Peristaltic Cased Tube Pumps

Size: px

Start display at page:

Download "Peristaltic Cased Tube Pumps"

Julius Powers
5 years ago
Views:

1 Peristaltic Cased Tube Pumps Operating Manual Verderflex Vantage 3000 C EZ / S10 / R3i Version 2.0v-12/2013 Print No. 01

2 Maintenance Version 2.0v-12/2013 Print-No. 01 Verderflex Vantage3000 C EZ / S10 / R3i The information in this document is essential for the safe operation and servicing of Verderflex Vantage3000 pumps. This document must be read and understood thoroughly prior to installation of unit, electrical connection and commissioning. FL-Auto Verderflex control Vantage 3000 C 2.0v v Page 2 Page

3 Maintenance Table of contents 1 About the product 1.1 Key features 2 Warranty 3 Pump returns 4 EC Declaration 5 Safety 5.1 Intended use 5.2 Prevention of obvious misuse 6 Maintenance 7 Pump head options and installation 7.1 Types of pump head 7.2 EZ head Key features Installing the tube Replacing the pump head Stacking pump head 7.3 S10 head Key features Installing the tube 7.4 R3i head Key features Installing the tube Changing rotor R3i head 8 Functions 8.1 Adjusting pump speed 8.2 Analogue interface 8.3 IP66 Remote speed control 9 Remote Analogue/Digital Control 9.1 Types of remote control 9.2 Layout of back plate 9.3 External controls on different modules 9.4 Analogue connector 9.5 Foot/Hand switch control Connecting the foot switch 9.6 Analogue control Connecting analogue control systems 9.7 RS232 control Connector Layout Connector Description USB Driver installation and configuration 10 Declaration of conformity according to EC Machine Directive Verderflex Vantage 3000 C 2.0v P age

4 Maintenance Keypad Keys and symbols Symbol Meaning Symbol Meaning Start CW Counter clock wise Start CCW Clock wise Scroll up Caution Scroll down Set RPM Press Enter Press and hold down Maximum See Stop Table 1 Keypad Keys and symbols FL-Auto Verderflex control Vantage 3000 C 2.0v v Page 4 Page

5 Maintenance 1 About the product The Verderflex Vantage 3000 range of pumps deliver highly accurate and repeatable flow rates with a quick and easy setup. Vantage 3000 C is a manual/analogue control, easy tube load pump with stackable and multi channel pump head options and require low maintenance. 1.1 Key features - Microprocessor controlled 24 hour duty with brushless dc motor - Set precise dose requirement and calibrate to suit medium viscosity - Stackable and multi channel head options - Keypad operated with two line alpha numeric display. - Volt free contacts for external Start/Stop/Reverse - Manual and analogue control of speed/flow rate 2 Warranty The manufacturer does not accept any liability for damage resulting from disregard of this documentation. This product is guaranteed to be free from defects in material or workmanship for a period of 24 months from date of purchase, excluding consumable items such as cartridges, tubing or rollers. Products out of guarantee period will be repaired for a nominal charge. 3 Pump returns All returned pumps must be decontaminated before being returned. The Decontamination Certificate is separately requested and must be returned before or with the pump delivery. For your protection, items returned must be carefully packed to prevent damage in transit and insured against loss. 4 EC Declaration The Vantage 3000 range, complies with EMC 2004/ 108/ EC as well as Machine Directive 2006/42/EC. Installation of this pump into other equipment must be in accordance with relevant Directives/Standards and be carried out by a suitably competent person. 5 Safety The manufacturer does not accept any liability for damage resulting from disregard of this documentation. 5.1 Intended use Only use the pump to handle compatible fluids as recommended by the manufacturer. Adhere to the operating limits. Consult the manufacturer regarding any other use of the pump. 5.2 Prevention of obvious misuse Note the operating limits of the pump with regard to temperature, pressure, flow rate and motor speed. Do not operate the pump while the inlet/outlet valve is closed. Only install the pump as recommended in this manual. For example, the following are not allowed: Installing the pump without proper support. Installation in the immediate vicinity of extreme hot or cold sources. Do not use in conjunction with life support equipment Do not connect pump to the human body Risk of electrocution! Make sure that the electrical information on the rating plate agrees with the power supply. Isolate the main supply before replacing the tube/cartridge Isolate the main supply before removing the enclosure cover 6 Maintenance Motor and Gearbox are lubricated for life and should not require attention. Rotor rollers are self-lubricated. Pump tubing will not last forever; establish suitable tube replacement schedule to prevent inconvenient tube failure This pump contains no user serviceable parts and is factory sealed to confirm integrity. Pump warranty will be invalidated if the seal is broken. Figure 1 Tamper proof lable DANGER 7 Pump head options and Installation - Pump should be installed by suitably qualified personnel - Pump should be sited on stable horizontal surface - Allow free flow of air around pump - Tube should not be allowed to kink. Verderflex Vantage 3000 C 2.0v P age

the S10 pump head featured on the Verderflex Smart tube pump, as well

greater flow rates with stackable and multi channel head options. 1.

with Verderprene, Silicone, Viton or Tygon tubing.

8 US GPH) Pressures up to 2 Bar (29 PSI) Typically used in frequent

Flip the lugs on both sides of the pump head to lift the top section 2.

6 Maintenance 7.1 Types of pump head Verderflex Vantage 3000 pumps are available with the S10 pump head featured on the Verderflex Smart tube pump, as well as the R3i head featured on the Verderflex Rapide tube pump providing greater flow rates with stackable and multi channel head options. 1. EZ Head 2. R3i Head 3. S10 Head Table 2 Vantage 3000 pump head options 7.2 EZ head Key features Easy tube change system, stackable multi head options with Verderprene, Silicone, Viton or Tygon tubing. 1 2 Flow rates up to 1,310 ml/min (20.8 US GPH) Pressures up to 2 Bar (29 PSI) Typically used in frequent tube change applications Installing the tube 1. Flip the lugs on both sides of the pump head to lift the top section 2. Once the head is lifted as shown in figure, insert the tube over the rollers. 3. Flip the lugs on both sides of the pump head to lock the top section down. - Adjust the tube clamp to hold the tube in place and avoid slip - Adjust the tube clamp on both sides of the pump head to the tube diameter. - If a tube slip is observed, tighten the tesion on the clamps - Alternately, if a reduced flow is observed, reduce the clamp tension Table 3 Installing the tube FL-Auto Verderflex control Vantage 3000 C 2.0v v Page 6 Page

Maintenance 7.2.3 Replacing the pump head EZ head 1 2 1.

rotor shaft with pump head at approx 45 to vertical, locating

Push and twist until location lever clicks into position 3.

counter clockwise 45 3 4 Location lugs Table 4 Replacing pump

4 Stacking pump head EZ head A pump head can be stacked over a

Attach the stackable head on to the backplate (refer 7.2.3 ) 2.

shaft and pump shaft with pump head at approx 45 to vertical,

Push and twist unit location lever clicks into position. 4.

7 Maintenance Replacing the pump head EZ head Offer pump head to backplate at angle locating drive shaft and rotor shaft with pump head at approx 45 to vertical, locating backplate lugs in housing. 2. Push and twist until location lever clicks into position 3. Remove by depressing location lever and twisting pump head counter clockwise Location lugs Table 4 Replacing pump head EZ head Stacking pump head EZ head A pump head can be stacked over a similar stackable head as demonstrated in table Attach the stackable head on to the backplate (refer ) 2. Offer the pump head over the stackable head locating the drive shaft and pump shaft with pump head at approx 45 to vertical, locating lugs in the housing. 3. Push and twist unit location lever clicks into position. 4. Remove by deperssing location lever on the stackable head and twisting pump head counter clockwise Location lugs Location lever Table 5 Stacking EZ head Verderflex Vantage 3000 C 2.0v P age

Maintenance 7.3 S10 Head 7.3.1 Key features Taken from the Verderflex Smart tube pump design.

1 2 Flow rates up to 1,780 ml/min (28 US GPH) Pressures up to 2 Bar (29 PSI) Multi channel options Typically used in: - Chemical dosing - Industrial

Open up the lever and fit the claw over 4.

suction and pressure handling. Flow rates up to 3,250 ml/min (51.

2 Installing the tube Table 7 Blunt rod to guide tube Installing tube R3i head 1. Remove the clamp, but leave the front cover in place 2.

8 Maintenance 7.3 S10 Head Key features Taken from the Verderflex Smart tube pump design. The S10 includes a quick tube change, ergonomic design for ease of use. 1 2 Flow rates up to 1,780 ml/min (28 US GPH) Pressures up to 2 Bar (29 PSI) Multi channel options Typically used in: - Chemical dosing - Industrial fluid transfer - Heavy duty environments Installing the tube 1. Insert tube on top of the rollers 2. Fit the saddle to one set of dowels 3. Open up the lever and fit the claw over 4. Push the lever down to lock the saddle into place over the other set of dowels Table 6 Installing tube S10 head 7.4 R3i head Key features 1 Feed tube carefully from inlet side Align tube marks Protective front cover remains in place Robust design with thick wall tube for suction and pressure handling. Flow rates up to 3,250 ml/min (51.5 US GPH) Pressures up to 2 Bar (29 PSI) Typically used in: - Printing production - Dispensing - Industrial detergent applications Installing the tube Table 7 Blunt rod to guide tube Installing tube R3i head 1. Remove the clamp, but leave the front cover in place 2. Run the pump at low speed and carefully feed tube through the inlet 3. When tube reach outlet,use blunt end rod to guide the tube out. 4. Fit tube clamp loosely, and position tube with marked lines adjecent to edge of pump housing and tube clamp. 5. Tighten the tube clamp securely 2 Rotor setting distance 2.5mm Changing rotor R3i head Fastening grub screw 1. Align grub screw hole with flat on shaft 2. Align peak of roller with peak of tube track or set rotor distance back from front of pump housing 3. Fasten grub screw securely Table 8 Replacing the rotor R3i head FL-Auto Verderflex control Vantage 3000 C 2.0v v Page 8 Page

9 8 Functions Description Key combination Display 8.1 Adjust pump speed 100 RPM ML/MN 100 RPM ML/MN 250 RPM ML/MN 50 RPM ML/MN 50 RPM ML/MN 8.2 Memory dose function 100 RPM ML/MN 100 RPM ML/MN 100 RPM MD 525ML/MN x2 (0.5 Sec) Dosing period for previous dosing saved 100 RPM MD 525ML/MN Repeat memory dose Exit function 100 RPM ML/MN x2 (0.5 Sec) Verderflex Vantage 3000 C 2.0v P age

pumping and stop button locked 100 RPM 80 525ML/MN (2+ sec) Keypad unlocked 8.

1 25 way D type connector (Remote control lead) Counter Clockwise Started CCW PIN Function 14 pump running

10 Description Key combination Display 8.3 Keypad lock function 100 RPM ML/MN 100 RPM LK 525ML/MN (2+ sec) Keypad locked All keys except for pumping and stop button locked 100 RPM ML/MN (2+ sec) Keypad unlocked 8.4 Analogue interface Function Connection Clockwise Started CW Stopped CW Fig.1 25 way D type connector (Remote control lead) Counter Clockwise Started CCW PIN Function 14 pump running +5V out 15 pump stopped +5V out 21 pump running GND 22 pump stopped GND Stopped CCW IP 66 Remote speed control Speed control 0-10V d.c Remote POT ma FL-Auto Verderflex control Vantage 3000 C 2.0v v Page 10 Page

11 Description Key combination Display 8.5 IP 66 Remote speed control 100 RPM ML/MN SPEED CTRL: INTERNAL 0 10V DC SPEED CTRL: EXT VOLT Remote potentiometer SPEED CTRL: EXT POT ma SPEED CTRL: EXT CURR RPM ML/MN Verderflex Vantage 3000 C 2.0v P age

9 Remote Analogue/Digital Control An external Analogue/Digital control can be used to operate the Vantage 3000 C & P range. Suitable IP66 and RS232 connectors are available for external connections.

12 9 Remote Analogue/Digital Control An external Analogue/Digital control can be used to operate the Vantage 3000 C & P range. Suitable IP66 and RS232 connectors are available for external connections. 9.1 Types of Remote control: Foot/Hand switch Analogue control: V D.C - Remote potentiometer ma RS232 control 9.2 Layout of Back Plate Figure 2: Back plate Vantage 3000 C Figure 3: Back plate Vantage 3000 P 9.3 External controls on different models The control methods featured on each model are as listed below: Analogue/Digital Control Model Footswitch 0-10V d.c 4-20mA 0-5V Vantage 3000 B RS232 Control Vantage 3000 C Vantage 3000 P Table 9: Models & Control features available Verderflex Vantage 3000 C 2.0v P age

9.4 Analogue Connector: Connector Layout Figure 4: 25 way 'D' type connector Connector Description: PIN I/O FUNCTION 6 IN FORWARD RUN INPUT 7 IN REVERSE RUN INPUT 10 OUT 5 VOLT SUPPLY (to

13 9.4 Analogue Connector: Connector Layout Figure 4: 25 way 'D' type connector Connector Description: PIN I/O FUNCTION 6 IN FORWARD RUN INPUT 7 IN REVERSE RUN INPUT 10 OUT 5 VOLT SUPPLY (to potentiometer) 11 IN 0-5 VOLTS INPUT 12 IN 4-20mA INPUT 13 IN 0-10 VOLTS INPUT 14 OUT RUNNING OUTPUT (5V) 15 OUT STOPPED OUTPUT (5V) 16 to 25 OUT 0 VOLTS (internally connected to zero volts in the pump) Table 10: Analogue/Digital Connector Pins 9.5 Foot /Hand switch control Foot switches can be used to remotely turn the pump on and off, freeing the hands to perform other operations or providing ergonomic improvement at a workstation. Footswitch Vantage3000 Figure 5: Connecting the footswitch 25 way D connector Verderflex Vantage 3000 C 2.0v P age

14 9.5.1 Connecting the foot switch Connect the footswitch to the port marked Analogue of the Vantage (Refer fig.5) Only the user can be aware of all conditions and factors present during installation, operation, and maintenance of a foot switch and surrounding work area. Therefore, only the user can determine which footswitches and which point-of-operation safeguards can properly be used in a particular application or work station. Clockwise Function Start CW Connection Stop CW Counter Clockwise Start CCW Stop CCW Table 11: Pin Function & Connection 9.6 Analogue control Analogue control can be used to remotely control the pump speed. 0-10V or 4-20mA can be generated by a suitable transducer or a process controller such as a PLC. Potentiometer control utilizes the 5 volt source from pin 10 on the 25way D connector and pin 11 as a 0 5 volt input as shown in Table 10. Vantage way D connector Variable Voltage/Current source Figure 6: Connecting Variable Voltage/Current source Verderflex Vantage 3000 C 2.0v P age

15 9.6.1 Connecting analogue control systems: Connect the analogue control device to the Analogue port of the Vantage 3000 as shown in fig 3. Function Connection Clockwise Started CW Stopped CW Counter Clockwise Started CCW Stopped CCW IP 66 Remote speed control Speed control 0-10V d.c Potentiometer 4-20mA I in Table 12: Pin connection for analogue control (refer table 2 for pin description) Verderflex Vantage 3000 C 2.0v P age

16 10 Declaration of conformity according to EC Machine Directive EC declaration of conformity according to machine directive, appendix II A We, VERDER Ltd., Unit 3 California Drive, Castleford hereby declare that the following machine adheres to the relevant EC directives detailed below Designation Verderflex Vantage 3000 C EZ Verderflex Vantage 3000 C S10 Verderflex Vantage 3000 C R3i EC directives: Machine Directive (2006/42/EC) Low-voltage directive (2006/95/EC) EMC directive (2004/108/EC) Applicable harmonized norms: EN ISO 12100: 2010 Responsible for the documentation VERDER Ltd. Unit 3 California Drive Castleford WF10 5QH UK Date: 01/ 12/ 2013 Company stamp / signature: Company stamp / signature: Table 13 David Sampson Head of Development/Construction Declaration of conformity according to EC Machine Directive David Hoyland Head of Quality Verderflex Vantage 3000 C 2.0v P age

17 Verderflex Vantage 3000 C 2.0v P age

GOLANDER PUMP. Operation Manual. For Microflow Variable-Speed Peristaltic Pump BT50S/BT102S.

GOLANDER PUMP. Operation Manual. For Microflow Variable-Speed Peristaltic Pump BT50S/BT102S. GOLANDER PUMP Operation Manual For Microflow Variable-Speed Peristaltic Pump BT50S/BT102S info@golanderpump.com http://golanderpump.com 1-678-587-8806 Contents Safety Cautions... 1 1 Description... 1 2