DAC Installation & Tuning Manual 2015

Transcription

1 DAC Installation & Tuning Manual 2015 Effective March 1, 2015 Rust Sales, Inc. 2015

2 Disclaimer and Limited Warranty Statement While every effort has been made to ensure the accuracy of this document, Rust Sales, Inc. assumes no responsibility for omissions or errors. Nor is any liability assumed for damages resulting from the use of information contained in this manual. 2 Rust Sales, Inc. shall not be responsible or liable for incidental or consequential damages; or a loss of anticipated benefits or profits; or work stoppage; or loss or impairment of data arising out of the use, or inability to use the control software or computer or any other components. Rust Sales, Inc. warrants each product that it manufactures to be free from defects in material and workmanship. This warranty is applicable only for the normal service life expectancy of the product or components, not to exceed 12 consecutive months from the date of the delivery to the original purchaser. This warranty coverage applies only to the original owner and is not transferable. Under no circumstances will it cover any merchandise or components thereof, which in the opinion of the company has been subject to misuse, unauthorized modification, alterations, improper installation, maintenance, an accident or if repairs have been made with parts other than those obtained through Rust Sales, Inc. Our obligation under this warranty shall be limited to repairing at our facility or replacing, free of charge to the original purchaser, any part that, in our judgment, shall show evidence of such defect, provided further that such part be returned within 30 days from the date of failure to Rust Sales, Inc. routed through the dealer from whom the purchase was made, transportation charges prepaid. Proof of purchase must also accompany the returning defective part. This warranty shall not be interpreted to render Rust Sales, Inc. liable for injury or damages of any kind or nature to person or property. This warranty does not extend to the loss of revenue, extra labor cost associated with downtime, substitute machinery, rental, or for any other reason. Except as set forth above, Rust Sales, Inc. shall have no obligation or liability of any kind on account of any of its equipment and shall not be liable for special or consequential damages. Rust Sales, Inc. makes no other warranty, express or implied, and specifically, Rust Sales, Inc. disclaims any implied warrant or merchantability or fitness for a particular purpose. Some states or provinces do not permit limitations or exclusions of implied warranties or incidental or consequential damages, so the limitations or exclusions in this warranty may not apply. This warranty is subject to any existing conditions of supply which may directly affect our ability to obtain materials or manufacture replacement parts. No one is authorized to alter, modify or enlarge this warranty nor the exclusion, limitations, and reservations. As with all wireless and satellite signals, several factors may affect the availability and accuracy of wireless and satellite navigation and correction services. Therefore Rust Sales, Inc. cannot guarantee the accuracy, integrity, continuity, or availability of these services and cannot guarantee the ability to use Rust Sales, Inc. systems or products used as components of the systems, which rely upon the reception of these signals or availability of these services. Rust Sales, Inc. Accepts no responsibility for the use of any of these signals or services for other than the stated purpose.

3 Safety 3 Safety Precaution-Remember, YOU are ultimately responsible for your safety and the safety of those around you! When working with or near these systems, please observe the following safety measures: Be alert and aware of surroundings. Do not operate machinery or systems under the influence of alcohol or an illegal substance. Remain in the operator s position and be in complete control at all times when systems are engaged. Determine and maintain a safe working distance from other machinery, equipment, obstacles, farm personnel, and people. The operator is responsible for proper disengagement of all systems once safe working distance has been determined. Know your software!! The DAC will only move as is called for by a controller package. The operator is required to know how his software package functions and when it could possibly send movement commands to the DAC controller. Hydraulic Safety Requirements Machine must be off, isolated, and stationary while installation and maintenance is being performed. When disconnecting hydraulic hoses, be aware that the hydraulic oil within the system may be hot and under high pressure. Caution must be exercised. Any work carried out on the hydraulic systems must be performed in accordance with the equipment manufacturer s approved maintenance instructions. Rust Sales, Inc. recommends that appropriate protective equipment be worn while working on the hydraulic system. Warning: It is imperative that all hydraulic hoses are connected to the relevant components. Failure to connect the hydraulic hoses correctly will cause damage to the system. Electrical Safety Requirements Do not reverse the power leads. Doing so will cause severe damage to the equipment. Always check to make sure the power leads are connected to the correct polarity. Ensure that the power cable is the last cable to be connected.

4 Contents 4 Introduction Disclaimer... 2 Safety... 3 Contents... 4 Wiring Diagrams John Deere GPS Wiring Diagrams Trimble GPS Wiring Diagrams G2 GPS Wiring Diagrams DAC Mini Wiring Diagram Hardware Installation Mounting the Computer Power and Cables Mounting the GPS Antenna Slope Definitions DAC 7000 Setup within SD Drain DAC 7000 Selection DAC 7000 Configuration DAC Configuration Utility DAC 7000 Configuration DAC 7000 Basic Tuning DAC 7000 Advanced Tuning DAC 7000 Machine Label DAC Unlock Key DAC 2X Setup DAC 2X: Mounting the Sensor DAC 2X Channel 2 Configuration DAC Data Multi-Function Joystick DAC 7000 Pinout Contact Us... 30

5 Wiring Diagrams 5 Wiring Diagrams John Deere GPS

6 Wiring Diagrams 6 Wiring Diagrams John Deere GPS

7 Wiring Diagrams 7 Wiring Diagrams Trimble GPS

8 Wiring Diagrams 8 Wiring Diagrams Trimble GPS

9 Wiring Diagrams 9 Wiring Diagrams 300G2 GPS

10 Wiring Diagrams 10 Wiring Diagrams 300G2 GPS

11 Wiring Diagrams 11

12 Hardware Installation 12 Mounting the Computer Mounting the Computer Picking an ideal position for the computer screen A bar or bracket across the window or side panel of the passenger side of the tractor when seated in the cab is ideal. Use provided ram mounts to connect to the bar or bracket. Drill holes and use bolts if necessary. Make sure there is easy access to the touch screen at all times and that the operator can see the computer at all times. Make sure it is secure as it will take a lot of vibration and bumps during operation. See Picture 11.1 for a generic placement of the computer screen. Picture 11.1: computer screen placement

13 Hardware Installation 13 Power and Cables Power: Most tractors have convenience ports; this is the easiest place to connect the control computer, DAC 7000, and GPS power. Convenience ports: Pictures John Deere has convenience ports on the right hand side of the tractor on the dash by the back right post. Picture CNH has convenience ports on either the front right corner post or behind the seat on the right side (both work well, just depends on how you want the cords to run). Pictures 12.2a and 12.2b. CAT Challenger - Tracked - Challenger A/B has convenience ports behind the seat on the right side. Picture Challenger C/D/E may need an adapter cable from the power strip to a convenience port. If your tractor does not have a convenience port, you should find both constant power and switched and bring that into the cab, and wire in an in-line fuse (10 amp). Picture 12.1: John Deere Picture 12.2a: CNH Picture 12.2b: CNH Picture 12.3: Challenger A/B

14 Hardware Installation 14 Power and Cables Cables: Routing overview: Run the GPS cables and the electric over hydraulic control cables out of the cab. John Deere out the back window through the rubber seals CNH - out the bottom of the cab; under the right side through the rubber or foam; or out the back window. CAT out the back window through the rubber seals Make sure all cords are tied up and excess is not in a position to get caught on anything or kicked by the operator s feet. Control computer: COM 1 (serial) is for GPS ALWAYS (green) COM 2 or COM3 (serial) are for the electronic over hydraulic controller (DAC 7000). Typically COM 2 on Sailor and COM 3 on AFL2-12A (brown, see starting page 18). See wiring diagrams on pages 5-10 for complete cable hookups. John Deere-00-R Series: For the electronic over hydraulic control cable (DAC-7000-JD), the gray connector off the DAC 7000 will run outside through the back window. Remove the back panel that the slow moving vehicle sign is attached to. The connection will be made underneath that panel on the left side when looking toward the front of the tractor. Make sure the tractor isn't running when plugging the cord in or it will throw a code in the tractor. When it is plugged in and the key is on, the tractor should show EC (or Auto on R Series) on the hydraulic screen showing that the cord has been plugged in. See Pictures 13.1, and 13.2 for examples. Picture 13.1: Remove dust cap from JD connector Picture 13.2: Plug DAC cable into JD connector

15 Hardware Installation 15 Power and Cables CNH for the electronic over hydraulic control cord (DAC-7000-CIH/NH), the gray connector will come off the DAC 7000 and run outside either down underneath the cab on the right side or out the back window. On the MX Series, the connection is under the slow moving vehicle sign. On 2010 and older QuadTracs, the connection is hanging below the cab on the right side (when looking from the back of the cab). See Picture 14.1 (just to the right of the arrow). On the 2011 QuadTrac and newer, the connector is inside the cab under the plastic on the right hand side. See Pictures 14.2a, 14.2b, and 14.2c. A 1-3 switch (must be installed by a CNH dealer, contact your local dealer) is also needed to give SD Drain control of the machine (see Pictures 14.3a and 14.3b). The tractor will now need to be programed to Scraper 1 on the corner post. With the key Off, hold the Program (PROG) button on the corner post, turn the key one notch to the right, then use the arrows to go down to AUX. Hit PROG button, then arrow down to AUX Setup, hit the PROG button, arrow down to Scraper 1 (unless you have a slope sensor, then use Scraper 2). Hit PROG button, then arrow down to AUX Exit, then hit PROG button. Arrow down to EXIT, then hit PROG button. Turn key to OFF. Picture 14.1: QuadTrac 2010 or older: connector Picture 14.2a: QuadTrac 2011 or newer: Picture 14.2b: QuadTrac 2011 or newer: Picture 14.3a: QuadTrac 2010 or older: Picture 14.3b: QuadTrac 2011 or newer: Standard 1-3 switch Picture 14.2c: QuadTrac 2011 or newer:

16 Hardware Installation 16 Power and Cables Challenger A/B will need to be run outside through the back window and down to the hydraulic block. It is best to use Hydraulic #1, but 1-4 can be used. Numbers 5 and above do not work. Disconnect the connections and reconnect the new ones (note or label which ones they are so they don t get mixed up). Pictures Picture 15.1: CAT hydraulic block Picture 15.2: CAT plugged in Challenger C/D: DAC 7000 controls plug in behind the fuse panel inside the cab, by the floor. Hydraulics #1 and #2 will be able to be controlled. Hydraulic #1 if only one is used. The CAN connector will connect to the Canbus extension cable on the right side of the fuse panel. The connection will be a black 4-pin connector. After the tractor is started, the enablement of the isobus control may be needed (Picture 15.3 and 15.4). Picture 15.3 Picture 15.4 To enable controls, select the wrench button on the main tractor screen (Picture 15.5). Select the second page button (bottom right) (Picture 15.6). Make sure Isobus Class 3 is enabled (Picture 15.7). The end result should be Picture Picture 15.5 Picture 15.6 Picture 15.7 Picture 15.8

17 Hardware Installation 17 Power and Cables Picture 16.1: External Valve control Picture 16.2: Multi-Function Joystick External Valve controls (Picture 16.1) will need to be run from the DAC 7000 to the outside of the cab and run to where the external valve is mounted. This cable needs to be tied up well so that the cable doesn t hang. Multi-Function Joystick - Run the joystick (Picture 16.2) from the DAC 7000 making sure the cables don t get caught or pinched under the seat.

18 Hardware Installation 18 Mounting the GPS Antenna Mounting the GPS Antenna The GPS antenna needs to be mounted directly above the scraper blade or plow tip. It should move 1:1 with the blade or tip. It should be mounted high enough to acquire signal above the tractor (3-6 foot mast is recommended). Scraper: Picture Tile Plow: Picture Make sure the GPS cord running back to the tractor from the antenna is attached securely and not hanging loose. Check that there is enough slack in the line for the movement of the implement and turning of the tractor. Picture 17.1: Scraper mount Slope Definitions Figure Picture 17.2: Tile Pro Tile Plow mount Figure 17.3: Cross Slope Figure 17.4: Fore Slope example

19 DAC 7000 Setup within SD Drain 19 DAC 7000 Setup within SD Drain DAC 7000 Figure 18.1 Choosing the DAC 7000 for control is needed. In SD Drain, go to the Settings Menu, then the DAC Menu, and select Detect. This allows the DAC 7000 to control the hydraulics. DAC 2X (Figure 18.2), refer also to Pages Figure 18.1: DAC 7000 Figure 18.2: DAC 2X DAC 7000 Selection (within SD Drain ) Select Settings Menu Select DAC Menu Select DAC Device Select Detect and the COM port should automatically detect the COM port the DAC 7000 is on.

20 DAC 7000 Setup within SD Drain 20 Select Settings Menu DAC 7000 Configuration Select DAC Menu Select DAC Device Menu Select Open DAC Settings

21 DAC 7000 Configuration Utility 21 DAC 7000 Configuration Choose Setup DAC 7000 Main Configuration window will appear Select COM Select Com Port Select Test Connection to DAC 7000, then verify connection Select Save

22 DAC 7000 Configuration Utility 22 DAC 7000 Configuration Choose the vehicle or external valve type Upload Config to DAC 7000 Save changes to DAC 7000 Machine Control will be saved and it is ready for a test run Your Hydraulic Flow should be set at 60-65%

23 DAC 7000 Configuration Utility 23 DAC 7000 Basic Tuning Minimum Up movement Settings Position blade so it can be moved up or down Move the + slider until the blade starts to come up a minimal amount The least possible movement will help the DAC 7000 be most accurate Minimum Down movement Settings Position blade so it can be moved up or down Move the - slider until the blade starts to move down a minimal amount The least possible movement will help the DAC 7000 be most accurate To save minimum movement settings: Touch the decimal number on the top side of the slider The number will be moved in the tune movement boxes Touch Set Tune then Save changes to DAC7000

24 DAC 7000 Configuration Utility 24 DAC 7000 Advanced Tuning Under Channel-Tune: the more steps there are, the slower the + or will react. (Change these only after the minimum movement is done). If changes need to be made, change one side of the steps and select Set Tune to save changes. Contact your Dealer for advanced tuning assistance. DAC 7000 Configuration After all changes have been made, click Save changes to DAC7000, then exit out of the window.

25 DAC 7000 Configuration Utility 25 DAC 7000 Machine Label Select Config Admin Select Retrieve Current DAC7000 Config Insert a Config Name (label) Select the Config for Main List. It will appear in the vehicle list. Select Save Config to File DAC Unlock Key Select the Unlock key Select Refresh Feature List to see current unlocks. Enter DAC Unlock Key is for adding unlocks to the DAC when purchased.

26 DAC 2X Setup 26 DAC 2X: Mounting the Sensor Per instructions on DAC 2X decal, place sensor label side up, with arrow pointing forward. Bolts are preferred over Tek screws. Picture 24.1: Liebrecht plow (arrow pointing forward) Picture 24.2: Tile Pro tile plow (arrow pointing forward) Picture 24.3: Gold Digger plow (arrow pointing forward) There are 3 cables. One is a black cable (5P-SLOPE-6P), which connects to the slope sensor (DAC 2X) and the On Plow cable. One is labeled On Plow, which connects at the hitch and connects to the black cable attached to the slope sensor (DAC 2X). The 3 rd cable is labeled In Cab, which connects to the On Plow cable and the DAC 7000 (off DAC 7000 black connector, attach to blue connector labeled CAN, and attach to gray connector labeled Joystick ).

27 DAC 2X Setup 27 DAC 2X Channel 2 Configuration NOTE: When using the DAC 2X, you must also configure Channel 2, and repeat the steps on Pages that outline configuring Channel 1. To Zero DAC 2X, touch the Zero Fore Slope button or Zero Cross Slope button. DAC Data This screen will show information on what the DAC 7000 is reading from the DAC 2X in SD Drain.

28 Multi-Function Joystick 28 DAC Joystick Configuration Select Menu, Device Menu, and Run DACCFG utility Setup DAC 7000 Select: Enable CAN Joystick if using Multi-Function Joystick Enable Analog Joystick if using the 3-Button Joystick Upload Config to DAC7000 and Save changes to DAC7000 If you reload default vehicle configuration, you will need to re-enable the joystick. Changing Settings on the Multi-Function Joystick Select Multi-Function Joystick on the maximized screen of DAC 7000 Config. Select Poll From DAC to see current config. Make changes, then select Save to DAC and exit.

29 DAC 7000 Pinout 29 DAC 7000 Pinout

30 Contact Us 30 Contact Us: Rust Sales, Inc th Ave. SE. Harwood, ND Phone: Toll Free: Fax: Hours: Monday Friday 8:00 am 5:00 pm Saturdays 8:00 am 12 Noon (Apr Nov) Closed Sundays and Holidays After Hours Tech Support: Chris Follow Us: