Partner for automation Water technology

Transcription

1 Partner for automation Water technology

2 Wasser_Flyer_en_V12.qxp :34 Uhr Seite 2 Your objective: win projects and realize them in time and in budget. Reduce the Total Cost of Ownership of your plant. Energy prices today are high and rising even further, forcing you as municipal or industrial operators of water and wastewater treatment plants to take action. In addition, the need for modernisation and new building that is needed in many cases puts everyone, operators, engineering consultants and plant constructors, under constant pressure to cut costs.what is required is the exploitation of potential for savings in all lifecycle phases of a plant, from plant engineering through to opertion. Our solution: Competitive advantage through integrated automation systems and comprehensive support in all phases of your project. An integrated automation concept is for water or wastewater treatment plants more appropriate than a centralised automation concept. Because it is usually faster to implement and commission, it is easier and saves on resources at the same time. And our integrated automation solutions are also absolutely reliable! Less power cabinets and cabling required Illustrated by the example of a filtration plant Illustrated by the example of a filtration plant Centralised automation concept process safety in focus PLC centralised connection with each single component, single solenoid valve or electrical actuator. Integrated automation concept easier, economic and more flexible Remote I/Os and PLCs installed in the decentralised control cabinets process the electrical signals while valve terminals activate the actuators pneumatically. Process control system communicates with the control cabinets by means of fieldbus.

3 Operation and after sales support 6. Operation: and after sales support high plant availability, money saved! Standardized automation systems Training and Qualification for maintenance and operation personnel High plant availability Optimized management of spare parts 1. Concept Integrated automation, clever concept, reliable performance! Industry process know how Feasibility study Conceptual proposal 2. Engineering: A central and reliable partner worldwide! Detail engineering Research and engineering tools Right solution for the right application Engineering Concept Festo s value proposition creating value in all life cycle phases of your business Logistics 3. Logistics and Procurement all out of one hand, simply faster! Project Management Capacity and resource management 59 national companies worldwide 100% components compatibility Installation and Commissioning Project execution 4. Project execution: our experience at your service! Coordination of all suppliers Flexible and reliable delivery Worldwide Efficient production system Quality check in each project phase Skilled and experienced team 5. Installation and Commissioning: easy, flexible and fast! On-Site service Pre-assembled, tested and ready for installation Simply "Plug & Work"! Diagnostic functionality for fast failure detection

4 From pneumatic and electrical components Automating process valves Quarter-turn actuators DFPB/DAPS In many sizes, single- and double-acting, 8 to 8,000 Nm at 6 bar. With explosion protection. SIL-certified. Linear actuator DLP For pneumatic actuation of knife gate valves and sluices, up to 80,000 N at 10 bar. With explosion protection. Closed-loop controlled linear actuator DFPI The all-in-one design of this actuator and its technical specification make it ideal for controlling knife gate valves and sluices with closed-loop-controlled strokes: integrated distance measurement by means of a displacement encoder (potentiometer), valve manifold, position controller and an extremely robust connector. Analogue sensor box SRAP Position detector with 4 to 20 ma output signal to monitor the full angle of rotation of a quarter-turn actuator. Ideal for processes such as fixed-bed filtration, where regulation of inflow and outflow amount takes place. Digital sensor box SRBF For detection and visualisation of the end positions of quarter-turn actuators, even under harsh operating conditions. Accessories compressed air supply Optimal pneumatic supply and connectivity. Suitable for trouble-free operation of the compressed air supply system. Components of the automation platform Front-end displays FED Control of automation tasks at field level. Graphics-capable for maximum flexibility when displaying processes and data. For text-based graphical development of visualisation solutions for specific needs, e.g. recipe handling and trend display. CPX terminal For integration of pneumatic and electrical control chains. As valve terminal partner or remote I/O unit. Open for all fieldbus and Ethernet standards. Valve terminal CPX/VTSA For pneumatic and electrical power supply for up to 32 valves. With regulators, flow control valves, shut-off plates, switching position sensing and pressure shut-off plate for hot swap maintenance or repair work. Valve terminal CPX/MPA Space-saving system and function integration for safe switching, free of reactive effects, of pilot valves and process actuators, including pressure sensors for process documentation. Valve terminal CPV Provides a communication link to all usual fieldbus protocols. Can be used in combination with a multiple pneumatic connector plate in control cabinets or as a stand-alone device with a stainless-steel cover. Modular controller CECX-X-C1 Individual process solution with configurable expansion options: Digital and analogue I/O devices PT 100 Counter modules Profibus Please note: These pages contain only a product selection. For more information, see

5 ... to ready-to-install subsystems... Automated process valves Knife valve unit VZKA-PW for use in wastewater treatment plants The advantages of pneumatic actuated valves Easy installation, small number of components Few moving components and increased availability thanks to integrated actuation of limit switches High rate of switching cycles and easily adjustable opening and closing times Simple connection system for faster installation Emergency functions in the case of an electrical power failure Control cabinets for decentralised automation Drive functions: Open/close operation and stopping at intermediate positions, positionable across the entire stroke Only max. 2 inputs/2 outputs from the point of view of the PLC Ex-protection: Ideal for hazardous Areas. ATEX approved to Zone 1 - at no additional cost Corrosion resistant Butterfly valve unit VZSA to control inflows and outflows in water treatment plants Modbus TCP Advantages of decentralised automation at a glance Universal communication with all usual bus technologies Dry commissioning as functional check Automatic/manual operation switchover for unambiguous operating status Manual control panel can also be used during servicing or fault elimination Local control and communication with all field devices integrated Local transparency thanks to LED signal display Variant available for installation outdoors Variant available with protection class IP65 Explosion-proof versions, for example, for sludge-treatment or digesters High plant availability (illustrated by the example of a filtration plant) Fieldbus Simulation of a central failure of the control system with a decentralised automation concept Customised control cabinet assembly in consultation with operator and plant constructor Electric and Valveterminal CPX/MPA in control cabinet 24 VCC Standardized programming Compressed air supply Ex-free Zone Result: Pneumatics allows the operation of the system without electric power.

6 ... to the complete automation of your processes Complete automation for the water technology Developed for you... the proper and complete automation solution of these applications and more Inlet: controlling the supply of untreated water Variable opening and closing of gate valves without housing using sturdy actuators Sludge pumping station: Synchronising the knife gate with the pumping operation for sludge Mixing and dosage Automating the flocculant mixing system Sedimentation tank Controlling sludge discharge using poppet valves

7 8 6 7 Want to know more? Automating filtration systems Controlling the process loop filtration backwashing to clean filters fixed-bed filtration Automating ultrafiltration systems Controlling operating modes: Crossflow filtration, Dead-end filtration, Backwashing Reverse osmosis Controlling operating modes: Crossflow filtration Dead-end filtration Backwashing Distribution Automating plunger valves Securing drinking water distribution

8 A head start for you: integrated automation systems from a single source... Total process control Ethernet Master PLC Control panel PLC Fieldbus Compressed air supply Remote I/O Valve terminal Control cabinet I/O module Valve terminal for direct field installation Internal bus expansion Analogue input Ball valve Process sensor Digital input Sensor box Linear actuator Sensor box Single valve Quarter-turn actuator Butterfly valve Knife valve Quarter-turn actuator Ball valve A complete overview of our product portfolio can be found at: and innovation through synergies Biotechnology/Pharmaceuticals Food and Beverage Automotive Solar and Flat-panel Electronics For years, Festo has been developing solutions for a very wide variety of industry segments in factory and process automation. This interdisciplinary pool of knowledge has enabled us to create synergy and economy of scale effects by transferring experience and approaches from one segment to another. Our customers benefit from this global networking of our know-how, as it enables us to develop and implement individual concepts exceptionally quickly and cost-effectively en 2011/10