Automatic Door Controls SIDOOR ATE500E. Introduction 1. General safety instructions. Product family. Application 4. Product combinations 5

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2 Introduction 1 General safety instructions 2 Automatic Door Controls SIDOOR System Manual Product family 3 Application 4 Product combinations 5 Controller 6 Motor 7 Power supply 8 Connection and commissioning 9 Additional units 10 A Appendix 09/2017 A5E AD

3 Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger. DANGER indicates that death or severe personal injury will result if proper precautions are not taken. WARNING indicates that death or severe personal injury may result if proper precautions are not taken. CAUTION indicates that minor personal injury can result if proper precautions are not taken. NOTICE indicates that property damage can result if proper precautions are not taken. If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage. Qualified Personnel The product/system described in this documentation may be operated only by personnel qualified for the specific task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems. Proper use of Siemens products Note the following: Trademarks WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems. The permissible ambient conditions must be complied with. The information in the relevant documentation must be observed. All names identified by are registered trademarks of Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner. Disclaimer of Liability We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions. Siemens AG Division Digital Factory Postfach NÜRNBERG GERMANY P 10/2017 Subject to change Copyright Siemens AG All rights reserved

4 Table of contents 1 Introduction General safety instructions Product family Overview Products Controllers Motor Accessories Power supply Optional additional units Application Product combinations Controller Description Drive functions Light barrier DCPS (Door Closed Position Sensor) Nudge Stopping DOOR CLOSE (command given via digital inputs) DOOR OPEN (command given via digital inputs) Restart after power failure Overload protection Vandalism protection/continuous door monitoring Obstruction detection Obstruction detection CLOSE Obstruction detection OPEN Obstruction detection process Belt break monitoring Oscillation protection Automatic energy limitation External closing force Emergency release Learn run Safety concept Safe force output Safe speed observance (energy limiting) Safety function characteristics System Manual, 09/2017, A5E AD

5 Table of contents 6.4 Operation and parameter assignment Overview of parameter assignment options Service buttons / Minimal editor Service buttons Minimal editor Operating options via additional units Parameter names Navigation structure Installation Connecting terminals and interfaces Wiring instructions Digital input signals Voltage output Relay module CAN module Power supply Motor plug Parameters Driving curve Forces Diagnostics Operating state display Technical specifications Motor Description Installation Span tension Connecting terminals Technical specifications Power supply Direct voltage supply provided by customer Requirements Installation Wiring instructions SIDOOR NT Description Installation Connection Technical specifications SIDOOR TRANSFORMER Description Installation Connection Test voltage Technical specifications System Manual, 09/2017, A5E AD 5

6 Table of contents 8.4 SIDOOR TRANSFORMER UL Description Installation Connection Test voltage Technical specifications Connection and commissioning Additional units SIDOOR SERVICE TOOL Description Connection Operation Technical specifications A Appendix A.1 Profiles and adjustment ranges A.1.1 Profile name A.1.2 MED280 profile A.1.3 MED280 adjustment ranges A.2 Configuration record A.3 Service & support Index System Manual, 09/2017, A5E AD

7 Introduction 1 Content of the System Manual This System Manual describes the SIDOOR door drive. A SIDOOR door drive consists of at least the following components: Controller Motor Power supply unit (optional) In addition, you can connect optional accessory devices (for example SIDOOR SERVICE TOOL). The individual products and their interactions are described in this System Manual. Target group The System Manual is intended for fitters, commissioning engineers, operators, service personnel and elevator configuration engineers. Firmware versions This System Manual applies to controllers as from the following firmware version: Controller From firmware version SIDOOR 1.1 Figures The illustrations in this System Manual show SIDOOR controller version 1.1. The illustrations for other versions may differ slightly. Information on the Internet You will find more detailed information about the SIDOOR door drive and its applications on the Internet ( System Manual, 09/2017, A5E AD 7

8 Introduction Parameter documentation Record the determined, optimal parameter settings in the configuration record (see Appendix Configuration record (Page 151)). Have this record to hand when you call the Hotline. Recycling and disposal For ecologically sustainable recycling and disposal of your old device, contact a certificated disposal service for electronic scrap or dispose of the device in accordance with the regulations in your country. History Version Change 02/2015 First edition 05/2016 Revised and expanded edition. 09/2017 Revised and expanded edition. 8 System Manual, 09/2017, A5E AD

9 General safety instructions 2 Qualified personnel Qualified personnel have the following qualifications: Training, instruction or authorization to switch on and off electric circuits and devices/systems in compliance with safety engineering standards. Training or instruction in the maintenance and use of appropriate safety equipment in compliance with safety engineering standards. First aid training. Working on the door drive WARNING Risk of injury due to dangerous electrical voltages and moving mechanical parts Disconnect the door drive by pulling the power plug from the power supply or by clearing (SIDOOR TRANSFORMER UL) before you start work on the door drive. WARNING Risk of injury due to moving mechanical parts If power-operated guards are used, ensure that they have been tested prior to initial commissioning. Power-operated guards must also be tested annually. CAUTION Risk of injury due to moving mechanical parts If required by the drive application, suitable protective equipment must be installed for safe door interlocking. System Manual, 09/2017, A5E AD 9

10 General safety instructions Parameter assignment and configuration WARNING Risk of injury and material damage due to excessive closing force of the door Exceeding the maximum static closing force may lead to injuries to persons or damage to the door drive and mechanical components of the door. After commissioning, have the maximum static closing force checked by the service personnel, and adjusted to the limit value if it is excessive. The opening force is to be limited to 150 N at glass doors. Observe the limit values of the applicable standards and adjust the set values accordingly. Note Application-specific measures for emergency operation In the event of a controller failure, measures must be taken for emergency operation according to the application. Modifications to the door drive CAUTION Loss of liability for defects and material damage Changes to the door drive lead to the loss of liability for defects and compensation rights, and the correct function of the door drive is no longer guaranteed. Note the following rules: Do not make any modifications to the door drive (motor, controller, power supply). SIDOOR TRANSFORMER; SIDOOR NT40: Do not make a permanent connection as this does not ensure a proper and required necessary disconnection from the mains. Do not remove the protective Schuko-type socket under any circumstances (for example by cutting it off). The power supply cord of the power supply (SIDOOR TRANSFORMER, SIDOOR TRANSFORMER UL or SIDOOR NT 40) cannot be replaced. Scrap the power supply if the supply cable is damaged. 10 System Manual, 09/2017, A5E AD

11 General safety instructions Notes for servicing The SIDOOR system should be included in the maintenance plan of the plant and be inspected in the course of the maintenance intervals specified there. An inspection should cover the following points: Visual inspection of the control device and power supply unit for soiling and damage Visual inspection of the motor for dirt and damage Visual and mechanical inspection of the mechanical system, in as far as it is part of the SIDOOR elevator system. This includes checking the following components: Attachment of the motor holder, deflector pulley and mounting bracket Wear on the toothed belt Check and remeasure the parameters for the safety-relevant force and energy settings set during commissioning. Siemens provides products and solutions with industrial security functions that support the secure operation of plants, systems, machines and networks. In order to protect plants, systems, machines and networks against cyber threats, it is necessary to implement and continuously maintain a holistic, state-of-the-art industrial security concept. Siemens' products and solutions constitute one element of such a concept. Customers are responsible for preventing unauthorized access to their plants, systems, machines and networks. Such systems, machines and components should only be connected to an enterprise network or the internet if and to the extent such a connection is necessary and only when appropriate security measures (e.g. firewalls and/or network segmentation) are in place. For additional information on industrial security measures that may be implemented, please visit ( Siemens' products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer supported, and failure to apply the latest updates may increase customers' exposure to cyber threats. To stay informed about product updates, subscribe to the Siemens Industrial Security RSS Feed under ( System Manual, 09/2017, A5E AD 11

12 Product family Overview SIDOOR Door control system is the general term for a controller of an access system. The SIDOOR product family is primarily intended for operating sliding doors. Door control systems are characterized by the fact that there are always two defined states: namely for the open and closed positions of the door. The door is always controlled between these two positions in accordance with the guidelines. In a defined learn run initiated at the touch of a button (one-button commissioning), the door system automatically determines the values for the door width, the dynamic door weight, the inhibitive force in the opening direction, the inhibitive force in the closing direction, the counterweight, and the drive direction of the motor, and stores these data in a non-volatile memory unit. 12 System Manual, 09/2017, A5E AD

13 Product family 3.1 Overview Overview of the product family Figure 3-1 System setup EC technology The controller supports three-phase EC motors. System Manual, 09/2017, A5E AD 13

14 Product family 3.2 Products 3.2 Products Controllers Controllers are electronic control systems that are connected to the power supply unit through an external power supply unit. They are generally connected to the higher-level controller via digital or fieldbus interfaces, and can be configured via a user interface. The controllers are designed for different areas of application. The following table provides an overview of the available controllers. Versions Product Article No. Description SIDOOR RELAY 6FB1211-5AT10-7AT2 Controller for elevator doors, horizontal Dynamic door weights of up to 280 kg can be driven with the SIDOOR MED280 motor. Relay module SIDOOR CAN 6FB1211-1AT10-7AT3 Controller for elevator doors, horizontal Dynamic door weights of up to 280 kg can be driven with the SIDOOR MED280 motor. Serial interface to the higher-level controller (CAN module) 14 System Manual, 09/2017, A5E AD

15 Product family 3.2 Products Motor The motor is the maintenance-free drive unit in the door drive. The motor is speedcontrolled. The set force and speed limits are not exceeded. The force is transmitted by a toothed belt. The toothed belt passes over a deflector pulley, and can be fitted with 2 clutch holders. This enables it to drive both single-sided and centrally-opening doors. Product Article No. Description SIDOOR MED280 6FB1203-0AT12-7DA0 EC motor, max. door weight of 275 kg Cable length 1.5 m System Manual, 09/2017, A5E AD 15

16 Product family 3.2 Products Accessories 1 SIDOOR mounting bracket, large, with tensioning device 2 SIDOOR mounting bracket, small, with tensioning device 3 SIDOOR belt lock with door clutch holder 4 SIDOOR deflector unit with deflector pulley Product Article No. Description SIDOOR motor holder 6FB1104-0AT03-0AD0 Motor holder for mounting the motor SIDOOR motor mounting bracket 6FB1104-0AT01-0AS0 Mounting bracket for mounting the SIDOOR motor holder SIDOOR door clutch holder 6FB1104-0AT05-0AS1 Belt lock with door clutch holder Door clutch holder for 20-mm-wide toothed belt For attaching both ends of the toothed belt, and for connecting the respective door panel to the toothed belt SIDOOR deflector unit 6FB1104-0AT07-0AS0 Deflector unit with deflector pulley For deflecting the SIDOOR toothed belt in the same height and depth, aligned with motor drive pinion SIDOOR mounting bracket 6FB1104-0AT05-0AS4 Mounting bracket, large, with tensioning device For mounting the SIDOOR deflector unit and for tensioning the SIDOOR toothed belt 6FB1104-0AT05-0AS5 Mounting bracket, small, with tensioning device For mounting the SIDOOR deflector unit and for tensioning the SIDOOR toothed belt SIDOOR toothed belt 6FB1104-0AT05-0AB0 STD S5M toothed belt Length 4 m, width 20 mm 6FB1104-0AT06-0AB1 STD S5M toothed belt Length 45 m, width 20 mm You will find more accessories in the Industry Mall ( 16 System Manual, 09/2017, A5E AD

17 Product family 3.2 Products Power supply 1 SIDOOR TRANSFORMER 2 SIDOOR TRANSFORMER UL 2 SIDOOR NT40 SIDOOR power supplies connect the controllers to the respective application-specific power supply. Device selection Product Article No. Description SIDOOR NT40 6FB1112-0AT20-3PS0 Power supply for controllers without an integrated power SIDOOR TRANSFORMER 6FB1112-0AT20-2TR0 supply unit. SIDOOR TRANSFORMER UL 6FB1112-0AT21-2TR0 Direct voltage supply provided by customer, see Section 8.1 (Page 105) - System Manual, 09/2017, A5E AD 17

18 Product family 3.2 Products Optional additional units Figure 3-2 SIDOOR SERVICE TOOL 1 D-SUB connecting cable (9-pin, socket/socket) 2 D-SUB connecting cable (9-pin, plug/socket) 3 USB connecting cable 4 USB adapter 5 Installation CD Figure 3-3 SIDOOR SOFTWARE KIT Additional units meet a range of customer requirements in order to ensure the universal implementation and maintenance of the system. 18 System Manual, 09/2017, A5E AD

19 Product family 3.2 Products The additional units are easy to connect to a deenergized controller via the interfaces provided and are available for use as soon as the power supply is connected. Product Article No. Description SIDOOR SERVICE TOOL 6FB1105-0AT01-6ST0 The SIDOOR Service Tool can be used to enter door commands, to change the drive parameters and to read the taught parameters, the door states, the input and output signals of the service data and the current firmware version. The following connecting cables are included in the product package: 1x D-SUB connecting cable (9-pin, plug/socket), length 2 m 1x D-SUB connecting cable (9-pin, socket/socket), length 2 m SIDOOR SOFTWARE KIT 6FB1105-0AT01-6SW0 The optional SIDOOR Software Kit facilitates user-friendly operation and detailed diagnostics via a PC. The package includes the following components: Installation CD (Software Kit) SIDOOR User Software Siemens HCS12 Firmware Loader SIDOOR USB to UART Bridge driver SIDOOR Manager License provisions SIDOOR Software Kit Operating Instructions 1x USB adapter 1x USB connecting cable 1x D-SUB connecting cable (9-pin, plug/socket) 1x D-SUB connecting cable (9-pin, socket/socket) The entire contents of the installation CD from the SIDOOR SOFTWARE KIT are also available Installation package ( in the Industry Online Support. You can find additional information about the SIDOOR SOFTWARE KIT in the SIDOOR SOFTWARE KIT Operating Instructions ( System Manual, 09/2017, A5E AD 19

20 Application 4 The comfort SIDOOR elevator door drive is an "intelligent" door drive that can open and close cabin and shaft doors at adjustable speeds, accelerations and with adjustable forces. 20 System Manual, 09/2017, A5E AD

21 Product combinations 5 The following table shows the products that can be combined with the SIDOOR controller. Table 5-1 Overview of product combinations Motor SIDOOR MED280 Power supply SIDOOR NT40 SIDOOR TRANSFORMER SIDOOR TRANSFORMER UL DC supply according to Section (Page 105) Additional units SIDOOR SOFTWARE KIT SIDOOR SERVICE TOOL SIDOOR System Manual, 09/2017, A5E AD 21

22 Controller Description Overview 1 Connecting terminals 2 Relay module / CAN module 3 Service buttons / Minimal editor 22 System Manual, 09/2017, A5E AD

23 Controller 6.2 Drive functions 6.2 Drive functions Overview This Section describes the complete range of drive functions of the SIDOOR controller. Overview of the available drive functions: Light barrier (Page 24) 1) DCPS (Door Closed Position Sensor) (Page 25) 1) Nudge (Page 26) Stopping (Page 26) DOOR CLOSE (command given via digital inputs) (Page 27) DOOR OPEN (command given via digital inputs) (Page 28) Restart after power failure (Page 28) Overload protection (Page 29) Vandalism protection/continuous door monitoring (Page 29) Obstruction detection (Page 30) Belt break monitoring (Page 31) Oscillation protection (Page 32) Automatic energy limitation (Page 33) External closing force (Page 37) Emergency release (Page 38) Learn run (Page 38) Service buttons (Page 43) SIDOOR SERVICE TOOL (Page 143) SIDOOR SOFTWARE KIT (See Section Optional additional units (Page 18)) Firmware update 1) Light barrier and DCPS cannot be implemented simultaneously. System Manual, 09/2017, A5E AD 23

24 Controller 6.2 Drive functions Light barrier Description of function The light barrier signal interrupts a closing movement a results in reversing. Exception: If the door is open less than 1 cm, the light barrier signal is ignored. If no power is supplied at the light barrier input, this is interpreted as an interruption of the light barrier. The door cannot then close. If the light barrier signal is interrupted while the DOOR CLOSE command is active, the door is moved in the OPEN direction. An interruption of the light barrier signal while the DOOR CLOSE command is inactive does not change the state. If the DOOR CLOSE and Nudge commands are active simultaneously, the light barrier signal is ignored. Connection and parameter assignment The light barrier signal can be connected to the "LIGHT BARRIER / DCPS" input of terminal X6. See also Section Digital input signals (Page 62). The connected signal must be activated via the SIDOOR SERVICE TOOL (Main menu > General setup > Special parameters > Input 1). Note The light barrier and DCPS (Door Closed Position Sensor) (Page 25) functions cannot be implemented simultaneously. Signals Signal Description 1 (voltage applied) Light barrier is not interrupted and the door closes when the DOOR CLOSE command is present 0 (voltage not applied) Normal operation Light barrier is interrupted and the door opens if the DOOR CLOSE command is present Initialization mode Light barrier is interrupted and the door stops if the DOOR CLOSE command is present If the DOOR CLOSE and Nudge commands are active simultaneously, the signal is ignored. The door closes with the set nudge force and nudge speed CLOSE. Learn run Light barrier is interrupted. The interruption has no effect on the learn run. 24 System Manual, 09/2017, A5E AD

25 Controller 6.2 Drive functions DCPS (Door Closed Position Sensor) Description of function DCPS stands for Door Closed Position Sensor or DOOR CLOSED sensor. The Door Closed Position Sensor is not a special sensor, but an open or closed contact as far as the controller is concerned. If the contact is closed, the door is in the CLOSED position. The user is responsible for the design of the contact. The DCPS enables the door to travel in normal operation immediately after the line voltage is switched on without an initialization run. This requires the door to be in the CLOSED position when the power is switched on. This enables the controller to be completely switched off if the elevator is not going to be used for a lengthy period, for example during the night. If the contact remains closed although the door has left its CLOSED position, the controller switches to initial operation after 10 cm, and continues the movement at initial speed. The door does not resume moving at normal speed until after it has traveled to both end positions with the correct DCPS signal. Connection and parameter assignment The DCPS signal can be connected via the "LIGHT BARRIER / DCPS" input of terminal X6. See also Section Digital input signals (Page 62). The connected signal must be activated via the SIDOOR Service Tool (Main menu > General setup > Special parameters > Input 1). Note The Light barrier (Page 24) and DCPS functions cannot be implemented simultaneously. Signals Signal Description 1 (voltage applied) Door is in the CLOSED position 0 (voltage not applied) Door is not in the CLOSED position System Manual, 09/2017, A5E AD 25

26 Controller 6.2 Drive functions Nudge Description of function If a "Nudge" command is present, the reversing unit is deactivated, and the door is closed with the set nudge speed and nudge force. The input signals CLOSE and NUDGE must be active so that the NUDGE operating state is only effective in the closing direction. If an obstruction is detected, the torque is reduced to the motor's limit torque after 1 second. Connection The "Nudge" function is connected to the "NUDGING" input of terminal X6. See also Section Digital input signals (Page 62). The function is only active in conjunction with the CLOSE input signal. Signals Signal Description 1 (voltage applied) The nudge command is present if the DOOR CLOSE command is activated at the same time. The reversing unit is deactivated. 0 (voltage not applied) The nudge command is not present Stopping Description of function If the drive command is withdrawn while the door is moving and if no further drive command is present, the door is braked to a stop. When stopped, the motor is deenergized. Connection The "DOOR OPEN" function is connected to the "OPEN" input of terminal X6. The "DOOR CLOSE" function is connected to the "CLOSE" input of terminal X6. See also Section Digital input signals (Page 62). Signals Signal Description 0 (voltage not applied) The DOOR OPEN command is not present. 0 (voltage not applied) The DOOR CLOSE command is not present. 26 System Manual, 09/2017, A5E AD

27 Controller 6.2 Drive functions DOOR CLOSE (command given via digital inputs) Description of function The DOOR CLOSE command closes the door according to the set driving curve and closing force as long as the command is present. The door reaches the CLOSED position at cutter speed. Within the cutter distance, the door is driven with the set cutter force ("Static cutter force CLOSE" parameter). On reaching the CLOSED position, the door is pressed into the CLOSED position for 2 s with the closing press-on torque ("Continuous torque CLOSE" parameter). Then, if the DOOR CLOSE command is present, the door is held closed at a torque that can be adjusted by the parameter "Continuous torque CLOSE". Note If the commands DOOR CLOSE and DOOR OPEN are present simultaneously, the door always moves in the OPEN direction. Connection The "DOOR CLOSE" function is connected to the "CLOSE" input of terminal X6. See also Section Digital input signals (Page 62). Signals Signal Description 1 (voltage applied) The DOOR CLOSE command is present 0 (voltage not applied) The DOOR CLOSE command is not present System Manual, 09/2017, A5E AD 27

28 Controller 6.2 Drive functions DOOR OPEN (command given via digital inputs) Description of function The DOOR OPEN command opens the door according to the set driving curve and opening force as long as the command is present. The door reaches the OPEN position at creep speed. Then, if the DOOR OPEN command is present, the door is held open by the torque that can be adjusted by the parameter "Continuous torque OPEN". Note If the commands DOOR CLOSE and DOOR OPEN are present simultaneously, the door always moves in the OPEN direction. Connection The "DOOR OPEN" function is connected to the "OPEN" input of terminal X6. See also Section Digital input signals (Page 62). Signals Signal Description 1 (voltage applied) The DOOR OPEN command is present 0 (voltage not applied) The DOOR OPEN command is not present Restart after power failure Description of function After a power failure, the controller has to redetermine the end positions of the door travel. To do this, the door travels at reduced speed (initial speed) until the controller has detected the OPEN and CLOSED end positions. The door then resumes traveling at normal speed. The door travels at normal speed immediately if the DCPS is installed (see Section DCPS (Door Closed Position Sensor) (Page 25)). In this case, the door must be in the CLOSED position for the restart. 28 System Manual, 09/2017, A5E AD

29 Controller 6.2 Drive functions Overload protection Description of function If the drive motor or controller are subject to high loads, an automatic overload protection function will activate, based on the temperature of the motor or controller. The overload protection initially reduces the drive parameters. If a specific maximum temperature is exceeded, the motor is deenergized when at a stop, and executes no further drive commands until the temperature has fallen. "4" is shown on the 7-segment display (H401) while the overload protection is active. Table 6-1 Temperature ranges of overload protection Temperature ranges Overload protection response [in C] Motor Controller Reduction of the acceleration and braking ramps to a minimum of 300 mm/s² Reduction of the maximum speed to a minimum of 150 mm/s Increase of the hold-open time to between 2 and 10 seconds Increase of the idle time în the event of oscillation in the end position between 10 and 30 seconds. > 100 > 95 When stopped, the motor is deenergized. < 95 < 91 If the motor has been deenergized because of a temperature rise, the deenergized state is exited again Vandalism protection/continuous door monitoring Description of function The vandalism protection/continuous door monitoring function offers protection against unwanted external system motion. If the motor is deenergized, the motor speed is monitored by the controller. If a speed of 250 mm/s is exceeded, the door is braked. The brake is deactivated when the door speed falls below 50 mm/s. System Manual, 09/2017, A5E AD 29

30 Controller 6.2 Drive functions Obstruction detection Obstruction detection CLOSE Description of function If the door is obstructed in the CLOSE direction with a DOOR CLOSE command present, the door stops and reverses direction. After reaching the OPEN position, the door closes again at normal speed to within about 2 cm of the obstruction. It then travels at reduced speed (creep speed) against the obstruction before reversing again. This function is repeated continuously, as long as the obstruction remains. Once the obstruction has been cleared, the door travels at reduced speed to approximately 2 cm past the stored position of the obstruction, and then continues the rest of the way at normal closing speed. Note CLOSE obstruction detection is only available in normal operation. During initial operation, obstruction detection serves to detect the end position Obstruction detection OPEN Description of function The door stops if it is obstructed in the "OPEN" direction when the DOOR OPEN command is present. After approximately 2 s, the door automatically tries to reach the OPEN position again. This action is repeated a maximum of 3 times. The motor is then deenergized. If the DOOR OPEN command is canceled, the close command given, and the DOOR OPEN command then repeated, the door travels at normal speed to within approx. 2 cm of the stored position of the obstruction, and then up to the obstruction at reduced speed (creep speed). The door drive stops at the obstruction, and the opening action is repeated another 3 times. If the obstruction has been removed, the door travels at reduced speed to approximately 2 cm past the stored position of the obstruction, and then continues to the OPEN position at normal speed. Note OPEN obstruction detection is only available in normal operation. During initial operation, obstruction detection serves to detect the end position. 30 System Manual, 09/2017, A5E AD

31 Controller 6.2 Drive functions Obstruction detection process Obstruction detection is based on two direction-independent processes: "force obstruction detection" and "stop obstruction detection". The following definitions are based on the speeds and are thus independent of the direction. Both obstruction detection systems assume that the system is actively being moved (drive order). Force obstruction detection The door was moved for at least 0.5 s, the current speed is >90 mm/s and drops by more than 90 mm/s (speed drop) in comparison to the maximum speed reached during the current movement. If the system then moves at the upper force limit, a force obstruction is detected in the current drive direction. Stop obstruction detection If the current speed is less than 10 mm/s for longer than 0.3 s in the closing direction or 0.5 s in the opening direction, a stop obstruction is detected in the current drive direction. Note Behavior according to the door mode Obstruction detection is only active in Normal mode and in the states open, close and reverse Belt break monitoring Description of function The function detects a torn belt. The belt break monitoring function is active in normal mode, initial mode and during the learn run. A torn belt is detected when the door movement exceeds a defined distance* (in the opening or closing direction). * The distance is defined as follows: Mode Normal mode Initial mode Learn run Distance Learnt door width + 50 cm Learnt door width + 20 cm Max. door width (5 m) +20 cm System Manual, 09/2017, A5E AD 31

32 Controller 6.2 Drive functions Oscillation protection The oscillation protection prevents permanent oscillation of the door at the end stop. End position "open" If the system is pressed out of the end position with the drive order "open" present, the system detects that the "open" position has been left, and attempts to return to the end stop with the set static opening force. After reaching the end stop, the drive is pressed against the end stop with the set continuous torque. The behavior described may be repeated five times (oscillation). After the fifth repetition, the oscillation is interrupted by an idle time. The set continuous torque is effective during this time. After expiry of the idle time, the system responds to corresponding oscillations again. The duration of the idle time is between 10 and 30 s and depends on the overload state of the controller and/or motor. See also Section Overload protection (Page 29). End position "closed" If the system is pressed out of the end position with the drive order "close" present, the system detects that the "closed" position has been left, and attempts to return to the end stop with the set static cutter force. After reaching the end stop, the drive is pressed against the end stop with the set cutter press-on torque. After 2 s, the cutter press-on torque is limited to the set continuous torque. The behavior described may be repeated five times (oscillation). After the fifth repetition, the oscillation is interrupted by an idle time. The set continuous torque is effective during this time. After expiry of the idle time, the system responds to corresponding oscillations again. The duration of the idle time is between 10 and 30 s and depends on the overload state of the controller and/or motor. See also Section Overload protection (Page 29). 32 System Manual, 09/2017, A5E AD

33 Controller 6.2 Drive functions Automatic energy limitation Description of function The SIDOOR controller has a system that automatically limits the kinetic energy in the closing direction. After a learn run, the set parameters for the closing speed and the nudging speed are limited as a function of the learnt door weight according to the speed limit curves (see below). The maximum physical energy limit of the controller is 75 joules. The maximum (opening) speed is limited as a function of the door weight. WARNING Risk of injury due to moving mechanical parts Irrespective of the maximum closing speed determined automatically during the learn run, after a learn run, the kinetic energy of the door in the closing direction must be checked by the commissioning engineer. According to EN 81, the kinetic energy of the door in the closing direction must not exceed 10 joules while the reversing device is enabled. Without enabled reversing device, the kinetic energy of the door in the closing direction must not exceed 4 joules according to EN 81 and each closing operation must be signaled acoustically. An acoustic signal is not part of the SIDOOR system and must be provided and ensured by the operator. The set maximum closing speed and the nudging speed must be reduced accordingly. Check the final application-specific limit values and adjust the limit values accordingly. System Manual, 09/2017, A5E AD 33

34 Controller 6.2 Drive functions Speed limit curve 75 joules (in opening direction) The speed limit curve is the characteristic curve for determining the maximum permissible door speed (opening speed) vmax as a function of the effectively moved door mass m. Effectively moved door weight m = 275 kg vmax = 0.73 m/s. Figure 6-1 Speed limit curve 75 joules 34 System Manual, 09/2017, A5E AD

35 Controller 6.2 Drive functions Speed limit curve 10 joules (in closing direction) According to EN 81, the maximum kinetic energy of the door in the closing direction must not exceed 10 joules. WKIN = 1/2 m v² = 10 J Example from the following speed limit curve: Effectively moved door weight m = 275 kg vmax = 0.27 m/s. Figure 6-2 Speed limit curve 10 joules System Manual, 09/2017, A5E AD 35

36 Controller 6.2 Drive functions Speed limit curve 4 joules (in closing direction) According to EN 81, the maximum kinetic energy must not exceed 4 joules while the reversing device is disabled. WKIN = 1/2 m v² = 4 J Example from the following speed limit curve: Effectively moved door weight m = 275 kg vmax = 0.17 m/s. Figure 6-3 Speed limit curve 4 joules Adjustment ranges You will find the adjustment ranges in Section Profiles and adjustment ranges (Page 148). 36 System Manual, 09/2017, A5E AD

37 Controller 6.2 Drive functions Maximum speeds The table below shows the maximum speeds depending on door weight and energy limiting: Table 6-2 Maximum speeds [mm/s] depending on door weight and energy limiting Door weight Energy [J] [kg] Maximum speed [mm/s] External closing force Description of function Closing mechanisms in the form of a counterweight or a spring are permissible for a particular system. You will find the permissible counterweights in Section Technical specifications (Page 86). WARNING Risk of injury due to moving mechanical parts Ensure that if there is an additional, external closing force, the sum of the external closing force and the force set in the controller does not exceed the maximum force limit of 150 N (according to EN 81). Check the final application-specific limit values and adjust the limit values accordingly. System Manual, 09/2017, A5E AD 37

38 Controller 6.2 Drive functions Emergency release Description of function WARNING An emergency release can only be actuated if the following conditions are met: Neither a DOOR OPEN nor a DOOR CLOSE command is present, The service buttons are not pressed. The SIDOOR SERVICE TOOL and the SIDOOR USER SOFTWARE are not in the Quick setup or General setup menu commands or one of their submenus. The door has come to a complete stop. The door drive is only torque-free if these conditions are fulfilled. The force required to open the door is less than 300 N in accordance with the requirement of EN 81. Check additional final application-specific requirements Learn run Description of function A learn run serves to determine and store the system characteristics of the door. WARNING Risk of injury during commissioning The door movements cannot always be externally controlled while the controller is being commissioned (in particular during the automatic determination of parameters). The light barrier is not active during the learn run. Increased forces, speeds and energies arise in the closing and opening directions during the learn run. Therefore, ensure that the door is secured with physical barriers prior to a learn run and during commissioning. 38 System Manual, 09/2017, A5E AD

39 Controller 6.2 Drive functions Positioning the door before the learn run Before starting the learn run, the door must be positioned at a maximum distance of 10 cm from the closing end stop. This can be done manually or with the OPEN (S402) or CLOSE (S403) service buttons on the controller. WARNING Risk of injury during commissioning Prior to the learn run, the "closed" and "open" positions are unknown. For this reason, the direction of movement of the door resulting from pressing the OPEN (S402) or CLOSE (S403) service buttons is dependent on the way that the door and motor have been installed. Increased forces arise in the opening and closing directions when positioning the door using the OPEN (S402) and CLOSE (S403) service buttons, and before a learn run the 7- segment display (H401) shows the status code "_" or "P". You must therefore ensure that the door is safely cordoned off. Starting a learn run via the learn run button You can start a learn run by pressing the learn run button (S401). Proceed as described in Section Service buttons (Page 43). Requirements Types of learn run (via learn run button) Two types of learn run can be made if the learn run button is pressed as follows: When the supply voltage is applied If the learn run button (S401) is pressed directly when the supply voltage is applied, all driving curve parameters as well as the force and energy limiting parameters are automatically set to factory settings before the learn run is started. Note After switching on the controller, the learn run button (S401) must be pressed (for up to 10 s) until the learn run has started ("H" is shown on the 7-segment display (H401)). Application examples: initial commissioning or when commissioning a new motor type During operation If the learn run button (S401) is pressed during operation for longer than 3 s, a learn run is started. The set driving parameters and force parameters remain unchanged. Application examples: different door width or door weight System Manual, 09/2017, A5E AD 39

40 Controller 6.2 Drive functions Learning new motors The learned motor type is stored in the controller and compared with the connected motor when the controller is switched on. The 7-segment display (H401) displays the status code "5" if the learned motor type differs from the connected one. A new learn run has to be performed (after the line voltage is applied) for the new motor type. Cancelation of a learn run The learn run is canceled in the following cases: The learn run button (S401) or the OPEN (S402) or CLOSE (S403) service button is pressed during an active learn run. The 7-segment display (H401) displays the status code "_". The controller detects an error during the learn run. The 7-segment display (H401) displays the status code "P_". A canceled learn run can be restarted by pressing the learn run button (S401) again. After a learn run has been canceled, switching to normal operation can only be performed by restarting the controller (disconnecting the power supply from the network). Learnt door parameters The learn run determines the following values: Motor type The "Closed" and "Open" door positions Door width Door weight The maximum closing and opening speeds are limited as a function of the determined door weight and energy limitation requirements. Querying determined values The following values determined during the learn run can be queried by the SIDOOR SERVICE TOOL, and are used to assist the commissioning process: Door width Dynamic door weight Inhibiting force in the opening direction Inhibiting force in the closing direction Counterweight 40 System Manual, 09/2017, A5E AD

41 Controller 6.3 Safety concept 6.3 Safety concept The SIDOOR controller disposes of an extensive safety package. The safety functions fulfill the requirements to EN for use up to and including SIL 2 (Safety Integrity Level) as well as to DIN EN ISO Cat 2 PL d (Performance Level). The scope of the safety functions includes: Safe force output Safe speed observance (energy limiting) Safe force output The maximum forces configured by the user must always be observed for safety reasons. The safe force output of the SIDOOR system ensures that the torque output by the motor does not increase in case of an error. Unintentional increases in the torque are recognized and result in a defined error response Safe speed observance (energy limiting) The speeds configured by the user must always be observed for safety reasons. The safe speed observance of the SIDOOR system ensures that the energy of the door does not increase in case of an error. Unintentional increases in speed are recognized and result in a defined error response Safety function characteristics Service life for the SIDOOR : Tm (Mission Time): 20 years Probability of dangerous Failure per Hour (PFHD): Force limitation: PFHD < 2.5*10-7 Speed / Energy limitation: PFHD < 2*10-7 System Manual, 09/2017, A5E AD 41

42 Controller 6.4 Operation and parameter assignment 6.4 Operation and parameter assignment Overview of parameter assignment options The service buttons can be used to operate the controller. The following options are available to assign parameters to the controller: 1. Parameter assignment with the minimal editor 2. Parameter assignment via supplementary devices (SIDOOR SERVICE TOOL, SIDOOR SOFTWARE KIT) Note After the optimal parameter settings have been determined, note them in the configuration record (see Appendix Configuration record (Page 151)). Have this record to hand when you call the Hotline. Note Parameter changes Parameters should always be adjusted during normal operation with the door in the CLOSED position, because the controller then accepts the values immediately Service buttons / Minimal editor Overview 1 7-segment display (H401) 2 Learn run button (S401) 3 Service button OPEN (S402) 4 Service button CLOSE (S403) Figure 6-4 Description of the minimal editor 42 System Manual, 09/2017, A5E AD

43 Controller 6.4 Operation and parameter assignment Service buttons "H401" 7-segment display You can see the operating states on the "H401" 7-segment display. You will find the description of the 7-segment display in Section Operating state display (Page 82). Learn run button You can start a learn run with the learn run button (S401). WARNING Risk of injury during commissioning Increased forces, speeds and energies arise in the closing and opening directions during the learn run. Therefore, ensure that the door is secured with physical barriers prior to a learn run and during commissioning. Note Two types of learn run can be carried out. See Section Learn run (Page 38). Note Cancelation of learn run Pressing the learn run button (S401) or the OPEN (S402) or CLOSE (S403) service buttons cancels an active learn run. After a learn run has been canceled, switching to normal operation can only be performed by restarting the controller (disconnecting the power supply from the network). System Manual, 09/2017, A5E AD 43

44 Controller 6.4 Operation and parameter assignment Learn run (when the supply voltage is applied) Table 6-3 Starting a learn run when the supply voltage is applied Procedure 1. Slide the door to the CLOSED position or use the service buttons OPEN (S402) / CLOSE (S403) to move to the CLOSED position. 2. Disconnect the power supply from X3 (DC). 3. Press the learn run button (S401) and keep it pressed (up to 10 s). 4. Connect the power supply to X3 (DC). 5. The learn run starts automatically, and the learn run button can be released. 6. During the learn run, the door is opened about 10 cm, and closed once or twice at creep speed to determine the CLOSED position. The width of the door is then determined by opening and closing the door once at creep speed. The door then opens and closes through its complete range of movement at a speed of up to 700 mm/s to determine the weight of the door. 7. The door parameters and the determined door width are saved when the door is in the CLOSED position. This means that the door width and weight are re-adapted and saved. The standard parameters for energy limitation, speed limitation and all other driving curve parameters are also loaded. 8. Learn run completed. The door is in the CLOSED position. H401 display Learn run (during operation) Table 6-4 Starting a learn run during operation Procedure 1. Push the door into the CLOSED position or move it to the CLOSED position with the OPEN (S402) or CLOSE (S403) service buttons. 2. Press and hold down the learn run button (S401) for 3 s. 3. The learn run starts automatically, and the learn run button can be released. 4. During the learn run, the door is opened about 10 cm, and closed once or twice at creep speed to determine the CLOSED position. The width of the door is then determined by opening and closing the door once at creep speed. The door then opens and closes through its complete range of movement at a speed of 700 mm/s to determine the weight of the door. 5. The door parameters and the determined door width are saved when the door is in the CLOSED position. This means that the door width, door weight, energy limitation and speed limitation are re-adapted and saved. 6. Learn run completed. The door is in the CLOSED position. H401 display 44 System Manual, 09/2017, A5E AD

45 Controller 6.4 Operation and parameter assignment Service buttons OPEN and CLOSE The OPEN (S402) and CLOSE (S403) service buttons can be used for the following purposes: Positioning the door before the learn run If the status code "_" or "P" is shown on the 7-segment display (H401), the door can be positioned with the OPEN (S402) and CLOSE (S403) service buttons. WARNING Risk of injury during commissioning Prior to the learn run, the "closed" and "open" positions are unknown. For this reason, the direction of movement of the door resulting from pressing the OPEN (S402) or CLOSE (S403) service buttons is dependent on the way that the door and motor have been installed. Increased forces arise in the opening and closing directions when positioning the door using the OPEN (S402) and CLOSE (S403) service buttons, and before a learn run the 7-segment display (H401) shows the status code "_" or "P". The reversing unit is not active. You must therefore ensure that the door is safely cordoned off. Cancelation of a learn run If the status code "H" is shown on the 7-Segment display (H401), an active learn run can be canceled by pressing the OPEN (S402) or CLOSE (S403) service button. A learn run can also be canceled by pressing the learn run button (S401) again. Note After a cancelled learn run changing over to normal operation is only possible through a restart of the controller (disconnection from the supply voltage). Using the minimal editor See Section Using the minimal editor (Page 46). Controlling the door Door movements in the OPEN and CLOSE directions can also be made manually with the service buttons S402 (OPEN) and S403 (CLOSE). The OPEN and CLOSE service buttons have the highest command priority. Commands entered via the digital inputs, serial interfaces or menu control are overridden by the service buttons. Each of these service buttons has to be actuated until the door control has detected the respective end position of the door. If the OPEN and CLOSE buttons are pressed simultaneously or the OPEN and CLOSE signals are present simultaneously, the door always moves in the OPEN direction. System Manual, 09/2017, A5E AD 45

46 Controller 6.4 Operation and parameter assignment Note Operation with the SIDOOR SERVICE TOOL or the SIDOOR USER SOFTWARE The doors can also be controlled with the SIDOOR SERVICE TOOL or the SIDOOR USER SOFTWARE. In this case, the external input signals are disabled in some menus. You can find additional information in section SIDOOR SERVICE TOOL (Page 143) and in the SIDOOR SOFTWARE KIT Operating Instructions ( Minimal editor Using the minimal editor The SIDOOR controller has a minimal editor. The Minimal editor is a utility for changing parameters at a controller when the SIDOOR SERVICE TOOL or the SIDOOR USER SOFTWARE is not available. In this case, the learn run button (S401) and the two service buttons (S402, S403) are assigned second functions. The LED display (H401) is used to visualize messages. You can use the minimal editor to perform the following settings: Select a fixed profile Set the closing forces (input of the counterweight) WARNING Risk of injury due to moving mechanical parts Selecting a profile overwrites the input of the counterweight. For this reason, set the value for the counterweight (parameter 'A') last. The minimal editor can only be activated by pressing both service buttons,s401 and S402, and simultaneously restarting the controller (disconnecting the power supply from the network). 46 System Manual, 09/2017, A5E AD

47 Controller 6.4 Operation and parameter assignment Display and buttons Button (LEARN RUN) Function Press for: <2 s = switches between profile and counterweight settings >2 s = saves the settings made (profile counterweight) Decreases a value (profile or counterweight) (OPEN) Increases a value (profile or counterweight) (CLOSE) Display Description Profile selection Setting the closing force (counterweight) 1 6 (under profile selection): Display of profile 0 6 (under closing force): Display of counterweight For additional information, see Profiles and adjustment ranges (Page 148). Activating the minimal editor 1. Disconnect the controller from the power supply by unplugging the power plug. The line voltage can alternatively be connected and disconnected with the X3 connector directly on the controller. 2. Press and hold down the S402 and S403 buttons simultaneously and reestablish the line voltage by plugging the power plug back in. Continue to hold down both buttons. 3. An "8" appears on the LED display for approximately 5 seconds as confirmation. 4. Once the display stops, let go of both buttons within approximately 3 seconds. Do not touch the buttons again during this time period. 5. To confirm the successful activation of the minimal editor, the LED display alternates between a "C" and the currently assigned profile in the form of a number from 1 to 6. System Manual, 09/2017, A5E AD 47

48 Controller 6.4 Operation and parameter assignment Selecting a profile 1. Select the desired profile (1 to 6) by pressing the service button S402 (downwards) or S403 (upwards). 2. Confirm the profile you have set by pressing and holding down the learn run button (S401) until the dot lights up on the LED display (> 2 seconds). The dot on the LED display indicates that the settings have been stored successfully. Note If the learn run button (S401) is pressed only briefly, the minimal editor switches to the closing forces setting menu. The newly set profile is not saved. 48 System Manual, 09/2017, A5E AD

49 Controller 6.4 Operation and parameter assignment Setting the closing forces 1. Press the learn run button (S401) to set the closing forces. 2. The LED display alternates between displaying an "A" and the currently set counterweight in the form of a number from 0 to Select the desired counterweight (0 to 6) by pressing the service button S402 (downwards) or S403 (upwards). Note The closing forces are set in the form of a counterweight. The calculation uses the simplified ratio of 1 kg to 10 N. The input ranges from 0 to 6, where 0 stands for "no counterweight" and 6 for a "6 kg counterweight". The input of the counterweight changes the closing force, as it is subtracted from the maximum value of 150 N. The setting "6" thus reduces the closing force to 90 N (150 N 60 N = 90 N). 4. Confirm the closing force you have selected by pressing and holding down the learn run button (S401) until the dot lights up on the LED display (> 2 seconds). The dot on the LED display indicates that the settings have been stored successfully. Note If the learn run button (S401) is pressed only briefly, the minimal editor switches to the profile setting menu. The newly set counterweight value is not saved. Deactivating (exiting) the minimal editor 1. Disconnect the controller from the power supply by unplugging the power plug. 2. Connect the controller to the power supply by plugging in the power plug. Note The line voltage can alternatively be connected and disconnected with the X3 connector directly on the controller. System Manual, 09/2017, A5E AD 49

50 Controller 6.4 Operation and parameter assignment Operating options via additional units Description In addition to the parameter assignment options integrated in the controller, parameters can also be assigned to the SIDOOR controller via the following additional units. SIDOOR USER SOFTWARE The SIDOOR User Software is part of the SIDOOR SOFTWARE KIT. You can find a detailed description of the SIDOOR SOFTWARE KIT in the SIDOOR SOFTWARE KIT Operating Instructions ( SIDOOR SERVICE TOOL You can find a detailed description of the SIDOOR SERVICE TOOL in the section SIDOOR SERVICE TOOL (Page 143). 50 System Manual, 09/2017, A5E AD

51 Controller 6.4 Operation and parameter assignment Parameter names Some of the parameter names are abbreviated in the software because of the limited number of characters in the display. The full names of the parameters are used in this manual. The following table shows the full parameter names and the equivalent names used in the software: Full parameter name Creep distance OPEN Cutter distance OPEN Creep distance CLOSE Cutter distance CLOSE Maximum speed OPEN Creep speed OPEN Cutter speed OPEN Initial speed OPEN Maximum speed CLOSE Creep speed CLOSE Cutter speed CLOSE Initial speed CLOSE Nudge speed CLOSE Acceleration ramp OPEN Braking ramp OPEN Reversing ramp OPEN/CLOSE Acceleration ramp CLOSE Braking ramp CLOSE Reversing ramp CLOSE/OPEN Continuous torque (power) OPEN Continuous torque (power) CLOSE Cutter press-on torque CLOSE Static opening force Static closing force Static cutter force CLOSE Static nudge force CLOSE Parameter name as shown in the software slow end open distance slow start open distance slow start close distance slow end close distance maximum speed open slow end speed open slow start speed open slow speed open initial maximum speed close slow start speed close slow end speed close slow speed close initial nudging speed acceler. ramp open Braking ramp OPEN reversal ramp op/cl acceler. ramp close deceler. ramp close reversal ramp cl/op idle torque open idle torque close peak torque close limit force open limit force close limit force end close lim.force close nudging System Manual, 09/2017, A5E AD 51

52 Controller 6.4 Operation and parameter assignment Navigation structure 52 System Manual, 09/2017, A5E AD

53 Controller 6.4 Operation and parameter assignment System Manual, 09/2017, A5E AD 53

54 Controller 6.4 Operation and parameter assignment 54 System Manual, 09/2017, A5E AD

55 Controller 6.4 Operation and parameter assignment 1) Displayed door states: [] ][ <> >< = open = closed = open = close = test stopped System Manual, 09/2017, A5E AD 55

56 Controller 6.4 Operation and parameter assignment 56 System Manual, 09/2017, A5E AD

57 Controller 6.4 Operation and parameter assignment System Manual, 09/2017, A5E AD 57

58 Controller 6.4 Operation and parameter assignment 58 System Manual, 09/2017, A5E AD

59 Controller 6.5 Installation 6.5 Installation Requirements The installation site must fulfill the following requirements: Minimum clearance to surrounding parts 1 cm Even mounting surface Maximum distance from the power supply on account of the cable length: SIDOOR NT40 / SIDOOR TRANSFORMER / SIDOOR TRANSFORMER UL: 1.5 m Maximum distance from the motor on account of the cable length: SIDOOR MED280: 1.5 m WARNING Risk of injury as a result of incorrect installation The controller must only be used indoors. Final application-specific requirements must be observed. In an NFPA industrial environment: The controller fulfills the requirements for insulation against fire only when the cover is closed and, if it is installed outside of a control cabinet, only when installed horizontally. In an NFPA elevator environment: Installation must be in an enclosure with insulation against fire System Manual, 09/2017, A5E AD 59

60 Controller 6.6 Connecting terminals and interfaces Installation Proceed as follows to install the controller: 1. Drill the holes for the screws as shown in the dimension drawing. 2. Secure the controller with 4 (M6 x 10) screws. 6.6 Connecting terminals and interfaces Wiring instructions NOTICE Material damage Only use cables with a temperature range 85 C Table 6-5 Properties of slots and interfaces Slot Name Maximum cable length Type X3 Power supply < 30 m Not shielded, supply X4 24 V voltage output < 30 m Not shielded, supply see section Voltage output (Page 65) X6 Digital inputs > 30 m Not shielded, asymmetric data cable X8 Service interface < 2 m Shielded, symmetric and asymmetric data cable 60 System Manual, 09/2017, A5E AD

61 Controller 6.6 Connecting terminals and interfaces Table 6-6 Properties of slots and interfaces Slot X3 X4 X6 Connector WAGO / PHOENIX PHOENIX SZS 0.6x3.5 SZS 0.6x3.5 SZS 0.6x3.5 1x mm 2 1x mm 2 1x mm 2 1x mm 2 1x mm 2 1x mm 2 AWG Nm mm 7 mm 7 mm L < 30 m L < 30 m - System Manual, 09/2017, A5E AD 61

62 Controller 6.6 Connecting terminals and interfaces Digital input signals Slot X6 You can connect the following signals for drive functions of the controller to the LIGHT BARRIER / DCPS, NUDGING, CLOSE and OPEN inputs of the terminal X6: Table 6-7 Overview of signals for drive functions at slot X6 Slot X6 Drive functions LIGHT BARRIER / DCPS Light barrier (Page 24) or DCPS (Door Closed Position Sensor) (Page 25) NUDGING Nudge (Page 26) CLOSE DOOR CLOSE (command given via digital inputs) (Page 27) OPEN DOOR OPEN (command given via digital inputs) (Page 28) NOTICE Settings required if the LIGHT BARRIER / DCPS input is not used The following settings must be made if the LIGHT BARRIER / DCPS input is not used for the light barrier or the DCPS: X6 must be wired to X4 as shown in the following connection diagram, and there must be a jumper on the light barrier signal (1). The LIGHT BARRIER / DCPS input must be configured as "inactive". Note The LIGHT BARRIER / DCPS input is electrically isolated from the NUDGING, CLOSE and OPEN inputs. The LIGHT BARRIER / DCPS input is therefore able to be connected independently of the NUDGING, CLOSE and OPEN inputs as follows: 1. Connection to the internal 24 V control voltage (see figures a and c below.) 2. Connection to the same or a different external control voltage than the NUDGING, CLOSE and OPEN inputs (see figures b and d below.) 62 System Manual, 09/2017, A5E AD

63 Controller 6.6 Connecting terminals and interfaces Terminal circuit diagrams for digital input signals NOTICE Settings required if the LIGHT BARRIER / DCPS input is not used A jumper between X6 und X4 (1) is required if the LIGHT BARRIER / DCPS input is not used for the light barrier or the DCPS and the LIGHT BARRIER / DCPS input is not configured as "inactive". a. Connection to an internal 24 V control voltage b. Connection to an external control voltage System Manual, 09/2017, A5E AD 63

64 Controller 6.6 Connecting terminals and interfaces c. Connection to an internal 24 V control voltage (LIGHT BARRIER / DCPS input) and an external control voltage (NUDGING, CLOSE and OPEN inputs) d. Connection to an external 24 V control voltage (LIGHT BARRIER / DCPS input isolated from the NUDGING, CLOSE and OPEN inputs) 64 System Manual, 09/2017, A5E AD

65 Controller 6.6 Connecting terminals and interfaces Voltage output Note The 24 V output (X4) is a control voltage for supplying the control inputs. Use shielded cables (shield to be applied by the customer) if the output in the elevator system is used as a supply output in accordance with EN as described in Section 6.3 and the cable is longer than 2 m. Slot X4 DC OUTPUT Function 24 V ±10 %, max. 400 ma See also Digital input signals (Page 62) System Manual, 09/2017, A5E AD 65

66 Controller 6.6 Connecting terminals and interfaces Relay module Overview 1 X11 2 X13 3 X12 4 Protective cover 5 Fixing screw for the protective cover Figure 6-5 Relay module Slot Name Maximum cable length Type X11 Digital output > 30 m Not shielded, asymmetric data cable X12 Digital output > 30 m Not shielded, asymmetric data cable X13 Digital output > 30 m Not shielded, asymmetric data cable 66 System Manual, 09/2017, A5E AD

67 Controller 6.6 Connecting terminals and interfaces Table 6-8 Properties of slots and interfaces Slot X11 X12 X13 Connector PHOENIX PHOENIX PHOENIX SZS 0.6x3.5 SZS 0.6x3.5 SZS 0.6x3.5 1x mm 2 1x mm 2 1x mm 2 1x mm 2 1x mm 2 1x mm 2 AWG Nm mm 7 mm 7 mm L > 30m L > 30m L > 30m System Manual, 09/2017, A5E AD 67

68 Controller 6.6 Connecting terminals and interfaces Task The relay module's relay contacts can be used to report the following door states to the higher-level controller: Table 6-9 Door states Relay contact X11 X12 Function The door has reached the "CLOSED" position The relay switches on when the controller has detected the CLOSED position and the incremental sensor ceases to output pulses, i.e. the door is stationary. Pin 3 is connected to pin 1 until the distance to the CLOSED position is greater than 1 cm in the OPEN direction. The relay then drops out again immediately, and Pin 3 is once again connected to Pin 2. Door reverses because of an obstruction, interruption of the light barrier or an opening command. The relay switches on when the door reverses because of an obstruction, interruption of the light barrier or an opening command. Pin 1 is then connected to Pin 3 until the OPEN position is reached. X13 The door has reached the "OPEN" position. The relay switches on when the distance of the door from the OPEN position falls below 1 cm. Pin 1 and Pin 3 are then connected. The relay drops out immediately as soon as the distance exceeds 1 cm again, and Pin 3 is once again connected to Pin 2. WARNING Risk of injury The door controller is not a safety mechanism. Therefore the relay contacts must not be used for the elevator safety circuit. Connection DANGER Risk of injury from dangerous electrical voltages When the housing cover of the controller is open, only a safety extra-low voltage of less than 42 V may be present. Use the protective cover provided for the relay module, and ensure that it is attached and firmly screwed in place prior to commissioning of the controller. The relay module must not be wired while a voltage is applied! Please follow the procedures described below for connecting a relay module. 68 System Manual, 09/2017, A5E AD

69 Controller 6.6 Connecting terminals and interfaces Procedure Note Specifications for connecting the relay module The cables connected must be suitable for the voltage used and have appropriate (double or reinforced) insulation. Cables with an external diameter of 6 to 7 mm are recommended. Components of the controller and connecting cable, such as the motor plug and its wires, may only come in contact with the additional (or reinforced) insulation of the currentcarrying wires. Networks with different voltages (for example 24 V and 230 V) must not be connected to the relay module. 1 Cable ties (strain relief in housing) 2 Cable ties (security against being pulled out within the protective cover) 3 Minimum length of the cable jacket within the protective cover: 5 mm 4 Minimum length of the single-insulation on the single cores: 5 mm 5 Insertion direction for the protective cover 6 Fixing screw for the protective cover 1. Unscrew the fixing screw holding the protective cover on the relay module. 2. Slide the protective cover against the insertion direction and remove it. 3. Connect connectors X11, X12 and X Ensure that, inside the cover, the single-insulation is removed from the single cores at least 5 mm from the cable entry openings, and the cores connected to the terminal connectors are as short as possible. System Manual, 09/2017, A5E AD 69

70 Controller 6.6 Connecting terminals and interfaces 5. Secure the cables inside the plastic cover against being pulled out through the oval aperture in the relay cover. Use cable ties for this purpose, tie each of them tightly round the cable. Ensure that the cable tie is tied so that at least 5 mm of the outer cable jacket lies inside the protective cover. 6. Provide additional strain relief by attaching more cable ties to the fixing points provided in the housing. 7. Slide the protective cover in the insertion direction back into its correct position. 8. Screw the fixing screw holding the protective cover on the relay module back in. 70 System Manual, 09/2017, A5E AD

71 Controller 6.6 Connecting terminals and interfaces CAN module Overview 1 X11 2 X16 3 S1 4 Protective cover 5 H1 Figure 6-6 CAN module 6 H2 7 H3 8 X15 9 Fixing screw for the protective cover Slot Name Maximum cable length Type X11 Digital outputs > 30 m Not shielded, asymmetric data cable X15 CAN interface > 30 m Shielded, symmetric data cable X16 CAN interface > 30 m Shielded, symmetric data cable System Manual, 09/2017, A5E AD 71

72 Controller 6.6 Connecting terminals and interfaces Slot X11 X15 X16 Connector PHOENIX RJ45 Cat. 5 PHOENIX SZS 0.4x2.5 - SZS 0.4x2.5 1x mm 2-1x mm 2 1x mm 2-1x mm 2 AWG Nm mm - 7 mm L > 30m L > 30m L > 30m Task The CAN module enables the SIDOOR door controller to be connected to a CAN bus. A maximum of 32 nodes can be connected to the CAN bus. 72 System Manual, 09/2017, A5E AD

73 Controller 6.6 Connecting terminals and interfaces Interface The interface supports the CANopen protocol according to CiA 301, profile 417. Note The SIDOOR SERVICE TOOL must be used to set the command input to CAN, so that the controller can be addressed via the CAN bus. The factory settings of the major parameters are: Parameter Command input CANopen node ID 7 Baud rate Door number 1 Factory setting Digital IO (digital inputs) Note: Setting to CAN required! Automatic When the baud rate is set to "automatic", the CAN module automatically determines the baud rate on the CAN bus. To do this, the CAN module must have received some valid CAN telegrams. The LED H3 flashes at 5 Hz (quick flashing) while the baud rate is being automatically determined. LED signals All LED signals are listed in the following table. LED signal (H3) CANopen state machine No CAN telegrams are received "Pre-operational" or "Stopped" CAN telegrams are received (1 x per second) "Operational" No CAN telegrams are received CAN telegrams are received (1 x per second) Automatic determination of the baud rate ( 5 Hz) System Manual, 09/2017, A5E AD 73

74 Controller 6.6 Connecting terminals and interfaces Wiring and connecting DANGER Risk of injury due to electrical voltages The protective cover has to be removed to connect the CAN cable or to activate/deactivate the terminating resistor. Perform the following protective measures before removing the protective cover: Disconnect the controller from all live cables. By grounding, ensure that the user/fitter, the controller and other conductors have the same voltage potential. Observe the general ESD guidelines. Wiring Table 6-10 Connector X15 Pin assignment Pin Signal 1 CAN_H 2 CAN_L 3 GND Shield 7 GND 8 Table 6-11 Connector X16 Pin assignment Pin Signal Description 1 CAN_H CAN high bus cable 2 Shield CAN cable shield 3 CAN_L CAN low bus cable 74 System Manual, 09/2017, A5E AD

75 Controller 6.6 Connecting terminals and interfaces The bus can be terminated with 120 ohms via the switch S1. Figure 6-7 Switch S1 You will find information about manufacturer-specific CANopen objects at Industry Online Support on the Internet ( In addition to the CAN interface, there are also two relays on the CAN module. They can switch a maximum of 30 V and 0.5 A. The pin assignments are: Table 6-12 Connector X11 Pin assignment Pin Assignment Description 1, 2 NO contact. CLOSED position reached. 3, 4 NO contact. OPEN position reached. The relay switches on when the controller has detected the CLOSED position and the incremental sensor ceases to output pulses. LED H1 is on. The relay switches on when the distance of the door from the OPEN position falls below 2 cm. LED H2 is on. Note A folding ferrite (RFC-6 Kitagawa) must be attached to the beginning and end of the CAN cable (outside the housing). System Manual, 09/2017, A5E AD 75

76 Controller 6.6 Connecting terminals and interfaces Connection 1 Cable ties (strain relief in housing) 2 Cable ties (security against being pulled out within the protective cover) 3 Minimum length of the cable jacket within the protective cover: 5 mm 4 Minimum length of the single-insulation on the single cores: 5 mm 5 Insertion direction for the protective cover 6 Fixing screw for the protective cover 1. Unscrew the fixing screw for the protective cover on the CAN module. 2. Slide the protective cover against the insertion direction and remove it. 3. Connect connectors X11, X15 and X Ensure that, inside the cover, the single-insulation is removed from the single cores at least 5 mm from the cable entry openings, and the cores connected to the terminal connectors are as short as possible. 5. Secure the cables inside the plastic cover against being pulled out through the oval aperture in the relay cover. Use cable ties for this purpose, tie each of them tightly round the cable. Ensure that the cable tie is tied so that at least 5 mm of the outer cable jacket lies inside the protective cover. 6. Provide additional strain relief by attaching more cable ties to the fixing points provided in the housing. 7. Slide the protective cover in the insertion direction back into its correct position. 8. Retighten the fixing screw for the protective cover on the CAN module. 76 System Manual, 09/2017, A5E AD

77 Controller 6.7 Motor plug Power supply Slot X3 Function + Plus VDC FE Functional grounding - Minus You will find an overview of the slots on the controller in Section Description (Page 22). 6.7 Motor plug Conductor allocation of the motor plug Figure 6-8 Conductor allocation of the motor plug Table 6-13 Motor plug (slot X7) Terminal Signal Description Cable color 1 VCC (+5 V) Supply voltage for encoder White, No. 1 2 CH A Channel A White, No. 2 3 CH B Channel B White, No. 3 4 GND Ground 5 V voltage supply White, No. 4 5 MOT_W Phase W Black, No. 5 6 FE Functional grounding Green, No. 6 7 MOT_V Phase V Black, No. 7 8 MOT_U Phase U Black, No. 8 You will find an overview of the slots on the controller in Section Description (Page 22). System Manual, 09/2017, A5E AD 77

78 Controller 6.8 Parameters 6.8 Parameters Driving curve The optimum drive characteristics of the door are calculated and maintained continuously. The driving curve transitions are rounded off so that the door movement is smooth and jerkfree. v* Speed OPEN v** Speed CLOSE 1 Cutter distance OPEN Cutter distance CLOSE 2 Cutter speed OPEN Cutter speed CLOSE 3 Acceleration ramp OPEN Acceleration ramp CLOSE 4 Vmax OPEN Vmax CLOSE 5 Reversing ramp OPEN CLOSE Reversing ramp CLOSE OPEN 6 Braking ramp OPEN Braking ramp CLOSE 7 Creep speed OPEN Creep speed CLOSE 8 Creep distance OPEN Creep distance CLOSE When reversing from the closing to the opening direction, the door is braked with the reversing ramp CLOSE_OPEN, and starts the opening movement with the acceleration ramp OPEN. When reversing from the opening to the closing direction, the door is braked with the reversing ramp OPEN_CLOSE, and starts the closing movement with the acceleration ramp CLOSE. 78 System Manual, 09/2017, A5E AD

79 Controller 6.8 Parameters Forces The following forces and currents can be parameterized for the driving curve: Continuous torque (power) OPEN Continuous torque in the door position OPEN. This parameter is effective when an open command is present and the door is in the OPEN position. The current generates a continuous torque against the end position of the door in the opening direction. See also Figure 6-9 Current force motor characteristic in the opening and closing directions (Page 81). Adjustment ranges The parameter can be adjusted in accordance with the adjustment ranges of the parameters (see Section Profiles and adjustment ranges (Page 148)). The value of the parameter must be selected so that the door is held in the OPEN position. Continuous torque (power) CLOSE Continuous torque in the door position CLOSED. This parameter is effective when a close command is present and the door is in the CLOSED position. The current generates a continuous torque against the end position of the door in the closing direction. See also Figure 6-9 Current force motor characteristic in the opening and closing directions (Page 81). Adjustment ranges The parameter can be adjusted in accordance with the adjustment ranges of the parameters (see Section Profiles and adjustment ranges (Page 148)). The value of the parameter must be selected so that the door is held in the CLOSED position. Cutter press-on torque The cutter press-on torque presses the door against a door cutter. If an obstruction is detected within a tolerance range of 1 cm around the CLOSED position, then the cutter press-on torque is applied for approx. 2 seconds. Adjustment ranges The parameter can be adjusted in accordance with the adjustment ranges of the parameters (see Section Profiles and adjustment ranges (Page 148)). The value of the parameter must be selected so that the cutter force opposing the door is overcome, and the door is closed completely. System Manual, 09/2017, A5E AD 79

80 Controller 6.8 Parameters Static opening force This force is effective during the opening movement if an open command is present. See also Figure 6-9 Current force motor characteristic in the opening and closing directions (Page 81). Adjustment ranges The parameter can be adjusted in accordance with the adjustment ranges of the parameters (see Section Profiles and adjustment ranges (Page 148)). The value of the parameter must be selected so that the door moves across the entire door width in the opening direction if an open command is present. Inadequate force can lead to an obstruction of the door. Static closing force This force is effective during the closing movement if a close command is present. See also Figure 6-9 Current force motor characteristic in the opening and closing directions (Page 81). Adjustment ranges The value of the parameter must be selected so that the door moves across the entire door width in the closing direction if a close command is present. Inadequate force can lead to an obstruction of the door. The closing force can be adjusted in accordance with the adjustment ranges of the parameters (see Section Profiles and adjustment ranges (Page 148)). A warning appears on the digital display of the terminal module if the set closing force of 150 N is exceeded. The stated values refer to doors opening to one side. A load cell in the middle of centrally opening doors would show only half the value. WARNING Risk of injury and material damage due to excessive closing force of the door When the closing force is set, it is imperative that any effective closing weight is taken into account. The desired closing force must be reduced by 10 N for each 1 kg of counterweight. This affects the: Closing force CLOSE Closing force cutter distance CLOSE Nudge force CLOSE Example: Closing weight = 4 kg Desired static force limit CLOSE = 150 N The counterweight of 4 kg corresponds to a force of 40 N. The force limit then has to be adjusted to 150 N 40 N = 110 N. The factory setting is preconfigured for the following counterweight: 6 kg for the MED280 motor This means that the force limit for the resulting static closing force is preset to 90 N. 80 System Manual, 09/2017, A5E AD

81 Controller 6.8 Parameters Static cutter force CLOSE This force serves to overcome the cutter distance in the closing direction. A higher force is often required to overcome the cutter distance than for the rest of the distance the door travels. This parameter is effective in the closing direction when the door is within the cutter distance. Adjustment ranges The parameter can be adjusted in accordance with the adjustment ranges of the parameters (see Section Profiles and adjustment ranges (Page 148)). The value of the parameter must be selected so that the cutter distance is overcome in the closing direction. Static nudge force CLOSE This force is effective during the closing movement if a nudge command is present. Adjustment ranges The parameter can be adjusted in accordance with the adjustment ranges of the parameters (see Section Profiles and adjustment ranges (Page 148)). The value of the parameter must be selected so that, if a nudge command is present, the door moves across the entire door width in the closing direction. Inadequate force can lead to an obstruction of the door. Current force motor characteristic The following characteristic shows the typical values for the MED280 motor in the opening and closing directions. The actual force on the door may differ, and must be remeasured. Figure 6-9 Current force motor characteristic in the opening and closing directions System Manual, 09/2017, A5E AD 81

82 Controller 6.9 Diagnostics 6.9 Diagnostics Operating state display You can see the operating states on the "H401" 7-segment display. The following operating states are shown: Display Description Fault resolution Info 0 1) If connector X6, LIGHT BARRIER / DCPS is configured as a light barrier input: Light barrier interrupted If connector X6, LIGHT BARRIER / DCPS is configured as a DCPS input: Door Closed Position Sensor (DCPS) error End light barrier interruption If there is no light barrier: Insert wire jumper for connector X6, LIGHT BARRIER / DCPS (see Section Digital input signals (Page 62)) or deactivate LIGHT BARRIER / DCPS (see Section Navigation structure (Page 52), "General setup > Special parameters > Input 1") Adjust DCP Sensor The maximum distance from the DCPS sensor to the CLOSED position amounts to 10 cm. The fault display is deleted when the door has reached a plausible DCPS state in both end positions, or after the controller has been restarted. Check the wiring of connector X6, LIGHT BARRIER / DCPS, (see Section Digital input signals (Page 62)) 6 1) Motor obstructed in the closing direction Remove obstructions from the path of the door Increase the closing forces ("Static force limit close" parameter or "Limit force end" parameter) This can also be displayed in conjunction with other faults (for example encoder fault, supervision error or overcurrent). In this case, the faults must be resolved. 8 2) System start or start of the minimal editor (press the OPEN and CLOSE service buttons simultaneously at power on). A 2) Minimal editor (force setting) active c 1 Obstruction while opening Remove obstructions from the path of the door Increase the opening force (Static force limit open parameter) This can also be displayed in conjunction with other faults (for example encoder fault, supervision error or overcurrent). In this case, the faults must be resolved. C 2) Minimal editor (profile setting) is active 82 System Manual, 09/2017, A5E AD

83 Controller 6.9 Diagnostics Display Description Fault resolution d 1) Door remains stationary during initialization Approach the OPEN and CLOSED positions. run (no OPEN or CLOSE signal present, or Keep the opening and closing commands active until the door has reached end position) controller has detected both the OPEN and CLOSED positions (at least 1 s after reaching the end positions). There is a discrepancy between the current door width and the learnt door width. H 1) Learn run active o Function OK Repeat the learn run. R CAN error Set the CAN baud rate of the controller to the baud rate of the CAN bus. Observe the lengths of the lines when doing so. Check the wiring of the CAN bus. The CAN bus is being disrupted by another node. Check the terminating resistor of the CAN bus. u Door closed Fault 1 RAM, EEPROM or CPU error (system error) Controller is defective. Replace the controller. 2 Braking chopper defective Check the input voltage of the controller at the power supply connector X3: The maximum supply voltage permitted for the controller is 36 V +3%. Check the line voltage. Check the power supply and replace it if necessary The door is driven in the drive direction by an external force (for example an excessive door weight). Eliminate the external force Controller is defective. Replace the controller. 3 Fault in the 2nd shutdown method Controller is defective. Replace the controller. 5 1) Motor has not been defined Perform a new learn run with this motor. See Section Learn run (Page 38) Motor type is unknown. Check the motor used. Check the wiring between motor plug X7 and motor. 7 Motor incremental sensor fault Check the wiring between motor plug X7 and motor. Motor is defective. Replace the motor. Controller is defective. Replace the controller. Contact resistance between controller and motor is too high. Check motor plug X7 and motor connecting cable. 9 Motor overcurrent Check the wiring between motor plug X7 and motor. Motor is defective. Replace the motor. Controller is defective. Replace the controller. System Manual, 09/2017, A5E AD 83

84 Controller 6.9 Diagnostics Display Description Fault resolution E Motor overvoltage Check the input voltage of the controller at the power supply connector X3: The maximum supply voltage permitted for the controller is 36 V +3%. Check the line voltage. Check the power supply and replace it if necessary. Controller is defective. Replace the controller. F Motor undervoltage Check the input voltage of the controller at the power supply connector X3: The controller supply voltage must be at least 20 V. Check the line voltage. Check the power supply and replace it if necessary n Power stage error Controller is defective. Replace the controller. L Current measurement error Check the wiring between motor plug X7 and motor. Motor is defective. Replace the motor. Controller is defective. Replace the controller. G 1) Broken belt Belt torn. Belt not laid on the motor pinion. No connection between door and belt. U 1 Door too heavy Check whether the weight of the heaviest door coupled in the system is compatible with the maximum movable dynamic door weight specified for the motor. Reduce the door weight, restart the controller, and repeat the learn run. b 15 V overvoltage Controller is defective. Replace the controller. h 15 V undervoltage Controller is defective. Replace the controller. t Supervision error The controller monitors whether the measured forces and speeds are plausible. If large deviations are detected, a supervision error is triggered. Possible cause: Effect of high external forces on the door (for example excessive closing weight or manual pushing on the door while it is in motion). 84 System Manual, 09/2017, A5E AD

85 Controller 6.9 Diagnostics Display Description Fault resolution Alarm 4 1) Overload protection active. The motor or controller temperature is too high. Allow the motor and controller to cool. Follow the installation instructions, see Section Installation (Page 91). P 1) Error in the learn run The distance between the door and the CLOSED position must be less than 10 cm at the start of the learn run. The door width must be between 30 cm and 5 m. There must not be any obstructions during the learn run. Increasing the closing force by reducing the counterweight by means of the minimal editor. _ 1) Controller waiting for learn run If there is no valid parameter set (for example at the time of initial commissioning): 1) See Section Drive functions (Page 23). Perform learn run with standard parameters loaded (see Table 6-3 Starting a learn run when the supply voltage is applied (Page 44)). If a learn run has been canceled: Repeat the learn run or restart the controller. 2) See Section Operation and parameter assignment (Page 42). System Manual, 09/2017, A5E AD 85

86 Controller 6.10 Technical specifications 6.10 Technical specifications Article number 6FB1211-5AT10-7AT2 6FB1211-1AT10-7AT3 General information Product brand name SIDOOR Product version With relay outputs with CAN interface Optional product expansion Manufacturer's article no. of the usable motor Mean time between failures (MTBF) Installation type/mounting Installation and mounting instructions SIDOOR TRANSFORMER (6FB1112-0AT20-2TR0), SIDOOR TRANSFORMER UL (6FB1112-0AT21-2TR0), SIDOOR NT40 (6FB1112-0AT20-3PS0) 6FB1203-0AT12-7DA0 19 y No direct sunlight, requirements specific to the end application must be observed. NFPA industry environment: Installation outside a control cabinet only horizontal. NFPA elevator environment: Must be installed in a fire protection enclosure Supply voltage Design of the power supply via SIDOOR mains transformer / NT40 or via DC Rated value (DC) 36 V; with MED280: At 24 V DC max. door speed of 500 mm/s; at 28.8 V DC max. door speed of 800 mm/s permissible range, lower limit (DC) 19.2 V permissible range, upper limit (DC) 38 V Protection in case of DC supply Use of a circuit breaker in the supply path according to , 8A, C-characteristic type SIEMENS: 5SY or 5SY4108-7KK11 Input current I²t, min. 30 A² s Encoder supply Output voltage (DC) 24 V short-circuit proof Yes Overload-proof Yes Remark Ensure correct polarity! CAUTION: Do not supply with external voltage! Output current For output (24 V DC), max. 400 ma Power Active power input 85 W Active power input, max. 540 W Active power input (standby mode) 5 W 6 W 86 System Manual, 09/2017, A5E AD

87 Controller 6.10 Technical specifications Article number 6FB1211-5AT10-7AT2 6FB1211-1AT10-7AT3 Digital inputs Control inputs isolated Control inputs p-switching Input voltage Yes Yes per DC input, min. 10 V; Observe polarity! per DC input, max. 28 V; Observe polarity! Input current per DC input, min. 3 ma per DC input, max. 15 ma Digital outputs Relay outputs Switching capacity of contacts at 30 V DC, min A at 30 V DC, max. 1 A 0.5 A at 50 V DC, min A; 50 V DC switching voltage not released for NFPA-relevant countries at 50 V DC, max. 1 A; 50 V DC switching voltage not released for NFPA-relevant countries at 230 V AC, min A at 230 V AC, max. 1 A Mechanical data Opening width of door, min. Opening width of door, max. Weight of door, max. Operating cycle frequency of door, max. Kinetic energy, max. Counterweight with SIDOOR MED280 direct drive, max. 0.3 m 5 m 280 kg 180 1/h 75 J 6 kg Interfaces Interfaces/bus type without CANopen, CiA standard 301, profile 417 Number of bus nodes 32 Isolation Overvoltage category 2 Degree and class of protection IP degree of protection IP20 Standards, approvals, certificates Certificate of suitability according to EN 81 Yes System Manual, 09/2017, A5E AD 87

88 Controller 6.10 Technical specifications Article number 6FB1211-5AT10-7AT2 6FB1211-1AT10-7AT3 CE mark UL approval EAC (formerly Gost-R) TÜV Inspectorate approval TÜV prototype tested Yes Yes Yes Yes Yes Standard for EMC EN / EN / EN / EN / EN Standard for safety Ambient conditions Ambient temperature during operation min. -25 C max. 50 C EN / EN / EN / UL / UL / EN ISO Cat. 2 PL d / IEC 62061: SIL 2 Remark Bolt the controller onto a metal mounting surface so that thermal conductivity is ensured Ambient temperature during storage/transportation Storage, min. -40 C Storage, max. 85 C Air pressure acc. to IEC Installation altitude above sea level, max m Relative humidity No condensation, min. 10 % No condensation, max. 93 % Dimensions Width Height Depth 320 mm 60 mm 80 mm 88 System Manual, 09/2017, A5E AD

89 Controller 6.10 Technical specifications Dimension drawing of the controller Figure 6-10 Controller dimensions System Manual, 09/2017, A5E AD 89

90 Motor Description Overview This maintenance-free drive unit consists of a speed-controlled EC motor. 90 System Manual, 09/2017, A5E AD

91 Motor 7.2 Installation 7.2 Installation Overview 1 Mounting bracket 2 Deflector unit 3 Toothed belt 4 Door clutch holder 5 Motor holder 6 Motor 7 Motor mounting bracket Note Optional components The following components are optional and can be obtained from Siemens: Motor holder Mounting bracket Motor mounting bracket Deflector unit Door clutch holder You will find further information in the Section Accessories (Page 16). System Manual, 09/2017, A5E AD 91

92 Motor 7.2 Installation Mounting variants Motor The motor can be installed horizontally or vertically. Horizontal installation with the cable outlet at the bottom is recommend. The position of the axle of the belt pulley mounted on the motor remains the same in both mounting positions. Horizontal installation with the cable outlet at the bottom Vertical installation with the cable outlet at the side Horizontal installation with the cable outlet at the bottom is shown in the following, generally applicable installation steps. Deflector pulley The deflector pulley can be mounted in the following three ways: 1 Variant with small mounting bracket and deflector pulley mounted externally 2 Variant with large mounting bracket and deflector pulley mounted externally 3 Variant with large mounting bracket and deflector pulley mounted centrally Mounting variant 1 is shown in the following, generally applicable installation steps. 92 System Manual, 09/2017, A5E AD

93 Motor 7.2 Installation Procedure WARNING Risk of injury and damage to property as a result of incorrect installation Improper and incorrect installation can lead to serious injuries. Observe the instructions for safe installation. System Manual, 09/2017, A5E AD 93

94 Motor 7.2 Installation The mechanical installation of the motor is performed in the following steps: 1. Mount the motor (K1) on the motor holder (K2). Then, if necessary, mount the motor on the mounting bracket (K3). 2. Mount the deflector unit (K5) with mounting bracket (K4 a/b*) if required. * a = small mounting bracket, b = large mounting bracket 94 System Manual, 09/2017, A5E AD

95 Motor 7.2 Installation System Manual, 09/2017, A5E AD 95

96 Motor 7.2 Installation Tightening torque Ensure that the tightening torque of 9.5 Nm is maintained when modifying the deflector unit with the ISO 4014 M6x50 or M6x90 nut and bolt combination. Ensure that the drive pinion and deflector pulley are aligned when doing so. They have to be exactly aligned to ensure a long drive service life. 3. Pass the toothed belt (K7 a/b*) over the deflector pulley and drive pinion. Place both open ends of the toothed belt in the door clutch holder (K6). Screw the door clutch holder together. *a/b = toothed belt, length 4 m / toothed belt, length 45 m 4. Tension the toothed belt with the aid of the tensioning device. Check the belt tension with a suitable measuring instrument. Ensure that the belt strand tension is 250 N per strand. 5. When the desired belt tension has been achieved, lock the M6x40 tightening bolt against the clamping piece with the M6 nut supplied to prevent unintentional loosening. 96 System Manual, 09/2017, A5E AD

97 Motor 7.3 Span tension 7.3 Span tension The span tension T of the belt is calculated as follows: The following applies for the belt system "Omega HP 5M, 20 mm wide" (6FB1104-0AT05-0AB0 4 m and 6FB1104-0AT06-0AB1 45 m): The recommended span tension for the belt system amounts to 250 N (+-15%). For span tension T = 250N L [m] (length) f [Hz] (frequency) System Manual, 09/2017, A5E AD 97

98 Motor 7.4 Connecting terminals 7.4 Connecting terminals Conductor assignment of the motor plug Figure 7-1 Conductor assignment of the motor plug Table 7-1 Motor plug (slot X7) Terminal Signal Description Cable color 1 VCC (+5 V) Power supply to the encoder White, No. 1 2 CH A Channel A White, No. 2 3 CH B Channel B White, No. 3 4 GND Ground for 5 V power supply White, No. 4 5 MOT_W Phase W Black, No. 5 6 FE Functional grounding Green, No. 6 7 MOT_V Phase V Black, No. 7 8 MOT_U Phase U Black, No System Manual, 09/2017, A5E AD

99 Motor 7.5 Technical specifications 7.5 Technical specifications Motor Order number 6FB1203-0AT12-7DA0 General technical data: product brand name SIDOOR Product designation Motor for door control Design of the product MED280 Supply voltage: Supply voltage at DC V 24 Consumed active power rated value W 233 Operating current Rated value A 9.7 Mechanical data: Torque of the rotary actuator Rated value N m 4.7 Speed maximum m/s 0.8 Number of pulses per revolution maximum Weight of door maximum kg 280 Ambient conditions: Ambient temperature during operation C during storage C Protection class IP of the motor IP54 Installation/ mounting/ dimensions: Width of the motor mm 160 Height of the motor mm 140 Length of the motor mm 56 Length of the motor including drive pinion mm 91 System Manual, 09/2017, A5E AD 99

100 Motor 7.5 Technical specifications Accessories SIDOOR motor holder Order number General technical data: product brand name Product designation Design of the product 6FB1104-0AT03-0AD0 SIDOOR Motor support for SIDOOR motor MED280 SIDOOR motor mounting bracket Order number 6FB1104-0AT01-0AS0 General technical data: product brand name SIDOOR Product designation mounting bracket Design of the product for rubber-bonded metal mounting Installation/ mounting/ dimensions: Width of mounting bracket mm 90 Height of mounting bracket mm 60 Length of mounting bracket mm 230 SIDOOR door clutch holder Order number 6FB1104-0AT05-0AS1 General technical data: product brand name SIDOOR Product designation door clutch holder Installation/ mounting/ dimensions: Width of door clutch holder mm 51 Height of door clutch holder mm 61 Length of door clutch holder mm 72 Width of toothed belt mm System Manual, 09/2017, A5E AD

101 Motor 7.5 Technical specifications SIDOOR deflector unit Order number 6FB1104-0AT07-0AS0 General technical data: product brand name SIDOOR Product designation deflector unit Design of the product with deflector pulley Installation/ mounting/ dimensions: Width of the support including belt pulley mm 94 Height of the support including belt pulley mm 120 Length of the support mm 94 Width of belt pulley including flanged pulley mm 31 Diameter of belt pulley including flanged pulley mm 45 SIDOOR mounting bracket Order number 6FB1104-0AT05-0AS4 6FB1104-0AT05-0AS5 General technical data: product brand name Product designation Design of the product Installation/ mounting/ dimensions: SIDOOR mounting bracket without tensioning device for deflector pulley Width of mounting bracket mm Height of mounting bracket mm Length of mounting bracket mm with tensioning device for deflector pulley SIDOOR toothed belt Order number 6FB1104-0AT05-0AB0 6FB1104-0AT06-0AB1 General technical data: product brand name SIDOOR Product designation toothed belt Installation/ mounting/ dimensions: Length of toothed belt m 4 45 Width of toothed belt mm 20 System Manual, 09/2017, A5E AD 101

102 Motor 7.5 Technical specifications Dimension drawing of SIDOOR MED280 motor with motor holder and mounting bracket 1 4 x ISO 4017-M8x A2F hexagon bolts 4 x Böllhoff RIPP LOCK lock washers (53065STZL8) 2 Motor holder 3 Motor 4 4 x M6x12 Böllhoff RIPP LOCK hexagon bolts (W158100VZ612) 5 3 x M6x16 safety hexagonal screws 6 Mounting bracket Figure 7-2 Dimensions of SIDOOR MED280 motor with motor holder and mounting bracket 102 System Manual, 09/2017, A5E AD

103 Motor 7.5 Technical specifications Dimension drawing of deflector unit with mounting bracket 1 Deflector unit 2 1 x ISO 4017-M6x A2F hexagon bolt 3 1 x ISO 4032-M6-8-A2F hexagon nut 4 Clamping piece 5 3 x M6x16 safety hexagonal bolts 6 a: small mounting bracket b: large mounting bracket 7 2 x Böllhoff RIPP LOCK bolts (W158100VZ614) 8 1 x ISO 4014-M6x A2F hexagon bolt 9 1 x ISO 4014-M6x A2F hexagon bolt Figure 7-3 Dimensions of deflector unit with mounting bracket System Manual, 09/2017, A5E AD 103

104 Motor 7.5 Technical specifications Dimension drawing of door clutch holder 1 3 x M6x12 Böllhoff RIPP LOCK safety bolts (W158100VZ612) 2 Door clutch holder Figure 7-4 Dimensions of the door clutch holder 104 System Manual, 09/2017, A5E AD

105 Power supply Direct voltage supply provided by customer Requirements The following requirements have to be fulfilled by a direct voltage supply provided by the customer: Supply voltage In normal operation a non-grounded SELV voltage according to EN : 2014, EN : 2012, NFPA environment UL : 1st Edition 2014 with a typical voltage of 24 V is to be used. The full performance, i.e. a maximum end speed of 800 mm/s, is achieved with the MED280 motor at a supply voltage of 28.8 V. In the process the maximum supply voltage of 38 V is to be observed. At 80% of the typical supply voltage ( 24 V * 0.8=19.2V) a maximum end speed of approx. 570 mm/s is achieved with the MED280 motor. Meaning that only limited performance is still available. In case of a fault scenario of the power supply unit the output voltage of the power supply unit has to remain smaller than 60 V. In case of a fault in the SIDOOR controller voltages of up to 60 V can occur. System Manual, 09/2017, A5E AD 105

106 Power supply 8.1 Direct voltage supply provided by customer Power supply Normal operation requires an operational peak current of up to 14A for up to 3s as well as a continuous current of up to 9A. Smaller current values can result in operating faults, depending on the selected settings (ramps, end speeds, forces) and the door properties (friction, weight). To ensure triggering of the automatic circuit breaker in case of a fault of the SIDOOR controller, the utilized power supply unit must have the following properties: 13A continuous current, even in case of a short-circuit - OR - Effective short-circuit current 8ARMS, period duration 10s, peak current 55A In the case of a fault on the part of the power supply unit or of the SIDOOR controller the current is limited by the miniature circuit breaker C8 Automat according to EN Figure 8-1 Definition of the power supply unit in case of an error of the SIDOOR controller Fusing A miniature circuit breaker according to EN , 8A, C-characteristic of the type SIEMENS: 5SY or 5SY4108-7KK11 is to be inserted into the supply network by the customer. It must be ensured that the miniature circuit breaker is only operated within the permissible range. The miniature circuit breaker must be installed in the vicinity of the SIDOOR controller at a similar ambient air temperature. Voltage immunity of the power supply unit at an energetic recovery system The controller has an energetic recovery system protection. In the case of a fault the SIDOOR controller will limit the energetic recovery voltage to < 42 V. Topology specification The spatial extent of the used supply current circuit must be smaller than 30 m. Requirements for the supplying mains The supplied alternating current mains may have a maximum overvoltage category 2 according to EN60950:2014, EN :2012, NFPA environment UL : 1st Edition System Manual, 09/2017, A5E AD

107 Power supply 8.1 Direct voltage supply provided by customer EMC Immunity according to EN :2005, Table 3, Table 3 Interference immunity direct current network inputs and outputs. The limit values for the conducted interference emission according to EN :2006 are observed without filter. Conducted interference emission is not defined for direct current supply according to EN :2007+A1:2011. If, however, the limits of EN :2006, Table 2 Interference emission low voltage alternating current supply are to be applied, a corresponding filter, e.g. of the type EPCOS (B84112-B-B110), is to be installed upstream Installation A miniature circuit breaker (type SIEMENS: 5SY or 5SY4108-7KK11) is mandatory at a direct voltage supply by the customer (for example SITOP PSU300S 20A). 1 Install the miniature circuit breaker in the vicinity of the SIDOOR controller (similar ambient air temperature). X3.1 Connection of ungrounded SELV voltage typically 24 V X3.2 Functional grounding X3.3 Connection of ungrounded SELV voltage typically 24 V Plus Minus Wiring instructions Observe the Wiring instructions (Page 60). System Manual, 09/2017, A5E AD 107

108 Power supply 8.2 SIDOOR NT SIDOOR NT Description Intended use The device has been designed for operation exclusively in an industrial environment, and may only be operated in conjunction with the controllers listed in Product combinations (Page 21). Other loads must not be connected to the output connector X2. Note Electromagnetic compatibility The SIDOOR NT40 power supply meets the requirements of the EMC standard EN The SIDOOR NT40 power supply can cause interference if used in a residential environment. The commissioning engineer is responsible for interference suppression. Design 1 Power plug X1 (Schuko plug) 2 Output X2 (connection to controller) 3 LED L1 Figure 8-2 SIDOOR NT System Manual, 09/2017, A5E AD

109 Power supply 8.2 SIDOOR NT40 Function The SIDOOR NT40 is a 230 V AC (±15%), 47 to 63 Hz power supply unit for supplying SIDOOR controllers for door weights up to 600 kg. Note Dynamic door weights of up to 280 kg can be moved if the controller is used in combination with the SIDOOR MED280 motor. On the output side, the switch mode power supply supplies a 36 V DC (± 3 %) SELV at a rated output power < 100 W. The device can briefly (< 2 s) deliver a 15 A current to enable fast acceleration (corresponds to a brief power output of 540 W). LED display LED L1 indicates the presence of the output voltage. Note If the LED does not light up despite being correctly connected to the X1 supply line and if there is no measurable output voltage, this indicates a short circuit on the output side or a defective module! The device can be operated by the controller without load to establish whether the module is defective. If the LED at the output does not light up in this mode of operation, and there is no measurable voltage at the output, this indicates that the device is defective! Input line X1 X1 is the connection line to the power supply. Connections Cable type Cable length Connector(s) L, N, PE VAC H05RN-F 3G1 2 m Extruded protective Schuko-type socket, 10 / 16 A, 250 V AC, double-protected connecting cable according to DIN , CEE7 / VII. System Manual, 09/2017, A5E AD 109

110 Power supply 8.2 SIDOOR NT40 Output line X2 X2 is the output line connecting to the SIDOOR controller. Connections UA+, UA-, FE Cable type H05RN-F 3G1 Cable length 1.5 m Connector(s) WAGO / Short-circuit protection Output X2 is short-circuit proof. WARNING Dangerous electrical voltage May cause death, serious injury or material damage. The third line brought out at the output is a functional grounding connection. The functional grounding connection must not be understood or used as grounding in the sense of a PE connection! 110 System Manual, 09/2017, A5E AD

111 Power supply 8.2 SIDOOR NT Installation Requirements Observe the following installation rules: Minimum clearance to surrounding parts: 1 cm Maximum distance from the power supply due to cable length: Connecting cable input line (network NT40): 200 cm Connecting cable output line (NT40 controller): 150 cm Even mounting surface Vibration-free installation point The installation point must only be accessible to qualified personnel The permissible climatic conditions (operating, storage and transport temperatures) must be maintained (see Section Technical specifications (Page 115)). It is essential to ensure that the maximum temperature of 55 C is not exceeded in the mounting position. CAUTION Risk of injury and material damage due to impermissible climatic conditions Operation outside the specified temperature range can lead to the risk of injury, malfunctions and failure of the equipment. Therefore always maintain the specified climatic conditions. The device must not be exposed to direct sunlight. Protection class according to EN :2006 In order to protect the modules from static electrical discharges, personnel must discharge themselves electrostatically before opening control cabinets or terminal boxes. WARNING Dangerous electrical voltage! When electrical devices are operated, parts of these devices will necessarily carry dangerous voltages. Failure to observe the operating instructions can therefore lead to serious injuries or material damage. Observe the operating instructions. System Manual, 09/2017, A5E AD 111

112 Power supply 8.2 SIDOOR NT40 Procedure Proceed as follows to install the SIDOOR NT40: 1. Check that the operating data matches the values on the rating plate. 2. Mount the device with the aid of 4 (M6) screws and washers. 112 System Manual, 09/2017, A5E AD

113 Power supply 8.2 SIDOOR NT Connection Requirements WARNING Dangerous electrical voltage! When electrical devices are operated, parts of these devices will necessarily carry dangerous voltages. Failure to observe the operating instructions can therefore lead to serious injuries or material damage. Observe the operating instructions. Observe the following connection specifications: The regulations for the construction of high voltage installations must be observed when carrying out the electrical installation. The switch mode power supply may only be connected to the power supply by connected supply lines. The power supply (230 V AC ±15%) must be connected according to VDE 0100 and VDE The supply voltage to the device must be equipped with a protective device (miniature circuit breaker) (10 A / tripping characteristic B). The protective conductor is connected via the supply line X1. Output lines may only to be connected to the SIDOOR controller. When the device is connected to the power supply, it must be ensured that this supply meets the requirements of overvoltage category II (see EN :2006). If necessary, external overvoltage protection must be connected upstream in order to comply with the requirements of overvoltage category II (see EN :2006). You will find the description of the complete electrical setting and commissioning of the controller and its associated components in Section Connection and commissioning (Page 137). System Manual, 09/2017, A5E AD 113

114 Power supply 8.2 SIDOOR NT40 Procedure Note Risk of injury due to moving mechanical parts The control system will become ready for operation after the supply line has been connected. If a control signal is present, the door will move in the set direction. Always connect the supply lines last of all! Carry out the following steps in the given order: 1. Connect the controller to output line X2. Observe the polarity printed on the device. 2. Connect the supply line X1 to the supply network. 3. When the supply is switched on, the device is ready for operation. The green LED lights up. See Section Connection and commissioning (Page 137). 114 System Manual, 09/2017, A5E AD

115 Power supply 8.2 SIDOOR NT Technical specifications Order number General technical data: product brand name Product designation Design of the product Electical data: Supply voltage at AC V 230 6FB1112-0AT20-3PS0 SIDOOR Switched-mode power supply NT40 Supply voltage frequency at AC Hz Relative symmetrical tolerance of the supply voltage % 15 Input current at rated input voltage 230 V Rated value A 0.7 Operating current of fuse protection at input when installing Consumed current for 2 s maximum A 3.5 Apparent power consumption maximum V A 650 Supplied active power maximum W 100 limited to 2 s W 540 Efficiency at 100 W active power output at 230 V AC % 90 Operating resource protection class Overvoltage category 2 Output voltage at DC Rated value V 36 Output voltage at DC Rated value Note Relative symmetrical tolerance of the output voltage % 3 Output current minimum rated value A 0 maximum rated value A 2.5 Consumed active power maximum Rated value W 100 Short-term overload current for maximum 2 s A 15 Tripping characteristic class of fuse protection at input when installing Connections: Type of electrical connection I SELV at input SCHUKO connector DIN , CEE7/VII at output WAGO /026 Wire length line-side m 2 Output side m 1.5 B System Manual, 09/2017, A5E AD 115

116 Power supply 8.2 SIDOOR NT40 Order number Ambient conditions: Ambient temperature during operation C FB1112-0AT20-3PS0 during operation Note No direct exposure to the sun during storage C during transport C Relative humidity without condensation % Installation altitude at height above sea level maximum m Protection class IP Installation/ mounting/ dimensions: Mounting type Width mm 270 Height mm 55 Depth mm 80 Standards: Standard IP54 Four 5-mm screws for EMC EMC Directive 2004/108/EC, EN 12015, EN for safety EN : System Manual, 09/2017, A5E AD

117 Power supply 8.2 SIDOOR NT40 Dimension drawing of SIDOOR NT40 1 Safety plug 4 Cable length approx. 1.5 m 2 Cable length approx. 2 m 5 Controller connection (X3) 3 LED Power ON Figure 8-3 Dimensions of switch mode power supply NT40 System Manual, 09/2017, A5E AD 117

118 Power supply 8.3 SIDOOR TRANSFORMER 8.3 SIDOOR TRANSFORMER Description Intended use The device is only intended for operation in combination with the Product combinations (Page 21) controllers specified. Other loads must not be connected to the output connector. Design 1 Schuko plug V (±10%) 50 / 60 Hz 2 Length approx. 2 m 3 Connector for connection to the controller 4 Length approx. 1.5 m 5 Height of the mains transformer approx. 65 mm; width approx. 145 mm, depth approx. 126 mm 6 Diam. 6.1 mm, Size 10, L>70 mm Figure 8-4 SIDOOR TRANSFORMER 118 System Manual, 09/2017, A5E AD

119 Power supply 8.3 SIDOOR TRANSFORMER Function The SIDOOR TRANSFORMER is a VAC (± 10 %) 50 / 60 Hz standard power supply unit for supplying SIDOOR controllers without an integrated power supply. Output line The output line is connected to slot X3 of the SIDOOR controller. The pin assignment at slot X3 is as follows: System Manual, 09/2017, A5E AD 119

120 Power supply 8.3 SIDOOR TRANSFORMER Installation Requirements The installation site must fulfill the following requirements: Minimum clearance to surrounding parts: 1 cm Flat mounting surface made of metal Maximum distance from the power supply due to cable length: Connecting cable input line (network transformer): 200 cm Connecting cable output line (transformer controller): 150 cm Make sure that the on-site (customer-provided) fuse of the installed socket outlet meets these requirements: Fusing with a miniature circuit breaker to IEC , 10 A tripping characteristic C or 6 A tripping characteristic D, for example 1-pole miniature circuit breaker: 5SY or 5SY Installation must be performed in accordance with VDE0100 and VDE CAUTION Risk of fire The transformer housing temperature can rise to over 105 C in the event of a fault in the controller or a short circuit in the output line of the transformer. As a result, you should take the following safety measures: Only mount the transformer on surfaces with no risk of ignition, and which cannot be touched by unauthorized persons. Inform the service personnel about the risk of fire. CAUTION Material damage The transformer power supply cable cannot be replaced. If the cable is damaged, the device must be scrapped. 120 System Manual, 09/2017, A5E AD

121 Power supply 8.3 SIDOOR TRANSFORMER Procedure Proceed as follows to install the transformer: 1. Drill the hole for the screw 1 as shown in the dimension drawing. 2. Secure the transformer with 1 M6 screw (at least 70 mm long) 1. System Manual, 09/2017, A5E AD 121

122 Power supply 8.3 SIDOOR TRANSFORMER Connection Requirements WARNING Dangerous electrical voltage! When electrical devices are operated, parts of these devices will necessarily carry dangerous voltages. Failure to observe the operating instructions can therefore lead to serious injuries or material damage. Observe the operating instructions. You will find the description of the complete electrical setting and commissioning of the controller and its associated components in Section Connection and commissioning (Page 137). Procedure Note Risk of injury through moving mechanical parts. The control system will become ready for operation after the supply line has been connected. If a control signal is present, the door will move in the set direction. Always connect the supply lines last of all! Carry out the following steps in the given order: 1. Connect the output line of the SIDOOR Transformer to slot X3 on the controller. Observe the polarity printed on the device. 2. Connect the supply line to the network. See Section Connection and commissioning (Page 137). 122 System Manual, 09/2017, A5E AD

123 Power supply 8.3 SIDOOR TRANSFORMER Test voltage Figure 8-5 Diagram test voltage The type test and the manufacturing test can only be performed by the manufacturer. The field can also be performed by the user. Requirements for performing the field test: General Disconnect SIDOOR TRANSFORMER from the power supply by pulling out the power plug, disconnect the connection to the SIDOOR control circuit device. Inspection (A) & (B) Interconnecting input lines (PRI) L1 and L2/N Interconnecting output cables (SEC) VCC, GND and PE Inspection (C) Interconnecting output cables (SEC) VCC and GND and measuring against PE Table 8-1 Test voltage Test time PRI<->SEC (A) PRI<->PE (B) SEC<->PE (C) Type test 60 s 4000 VAC 4000 VAC 1500 VAC Manufacturing test 1 s 4000 VAC 4000 VAC 1500 VAC Field test 1 s 1500 VAC 1500 VAC 350 VAC 1 s 2250 VDC 2250 VDC 500 VDC Remark: Tripping current for measuring DC: 0 ma tripping current for measuring AC: <100 ma System Manual, 09/2017, A5E AD 123

124 Power supply 8.3 SIDOOR TRANSFORMER Technical specifications Article number General information Product brand name Product designation Product version Installation type/mounting Mounting type Supply voltage permissible range, lower limit (AC) permissible range, upper limit (AC) relative symmetrical tolerance of the supply voltage Line frequency 6FB1112-0AT20-2TR0 SIDOOR TRANSFORMER Power supply unit for SIDOOR controllers Hexagon socket screw M6, L> 70 mm 220 V 240 V 10 % permissible range, lower limit 50 Hz permissible range, upper limit 60 Hz Mains filter integrated Yes Input current Current consumption, max. Operational current of fuse protection at input, min. Operational current of fuse protection at input, max. Tripping characteristic class of fuse protection at input Output voltage RMS value (pulsating DC voltage at full load) RMS value (pulsating DC voltage at 0.7 ma peak current), max. RMS value (pulsating DC voltage at full load), min. RMS value (pulsating DC voltage at full load), max. Output current Rated value, max. Power Emitted active power, max. Isolation 1.6 A 6 A 10 A D6, C V; At 230 V AC 27 V; At 264 V AC 16.5 V 18 V Overvoltage category 2 Degree of pollution 2 Degree and class of protection IP degree of protection IP A; t on 2 s / t off 8 s 115 W; Average value above 10 s 124 System Manual, 09/2017, A5E AD

125 Power supply 8.3 SIDOOR TRANSFORMER Article number Standards, approvals, certificates Standard for EMC Standard for safety Ambient conditions Ambient temperature during operation min. -20 C max. 55 C 6FB1112-0AT20-2TR0 EN / EN / EN / EN / EN / EN Low Voltage Directive (LVD) 2014/35/EU Remark No direct exposure to the sun Ambient temperature during storage/transportation Storage, min. -20 C Storage, max. 70 C Transportation, min. -40 C Transportation, max. 70 C Air pressure acc. to IEC Installation altitude above sea level, max m Relative humidity No condensation, min. 10 % No condensation, max. 93 % Cables Cable length Input side 2 m Output side 1.5 m Connection method Design of electrical connection at input Design of electrical connection at output WAGO /026 Dimensions Width Height Depth SCHUKO connector DIN , CEE7/VII 145 mm 65 mm 126 mm System Manual, 09/2017, A5E AD 125

126 Power supply 8.3 SIDOOR TRANSFORMER Dimension drawing SIDOOR TRANSFORMER Figure 8-6 Dimensions of the SIDOOR TRANSFORMER 126 System Manual, 09/2017, A5E AD

127 Power supply 8.4 SIDOOR TRANSFORMER UL 8.4 SIDOOR TRANSFORMER UL Description Intended use The device is only intended for operation in combination with the controllers specified in the Product combinations (Page 21). Other loads must not be connected to the output connector. Configuration Mains connection VAC Length approx. 2 m Connector for connection to the controller Length approx. 1.5 m Height of the mains transformer approx. 65 mm; width approx. 145 mm, depth approx. 126 mm Diam. 6.1 mm, Size 10, L>70 mm Figure 8-7 SIDOOR TRANSFORMER UL System Manual, 09/2017, A5E AD 127

128 Power supply 8.4 SIDOOR TRANSFORMER UL Function The SIDOOR TRANSFORMER UL is a VAC (± 10 %) 50 / 60 Hz standard power supply unit for supplying SIDOOR controllers without an integrated power supply. Output line The output line is connected to slot X3 of the SIDOOR controller. The pin assignment at slot X3 is as follows: 128 System Manual, 09/2017, A5E AD

129 Power supply 8.4 SIDOOR TRANSFORMER UL Installation Requirements The installation site must fulfill the following requirements: Minimum clearance to surrounding parts: 1 cm Flat mounting surface made of metal Maximum distance from the power supply due to cable length: Connecting cable input line (network transformer): 200 cm Connecting cable output line (transformer controller): 150 cm CAUTION Risk of fire The transformer housing temperature can rise to over 105 C in the event of a fault in the controller or a short circuit in the output line of the transformer. As a result, you should take the following safety measures: Only mount the transformer on surfaces with no risk of ignition, and which cannot be touched by unauthorized persons. Inform the service personnel about the risk of fire. CAUTION Material damage The connection cables of the transformer cannot be replaced. If the cable is damaged, the device must be scrapped. System Manual, 09/2017, A5E AD 129

130 Power supply 8.4 SIDOOR TRANSFORMER UL Procedure Proceed as follows to install the transformer: 1. Drill the hole for the screw 1 as shown in the dimension drawing. 2. Secure the transformer with 1 screw (M6, minimum length 70 mm) 1 on a flat metal surface. 130 System Manual, 09/2017, A5E AD

131 Power supply 8.4 SIDOOR TRANSFORMER UL Connection Requirements WARNING Dangerous electrical voltage! When electrical devices are operated, parts of these devices will necessarily carry dangerous voltages. Failure to observe the operating instructions can therefore lead to serious injuries or material damage. Observe the operating instructions: Before performing work on the device, all power sources must be switched off and secured with a switch-on guard. Installation and maintenance work is to be performed by qualified personnel. In addition, please adhere to national regulations. If the SIDOOR TRANSFORMER is supplied by 2 ungrounded wires (for example L1, L2), fusing has to be implemented by a 2-pole miniature circuit breaker with coupled switching element. When there is a connection between an ungrounded wire (L) and a grounded wire (N), only a 1-pole miniature circuit breaker in the L-branch is required. Make sure that the on-site (customer-provided) fuse meets these requirements: For the CE setting with a miniature circuit breaker to IEC , 10 A tripping characteristic C or 6 A tripping characteristic D for example 1-pole miniature circuit breaker: 5SY or 5SY e.g. 2-pole miniature circuit breakers: 5SY or 5SY For the NFPA setting miniature circuit breaker to UL489 listed, CCN DIVQ, UR 240VAC, 10 A Class C or 6 A Class D e.g. 1-pole miniature circuit breaker: 5SJ4110-7HG41 or 5SJ4106-8HG41 e.g. 2-pole miniature circuit breakers: 5SJ4210-7HG41 or 5SJ4206-8HG41 System Manual, 09/2017, A5E AD 131

132 Power supply 8.4 SIDOOR TRANSFORMER UL Procedure Connect the wires as shown in the drawing. Be sure to connect the protective ground (green-yellow) correctly. Ensure that there is a mains disconnecting device near the equipment that is easily accessible clearly marked (for example, using a suitable miniature circuit breaker). You can find a description of the complete electrical setting and commissioning of the controller and of the associated components in the section Connection and commissioning (Page 137). Note Risk of injury through moving mechanical parts. The control system will become ready for operation after the supply line has been connected. If a control signal is present, the door will move in the set direction. Always connect the supply lines last of all! Carry out the following steps in the given order: 1. Connect the output line of the SIDOOR TRANSFORMER to slot X3 on the controller. Observe the polarity printed on the device. 2. Connect the supply line to the network. See the section Connection and commissioning (Page 137) for additional information. 132 System Manual, 09/2017, A5E AD

133 Power supply 8.4 SIDOOR TRANSFORMER UL Test voltage Figure 8-8 Diagram test voltage The type test and the manufacturing test can only be performed by the manufacturer. The field can also be performed by the user. Requirements for performing the field test: General Disconnect SIDOOR TRANSFORMER from the power supply by pulling out the power plug, disconnect the connection to the SIDOOR control circuit device. Inspection (A) & (B) Interconnecting input lines (PRI) L1 and L2/N Interconnecting output cables (SEC) VCC, GND and PE Inspection (C) Interconnecting output cables (SEC) VCC and GND and measuring against PE Table 8-2 Test voltage Test time PRI<->SEC (A) PRI<->PE (B) SEC<->PE (C) Type test 60 s 4000 VAC 4000 VAC 1500 VAC Manufacturing test 1 s 4000 VAC 4000 VAC 1500 VAC Field test 1 s 1500 VAC 1500 VAC 350 VAC 1 s 2250 VDC 2250 VDC 500 VDC Remark: Tripping current for measuring DC: 0 ma tripping current for measuring AC: <100 ma System Manual, 09/2017, A5E AD 133

134 Power supply 8.4 SIDOOR TRANSFORMER UL Technical specifications Article number General information Product brand name Product designation Product version Installation type/mounting Mounting type Supply voltage permissible range, lower limit (AC) permissible range, upper limit (AC) relative symmetrical tolerance of the supply voltage Line frequency 6FB1112-0AT21-2TR0 SIDOOR TRANSFORMER UL Power supply unit for SIDOOR controllers Hexagon socket screw M6, L> 70 mm 220 V 240 V 10 % permissible range, lower limit 50 Hz permissible range, upper limit 60 Hz Mains filter integrated Yes Input current Current consumption, max. Operational current of fuse protection at input, min. Operational current of fuse protection at input, max. Tripping characteristic class of fuse protection at input Output voltage RMS value (pulsating DC voltage at full load) RMS value (pulsating DC voltage at 0.7 ma peak current), max. RMS value (pulsating DC voltage at full load), min. RMS value (pulsating DC voltage at full load), max. Output current Power Rated value, max. Emitted active power, max. Isolation Overvoltage category 2 Degree of pollution 2 Degree and class of protection IP degree of protection 1.6 A 6 A 10 A D6, C V; At 230 V AC 27 V; At 264 V AC 16.5 V 18 V 14.3 A; t on 2 s / t off 8 s 115 W; Average value above 10 s IP System Manual, 09/2017, A5E AD

135 Power supply 8.4 SIDOOR TRANSFORMER UL Article number Standards, approvals, certificates Standard for EMC Standard for safety Ambient conditions Ambient temperature during operation min. -20 C max. 55 C 6FB1112-0AT21-2TR0 EN / EN / EN / EN / EN / EN UL , CSA C22.2 No , Low Voltage Directive (LVD) 2014/35/EU Remark No direct exposure to the sun Ambient temperature during storage/transportation Storage, min. -20 C Storage, max. 70 C Transportation, min. -40 C Transportation, max. 70 C Air pressure acc. to IEC Installation altitude above sea level, max m Relative humidity No condensation, min. 10 % No condensation, max. 93 % Cables Cable length Input side 2 m Output side 1.5 m Connection method Design of electrical connection at input Equipped with ferrules Design of electrical connection at output WAGO /026 Dimensions Width Height Depth 145 mm 65 mm 126 mm System Manual, 09/2017, A5E AD 135

136 Power supply 8.4 SIDOOR TRANSFORMER UL Dimension drawing SIDOOR TRANSFORMER UL Figure 8-9 Dimension drawing TRANSFORMER UL 136 System Manual, 09/2017, A5E AD

137 Connection and commissioning 9 Requirements WARNING Dangerous electrical voltage! When electrical devices are operated, parts of these devices will necessarily carry dangerous voltages. Failure to observe the operating instructions can lead to serious injuries or material damage. Observe the operating instructions. Note The motor temperature must not be below 0 C during the learn run, as otherwise the weight of the door will be incorrectly determined, and the closing and nudge speeds may lie in impermissible ranges. WARNING Risk of injury during commissioning The door movements cannot always be externally controlled while the controller is being commissioned (in particular during the automatic determination of parameters). The light barrier is not active during the learn run. Increased forces, speeds and energies arise in the closing and opening directions during the learn run. Therefore, ensure that the door is secured with physical barriers prior to a learn run and during commissioning. WARNING Risk of injury during commissioning Prior to the learn run, the "closed" and "open" positions are unknown. For this reason, the direction of movement of the door resulting from pressing the OPEN (S402) or CLOSE (S403) service buttons is dependent on the way that the door and motor have been installed. Increased forces arise in the opening and closing directions when positioning the door using the OPEN (S402) and CLOSE (S403) service buttons, and before a learn run the 7- segment display (H401) shows the status code "_" or "P". You must therefore ensure that the door is safely cordoned off. System Manual, 09/2017, A5E AD 137

138 Connection and commissioning Procedure Preparing 1. Push the door into the CLOSED position. 2. Open the housing cover. Connecting the motor 1. Connect the motor plug to slot X7. Note The X6 control inputs plug is not plugged in during commissioning in order to prevent uncontrolled movements. Connecting modules (optional, only for controllers with the corresponding module) 1. Connect the relay module. Proceed as described in the Section Relay module (Page 66). 2. Connect the CAN module. Proceed as described in the Section CAN module (Page 71). 138 System Manual, 09/2017, A5E AD

139 Connection and commissioning Connecting the power supply to the network 1. Connect the power supply to the network. SIDOOR NT40: When the supply is switched on, the device is ready for operation. The green LED lights up. Note On-site fuse The on-site fuse must not exceed 10 A. Perform a learn run Note Ensure that 15 to 25 cm of the door's range of motion from the CLOSED position are unobstructed during the learn run. 1. Make sure that the door is in the CLOSED position. 2. Press and hold down the learn run button (S401). 3. Connect the power supply to slot X3. 4. The learn run starts automatically, and the learn run button can be released. (See Table 6-3 Starting a learn run when the supply voltage is applied (Page 44)) 5. At the end of the learn run, the 7-segment display (H401) displays "0." because the digital inputs signals are not yet connected. See Section Digital input signals (Page 62). 6. Switch off the controller by pulling out the power plug or the connector X3. Connecting digital input signals 1. Insert the digital control input terminal connectors into X6 and X4. See Section Digital input signals (Page 62). WARNING Risk of injury through moving mechanical parts. The controller will be operative after the next switch-on. If a control signal is present, the door will move in the set direction. System Manual, 09/2017, A5E AD 139

140 Connection and commissioning Final settings 1. Set LB or DCPS Activate the connected signal (LB or DCPS) via the SIDOOR SERVICE TOOL in the following entry: MAIN MENU > General setup > Special parameters > Inp Activate the CAN interface (optional, only with CAN) Activate the CAN interface by selecting the following settings via the SIDOOR SERVICE TOOL: "MAIN MENU > General setup > Special parameters >... Command input: CAN Load default CAN parameters CANopen node ID: 7 Baud rate: Automatic, 10 kbd, 20 kbd, 50 kbd, 100 kbd, 125 kbd, 250 kbd, 500 kbd, 800 kbd, 1000 kbd Door number: 1 3. Switch on the controller by connecting the power supply to the controller and to the network. 4. The four LEDs alongside the plug connector X6 indicate which control signal is currently active. If there is no obstruction in the range of movement of the door, the LED for the LIGHT BARRIER / DCPS is lit continuously. 5. If the control signal CLOSE is present, the door moves into the CLOSED position at initial speed. If an OPEN control signal is present, the door moves into the OPEN position at initial speed. 6. Once the controller has detected the door OPEN and CLOSED end positions, the subsequent opening and closing movements proceed at normal speed once again. 140 System Manual, 09/2017, A5E AD

141 Connection and commissioning Final checks Final check of the permissible energies and forces. WARNING Risk of injury due to moving mechanical parts Check permissible forces and energies after the door drive has been commissioned in the complete system and adjust them if they exceed their limit values. Please observe the valid applicable standards and directives for the respective application, as well as the following guidelines: The speed limit curve is the characteristic curve which defines the maximum permissible door speed, vmax, as a function of the total door panel weight. According to EN 81, the maximum kinetic energy of the door in the closing direction must not exceed 10 joules. According to EN 81, the maximum kinetic energy of the door must not exceed 4 joules in the closing direction if the reversing device is disabled and every closing operation must be signaled acoustically. An acoustic signal is not part of the SIDOOR system and must be provided and ensured by the operator. Gearing up or down is not allowed on the toothed belt because this would change the kinetic energies or static forces on the door. The door width would then no longer be valid. WARNING Risk of injury and material damage due to excessive closing or opening force of the door Exceeding the maximum static closing and opening forces may lead to injuries to persons or damage to the door drive and to mechanical components of the door. Taking the counterweights into account, the maximum static closing and opening forces must not exceed 150 N! System Manual, 09/2017, A5E AD 141

142 Connection and commissioning Parameter assignment for special applications For special applications, you can adapt the drive values individually to the door with the following additional units: SIDOOR SERVICE TOOL (optional, see section SIDOOR SERVICE TOOL (Page 143)) SIDOOR USER SOFTWARE (optional, part of the SIDOOR SOFTWARE KIT, see section Optional additional units (Page 18)) Simple settings can also be made with the three service buttons and the 7-segment display on the controller. See Section Using the minimal editor (Page 46). The parameter changes are always accepted by the controller in normal operation when the door is stationary. Note Record the determined, optimal parameter settings in the configuration record (see Appendix Configuration record (Page 151)). Have this record to hand when you call the Hotline. 142 System Manual, 09/2017, A5E AD

143 Additional units SIDOOR SERVICE TOOL Description Overview 1 Connection plug to connect the SIDOOR SERVICE TOOL to the controller 2 Display 3 Control keys System Manual, 09/2017, A5E AD 143