Heinz Konsolke Ingenieurbüro. Schalten. Steuern. Regeln

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1 Heinz Konsolke Ingenieurbüro. chalten. teuern. Regeln Meß, Regel und Registriertechnik für Temperatur, Druck, Feuchte, Füllstand, chaltgeräte, räzisionsendschalter, Zeitrelais Zinnaer traße. D Felgentreu. Telefon (0 ) 0 /. Telefax (0 ) 0 Data heet 0.0 age /0 Type 00/// Compact Controller with program function Type 00/... Brief description The series of controllers includes four freely programmable devices in different DIN formats for controlling temperature, pressure and other process variables. As a temperature controller (TR) according to EN the devices are used in heatgenerating plants to control the temperature of liquids or gases (mode of action: B). The highcontrast, multicolor LC display for process value, setpoint and operator prompting contains two fourdigit segment displays, two singlecharacter segment displays, display of the active setpoints, six switch position indicators, and displays for the dimensional unit, ramp function and manual operation. imple operation through keys. The instruments can be used as state, state, modulating or continuous controllers. The controller software includes a program or ramp function, parameter set changeover, two autotuning (selfoptimization) procedures, a math and logic module, as well as limit comparators. Linearizations for the usual transducers are stored, and a customerspecific linearization table can be programmed. A setup program is available for userfriendly configuration from a C. A serial interface for R/ or rofibusd can be used to integrate the instruments into a data network. The electrical connection is made at the back, via screw terminals. The possible input and output configurations are shown in the following block diagram. The option boards are universally applicable for all instruments in the series. Type 00/... Type 00/... Block structure Analog input logic inputs relays (changeover) (make contact at type 00) logic outputs Type 00/... Option Option Option only for type 00// Option boards: Analog input logic inputs relay 0V/A (changeover) relays 0V/A (make contact) with common pole upply voltage V / 0mA for wire transmitter only at type 00// solidstate relay Analog output (voltage/current) R/ interface ROFIBUD interface Key features Max. two programmable analog inputs Four programmable setpoints, two parameter sets rogram function with segments, or ramp function Math and logic module limit comparators Two timer functions Two selfoptimization procedures Fast, userfriendly configuration through the setup program with program editor R/ interface ROFIBUD interface Approvals/marks of conformity (see technical data) 0000

2 Data heet 0.0 age /0 elfoptimization tandard features include the tried and tested selfoptimization, which makes it possible for the controller to be matched to the control loop by a user who is not a control technology expert. This functions by evaluating the response of the control loop to specific changes in the manipulating variable. Either an oscillatory method or a stepresponse test can be selected. The stepresponse test is used, for example, in the plastics industry or in processes where the oscillatory method cannot be employed. The controller parameters that are calculated are: proportional band, reset time, derivative time, cycle time and filter time constant. Customerspecific linearization In addition to the linearizations for the usual transducers, a customerspecific linearization can also be created. The programming is carried out in the setup program, in the form of a table of values or a formula. User data arameters which are frequently changed by the user can be combined at the operating level under User data (only through the setup program). Math and logic module Order details: Extra code The math module makes it possible to combine values such as the setpoints, output levels and measurements from the analog inputs into a mathematical formula. The logic module can be used, for instance, to make a logical combination of logic inputs and limit comparator states. Up to two math or logic formulae can be entered through the setup program, and the results of the calculations can be presented at the outputs or used for internal purposes. pecial types of controller Order details: Extra codes, and The instrument can be operated as a differential, humidity or ratio controller. Functions of the outputs Analog input variables Math rocess value etpoint Ramp end value Control deviation Output level Controller outputs Limit comparators Control contacts Logic inputs Logic formula rogram end Timer signals rogram/automatic signal Ramp function Either a rising or a falling ramp function can be used (increase or decrease in the setpoint). The change in setpoint value at t 0 is the final value for the ramp. The ramp starts with the setpoint at time t 0. The slope of the ramp can be programmed; the sign (direction) of the slope is given by the relationship between the setpoint at time t 0 and the value. When the supply voltage is switched on, the ramp function starts with the momentary process value. Displays and controls Timers Two timers are available for timedependent control. The status of the timers can be switched through to the logic outputs or internally processed for the activation or deactivation of timedependent processes. etup program (accessory) The setup program for configuring the instrument is available in English, French and German. Using a C, you can create and edit sets of data, and transfer them to the controller or read them out from the instrument. The data sets are stored and managed. The setup program can be expanded through additional program modules. rogram editor For the easy creation of programs. tartup To check the controlloop behavior. Logic functions tart/cancel selfoptimization Change to manual mode Hold/cancel ramp Controller off etpoint changeover arameter set switching Key/level inhibit Text display Display off Acknowledge limit comparators rogram start/hold/cancel Timer start/stop The logic functions can be combined with one another (only through the setup program). () segment display (factory setting: process value) fourdigit, red; decimal place is configurable (automatic adjustment on display overflow) () Active setpoint (factory setting: ),,, (=setpoint); green; () segment display (factory setting: setpoint) fourdigit, green; decimal place is configurable, also used for operator prompting (display of parameter and level symbols) () Keys () Indication yellow, for switch status of logic outputs (display lights up = ON) ramp/program function is active active manual operation () segment display for the unit C/ F and text twodigit, green; with symbols for h, min, % additional display options through the setup program 0000

3 Data heet 0.0 age /0 rogram function Interfaces R/R interface The serial interface is used for communication with higherlevel (supervisory) systems. The Modbus protocol is used for transmission. A setpoint profile can be implemented with a maximum of program segments. The settings for the segment setpoints ( ) and segment times (t t) are carried out at the user level. The time scale can be configured as mm:ss or hh:mm (s = seconds, h = hours). A programend signal can be generated, and the program can be halted or canceled. Further functions can be defined through the setup program (start at process value, cyclical program handling, segmentbysegment assignment of parameter sets and four control contacts). The program profile can also be visualized. Warmup ramp for hotchannel controller The warmup ramp for hotchannel equipment is used, for example, for the gentle operation of ceramic heater elements. Damage can be avoided by allowing moisture to evaporate slowly from the hygroscopic heater elements during the warmup phase. ROFIBUD The rofibusd interface can be used to integrate the controller into a fieldbus system operating according to the rofibusd standard. This rofibus version is especially designed for communication between automation systems and decentralized peripheral devices at the field level, and optimized for speed. Data transmission is made serially, using the R standard. GD generator, the projectplanning tool that is supplied with the package (GD = Gerätestammdaten, i.e. device data), is used to make a selection of device characteristics for the controller to create a standardized GD file that is used to integrate the controller into the fieldbus system. arameter level All the parameters and their meanings are included in the table. ome parameters may be missing or meaningless for a particular type of controller. Two parameter sets can be stored, to handle special applications. arameter Value range Factory Meaning setting roportional band 0 to digits 0 digits ize of the proportional band 0 means that the controller structure is out of action! Derivative time 0 to sec 0 sec Influences the differential component of the controller output signal Reset time 0 to sec 0 sec Influences the integral component of the controller output signal Cycle time 0 to. sec 0.0 sec When using a switched output, the cycle time should be chosen so that the energy flow to the process is as continuous as is practicable without overloading the switching elements. Contact spacing 0 to. digits 0.0 digits The spacing between the two control contacts for state or modulating controllers witching differential 0 to. digits.0 digits Hysteresis for switching controllers with proportional band = 0 Actuator time to 000 sec 0 sec Actuator time range used by the control valve for modulating controllers Working point 00 to 00% 0% The output level for and D controllers (if x = w then y = Y0) Output level limiting 0 to 00% 00% The maximum limit for the output level 00 to 00 % 00% The minimum limit for the output level 0000

4 Data heet 0.0 age /0 Technical data Thermocouple input Designation Measuring range Measuring accuracy Ambient temperature error FeCon L FeCon J FeCon U CuCon T NiCrNi K NiCrCon E NiCriNii N t0rht trht R t0rhtrh B WReWRe C WReWRe D WReWRe Cold junction EN 0 EN 0 EN 0 EN 0 EN 0 EN 0 EN 0 EN 0 00 to 00 C 00 to 00 C 00 to 00 C 00 to 00 C 00 to C 00 to 000 C 00 to 00 C 0 to C 0 to C 0 to 0 C 0 to 0 C 0 to C 0 to 00 C 0.% 0.% 0.% 0.% 0.% 0.% 0.% 0.% 0.% 0.% in the range 00 to 0 C 0.% 0.% 0.% t00, internal Input for resistance thermometer Designation Connection Measuring range Measuring accuracy Ambient temperature error /wire wire t00 EN 0 (factory setting) wire / wire / wire 00 to 0 C 0.0% 0.% 0 ppm / C t00 EN 0 wire / wire / wire 00 to 0 C 0.% 0.% t000 EN 0 wire / wire / wire 00 to 0 C 0.% 0.% 0 ppm / C KTY wire 0 to 0 C.0% 0 ppm / C ensor lead resistance Measuring current approx. 0µA Lead compensation max. 0Ω per lead for wire or wire circuit Not required for wire or wire circuit. With a wire circuit, the lead resistance can be compensated in software by a correction of the process value. Input for standard signals Designation Measuring range Measuring accuracy 0() 0V 0 V Input resistance R IN > 00kΩ 0.0% 0.0% Ambient temperature error 00 ppm / C 00 ppm / C Current 0() 0mA, voltage drop.v 0.0% 00 ppm / C Heating current 0 0mA AC % 00 ppm / C Resistance transmitter min. 00Ω, max. kω ±Ω 00 ppm / C Logic inputs Floating contacts Measuring circuit monitoring In the event of a fault, the outputs move to a defined (configurable) status. ensor Overrange / underrange robe or lead shortcircuit robe or lead break Thermocouple Resistance thermometer Current 0V 0 0V 0 V 0mA 0 0mA Resistance transmitter = recognized = not recognized 0000

5 Data heet 0.0 age /0 Outputs Relay (changeover) for type 00// contact rating contact life Relay (changeover) (option) contact rating contact life Relay (make) for type 00 contact rating contact life Relay (changeover) (option) contact rating contact life Logic output olidstate relay (option) contact rating protection circuitry (option) output signals load resistance accuracy Current (option) output signals load resistance accuracy upply voltage for wire transmitter for type 00// voltage A at 0VAC resistive load 0,000 operations at rated load / 0,000 operations at A A at 0V AC resistive load 00,000 operations at rated load / 0,000 operations at A A at 0VAC resistive load 0,000 operations at rated load / 0,000 at A A at 0VAC resistive load 0,000 operations at rated load / 00,000 operations at A 0/V / 0mA max. (sum of all output currents) or 0/V / ma max. (sum of all output currents) The holding current of the triac is at least 0mA. A at 0V varistor 0 0V / 0V R load 00Ω 0.% 0 0mA / 0mA R load 00Ω 0.% electrically isolated, not stabilized V DC at 0mA load, V DC with no load. A with devices certified to DIN EN Controller Controller type Controller structures A/D converter ampling time state controller (factory setting), state controller, modulating controller, continuous controller, D, I, ID dynamic resolution up to bit 0msec, 0msec, 0msec, 0msec (factory setting: 0msec) Electrical data upply voltage (switchmode U) 0 0V AC /0%, Hz 0 0V AC/DC, Hz Electrical safety Type 00: to EN 00, art Type 00//: to EN 00 overvoltage category III, pollution degree ower consumption Type 00: max. VA; type 00//: max. VA Data backup Electrical connection Electromagnetic compatibility Interference emission Interference immunity EEROM at the back, via screw terminals, conductor crosssection up to.mm with core ferrules (length: 0mm) EN Class B to industrial requirements Housing Housing type plastic housing for panel mounting to IEC Depth behind panel Ambient/storage temperature range Climatic conditions Operating position rotection Weight (fully fitted) 0 mm 0 to C / 0 to 0 C rel. humidity 0% annual mean, no condensation horizontal to EN 0, front I / back I0 Type 00: approx. 0g Type 00/: approx. 0g Type 00: approx. 0g 0000

6 Data heet 0.0 age /0 Interface Modbus Interface type R/ rotocol Modbus, Modbus Integer Baud rate 00, 00, 00 Device address 0 Max. number of nodes ROFIBU Device address 0 DIN approved sensors for operation in air Resistance thermometers acc. to data sheet 0.00 Thermocouples acc. to data sheet 0.00 DIN approved sensors for operation in water and oill Approvals/marks of conformity Mark of Testing laboratory conformity ensor type Temperature range Nom. length mm rocess connection x t C 00, 00, 000 liding stop flange x t C 00, 00, 000 crewed pipe joint G/ x NiCrNi, type K C 00, 00, 000 liding stop flange x FeCuNi, type L C 00, 00, 000 x NiCrNi, type K C 0,, 00 x t0rht, type C 0,, 00 x t0rht, type C 0,, 00 x t0rhtrh, type B C 0,, 00 x t0rhtrh, type B C 0,, 00. This is the sensor temperature range. The approval of the device does only apply to the temperature ranges listed on page /0. Resistance thermometers acc. to data sheet 0.00 Thermocouples acc. to data sheet 0.00 ensor type Temperatur range Fitting length mm rocess connection x t C 00 crew fitting G/ x t x t C... 0 crewed pipe joint G/ x t x t C 0 crew fitting G/ x t 00 0 x t C 00, 0, 0 Weldin pocket x t C 0 x t C 0 x t C 00, 0, 0 x t C 00, 0, 0 x t C 00, 0, 0 x NiCrNi, type K... 0 C... 0 crewed pipe joint G/ x NiCrNi, type K... 0 x FeCuNi, type L... 0 x FeCuNi, type L... 0 x FeCuNi, type L... 0 C 0 Weldin pocket x FeCuNi, type L 0. This is the sensor temperature range. The approval of the device does only apply to the temperature ranges listed on page /0. Certificates/certification numbers Test basis valid for DIN DIN CERTCO Register No. TR0 DIN EN all types GL Hardware GL oftware Germanischer Lloyd Type Approval Certificate No. 00 HH GLApproval Category C, EMC c UL us Underwriters Laboratories E 0 UL 00 CAN/CAC. No /0/, 0 all types 0000

7 Option Option Data heet 0.0 age /0 Connection diagram, type 00 Terminal strip L(L) N(L) upply Outputs L L N L L N L 0 0V AC L 0 0V AC/DC 0V/A (logic output ) 0V/A (logic output ) Terminal strip input Resistance thermometer Resistance thermometer Resistance thermometer Resistance transmitter Thermocouple Current 0() 0V E A I x / I x ~ 0 V Terminal assignment of strip for analog input Logic bin bin GND Logic input Logic input Out () Logic output or Out () Logic output GND () Logic output level V or V (see order details) configurable Terminal strip Option Option Analog input Analog input connection as for analog input Analog input connection as for analog input logic inputs Analog output Relay (changeover) relays (make) olidstate relay / I x GND Logic input Analog output Logic output Logic output Logic output GND / I x (not possible) (not possible) Logic input Analog output Logic output ROFIBU V ( V) RxD/TxD (B) RxD/TxDN (A) DGND V ( V) RxD/TxD (B) RxD/TxDN (A) DGND R RxD RxD TxD TxD RxD RxD TxD TxD R RxD/TxD RxD/TxD RxD/TxD RxD/TxD 0000

8 Option Option Option Data heet 0.0 age /0 Connection diagram, type 00// Terminal strip L(L) N(L) upply L L N L L N L 0 0V AC L 0 0V AC/DC 0 0 U= Outputs U = V/0mA upply voltage for wire transmitter (offload voltage approx. V) 0V/A (logic output ) 0V/A (logic output ) Terminal strip Input RTD RTD RTD Resistance transmitter E A Thermocouple Current I x / I x ~ 0() 0V 0 V Terminal assignment of strip for analog input 0 Binary 0 bin Logic input bin Logic input GND Out () Logic output Out () Logic output GND () Logic output level V or V ( see order details) Terminal strip Option Analog input Analog input connection as for analog input logic inputs Analog output Relay (changeover) relays (make) olidstate relay GND Logic input Analog output Logic output Logic output Logic output ROFIBU V ( V) RxD/TxD (B) RxD/TxDN (A) DGND R RxD RxD TxD TxD R RxD/TxD RxD/TxD Option Analog input connection as for analog input GND Logic input Analog output Logic output Logic output Logic output V ( V) RxD/TxD (B) RxD/TxDN (A) DGND RxD RxD TxD TxD RxD/TxD RxD/TxD Option 0 Analog input connection as for analog input GND 0 Logic input Analog output Logic output Logic output 0 Logic output V ( V) RxD/TxD (B) RxD/TxDN (A) DGND RxD RxD TxD TxD RxD/TxD RxD/TxD 0000

9 Data heet 0.0 age /0 Dimensions Type 00 Type 00/ Type 00 Close mounting Minimum spacing of panel cutouts Type horizontal vertical without setup connector: (portrait format) 00 (landscape fmt.) 00 mm mm 0mm mm with setup connector (see arrow): (portrait format) 00 (landscape fmt.) 00 mm mm mm mm 0mm 0mm mm 0mm mm mm mm mm 0000

10 Data heet 0.0 age 0/0 Order details Basic type 00 Type 00, format mm x mm incl. analog input, relays and logic inputs or logic outputs 00 Type 00, format mm x mm (portrait format) incl. analog and logic inputs, relays and logic outputs 00 Type 00, format mm x mm (landscape format) incl. analog and logic inputs, relays and logic outputs 00 Type 00, format mm x mm incl. analog and logic inputs, relays and logic outputs Basic type extensions Basic type Version tandard, with factory settings rogramming to customer specification Logic outputs ( available as standard) 0 / V 0 / V Type 00// Type 00 (no option ) Option slots Max. number Max. number Option Option not used X X Analog input (universal) X X Relay (changeover) X relays (make contact) X Analog output X X logic inputs X X olidstate relay A X X R/ interface X X rofibusd interface X X X = available in this option slot, = not available in this option slot upply voltage 0 0V AC /0%, Hz AC/DC 0 0V, Hz Extra codes none Math and logic module Ratio controller (requirement: analog inputs) Differential controller (requirement: analog inputs) Humidity controller (requirement: analog inputs) Approvals none 0 DIN EN Type 00 with GL approval on request / /, 00 / 0 / 0 0 0, cope of delivery: controller seal mounting brackets operating manual B0.0.0 (format DIN A) A CD with demo setup software and DF documents (operating manual and other documentation) can be ordered separately. 0000