Vac of control circuit 0 Vdc Vdc Vdc 0 7 Vdc 0 8 Vdc Operation Vac Vac 8 7 Vac/dc Vac / Vdc Voltage limits 0 0 Vac/dc 88 6 Vac/dc Vdc.5 Vdc Drop-out Vac.5 Vac 8 7 Vac/dc 9 Vac/dc 0 0 Vac/dc 55 Vac/dc Vdc 0 ma 0 ma 50 ma 00 ma I max Inrush Vac 0 ma 0 ma 8 7 Vac/dc 80 ma Typical consumption 0 0 Vac/dc 80 ma Vdc 55 ma 70 ma 70 ma 75 ma I rms sealed Vac 70 ma 90 ma 8 7 Vac/dc 5 ma 5 ma 0 0 Vac/dc 0 ma 0 ma Heat dissipation W W.7 W.8 W Operating time Closing V: 70 ms / 8 V: 60 ms / 7 V: 50 ms 75 ms 65 ms Opening 5 ms Resistance to micro-breaks ms Resistance to voltage drops IEC/EN At least 70% of Uc for 500 ms echanical durability In millions of operating cycles 5 aximum operating rate In operating cycles per hour 600 ain Pole Characteristics Number of poles Isolation function Possible Yes to IEC/EN Padlocking padlock with Ø /" (7 mm) shank Rated thermal current A A A A Rated operating current To IEC/ In cat. AC- θ 58 F (70 C): A θ 58 F (70 C): A θ F (55 C): A θ F (55 C): A (Ue 0V) EN In cat. AC- θ 58 F (70 C): A θ 58 F (70 C): A θ F (55 C): A θ F (55 C): A Rated operating voltage 690 V Frequency limits Of the operating current 0 60 Hz Power dissipated in Operating current A 6 A 9 A A 8 A 5 A A the power circuits Power dissipated in all three poles 0. W 0. W 0.6 W. W. W.6 W 7.5 W Rated breaking capacity on short-circuit 60 Hz 0 V 0 V 80 V 500 V 690 V 50 ka 50 ka ka 5kA Total breaking time ms ms ms Thermal stress limit With Isc max on 0 V 90 ka s 0 ka s 90 ka s 0 ka s 09/00 00 Schneider Electric All Rights Reserved 9 This document provided by Barr-Thorp Electric Co., Inc

10 Characteristics Specific Characteristics of Power Bases LUB or LUS and Reverser Blocks LU or LU6 aximum Without change of direction 75 ms operating time With change of direction 50 ms General Characteristics of all Auxiliary Contacts Conventional rated thermal current (Ith) For ambient temperature θ < 58 F (70 C) 5 A Frequency of the operating current Up to 00 Hz inimum switching capacity λ = 0-8 U min 7 V I min 5 ma Short-circuit protection Conforming to IEC/EN gl fuse: A s 0 A Short-time rating Permissible for 500 ms 0 A 00 ms 50 A Insulation resistance 0 mω Non-overlap time Guaranteed between N.C. and N.O. contacts ms (on energization and on de-energization) Specific Characteristics of Auxiliary Contact Built into the Power Base LU9BN Linked contacts Conforming to IEC/EN Each power base has N.O. contact and N.C. contact which are mechanically linked irror contact Conforming to draft standard IEC/EN The N.C. contact in each power base reliably represents the state of the power contacts (safety scheme) Rated operating voltage (Ue) Up to 690 Vac; 50 Vdc Rated insulation Conforming to IEC/EN V voltage (Ui) Conforming to UL, CSA 600 V Specific Characteristics of Auxiliary Contacts in odules LUFN, Auxiliary Contacts LUA and Reverser Blocks LU and LU6 Rated operating voltage (Ue) Up to 50 Vac; 50 Vdc Rated insulation Conforming to IEC/EN V voltage (Ui) Conforming to UL, CSA 50 V Operational power of contacts LUFN, LUA, LU, LU6 Conforming to IEC/EN AC supply, categories AC- and AC-5 Electrical durability up to 600 operating cycles/hour on an inductive load such as the coil of an electromagnet: making power (cos ϕ 0.7) = 0 times the power broken (cos ϕ = 0.) DC supply, category DC- Electrical durability (up to 00 operating cycles/hour) on an inductive load such as the coil of an electromagnet, without economy resistor, the time constant increasing with the load. V 8 V 5 V 0 V 00 V 0 V 600 V V 8 V 5 V 50 V million operating cycles 60 VA 0 VA 80 VA 560 VA 960 VA 050 VA 0 VA 0 W 90 W 75 W 68 W million operating cycles 6 VA VA 80 VA 60 VA 80 VA 00 VA 0 VA 70 W 50 W 8 W W 0 million operating cycles VA 8 VA 0 VA 0 VA 70 VA 80 VA 00 VA 5 W 8 W W W illions of operating cycles illions of operating cycles V () 50 V 5 V 8 V V Current broken in A Current broken in A Schneider Electric All Rights Reserved 09/00 This document provided by Barr-Thorp Electric Co., Inc

11 Characteristics Characteristics of Standard Control Units LUCA Protection Overload protection Short-circuit protection otor type -phase Conforming to standard IEC/EN , UL 508, CSA C- no. Tripping class conforming to UL 508, IEC/EN Frequency limits of the operating current 0 60 Hz Ambient temperature range - to +58 F (- 5 to + 70 C) Protection against phase imbalance 0 % Tripping threshold. x the setting current Tripping tolerance ± 0 % Characteristics of Advanced Control Units LUCB, LUCC and LUCD Control unit type LUCB LUCC LUCD Protection Overload protection Short-circuit protection otor type -phase Single-phase -phase Conforming to standard IEC/EN , UL 508, CSA C- no. Tripping class conforming to UL 508, IEC/EN Frequency limits of the operating current 0 60 Hz Ambient temperature range - to +58 F (- 5 to + 70 C) Protection against phase imbalance 0 % 0 % Tripping threshold. x the setting current Tripping tolerance ± 0 % Characteristics of ultifunction Control Units LUC Protection otor type Selectable: single-phase or -phase Conforming to standard IEC/EN , UL 508 Tripping class conforming to UL 508, IEC/EN , 0, 5, 0, 5, 0 (selectable) Frequency limits of the operating current 0 60 Hz Overload protection Power bases with multifunction control units: Ambient temperature range At temperatures from - to + F (-5 to +5 C), gap not required between products. At temperatures from F (5 C) to F (55 C), allow a minimum gap of 9 mm between products. At temperatures from F (55 C) up to 0 F (60 C), allow a minimum gap of 0.79" (0 mm) between products. Physical interface RS-85 multi-drop Communication Connector RJ5 on front panel interface for terminal Protocol odbus RTU on enclosure door aximum transmission speed 9,00 bit/s (self-configuration up to this value) aximum return time 00 ms (from PLC to LULC0 communication module to LUC control unit back to LULC0 and back to PLC) Type LCD, lines of characters Display Language version ultilanguage (English, French, German, Italian, Spanish) Accuracy ± 5 % Resolution % of Ir Auxiliary supply External type Vdc (maximum range of 0.90 to.0 of nominal voltage) Heat dissipation 0.8 W Configuration Table for Protection Devices and Alarms on ultifunction Control Units LUC Tripping Alarm Adjustment of tripping threshold Adjustment of time before tripping Adjustment of alarm threshold Factory setting Factory setting Range Default value Range Default value Range Default value Overcurrent Activated 7 Ir. Overload Activated Activated 0.5 A Ir min Class: % thermal state 85 % Ground fault Activated Activated 0. 5 Ir min 0. Ir min 0.. s 0. s 0. 5 Ir min 0. Ir min Phase imbalance Activated Activated 0 0 % 0 % 0. 0 s 5 s 0 0 % 0 % Over torque (Jam) Deactivated Deactivated 8 Ir Ir 0 s 5 s 8 Ir Ir Underload Deactivated Deactivated 0. Ir 0.5 Ir 00 s 0 s 0. Ir 0.5 Ir Long starting times Deactivated Deactivated 8 Ir Ir 00 s 0 s 8 Ir Ir This function cannot be deactivated. The setting range depends on the rating of the control unit used. Configuration of additional functions on ultifunction Control Units LUC Factory setting Setting range Reset anual anual, automatic or remote Time before reset 0 s 000 s Type of load otor type -phase motor, single-phase motor Self-cooled Self-cooled, auxiliary cooling fan Language English English, French, German, Italian, Spanish Display Average current Average current, thermal state of motor, current in phase / /, ground fault current, phase imbalance, cause of last 5 faults 09/00 00 Schneider Electric All Rights Reserved This document provided by Barr-Thorp Electric Co., Inc

12 Characteristics Characteristics of Limiter Isolator odule LUALB Rated insulation voltage (Ui) conforming to standard IEC/EN V Conventional rated thermal current (Ith) conforming to standard IEC/EN A Operating threshold I rms 50 ka Breaking capacity 0/80 wye 600 wye 0 ka 65 ka ounting Directly on the upstream terminals of the LUB, LUB power base Screw Clamp Terminals - AWG conductor size 6 8 AWG ( 6 mm ) one or two conductors Stranded cable without cable end conductor 6 6 AWG ( 0 mm ) conductors 6 8 AWG ( 6 mm ) Stranded cable with cable end conductor 6 8 AWG ( 6 mm ) conductors 6 8 AWG ( 6 mm ) Solid cable conductor 8 AWG (.5 0 mm ) conductors 8 AWG (.5 6 mm ) Screwdriver Phillips no. or /" slotted screwdriver Tightening torque 5 lb-in (.7 N m) Characteristics of Control Circuit Contact Block LUA8E0 Rated operating voltage (Ue) Up to 600 Vac, 5 Vdc Rated insulation voltage (Ui) conforming to standard IEC/EN conforming to UL and CSA 690 V 600 V Conventional thermal current (Ith) Ambient temperature 70 C 5 A inimum switching capacity Watts (8 ma at Vdc) 00 Schneider Electric All Rights Reserved 09/00 This document provided by Barr-Thorp Electric Co., Inc

13 Characteristics Characteristics of Thermal Overload Pre-alarm Function odule LUFW0 Activation threshold Hysteresis between activation and switching off 5 % Display Supply Digital output characteristics Type AC-5 DC- Characteristics of otor Load Indication Function odule LUFV Analog output Fixed at 88% of the thermal tripping state By LED on front panel Powered by the control unit N.O. contact 0 V max; 00 VA 00,000 operating cycles V; 50 W 00,000 operating cycles 0 ma Signal delivered Value of I average/ir ratio within the range of 0 to inimum Load impedance aximum 500 Ω Typical 00 Ω Signal characteristics with advanced control unit Accuracy ± 6 % Signal characteristics with Accuracy ± 0 % multifunction control unit Resolution % of Ir Supply External Vdc Characteristics of AS-i Communication odule ASILUFC5 Approval AS-i V. no. (pending) AS-i profile 7.D.F.0 Ambient air temperature Operation - to + 58 F (- 5 to + 70 C) AS-i supply V Current consumption By the AS-i system Normal operation: 5 ma Fault condition: 0 ma Auxiliary supply Vdc ± 0 % Current consumption On V supply for the outputs 00 ma Number of outputs dedicated to power base coil operation Switching capacity of the solid state outputs 0.5 A/ V (outputs protected against short-circuits) Indication/diagnostics By LEDs on front panel Characteristics of odbus Communication odule LULC0 Physical interface RS-85 multi-drop Connector RJ5 on front panel Protocol odbus RTU aximum transmission speed 9,00 bit/s (self-configuration up to this value) aximum return time 0 ms (from LULC0 to PLC and back to LULC0) Addressing (odbus drop numbers) By switches: from 0 Ambient air temperature Operation - to + F (- 5 to +55 C) Supply for the outputs Vdc Current consumption On V supply for the outputs 00 ma Number of outputs, of which are dedicated to power base coil operation Switching capacity of the solid state outputs 0.5 A/ V Indication/diagnostics Connection Characteristics of Function and Communication odules ASILUFC5 odule type LUFW0 LUFV Inputs and LULC0 LUFC00 Outputs V auxiliary Connectors Pitch 5.08 mm.8 mm 5.08 mm.8 mm.8 mm.8 mm Flexible cable without cable end conductor 0..5 mm² 0. mm² 0..5 mm² 0. mm² 0. mm² 0. mm² identical conductors 0. mm² mm² 0. mm² mm² mm² mm² Without insulated conductor mm² 0.5 mm² mm² 0.5 mm² 0.5 mm² 0.5 mm² Flexible cable ferrule identical conductors 0.5 mm² mm² 0.5 mm² mm² mm² mm² with cable end With insulated conductor mm² mm² mm² mm² mm² mm² ferrule identical conductors mm² 0.5 mm² mm² 0.5 mm² 0.5 mm² 0.5 mm² Solid cable without cable end conductor 0..5 mm² 0. mm² 0..5 mm² 0. mm² 0. mm² 0. mm² identical conductors 0. mm² mm² 0. mm² mm² mm² mm² AWG conductor size (one or two conductors) AWG 6 8 AWG AWG 6 8 AWG 6 8 AWG 6 8 AWG Tightening torque 5 lb-in ( N m) lb-in ( N m) 5 lb-in ( N m) lb-in ( N m) lb-in ( N m) Slotted screwdriver /8 in / in /8 in / in / in /8 in Use a double cable end. lb-in ( N m) 09/00 00 Schneider Electric All Rights Reserved This document provided by Barr-Thorp Electric Co., Inc

14 POWER BASE SELECTION The U-Line motor starter consists of one power base (selected from this page) and one control unit (select from page 0 or ) as a minimum. The power bases are available in two control circuit methods: With screw clamp terminals Without screw clamp terminals Each power base with control circuit screw clamp terminals includes one N.O. and one N.C. auxiliary contact to indicate the open or closed position of the power contacts. When ordering power bases without control circuit screw clamp terminals (i.e., when building a reversing unit or pre-wiring the low voltage control), the terminal assemblies must be ordered separately. Full Voltage, Non-Reversing for Standard Applications LUB Control Connection With screw terminations Without terminations ax. Current (Amps) Three Phase (hp max.) Single Phase (hp max.) 00/08 V 0/0 V 60 V 575/600 V 0 V 0 V Self- Protected Starter Base Catalog Number Starter Base Catalog Number / LUB LUS.98 (0.900) LUB LUS.98 (0.900) / LUB0 LUS0.90 (0.865) LUB0 LUS0.90 (0.865) ust order LU9BN, LU9BNC, LU9RC or LU9RC. Terminal Blocks for Non-Reversing Power Bases LUB 0, LUS 0 without Terminations LUB 0 Control Connection For Use On Item Catalog Number With screw terminations LUB0/LUB0 LUS0/LUS0 + LU9BN 0.0 (0.5) 00 Schneider Electric All Rights Reserved 09/00 This document provided by Barr-Thorp Electric Co., Inc

15 Power Base Selection Full Voltage, Reversing for Standard Applications Control Connection With screw terminations Without terminations ax. Current (Amps) Three Phase (hp max.) Single Phase (hp max.) Complete the catalog number by selecting the proper voltage code from the table below. Self-Protected Starter Base Starter Base 00/08 V 0/0 V 60 V 575/600 V 0 V 0 V Catalog Number Catalog No / LUB LUS.80 (.70) LUB LUS.80 (.70) / LUBA0 LUSA0.75 (.50) LUBB0 LUSB0.75 (.50) ( Voltage Codes LUB Volts DC BL AC B DC or AC ES FU Voltage code to use for a power base with a communication module. DC voltage with range of 0.90 to.0 of nominal. 8 7 Vdc; 8 Vac 5 Reversing blocks for assembly by the customer Reversing blocks can be mounted directly to the power bases (LUB or LUS ) using LUB0 or mounted separately using LU6B0 to provide the reversing function. The design and operation of the reversing blocks provide mechanical interlocking internally. The reversing blocks latch in one direction or the other and remain latched in position even after a loss of power. The reversing block will not change state until given a control signal to change direction. When directly mounted to the power base, control wiring and electrical interlocking is provided by the pre-wired connector (LU9RC) which uses the standard auxiliary contacts of the power base. When using the pre-wired connector, the power base auxiliary contacts at terminals - and - are not available for customer use. Customers can provide the electrical control and interlock functions themselves with the control terminal blocks LU9 and LU9R. The reversing blocks have additional contacts ( N.O. Form C contacts) at terminals 8-8-8, which signal the direction of the motor. These contacts maintain their status (even after loss of power) and change condition only when the reversing block changes direction. Refer to the connection diagrams on page and the application examples on pages 5-56 for more details. Reversing block Connection Item Catalog Number A Power Control For mounting directly beneath the power base LUB, LUS Screw clamps Without connections LUB (0.00) For mounting separately from the power base LUB, LUS (screw or 5 mm DIN rail mounting) Screw clamps Without connections LU6B0 0.9 (0.5) Complete the catalog number by selecting the proper voltage code from the table above. ust order reversing pre-wiring connector LU9RC. ust order control terminal block LU9 or pre-wired coil connector LU9RC. ust order control terminal block LU9R. ust order control terminal block LU9 or pre-wired coil connector LU9RC. Control Terminal Blocks Description Application Item Catalog Number Reversing power base, without connections LUBA0 or B0 LU (0.05) Coil terminal Reversing block LUB0 for direct mounting beneath power base LU (0.05) Reversing block LU6B0 for mounting separately from power base LU (0.05) Control block Reversing block LU6B0 for mounting separately from power base LU9R 0.06 (0.00) Pre-wired Control Connection Accessories For control connections between a power base and a direct mount reversing block. Description Item Catalog Number Reversing prewiring connector 5 LU9RC 0.08 (0.05) 5 09/00 00 Schneider Electric All Rights Reserved This document provided by Barr-Thorp Electric Co., Inc

16 Power Base Selection Use in Category AC- per IEC 6097 (previously IEC 97 AC-) illions of operating cycles LUB LUS LUB LUS Current broken in A Use in Category AC- per IEC 6097 (previously IEC 97 AC-) Ue 0 V Ue = 690 V illions of operating cycles LUB LUS LUB LUS illions of operating cycles LUB LUS LUB LUS Current broken in A Current broken in A 0 V kw 00 V kw 0 V kw 6 00 Schneider Electric All Rights Reserved 09/00 This document provided by Barr-Thorp Electric Co., Inc

17 Power Base Selection Use in Category AC- per IEC 6097 (previously IEC 97 AC-) Ue 0 V Ue = 690 V illions of operating cycles LUB LUS LUB LUS illions of operating cycles LUB LUS LUB LUS Current broken in A Current broken in A 7 09/00 00 Schneider Electric All Rights Reserved This document provided by Barr-Thorp Electric Co., Inc

18 Power Base Selection Short-Circuit Ratings for Power Base LUB U e = 60 V aximum peak current (ka) aximum peak current. A power base LUB. A power base LUB Prospective Isc (ka) Thermal Limit on Short-Circuit for Power Base LUB U e = 60 V 000 Sum of I²dt (A²s) A power base LUB. A power base LUB Prospective Isc (ka) 8 00 Schneider Electric All Rights Reserved 09/00 This document provided by Barr-Thorp Electric Co., Inc

19 CONTROL UNITS Function Characteristics Control Units Standard Advanced ultifunction LUCA LUCB LUCC LUCD LUC Overload Protection agnetic Trip Overcurrent Protection. x the FLA setting to 7 x the FLA setting Short-Circuit Protection. x maximum rated current of the control unit Phase Loss Protection Phase Imbalance Protection Ground Fault Detection (equipment protection only) Overload Trip Class to 0 otor Type (AC only) -phase Single-phase Single-phase and -phase Test Function Overtorque (Jam) Underload Long Starting Times anual Parameters can be set via integrated LCD and keypad, communication module Reset odes Automatic With function module LUFDA0 or LULC0 LUFDA0 or LULC0, network, or or Remote PowerSuite Software. Alarm With function module LUFW0, or communication module LULC0 Possible for each type of fault. Indication via integrated LCD and keypad, via remote terminal, via PowerSuite Software. With function module LUFW0, or communication module LULC0 Log of the last 5 trips includes number of Log Function starts, number of trips, number of operating hours. onitoring Function Indication on integrated LCD and keypad, via remote terminal or PowerSuite Software. With Function odules Thermal Overload Pre-alarm With function module LUFW Fault Differentiation and anual Reset With function module LUFDH0 Fault Differentiation and Automatic or Remote Reset With function module LUFDA0 Indication of otor Load (analog signal) 0 0 V or 0 ma With function module LUFV With Communication odule or via RS-85 odbus port on LUC control unit Starter Status (ready, run, trip) With communication module ASILUFC5 or LULC0 Reset ode Parameters can be set via the bus. Alarm With odbus communication module Remote Reset via the Bus With odbus communication module LULC0 and RS-85 odbus port on the LULC0 Indication of otor Load (thermal overload alarm only) LUC control unit (alarm possible for all types of fault) Fault Differentiation With odbus communication module Remote Programming and onitoring of all Functions LULC0and RS-85 odbus port on the LUC control unit With odbus communication module Log Function LULC0and RS-85 odbus port on the LUC control unit With odbus communication module onitoring Function LULC0and RS-85 odbus port on the LUC control unit Built-in function LUS and LUS require customer provided supplemental short circuit protection (fuses or circuit breaker) per national and local electric codes. ounting possibilities: function module or communication module. 9 09/00 00 Schneider Electric All Rights Reserved This document provided by Barr-Thorp Electric Co., Inc

20 Control Units Standard and Advanced Control Units 5 Description Extraction and locking handle Test button (on advanced control unit only) Adjustable Full Load Amps (FLA) dial Locking of settings by sealing the transparent cover 5 Sealing of locking handle Standard, -Phase, Class 0 Overload Protection Setting Range Used with power bases Catalog Number (Amps) LU B, LU B, LU S, LU S LUCAX6 0.0 (0.5) 0.. LU B, LU B, LU S, LU S LUCAX 0.0 (0.5) LU B, LU B, LU S, LU S LUCA (0.5) LU B, LU B, LU S, LU S LUCA 0.0 (0.5).5 8 LU B, LU S LUCA8 0.0 (0.5) 8 LU B, LU S LUCA 0.0 (0.5) Complete the catalog number by selecting the proper voltage code from the table below. Advanced, -Phase, Class 0 Overload Protection Setting Range Used with power bases Catalog Number (Amps) LU B, LU B, LU S, LU S LUCBX6 0. (0.0) 0.. LU B, LU B, LU S, LU S LUCBX 0. (0.0) LU B, LU B, LU S, LU S LUCB05 0. (0.0) LU B, LU B, LU S, LU S LUCB 0. (0.0).5 8 LU B, LU S LUCB8 0. (0.0) 8 LU B, LU S LUCB 0. (0.0) Complete the catalog number by selecting the proper voltage code from the table below. Advanced, Single Phase, Class 0 Overload Protection LUCAkkkk Setting Range Used with power bases Catalog Number (Amps) LU B, LU B, LU S, LU S LUCCX6 0. (0.0) 0.. LU B, LU B, LU S, LU S LUCCX 0. (0.0) LU B, LU B, LU S, LU S LUCC05 0. (0.0) LU B, LU B, LU S, LU S LUCC 0. (0.0).5 8 LU B, LU S LUCC8 0. (0.0) 8 LU B, LU S LUCC 0. (0.0) Complete the catalog number by selecting the proper voltage code from the table below. Advanced, -Phase, Class 0 Overload Protection Setting Range Used with power bases Catalog Number (Amps) LU B, LU B, LU S, LU S LUCDX6 0. (0.0) 0.. LU B, LU B, LU S, LU S LUCDX 0. (0.0) LU B, LU B, LU S, LU S LUCD05 0. (0.0) LU B, LU B, LU S, LU S LUCD 0. (0.0).5 8 LU B, LU S LUCD8 0. (0.0) 8 LU B, LU S LUCD 0. (0.0) Complete the catalog number by selecting the proper voltage code from the table below. Voltage Codes LUCB LUCC LUCD Volts DC BL AC B DC or AC ES FU Voltage code to use for a power base with a communication module. DC voltage with range of 0.90 to.0 of nominal. 8 7 Vdc; 8 Vac 0 00 Schneider Electric All Rights Reserved 09/00 This document provided by Barr-Thorp Electric Co., Inc

21 Control Units ultifunction 6 5 Description Extraction and locking handle Built in display window ( lines, characters) -button keypad Vdc auxiliary power input 5 RS-85 external communication port. Connection by RJ5 connector. 6 Sealing of locking handle The display window and keypad allow: In configuration mode: local configuration of protection functions and alarms In run mode: display of parameter values and events The RS-85 odbus communication port is used to connect: An operator terminal XBTNU00 on an enclosure door Personal computer with Windows 95 or higher and with PowerSuite V.0 software Pocket PC (PPC) with an Intel Xscale processor and Windows 00 for PPC and PowerSuite V.0 software. ultifunction Control Units Programming of motor protection parameters, monitoring of motor load values and consultation of faults/statistics by: Front panel using the integrated LCD and keypad Remote terminal XBTNU00 via odbus communication bus Personal computer or Pocket PC with PowerSuite software VWA80. Remotely via a odbus communication bus to a PLC ultifunction control units must be connected to a Vdc auxiliary power supply for programming. ultifunction Programmable Units Built-in odbus communication port, Vdc only LUC BL Setting Range (Amps) Used with power bases Catalog Number LU B, LU B, LU S, LU S LUCX6BL 0.8 (0.75) 0.. LU B, LU B, LU S, LU S LUCXBL 0.8 (0.75) LU B, LU B, LU S, LU S LUC05BL 0.8 (0.75) LU B, LU B, LU S, LU S LUCBL 0.8 (0.75).5 8 LU B, LU S LUC8BL 0.8 (0.75) 8 LU B, LU S LUCBL 0.8 (0.75) Standard voltages. These control units can operate only on Vdc supply. DC voltage with a range of 0.90 to.0 of nominal. User s anual Application Languages Catalog Number TeSys U-Line User s manual on CD-RO ulti-language LU9CD 0.05 (0.0) The CD-RO contains user manuals for the AS-i and odbus communication modules, multifunction control units and gateway modules, and ABC Configurator gateway programming software. English, French, German, Spanish, Italian. Operator Terminal XBTNU00 This compact agelis terminal enables the parameters of multifunction control unit LUC to be read and modified. Requires XBTZ98 connector cable. It is supplied pre-configured to provide dialogue with a quantity of 8 LUC control units (odbus protocol, application pages and alarm pages loaded). Power base alarm and fault management takes priority. Language Display Window Supply Voltage Catalog Number ulti-language lines of 0 Vdc XBTNU00 0. (0.50) characters English, French, German, Spanish, Italian. Connecting Cable Function Length Type Catalog Number Connects terminal XBTNU00 to LUC multifunction control unit. 8.0 ft. (.5 m) SUB-D 5-way female RJ5 XBTZ98 0. (0.00) If a terminal is used with several control units, this cable can be connected to a odbus hub LU9GC or to T-junctions VWA806TF. 09/00 00 Schneider Electric All Rights Reserved This document provided by Barr-Thorp Electric Co., Inc

22 Control Units Tripping Curves for Control Units LUCA, LUCB, LUCD Average operating times at 70 F (0 C) according to multiples of the setting current, tolerance: ± 0 %. 000 Time (s) LUCD, poles from cold state, class 0.. LUCA, LUCB, poles from cold state, class 0.. LUCA, LUCB, LUCD, poles from hot state x the setting current (Ir) Tripping Curves for Control Unit LUCC Average operating times at 70 F (0 C) according to multiples of the setting current, tolerance: ± 0 %. 000 Time (s) x the setting current (Ir). LUCC, single-phase, cold state.. LUCC, single-phase, hot state. 00 Schneider Electric All Rights Reserved 09/00 This document provided by Barr-Thorp Electric Co., Inc

23 Control Units Tripping curves for control unit LUC Cold state curves Average operating times at 70 F (0 C) according to multiples of the setting current, tolerance: ± 0 %. Time (s) Class 0 Class 5 Class 0 Class 5 Class 0 Class x the setting current (Ir) 0 09/00 00 Schneider Electric All Rights Reserved This document provided by Barr-Thorp Electric Co., Inc

24 Control Units Tripping Curves for Control Unit LUC Hot state curves Average operating times at 70 F (0 C) according to multiples of the setting current, tolerance: ± 0 % Time (s) Class 0 Class 5 Class 0 Class 5 Class 0 Class x the setting current (Ir) 0 00 Schneider Electric All Rights Reserved 09/00 This document provided by Barr-Thorp Electric Co., Inc

25 COUNICATION AND FUNCTION ODULES PowerSuite Software PowerSuite software is a Windows -based program providing an intuitive, graphical user interface for the TeSys U-Line LUC multifunction control units, Altivar (ATV), Altivar 8 (ATV8), and Altivar 58 (ATV58) drive controllers, and Altistart 8 (ATS8) soft start controllers. The software is designed to run on: Any PC using the icrosoft Windows 95, Windows 98, Windows NT V.0, or Windows XP operating system Pocket PC (PPC) with an Intel Xscale processor and Windows 00 for PPC and PowerSuite V.0 software. The PowerSuite commission software allows you to: Create, modify and store multi-function control unit configurations Transfer data to and from the multi-function control unit Print a hard copy of the multi-function control unit configuration for reference Operate the multi-function control unit to verify proper commissioning Display and view run time data Display and view faults and fault history Catalog Number VWA80 VWA806 VWA8 VWA805 Description PowerSuite commissioning software on CD PC connection kit. Includes the following to connect a PC to a TeSys U-line LUC control unit, ATV, ATV8, ATV, ATV58 or ATS8 controller: m cable with RJ5 connectors RS- to RS-85 adapter with RJ5 and DB9 female connectors RJ5 to DB9 adapter for use with an ATV58 controller Cable adapter for use with an ATV controller, VWA0 Pocket PC connection kit. Includes the following to connect a Jornada or ipaq PPC to a TeSys U-line LUC control unit, ATV, ATV8, ATV, ATV58 or ATS8 controller: / m cable with RJ5 connectors RS- to RS-85 adapter with RJ5 and DB9 male connectors RJ5 to DB9 adapter for use with an ATV58 controller PowerSuite upgrade CD. For current owners of PowerSuite versions.0,., or.5. Software for PC and Pocket PC Includes technical documentation and ABC Configurator gateway programming software. Cable adapter for use with an ATV controller, VWA0 Cable to connect the serial port on the PPC to the DB9 connector on the RS- to RS-85 adapter 5 09/00 00 Schneider Electric All Rights Reserved This document provided by Barr-Thorp Electric Co., Inc

26 Communication and Function odules Terminals Contact Indicates Contact Normal Status Off Ready Run Auxiliary Contact State for Each Power Base ode Short Circuit Trip Overload Trip (anual Reset) Overload Trip (Remote/Auto Reset) Screw Ready condition N.O. O I I O O I Fault condition N.C. I I I O O I Without Ready condition N.O. O I I O O I terminals Fault condition N.C. I I I O O I Screw Ready condition N.O. O I I O O I Fault condition N.O. O O O I I O Without Ready condition N.O. O I I O O I terminals Fault condition N.O. O O O I I O I indicates closed contact; O indicates open contact ust order LU9BN, LU9BNC, LU9RC or LU9RC. Requires multifunction or advanced control unit plus fault indication function module LUFDDA0. Requires multifunction or advanced control unit plus fault indication function module LUFDDA0. Catalog Number LUAC LUAC0 LUAC0 LUAC00 Auxiliary Contact Blocks Screw clamps + LUAC 0.07 (0.00) Status and Fault Indication Connection Item Catalog Number N.O. contact indicating that control handle is in ready position and N.C. fault signaling contact N.O. contact indicating that control handle is in ready position and N.O. fault signaling contact Accessories Without connections LUAC0 0.0 (0.0) Screw clamps + LUAC (0.00) Without connections LUAC (0.0) LUAD0 LU9BD 0.05 (0.0) LUAC0 LU9BC 0.05 (0.0) LUAC00 LU9BC (0.0) for auxiliary contact block slot LU9C 0.0 (0.00) LUB, LUB LUA8E0 Description For use on Item Catalog Number Screw clamp terminal blocks Blanking cover Control circuit contact block Blanking cover is included with every power base and starter only base. For use only with LUB, LUB power bases. Not for use with LUS power bases. For compliance with NEC 0-7 disconnection of motor control circuits Schneider Electric All Rights Reserved 09/00 This document provided by Barr-Thorp Electric Co., Inc

27 Communication and Function odules Function odules Catalog Output Application Item Number otor Load Indication Function odule Provides a signal proportional to the average currents in the three phases, divided by the FLA setting. The value of the output signal -0 ma corresponds to a load status of 0 to x FLA (0 to x FLA for single-phase motor load). The LUFV function module can be used with LUCB, LUCC, LUCD or LUC control units. The LUFV function module requires a Vdc auxiliary power supply. Includes removable screw terminal (not shown). - 0 ma - LUFV 0. (0.050) Overload / Short-Circuit Fault and anual Reset Function odule Includes an overload fault contact and a short-circuit fault contact. It can only be used with an advanced control unit, from which it takes its power supply. The control unit is forced to manual reset mode. Includes removable screw terminal (not shown). N.O. Contacts to 50 Vac or Vdc LUFDH0 0. (0.060) Overload Fault and Automatic Reset Function odule Includes overload fault contact. Short-circuit signaling can be obtained by using an add-on fault signaling contact LUA (see page 6). The module can only be used with an advanced control unit from which it takes its power supply. The control unit is forced to automatic reset mode. Includes removable screw terminal (not shown). N.O. Contact to 50 Vac or Vdc LUFDA0 0. (0.055) Thermal Overload Pre-Alarm Function odule Through load shedding, this module makes it possible to avoid stoppages in operation due to overload tripping. Imminent overload tripping is displayed as soon as the current drawn by the load exceeds.05 x FLA. Signaling is possible via an LED on the front panel of the module and externally by a N.O. relay output. The module can only be used with an advanced control unit from which it takes its power supply. Includes removable screw terminal (not shown). N.O. Contact to 50 Vac or Vdc LUFW0 0. (0.055) Auxiliary Contact Function odules % 00 LUFV odule with contacts indicating state of LUB or LUS power base power poles. For use with: to 50 Vac or Vdc, 5 A. Connection Application Item Catalog Number N.O. Contacts to 50 Vac or Vdc LUFN0 0. (0.050) N.O., N.C. Contacts to 50 Vac or Vdc LUFN 0. (0.050) N.C. Contacts to 50 Vac or Vdc LUFN0 0. (0.050) 00 =. kw = kw = 7.5 kw Accessories Description For use on Item Catalog Number Blanking cover Function module slot LU9C 0.0 (0.00) Blanking cover is included with every power base. ma ma 0 ma 7 09/00 00 Schneider Electric All Rights Reserved This document provided by Barr-Thorp Electric Co., Inc

28 Communication and Function odules Parallel Wiring odule Architecture To PLC 5. Parallel wiring module LUFC00.. Pre-wired coil connection LU9BNC.. Connection cable LU9R with one RJ5 connector at each end.. Splitter box LU9G0 for 8 motor starters with channel connections on the PLC side by HE 0 connectors and on the power base side by 8 RJ5 connectors. 5. Connection cable TSXCDP with one HE 0 connector at each end. To Vdc The parallel wiring system makes it possible to connect power bases to the PLC I/O modules quickly and without any need for tools. It replaces traditional screw terminal and hard-wired connections. The parallel wiring module allows for energization of the coil circuit of each power base, and an output signal from a PLC. Provides a Run and Fault status of each power base to the PLC. Requires a Vdc control unit, LUC BL. The splitter box distributes information from the PLC I/O modules to each of the power bases connected to it. 6 7 Description Item Catalog Number Parallel wiring module LUFC (0.05) Outputs for starter commands 6 RJ5 connector for connecting to splitter box LU9G Schneider Electric All Rights Reserved 09/00 This document provided by Barr-Thorp Electric Co., Inc

29 Communication and Function odules Connection of Parallel Wiring odule Output Terminals to the Power Base Coil Terminals By pre-wired connector or removable screw terminal: Pre-wired connector: Pre-wired components simplify wiring and reduce wiring errors. The use of a power base without screw terminal connections is recommended when using LU9BNC or LU9RC pre-wired connectors. Description Pre-wired coil connectors For use with power base LUB LUS LUB LUS Item Catalog Number LU9BNC (0.05) 8 LU9RC (0.00) LUB + LUFC00 + LU9BNC Removable screw terminal: Allows insertion, for example, of an emergency stop control or a voltage interface. This type of connection must be used for a reversing power base assembled using an LU6 reversing block for separate mounting. When reversing block LU6 and the power base are mounted side-by-side, a pre-wired connector LU9RC may be used. Connection of Parallel Wiring odule to the PLC No tools are required to connect the parallel wiring module to the PLC. Connection is via a splitter box which allows up to 8 power bases to be connected; a maximum of reversing starters per splitter box is allowed. The splitter box requires a Vdc power supply. Parallel Wiring Splitter Boxes PLC Connection (6I/O) Cable with two HE 00- way connectors Power Base Connection Item Catalog Number Eight RJ5 ports LU9G (0.60) Allows run and fault status of each power base to be fed back to the PLC and transmits commands Connection Cables from Splitter Box to Parallel Wiring odules 8 Item Cable with two RJ5 connectors Length Catalog Number ft. (m) 0.98 (0.) LU9R (0.05).8 () LU9R0 0.(0.065) 9.8 () LU9R (0.5) For connection from parallel wiring module LUFC00 to parallel wiring splitter box LU9G0. LUB + LUFC00 + LU9RC Connection Cables from Splitter Box to PLC X LU9G0 INPUTS X X X X5 X6 OUTPUTS PLC Connection HE 0 0-way Bare wires Splitter Box Connection HE 0 0-way HE 0 0-way Gauge AWG mm Length Catalog Number ft. (m).6 (0.5) TSXCDP (0.085).8 () TSXCDP0 0.0 (0.50) 6.56 () TSXCDP (0.80) 9.8 () TSXCDP (0.0) 6. (5) TSXCDP50.7 (0.670).8 () ABFH0H (0.080) 6.56 () ABFH0H (0.0) 9.8 () ABFH0H (0.0) 9.8 () TSXCDP (0.00) 6. (5) TSXCDP50.5 (0.660) X7 X8 Vc V Aux output input LU9G0 9 09/00 00 Schneider Electric All Rights Reserved This document provided by Barr-Thorp Electric Co., Inc

30 Communication and Function odules Architecture AS-i Communication odule Serial Type Connection The AS-i communication module makes it easy to connect power bases to the AS-i wiring system, allowing remote control and command of these power bases. The operating states of the module (AS-i voltage present, communication fault, addressing fault, ) are indicated on the front panel by LEDs (green and red). Operation of the module is continuously monitored by auto-testing, in a way that is totally transparent to the user. The incorporation of AS-i V. functions allows diagnostics to be performed on the module, either remotely via the bus or locally via the ASITERV addressing terminal. The communication module must have a Vdc supply and must be used in conjunction with a Vdc control unit, LUC BL. The product is supplied with a yellow connector (6) for connection to the AS-i system, a black connector (7) for connection to the Vdc auxiliary supply and a black connector (8) for connection of the outputs. 5. Communication module ASILUFC5. Tap-off XZCG0. Pre-wired coil connection LU9BNC. Green LED: AS-i voltage present 5. Red LED: AS-i or module fault 6. Yellow connector for connection to the AS-i system 7. Black connector for connection to a Vdc auxiliary supply 8. Outputs for starter commands Vdc AS-i AS-i profile Data bits (command) Data bits (status) 7.D.F.0 Bit value = 0 = Command D0 (O) Stop forward Forward running Command D (O) Stop reverse Reverse running Command D (O) Not used Not used Command D (O) Not used Not used Bit value = 0 = Status D0 (I) Not ready or fault Ready Status D (I) Stopped Running Status D (I) Not used Not used Status D (I) Not used Not used Description Item Catalog Number AS-i Communication odule ASILUFC5 0. (0.065) 0 00 Schneider Electric All Rights Reserved 09/00 This document provided by Barr-Thorp Electric Co., Inc

31 Communication and Function odules Connection of AS-i Communication odule Output Terminals to the Power Base Coil Terminals By pre-wired connector or removable screw terminal: Pre-wired connector: Pre-wired components simplify wiring and reduce wiring errors. The use of a power base without screw terminal control circuit connections is recommended when using LU9BNC or LU9RC pre-wired connectors. LUB + ASILUF C5 + LU9BNC Description Pre-wired coil connectors For use with power base LUB LUS LUB LUS Item Catalog Number LU9BNC (0.05) 5 LU9RC (0.00) Removable screw terminal (included with ASILUFC5): Allows insertion, for example, of an emergency stop control or a voltage interface. This type of connection must be used for a reversing power base assembled using an LU6 reversing block for separate mounting. When reversing block LU6 and the power base are mounted side-by-side, a pre-wired connector LU9RC may be used. Connection of the Communication odule on the Serial Bus Achieved by using a tap-off for connection to ribbon cables: for AS-i (yellow) for separate Vdc supply (black). Length Description Catalog Number ft. (m) Tap-off 6.56 () XZCG (0.65) LUB + ASILUF C5 + LU9RC 5 Consoles and Cable Adapters Description Addressing console Battery operated. Battery charger supplied AS-i V. and V.. compatible. Adjustment and diagnostics console Runs on LR6 batteries. Allows addressing of AS-i V..interfaces and diagnostics Cable adapter For console XZC Catalog Number XZCUS. (0.550) ASITERV.0 (0.500) XZGUS 0.5 (0.070) Software Set-Up XZC ASITERV AS-i configuration is carried out using PL7 icro/junior/pro software. From the module declaration screen, it is possible to configure all the slave devices corresponding to all the AS-i I/O. Configuration is carried out by following the instructions on the screen.. TeSys U-Line User s anual Application Language Catalog Number User s anual On CD-RO ulti-language LU9CD 0.08 (0.0) The CD-RO contains user's manuals for the AS-i and odbus communication modules, multifunction control units, gateway modules, and ACB Configurator gateway programming software. English, French, German, Italian, Spanish. Configuration example with Premium TSXSAY00/000 module Degree of protection IP 5. Connection by x 0. mm wires. Black wire: + V Blue wire: AS-i ( ) White wire: 0 V Brown wire: AS-i (+) 09/00 00 Schneider Electric All Rights Reserved This document provided by Barr-Thorp Electric Co., Inc

32 Communication and Function odules odbus Communication odule Series Type Connection Communication module LULC0 enables the U-Line power base to be connected to the odbus network. It must have a Vdc supply and must be used in conjunction with a Vdc control unit, LUC BL. It incorporates a 0.5 A, Vdc digital output for local command requirements. Architecture Stare topology Bus topology 6 To PLC Communication module LULC0. Pre-wired coil connection LU9BNC. Connection cable with one RJ5 connector at each end VWA806R. odbus hub LU9GC with channel connections to PLC and to power base with RJ5 connectors 5. T-junction VWA806TF 6. Line terminator VWA806R 7. odule status signaling LED 8. Vdc supply connection 9. RJ5 connector RS-85 for odbus link 0. Programmable digital output. Outputs for starter commands (stop - forward start - reverse start) Information carried by the bus depends on the type of control unit used. Control Unit Standard Advanced ultifunction Starter status (ready, running, fault) Alarms (over current) Thermal overload alarm Remote reset via the bus Indication of motor load Fault differentiation Remote programming and monitoring of all functions Log function onitoring function Start and Stop commands Functions performed Description Item Catalog Number odbus Communication odule LULC (0.080) For more detailed information, please refer to TeSys U-Line User's anual LU9CD, on CD-RO. 00 Schneider Electric All Rights Reserved 09/00 This document provided by Barr-Thorp Electric Co., Inc

33 Communication and Function odules Connection of odbus Communication odule Output Terminals to the Power Base Coil Terminals By pre-wired connector or removable screw terminal: Pre-wired connector: Pre-wired components simplify wiring and reduce wiring errors. The use of a power base without screw terminal control circuit connections is recommended when using LU9BN or LU9RC pre-wired connectors. LUB + LUL C0 + LU9B Description Pre-wired coil connectors For use with power base LUB LUS LUB LUS Removable screw terminal (included with LULC0): Allows insertion, for example, of an emergency stop control or a voltage interface. This type of connection must be used for a reversing power base assembled using an LU6 reversing block for separate mounting. When reversing block LU6 and the power base are mounted side-by-side, a pre-wired connector LU9RC may be used. Item Catalog Number LU9BNC (0.05) 7 LU9RC (0.00) Connection of the Communication odules on the Serial Bus Achieved either by means of a odbus hub or using T-junctions. 7 Description Length ft. (m) Item Catalog Number odbus hub for 8 slaves LU9GC 0.57 (0.60) 0.98 (0.) VWA806R (0.05) Cables with two RJ5 connectors.8 () VWA806R0 0. (0.065) 9.8 () VWA806R (0.5) T-junctions 0.98 (0.) 5 VWA806TF (0.0).8 () 5 VWA806TF (0.0) RS-85 line terminator 6 VWA806RC 0.06 (0.0) For connection from odbus hub LU9GC to odbus communication module LULC0. Includes RJ5 female connectors (bus side) and a 0. m or m cable supplied with an RJ5 male connector (station side). Required at end of odbus serial bus. LUB + LUL C0 + LU9 TeSys U-Line User's anual Application Language Catalog Number User s anual on CD-RO ulti-language LU9CD 0.08 (0.0) The CD-RO contains user's manuals for the AS-i and odbus communication modules, multifunction control units and gateway modules, and ABC Configurator gateway programming software. English, French, German, Italian, Spanish LU9GC 6 LU9GC 09/00 00 Schneider Electric All Rights Reserved This document provided by Barr-Thorp Electric Co., Inc

34 Communication and Function odules Communication Gateways LUFP communication gateway allows connection between odbus and field buses such as Fipio, Profibus DP or DeviceNet. After configuration, these gateways manage information which can be accessed by the odbus network and make this information available for read/write functions (command, monitoring, configuration and adjustment) on the field buses. An LUFP communication gateway can be clipped onto a 5 mm DIN rail, allowing connection of up to 8 slaves to the odbus bus. Example of Architecture LUF P Configuration of gateway by PC U-Line power bases Fipio Profibus DP DeviceNet () odbus 565 () VWA806 connection kit for PowerSuite software. ATS8 ATV8 ATV58 ATV58FVC Description Front panel of the product. LED indicates: communication status of the odbus buses gateway status communication status of the Fipio, Profibus DP or DeviceNet bus. Connectors for connection to Fipio, Profibus DP or DeviceNet buses. RJ5 connector for connection on the odbus bus. RJ5 connector for link to a PC 5. Vdc power supply Software Set-Up For the Fipio bus, software set-up of the gateway is performed using either PL7 icro/junior/pro software or ABC Configuration software. For the Profibus DP and DeviceNet buses, software set-up is performed using the ABC Configurator. This software is included: In the PowerSuite software workshop for PC (see VWA80) In the TeSys U-Line user's manual LU9CD on CD-RO. 00 Schneider Electric All Rights Reserved 09/00 This document provided by Barr-Thorp Electric Co., Inc

35 Communication and Function odules Communication Gateway Specifications Bus Type Fipio Profibus DP DeviceNet Environment Conforming to IEC 6066 Degree of pollution: Ambient air temperature Around the device 0 to F (+ 5 to + 50 C) Degree of protection IP 0 Electromagnetic Emission Conforming to IEC 5008-: 99 compatibility Immunity Conforming to IEC : 999 Number of odbus slaves which can be connected < 8 odbus By RJ5 connector conforming to Schneider Electric RS-85 standard Connection To a PC By RJ5 connector, with PowerSuite connection kit Field bus By SUB-D9 pin female connector By SUB-D9 pin female connector By 5-way removable screw connector Supply External supply, Vdc ± 0 % Consumption ax. 80 ma Typical 00 ma Indication/diagnostics By LED on front panel Profile FED C or FED CP Services Command 6 configurable words configurable words 56 configurable words onitoring 6 configurable words configurable words 56 configurable words Configuration and adjustment By gateway mini messaging facility (PKW) If the gateway is configured using PL7 software and not the ABC Configurator, the I/O capacity is limited to a total of 6 words. Communication Gateways Description For use with With bus type Catalog Number Fipio/odbus LUFP 0.5 (0.5) Communication gateways TeSys U-Line power bases, Altistart 8, Altivar 8, 58 and 58FVC Profibus DP/odbus LUFP7 0.5 (0.5) DeviceNet/odbus LUFP9 0.5 (0.5) Connection Accessories TSXFPACC 90NAD90 TeSys U-Line User s anual Description Connection cables Connectors For use with Length ft. (m) Connectors Catalog Number 9.8 () RJ5 type connector and one end with stripped wires VWA806D0 0.0 (0.50) odbus 0.98 (0.) RJ5 type connectors VWA806R0 0.0 (0.050).8 () RJ5 type connectors VWA806R0 0.0 (0.050) 9.8 () RJ5 type connectors VWA806R0 0.0 (0.50) Fipio SUB-D 9 pin male connector TSXFPACC (0.00) Profibus mid line SUB-D 9 pin male connector 90NAD90 Profibus line end SUB-D 9 pin male connector 90NAD90 Description edium Language Catalog Number User's manual on CD RO CD-RO ultilingual: English, French, German, Italian, Spanish LU9CD 0.08 (0.0) This CD-RO contains user's manuals for AS-i and odbus communication modules, multifunction control units and gateways, and ABC Configurator gateway programming software. 5 09/00 00 Schneider Electric All Rights Reserved This document provided by Barr-Thorp Electric Co., Inc

36 ACCESSORIES Pre-wired System for Power Connections up to 6 A Suitable for group motor installations only Description Application Pitch Sold in Catalog Item inches (mm) lots of Number power bases.77 (5) GVG (0.06). (5) GVG (0.08).77 (5) GVG5 0.7 (0.058) Set of -pole power bases. (5) GVG5 0. (0.060) 6 A busbars power bases.77 (5) GVG (0.077). (5) GVG (0.085) 5 power bases. (5) GVG (0.00) Protective end cover For unused busbar outlets 5 GVG0 0.0 (0.005) Terminal block for supply to one or more busbar sets Connection from the top GVG (0.00) 5 6 Pre-wired System for Power Connections up to 60 A The busbar system can be screw-mounted to any type of support Pole Busbar Set: -Phase + Neutral or -Phase + Common Number of Tap-offs at 0.7" (8 mm) Intervals Length inches (mm) For ounting in Enclosure Width mm Item Catalog Number (5) AK5JB.98 (0.900) Removable -Phase Power Sockets Number of Points used on the Busbar System Thermal Current Cable Length inches (mm) Item Sold in lots of Catalog Number (00) 6 6 AK5PC (0.00) 9.8 (50) 6 6 AK5PC (0.05) 9. (000) 6 AK5PCL 0. (0.060) 6 00 Schneider Electric All Rights Reserved 09/00 This document provided by Barr-Thorp Electric Co., Inc

37 Accessories Current Limiter - Isolator odule Description Breaking Capacity Iq 80 V 600 V ka ka For Use With Item Catalog Number Current limiterisolator module 0 65 LUB; LUB LUALB 0.68 (0.0) Replacement limiter cartridge LUALB a LUALF 0.97 (0.5) UL508 Type E Phase Barrier for use with LUB and LUB a Phase barrier LU9SP0 is required to create a UL 508 Type E self-protected combination motor controller. Without the phase barrier, the LUB/LUB power base is a UL 508 motor starter. Description Application ounting Item Catalog Number Incoming line phase barrier LUB or LUB or 0 LUB or LUB or 0 LUA LB Direct on terminals L, L, L LU9SP (0.00) 5 Door Interlock ounting Kit and Handles for use with LUB and LUB Description Item Catalog Number ounting Kit LU9AP (0.90) Handle kit (black/blue) NEA Type /R LU9AP 0.0 (0.50) Handle kit (red/yellow) NEA Type /R LU9AP 0.0 (0.50) Other Accessories Clip-on identification markers Power bases, and reversing blocks 5 LAD (0.00) LUALB supplied with LUALF limiter cartridge. LUB, LUB power bases are rated for 80 V/60 Hz/ ka short circuit breaking capacity. For applications requiring higher short circuit breaking capacity, add the LUALB current limiter-isolator module which provides capacity at 80 V/60 Hz/0 ka, 600 V/60 Hz/65 ka and 690 V/60 Hz/70 ka. LUALB is required for all 600 V / 690 V motor load applications. For enclosures with 7.5" to 0" (90.5 mm to 508 mm) mounting depth. Sold in lots of /00 00 Schneider Electric All Rights Reserved This document provided by Barr-Thorp Electric Co., Inc

38 ALTISTART SOFT STARTS FOR TESYS U-LINE Overview While Altistart 0 soft starts can be used with almost any motor starter, it now adds soft start and soft stop motor control to the TeSys U-Line family of motor starters. When either an ATS0 LU/QN/RT or an ATSU0 LT model () is combined with the TeSys U-Line motor starter () by means of a power connector (), the result is a unique, innovative motor starting solution. A low power soft start installation now has access to all of the benefits of the TeSys U-Line motor starter: odular design with a standard 5 mm width Short circuit and multi-class overload protection Phase loss, phase imbalance, ground fault, jam, under load, and long-start protection Fault history PC and PDA based programming software Optional LCD display Networking capabilities: odbus, AS-i, DeviceNet, Ethernet TCP/IP, Profibus DP onitoring of motor status Remote starting and fault reset Electronic Reversing The ATSU0 LT soft start is optimized for installations offering Vdc control power. The ATS0 LU/QN/RT soft start is self-powered from the AC line supply and is compatible with all other control power schemes. The panel space required to install the ATS0 soft start and the TeSys U-Line motor starter is minimal with a standard 5 mm product width and side by side mounting. The Altistart 0 soft start enhances the starting performance of asynchronous motors by allowing them to start gradually, smoothly, and in a controlled manner. It is ideal for applications that do not require high starting torque. The ATS0 limits starting torque and reduces the current inrush experienced with other motor starting methods. The transitionless starting method of the Altistart 0 soft start avoids the torque surges associated with other reduced voltage starting methods. Using the Altistart 0soft start avoids the damage and expense associated with full voltage starting: wear and tear to motors, shafts, bearings, clutches, belts and other attached machinery damage to product being moved due to sudden starts and stops production downtime and material waste maintenance labor and replacement equipment cost The Altistart 0 soft start is designed for the following simple applications: material handling conveyors belt-driven machinery fans and pumps small compressors automatic doors and gates process machinery (grinders, mixers, agitators, etc.) filling lines people movers any other application that can benefit from the pluses of stepless reduced voltage starting The Altistart 0 low power mini soft start is compact, easy to install, and complies with the following international standards: IEC/EN , UL, CSA, CCC, C-Tick and CE Altistart 0 low power mini soft starts: control two phases of the AC voltage supplying the motor to limit starting torque and current have a motor power ratings range of to 0 HP (0.75 to 5 kw), three-phase only have a motor voltage range of 08 to 60V 8 00 Schneider Electric All Rights Reserved 09/00 This document provided by Barr-Thorp Electric Co., Inc

39 Description The Altistart 0 soft start is equipped with: green LED () to indicate that soft start power is ON yellow LED (5) that will illuminate 0 seconds after a start command has been given indicating that the soft start s voltage ramp is complete, the internal shorting contactor has closed, and the motor is up to speed a potentiometer to set the starting time (6) a potentiometer to set the initial voltage applied to the motor when starting begins (7) a potentiometer to set the stopping time (8) a removable I/O terminal block (9) that includes: logic or control inputs for Run and Stop commands logic or control input for the BOOST or Kickstart function open collector logic or signal output to indicate that the soft start ramp is complete and the motor is up to speed normally open relay contact that is: - closed when the soft start is running the motor - open if the soft start is faulted or if the motor has stopped NOTE: For additional information refer to catalog 867CT00. Altistart 0 Soft Start and TeSys U-Line otor Starter Combinations otor Power ATS0 Rated Current Voltage kw HP Amps 0 V 00 V 60 V Vdc Control Power ATS0 0 0 Vac Control Power otor Power Rated ATSU0 Soft Start TeSys U-Line Current ATS0 Soft Start TeSys U-Line Power Base Control odule Voltage kw HP Amps Power Base Control odule ATSU0N06LT LUB LUCp05BL ATS0N06LU LUB LUCp05FU..5 6 ATSU0N06LT LUB LUCpBL..5 6 ATS0N06LU LUB LUCpFU.5 9 ATSU0N09LT LUB LUCpBL.5 9 ATS0N09LU LUB LUCpFU. ATSU0NLT LUB LUCpBL. ATS0NLU LUB LUCpFU 0 V ATSU0NLT LUB LUCp8BL ATS0NLU LUB LUCp8FU 5 ATSU0NLT LUB LUCp8BL 5 ATS0NLU LUB LUCp8FU ATSU0NLT LUB LUCpBL ATS0NLU LUB LUCpFU ATSU0NLT LUB LUCpBL ATS0NLU LUB LUCpFU.5 6 ATSU0N06LT LUB LUCp05BL.5 6 ATS0N06QN LUB LUCp05FU. 6 ATSU0N06LT LUB LUCpBL. 6 ATS0N06QN LUB LUCpFU 9 ATSU0N09LT LUB LUCpBL 9 ATS0N09QN LUB LUCpFU 9 ATSU0N09LT LUB LUCpBL 9 ATS0N09QN LUB LUCpFU 00 V 5.5 ATSU0NLT LUB LUCpBL 5.5 ATS0NQN LUB LUCpFU 7.5 ATSU0NLT LUB LUCpBL 7.5 ATS0NQN LUB LUCpFU ATSU0NLT LUB LUCpBL ATS0NQN LUB LUCpFU 5 ATSU0NLT LUB LUCpBL 5 ATS0NQN LUB LUCpFU 6 ATSU0N06LT LUB LUCp05BL 6 ATS0N06RT LUB LUCp05FU 6 ATSU0N06LT LUB LUCpBL 6 ATS0N06RT LUB LUCpFU 5 9 ATSU0N09LT LUB LUCpBL 5 9 ATS0N09RT LUB LUCpFU 7.5 ATSU0NLT LUB LUCp8BL 60 V 7.5 ATS0NRT LUB LUCp8FU 0 ATSU0NLT LUB LUCp8BL 0 ATS0NRT LUB LUCp8FU 5 ATSU0NLT LUB LUCpBL 5 ATS0NRT LUB LUCpFU 0 ATSU0NLT LUB LUCpBL 0 ATS0NRT LUB LUCpFU Standard power rating according to UL508. Depending on the configuration of the selected TeSys U-Line motor starter, replace the p with A for standard control unit, B for advanced control unit, and for multifunction control unit. 9 09/00 00 Schneider Electric All Rights Reserved This document provided by Barr-Thorp Electric Co., Inc

40 DIENSIONS, OUNTING, AND SCHEATICS Power Bases Non-Reversing LUB, LUB, LUS, LUS Reversing LUB, LUB, LUS, LUS DIN Rail mounting Screw mounting DIN Rail mounting Screw mounting () X X X X With LU9SP ().87 7 inimum electrical clearance: X =.8" (5 mm) for Ue = 0 V and.76" (70 mm) for Ue = 80, 600 and 690 V X = 0 () aximum depth (with odbus communication module) Reversing Block for ounting Separately from Power Base Operation in High Ambient Temperatures LU6B0 DIN Rail mounting Screw mounting Power Base + Power Base + LUCA, LUCB, LUCC, LUCD LUC Ø 0.5 a a a = 0 mm Ø With LU9SP /.9 0/5. 9 Ø Operating ambient temp F (5 C) to F (5 C to 55 C) ounting Dimension a 0 in (0 mm) 0.5 in (9 mm) to 0 F (55 to 60 C) 0.78 in (0 mm) Sets of Busbars and Plug-In Power Sockets GVG5 and GVG5 GVG with terminal block GVG09 GVG5 and G a l p GVG09 l Dimensions in (mm) I P GVG55 GVG5 and G5 GVG5 ( x 5) 7.0 (79).77 (5) 0. l GVG5 ( x 5) 8. (06). (5) 60 Dimensions in (mm) I GVG5 ( x 5).50 (89) GVG5 ( x 5).85 (98) Dimensions in (mm) a Number of tap-offs 0.9 (5) 0. (6) 0.7 (7) 0. (8) Dimensions in (mm) I GVG5 ( x 5) 8.8 () 0.59 (69).6 (). (59) GVG5 ( x 5) 5.7 () GVG5 ( x 5) 0. (60).6 ().8 (68) 6.6 () GVG5 ( x 5) 5.98 (5) AK5B AK5PC, PC, PCL inches mm 0 00 Schneider Electric All Rights Reserved 09/00 This document provided by Barr-Thorp Electric Co., Inc

41 Dimensions, ounting, and Schematics Current Limiter Isolator odule LUALB and LUB Operation in High Ambient Temperatures LU B. LU B + LUALB.77 5 With LU9SP0 58 F (70 C) / A...58 F ( C) / A F (55 C) /... A 9 mm 0.5 in. 9 mm 0.5 in Control Circuit Contact Block Communication Gateways LUA8E0 LUFP =.7 0 =. 5 Door Interlock ounting Kit LU9AP00 / LU9AP / LU9AP max Door cut-out for handle 9 0 Ø.75 = =. 5 = =. 5 xø.5 #9 drill Ø0.8 7 AS-i Addressing Consoles XZC ASITERV odbus Hub LU9CG Parallel Wiring Splitter Box LU9G Ø inches mm 09/00 00 Schneider Electric All Rights Reserved This document provided by Barr-Thorp Electric Co., Inc

42 Dimensions, ounting, and Schematics Power Bases, or A For additional wiring information refer to pages Non-reversing -phase motor LUB/LUS Reversing -phase motor LUB/LUS /L /L 5/L LUC Control Unit /NO /NO /NC /NC /T /T 6/T A A With control unit LUCC or LUC Single-phase motor LUB/LUS - N.O. auxiliary contact - N.C. auxiliary contact /T /T /T /T 6/T 6/T A B A B A /L /L 5/L LUC Control Unit LU9RC Prewired Connector Reversing Block 8 Common output from reverser block 8 Forward direction indication output contact 8 Reverse direction indication output contact L 5 L Control terminal block U LUC Control Unit V 6 A A /NO /NO /NC /NC LUB A Reversing Block B A B A A Forward direction start input (+ Vdc) A Common input (- Vdc) A Reverse direction start input (+ Vdc) B Holding circuit for A (direction ) B Holding circuit for A (direction ) Reverser Blocks LU /L /L /T /T 5/L 6/T S S S LU Reversing Block A B A B A LU6 Control terminal blocks S S S LU6 Reversing Block A B A B A LU6 with pre-wired connector LU9RC S S S LU6 Reversing Block A Forward direction start input (+ Vdc) A Common input (- Vdc) A Reverse direction start input (+ Vdc) B Holding circuit for A (direction ) B Holding circuit for A (direction ) S omentary input to A coil terminal on power base S N.O. holding circuit for A to auxiliary contact terminals S N.C. reverser electrical interlock to auxiliary contact terminals S omentary input to A coil S N.O. holding circuit for A S N.C. reverser electrical interlock LU9 RC Pre-wired coil Control terminal block LU6 Basic internal scheme LU Reversing Block A B A B A B Holding circuit for A B Holding circuit for A A Forward direction start input (+ Vdc) A Common input (- Vdc) A Reverse direction start input (+ Vdc) B Forward B Reverse S A Forward A Reverse S S A () LU6 A Forward direction start input (+ Vdc) A Common input (- Vdc) A Reverse direction start input (+ Vdc) B Holding circuit for A B Holding circuit for A S omentary input to A coil terminal on power base S N.O. holding circuit for A to auxiliary terminals S N.C. reverser electrical interlock to auxiliary terminals Auxiliary Contact Blocks Auxiliary Contact Function odules LUAD LUAC LUAC0 LUFN0 LUFN LUFN Schneider Electric All Rights Reserved 09/00 This document provided by Barr-Thorp Electric Co., Inc

43 Dimensions, ounting, and Schematics Control units For additional wiring information refer to pages Standard control unit LUCA Basic internal scheme Advanced control unit LUCB, LUCC, LUCD Basic internal scheme Sensor L Power Base Interface LUCA Sensor L Power Base Interface LUCp Sensor Control A.S.I.C. tr Sensor L Control A.S.I.C. tr Sensor L Sensor L Supply and Detection of start sequence Thermal overload memory Supply and Detection of start sequence Thermal overload Test A A A A Interface module and Trips and Coil bobbin 5 Power base rating 6 N.C. ultifunction control unit LUC Control terminal block and Trips and Coil bobbin 5 Power base rating 6 N.C. 7 Ground 8 Thermal status/set 9 Reset mode/reset 0 (lm/ir) - average current versus FLA setting Vc - auto-reset signal to function modules Vc - auxiliary power to function modules LUC ultifunction Control Unit V Aux D(B) D(A) GND 5 68 Basic internal scheme 5 6 Sensor L Power Base Interface Display and Parameter Entry LUC Sensor L Control A.S.I.C. ESC ENT Sensor L Supply and detection of start sequence Thermal overload memory RS-85 D(B) D(A) GND 5 8 RJ5 Supply A A Interface module V Aux and Trips and Coil bobbin 5 Power base rating 6 N.C. 7 Ground 8 N.C. 9 Ground 0 (lm/ir) - average current versus FLA setting Rx/Tx - transmit -receive link to communication modules Vc - auxiliary power to function modules 09/00 00 Schneider Electric All Rights Reserved This document provided by Barr-Thorp Electric Co., Inc

44 Dimensions, ounting, and Schematics For additional wiring information refer to pages Thermal Overload Pre-Alarm Function odule LUFW0 LUFW 0 Alarms odule Basic internal scheme Advanced Control Unit Input interface LED Supply LUFW 0 Bi-stable Relay Vac, A Vdc, A otor Load Indication odule LUFV -0 ma output LUFV 0 ma Analog Output odule V Aux V Aux NC Basic internal scheme Advanced Control Unit or ultifunction Control Unit Input interface Supply LUFV µp - Analog/Digital converter Insulation Digital/Analog Converter Voltage/Current converter 0 ma Vdc 00 Ω < load < 500 Ω 0 Vdc max and 0 ma min 00 Schneider Electric All Rights Reserved 09/00 This document provided by Barr-Thorp Electric Co., Inc

45 Dimensions, ounting, and Schematics Communication odules For additional wiring information refer to pages Communication module ASILUFC5 Without pre-wired coil connector odbus communication module LULC0 Without pre-wired coil connector ASILUFC5 AS-i odule LULC0 odbus odule Com OA OA Vdc AS-i Com OA OA LO Com Vdc V Aux D(B) D(A) GND 5 68 With pre-wired coil connector LU9BNC With pre-wired coil connector LU9BNC ASILUFC5 AS-i odule LULC0 odbus odule LU9BNC Connector Vdc AS-i LU9BNC Connector LO Com Vdc V Aux D(B) D(A) GND 5 68 With pre-wired coil connector LU9RC With pre-wired coil connector LU9RC ASILUFC5 AS-i odule LULC0 odbus odule LU9RC Connector Vdc AS-i LU9RC Connector LO Com Vdc V Aux D(B) D(A) GND 5 8 Basic Internal Scheme Basic Internal Scheme ASILUFC5 Advanced Control Unit or ultifunction Control Unit LED Ready-Fault-Pole Input Interface LULC0 LED Address RS-85 D(B) D(A) GND 5 odbus RJ5 8 ASI Output Interface AL Supply AL Com OA OA Vdc AS-i Com OA OA LO Com Vdc V Aux Com Common output (- Vdc) OA Forward direction output OA Reverse direction output LO Programmable output 5 09/00 00 Schneider Electric All Rights Reserved This document provided by Barr-Thorp Electric Co., Inc

46 Dimensions, ounting, and Schematics Communication odules Parallel wiring module Without pre-wired coil connector Parallel wiring splitter box LU9G0 odbus hub LU9GC LUFC00 Com OA With pre-wired coil connector LU9BNC LUFC00 Link // RJ5 LU9BNC Connector With pre-wired coil connector LU9 RC LUFC00 LU9RC Connector Basic scheme Com OA OA OA. Forward running. Reverse running. Output common. Selector in Ready position 5. Pole state 6. Reserved 7. Fault 8. Input common Com Common output (-Vdc) OA Forward direction output OA Reverse direction output Parallel bus odule Link // RJ Parallel bus odule Parallel bus odule Link // RJ LUFC00 Poles Ready- Fault RJ5 8 Forward running Reverse running Output common N.C. Pole state N.C. Fault Input common Forward running N.C. Output common N.C. Pole state N.C. Fault Input common RJ5 X LU9G X9 X RJ5 X () RJ5 X RJ5 X5 RJ X0 X6 RJ5 () X7 RJ5 X8 RJ5 Vdc Vdc Aux Outputs Com Inputs Com Fault X Fault X Fault X Fault X Fault X5 Fault X6 Fault X7 Fault X8 Pole state X Pole state X Pole state X Pole state X Pole state X5 Pole state X6 Pole state X7 Pole state X8 + V Aux - V Aux + V Aux - V Aux Forward running X Forward running X Forward running X Forward running X Forward running X5 Forward running X6 Forward running X7 Forward running X8 Reverse running X Reverse running X Reverse running X Reverse running X N.C. N.C. N.C. N.C. + Vdc - Vdc + Vdc - Vdc X RJ X RJ 5 X RJ 5 X RJ 5 X5 RJ 5 X6 RJ 5 X7 RJ 5 X8 RJ 5 Shielding D (B) D (A) + Shielding 0 V Shielding LU9 GC X9 X0 RJ 5 RJ 5 0 V NC NC NC D (B) D (A) + NC NC 0 V () 0-way HE0 input connector () 0-way HE0 output connector Gateways LUFP LUFP7 LUFP9 LUFP Fipio - odbus gateway LUFP7 Profibus DP - odbus gateway LUFP9 DeviceNet - odbus gateway V Aux X Fipio D(B) D(A) GND X 5 8 V Aux X Profibus DP D(B) D(A) GND X 5 8 V Aux X DeviceNet 5 D(B) D(A) GND X Schneider Electric All Rights Reserved 09/00 This document provided by Barr-Thorp Electric Co., Inc

47 Dimensions, ounting, and Schematics Data Profile under AS-i Control Units Control Unit Standard Advanced ultifunction Status D0 Ready (available) D Poles closed (running) Commands D0 Forward running D Reverse running Register Addresses Accessible under odbus Control Units Control Unit Standard Advanced ultifunction Identification Register 0 Register 99 Words Bits Commercial reference, serial number, software version Log Register 00 Register 50 Words Bits Fault log, operating log, log of last 5 trips Status Register 5 Register 6 Words Bits Alarm signaling (bits), fault signaling (bits) Irms phase, phase, phase. otor load, thermal status of Register 65 Register 7 Words Values ground fault current. Phase imbalance and phase failure Register 7 Register 599 Words Bits Reserved Configuration Register 600 Register 699 Words Bits Protection and alarm thresholds, fallback mode and reset mode Commands Register 700 Register 7 Words Bits Commands Status and values Bit 0 Short-circuit fault Register 5 Bit Overcurrent fault Bit Thermal overload fault Bit 0 Ready (available) Bit Poles closed Bit Fault Bit Alarms Bit Tripped ( TRIP position) Bit 5 Fault acknowledgement allowed Bit 6 Reserved Register 55 Bit 7 otor running Bit 8 otor current % (bit 0) Bit 9 otor current % (bit ) Bit 0 otor current % (bit ) Bit otor current % (bit ) Bit otor current % (bit ) Bit otor current % (bit 5) Bit Reserved Bit 5 otor starting Register 6 Bit Thermal overload alarm Register 65 Word Thermal status value Register 66 Word otor load value (Im/Ir) Configuration Commands Bit 0 anual reset on thermal overload fault Register 60 Bit Remote reset on thermal overload fault Bit Automatic reset on thermal overload fault Value 0 Fallback mode validation Value Outputs OA and OA unchanged Value Outputs OA and OA forced to 0 Register 68 Outputs OA and OA unchanged, Value signaling existence of communication failure Value Outputs OA forced to and OA unchanged Value 5 Outputs OA forced to and OA unchanged Register 700 Bit 0 LO output command Bit 0 OA output command Bit OA output command Bit Reserved Register 70 Bit Fault acknowledgement Bit Reserved Bit 5 Trip test Bit 6 5 Reserved Data Accessible 7 09/00 00 Schneider Electric All Rights Reserved This document provided by Barr-Thorp Electric Co., Inc

48 APPLICATION EXAPLES Application Control and protection of a motor (pump, fan, etc.) Operating Conditions Power: 5 hp at 80 V FLA: 7.5 A Class 0 overload protection Utilization category: AC- -wire control: Start button Stop button Control circuit voltage: 0 Vac Functions Performed Short-circuit protection with level of protection of ka at 80 V wye (0 ka at 600 V wye). Type total coordination of protection devices conforming to EN (continuity of service) in case of a short-circuit. Electronic protection against thermal overloads with an adjustment current range of. Load switching ( million operating cycles in category AC-). Indication of motor status by N.C. or N.O. contact. Interlock between the motor starter control and the handle position; not possible to start motor when the handle is in the OFF position. Products Used Item Quantity Catalog Number Power base A with screw clamp control connections LUB Standard control unit LUCAFU Wiring Diagram LUB /L /L 5/L 0 Vac L Stop Start LUB L A A LUCAFU Control Unit U V W /T /T 6/T 8 00 Schneider Electric All Rights Reserved 09/00 This document provided by Barr-Thorp Electric Co., Inc

49 Application Examples Application Upgrading of an existing installation (from previous page) to meet the operating conditions described below. Operating Conditions onitor the status of the motor and obtain alarm signaling by an integrated mechanical contact, in order to improve operation of the pump and anticipate any problems. Functions Performed Alarm information is generated by the advanced control unit and is processed by the thermal overload pre-alarm function module. The advanced control unit includes a thermal trip test button. Products Used Item Quantity Catalog Number Replace the standard control unit with an advanced control unit and insert a thermal alarm function module. Advanced control unit LUCBFU Thermal overload pre-alarm function module LUFW0 Wiring Diagrams LUB /L /L 5/L 0 Vac L Stop Start LUB A A L LUCBFU Control Unit LUFW0 Thermal Overload Pre-Alarm Function odule * Pilot Light A X X /T /T 6/T *= LUFW0 provides output signal to Pilot Lights, PLC inputs, etc. U V W Other Functions The advanced control unit provides other functions depending on the type of function modules used (instead of the LUFW0 module described above): fault differentiation with function module LUFDA0 or LUFDH0, indication of motor load with function modules LUFV which delivers a 0 0 V or 0 ma, analog signal which is proportional to the average -phase current drawn by the motor. Can be used with a customer provided analog ammeter. Allows the load current to be monitored and provides access to other application functions using this value, or allows predictive or preventive maintenance information (replacement of the motor before it breaks down). 9 09/00 00 Schneider Electric All Rights Reserved This document provided by Barr-Thorp Electric Co., Inc

50 Application Examples Application Control and protection of a packing machine conveyor belt. Operating Conditions Power: 0.5 hp at 80 V FLA:.0 A Utilization category: AC- Two wire control aintained emergency stop push button Limit switch Control circuit voltage: Vdc Control and command by the AS-i wiring system. Functions Performed Short-circuit protection with level of protection of ka at 80 V delta. Total coordination of protection devices conforming to IEC/EN (continuity of service) in the event of a short-circuit. Solid-state protection against thermal overloads with an adjustment current range of. Load switching ( million operating cycles in category AC-). otor status signaling by N.C. or N.O. contact Interlock between the motor starter control and the handle position; not possible to start motor when the handle is in the OFF position. Start/Stop commands and Ready, Run and Stop motor states are transmitted by the bus. The AS-i 7.DE profile of the new AS-i V protocol, implemented in the starter-controller, ensures total compatibility with that of the LF enclosed starter range. Indication of module operation and communication status by LEDs on the front panel of the communication module. Addressing of the module is achieved via an infrared link, using adjustment console ASITERV or console XZC. Using pre-wired terminal block LU9BNC avoids having to wire the control connections. However, easy access to the control connector on the front panel of the starter allows any control scheme required by the user to be included in the line (local controls, emergency stop, safety contact.) Products Used Item Quantity Catalog Number Power base A without screw clamp control terminals LUB0 Standard control unit LUCAXBL AS-i communication module ASILUFC5 Tap-off for connecting the communication module to the XZCG0 serial bus Pre-wired coil connector for connecting the AS-i communication module LU9BNC output terminals to the power base coil terminals. Adjustment console, infrared ASITERV Wiring Diagrams LUB0 /L /L 5/L ASILUFC5 Vdc AS-i + + LU9BNC Connector LUCAXBL Control Unit aintained E-stop (+) Vdc /T U /T V 6/T W ( ) AS-i + AS-i XZCG0 Tap-off Schneider Electric All Rights Reserved 09/00 This document provided by Barr-Thorp Electric Co., Inc

51 Application Examples Application onitoring operation of a surface pump in a water treatment plant to avoid running empty which could lead to destruction of the pump. Operating Conditions Power: 0 hp at 80 V FLA: 7 A Utilization category: AC- Control circuit voltage: Vdc Control-command by PLC and serial link using odbus network. Functions Performed Short-circuit protection with level of protection of ka at 80 V wye. Total coordination of protection devices conforming to IEC/EN (continuity of service) in the case of a short-circuit. Electronic protection against thermal overloads with an adjustment current range of. Load switching ( million operating cycles in category AC- at In). easurement of load current and undercurrent detection by the multifunction control unit. Interlock between the motor starter control and the handle position; not possible to start motor when the handle is in the OFF position. No load or underload. To use this function, the following parameters must be entered: trip: enable or disable underload protection, time before tripping: the time period during which the value of the current must be below the tripping threshold in order to cause tripping (adjustable from to 00 s), tripping threshold: value as a percent of the load current ratio in relation to the setting current. If the ratio remains below this threshold for the time specified in the previous parameter, the product trips (adjustable from 0 to 00 %). Indication of the various motor starter states and currents. Products Used Item Quantity Catalog Number Power base A without screw clamp control connections LUB0 ultifunction control unit LUCBL odbus communication module LULC0 Pre-wired coil connector for connecting the communication module LU9BNC output terminals to the coil terminals T-junction for connection from communication module VWA806TF RS-85 line terminator required at end of modbus serial bus VWA806RC odbus profile IEC 695 Wiring Diagram Commands (Register 70) Status (Register 55) Forward running Bit 0 Ready (available) Reverse running Bit Poles closed Reserved Bit Fault Reset Bit Alarms Reserved Bit Reserved Connection test Bit 5 Reserved Reserved Bit 6 Reserved Reserved Bit 7 otor running Reserved Bit 8 otor current % (bit 0) Reserved Bit 9 otor current % (bit ) Reserved Bit 0 otor current % (bit ) Reserved Bit otor current % (bit ) Reserved Bit otor current % (bit ) Reserved Bit otor current % (bit 5) Reserved Bit Reserved LUB0 /L /L 5/L LUCBL Control Unit /T /T 6/T U V W (+) Vdc LUC Aux ultifunction Control Unit D (B) D (A) Gnd odbus 5 8 LULC0 LU9BNC Connector aintained stop LO Com Vdc odbus odule Aux VWA806TF T-junction D (B) D (A) Gnd 5 8 ( ) Reserved Bit 5 otor starting VWA806TF 5 09/00 00 Schneider Electric All Rights Reserved This document provided by Barr-Thorp Electric Co., Inc

52 Application Examples Application Control and protection of a reversing motor (Example: -position turntable). Operating Conditions Power: 5 hp at 80 V FLA: 7.5 A aximum of class 0 start per minute Utilization category: AC- -wire control: Push button for Forward (start direction) Push button for Reverse (start direction) Push button for emergency stop Stopping at the positions is achieved by limit switches. Control circuit voltage: 0 Vac Functions Performed Short-circuit protection with level of protection of ka at 80 Vac. Total coordination of protection devices conforming to IEC/EN (continuity of service) in the case of a short-circuit. Electronic protection against thermal overloads with an adjustment current range of. Load switching ( million operating cycles in category AC- at In). otor status signaling by N.C. or N.O. contact Interlock between the motor starter control and the handle position: not possible to start the motor when the handle is in the OFF position. Electrical interlocking is ensured by prewiring block LU9RC (included on power base LUB). The design of the reversing power block makes mechanical interlocking unnecessary. Products Used Item Quantity Catalog Number Power base, reversing, A with screw clamp control connections LUBFU Standard control unit LUCAFU Wiring Diagram LUBFU /L /L 5/L LUBB Reversing Power Base /T /T 6/T A B A B A Stop Forward LUCAFU Control Unit Forward Reverse Reverse U V W 5 00 Schneider Electric All Rights Reserved 09/00 This document provided by Barr-Thorp Electric Co., Inc