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1 LICENSE AGREEMENT Static Control Components, Inc. (Static Control ) grants this limited license to the person, firm or corporation (hereinafter "User") downloading electronically or by printing this file to use Static Control s copyrighted documents in accordance with the terms of this agreement. If you agree with the terms of the license then you may download this information. If you do not agree with the terms of the license, then you are not authorized to use this information, and any use of it may be in violation of Static Control s copyrights or trademarks. TRADEMARKS The Static Control material herein may make reference to its own trademarks, or trademarks of others. Static Control grants a limited license to the User to use Static Control s trademarks in its internal documents and for its internal purposes on the following terms and conditions. Any use of Static Control s trademark must be used in a context which makes it clear that the product reference is a Static Control Components, Inc. product, and not a product from any source. The materials provided to the User may include reference to trademarks of others. Any use of the User makes of these marks should reference the owner of those marks. Nothing in this agreement constitutes any authorization by Static Control to use any of these trademarks in any context. COPYRIGHTS Static Control grants a limited license to the User to use the attached copyrighted documents. The permitted use of these documents is limited to internal purposes and needs of the company. The company is prohibited from using these copyrighted documents, or any part of them, including graphic elements, in any materials that are used outside the physical business location of the User. The User is prohibited from using any materials in any documents whether printed or electronic, which are distributed to any third party. The use of these copyrighted documents, or parts of them, including graphic elements, from these documents in marketing material, either print, electronic or web is prohibited. The sale, transfer, copying of these documents or any parts of these documents to any other party is prohibited. Static Control Components, Inc. retains all rights to its copyrighted documents, and any use of these documents by User should reference Static Control s copyrights, with the notice "copyright Static Control Components, Inc." Static Control reserves the right to cancel this license on 30-days written notice. All of the User s material incorporating Static Control s copyrighted documents shall be destroyed upon receipt of its notice of termination. The User may not distribute, share, and otherwise convey the copyrighted documents to any other persons, corporations or individuals. The User, by use of these documents, acknowledges Static Control s copyright in these materials. STATIC CONTROL DOES NOT GUARANTEE OR WARRANT DOWNLOADED INFORMATION The information User is downloading is published by Static Control in "as is" condition "with all faults". Static Control makes no representations or warranties of any kind concerning the quality, safety, or suitability of the downloadable materials, either express or implied, including without limitation any implied warranties of merchantability,fitness for a particular purpose, or non-infringement. Further, Static Control makes no representations or warranties as to the truth, accuracy or completeness of any statements, information or materials concerning items available for download. In no event will Static Control be liable for any indirect, punitive, special, incidental, or consequential damages however they may arise even if Static Control has been previously advised of the possibility of such damages. Version 1 11/03

2 SSS 1124 Universal Conversion Instructions for HP CB435A/CB436A/CE278A/CE285A Note: Refer to SSS #967 for full cartridge remanufacturing instructions. 3. Position the cartridge with the hopper facing upward and grasping tightly, slide the waste bin section and hopper side apart as shown in Figure 3. Converting an HP CB435A to an HP CE285A/CB435A 1. Using a Phillips screwdriver, remove the screw from the drum plate (Figure 1). under OEM Figure 1 2. Using a hook tool, move the shutter torsion spring into the indent on the drum plate as shown in Figures 1 & 2. Remove the drum plate ensuring that the drum shutter torsion spring does not get lost. Note: If separated incorrectly, waste toner will spill. Figure 3 4. Remove the OEM gear side end plate by using a Phillips screwdriver to remove the two screws noted in Figure 4. Gear Side End s Figure 4 5. Remove an area on the drive side hopper base as noted in Figure 5. The area to be removed is 0.22 in. (5.59mm) wide. Figure in. (5.59mm) 0.64 in. (16.3mm) Drive Side Figure 5

3 6. Using the Static Control gear side end plate, apply a small amount of Lubri 105 lubricant to the mag roller gear recess (Figure 6). 9. With the drum shutter in the closed position, install the drum plate of the cartridge ensuring that the drum shutter torsion spring is in the correct position (Figure 9). Mag Roller Gear Recess Swab Handle with Lubri 105 lubricant Figure 6 7. Install the Static Control Universal Gear Side end plate and secure with two Phillips screws (Figure 7). Figure 9 s 10. Using a Phillips screwdriver, install the screw into the drum plate (Figure 10). Figure 7 8. Align bosses on the hopper to openings on the waste bin. Carefully slide the toner hopper and waste bin sections together as shown in Figure 8. Verify the springs between the hopper and waste bin are straight. Figure Release the shutter torsion spring arm from the indent on the drum plate (Figure 11). Open and close the drum shutter to ensure the spring is engaged. Figure 8 Arm (Not Visible) Figure 11 page 2 SSS 1124

4 Converting an HP CB436A to an HP CE278A/CB436A 14. Position the cartridge with the hopper facing upward and grasping tightly, slide the waste bin section and hopper side apart as shown in Figure Using a Phillips screwdriver, remove the screw from the drum plate (Figure 12). Figure 14 Note: If separated incorrectly, waste toner will spill. Figure Using a hook tool, move the shutter torsion spring into the indent on the drum plate as shown in Figure 13. Then remove the drum plate ensuring that the drum shutter torsion spring does not get lost. 15. Remove an area on the contact side hopper base as noted in Figure 15. This area should be 0.20 in. (5.1mm) by 0.68 in. (17.3mm). Contact Side 0.20 in. (5.1mm) 0.68 in. (17.3mm) Figure 15 Figure Remove the OEM gear side end plate by using a Phillips screwdriver to remove the two screws noted in Figure 16. Gear Side End s Figure 16 SSS 1124 page 3

5 17. Using the Static Control gear side end plate, apply a small amount of Lubri 105 lubricant to the mag roller gear recess (Figure 17). Mag Roller Gear Recess 22. Align bosses on the hopper to openings on the waste bin. Carefully slide the toner hopper and waste bin sections together as shown in Figure 20. Verify the springs between the hopper and waste bin are straight. Swab Handle with Lubri 105 lubricant Figure Install the Static Control Universal Gear Side end plate and secure with two Phillips screws (Figure 18). Figure 20 s 23. With the drum shutter in the closed position, install the drum plate of the cartridge ensuring that the drum shutter torsion spring is in the correct position as shown in Figure 21. Figure Bend the foam/shim along slit (Figure 19a). 20. Using a swab dampened with 91-99% isopropyl alcohol, clean the area noted in Figure 19b. 21. Remove the paper liner covering the adhesive backing from the foam/shim (Figure 19a). Align the edge of the foam/shim to the square protrusion (area noted in Figure 19b) and affix it to the waste bin (Figure 19c, 19d). Figure Using a Phillips screwdriver, install the screw into the drum plate (Figure 22). Slit Foam/Shim Placement Area Figure 19a Figure 19b Figure Release the shutter torsion spring arm from the indent on the drum plate (Figure 23). Open and close the drum shutter to ensure the spring is engaged. Foam/ Shim Foam/ Shim Arm (Not Visible) Figure 19c Figure 19d Figure 23 page 4 SSS 1124

6 Converting an HP CB435A or CB436A to an HP CE278A/CE285A/CB435A/CB436A 28. Position the cartridge with the hopper facing upward and grasping tightly, slide the waste bin section and hopper side apart, as shown in Figure 26. Note: HP CB436A cartridge used as example. 26. Using a Phillips screwdriver, remove the screw from the drum plate (Figure 24). Figure 26 Note: If separated incorrectly, waste toner will spill. Figure Remove the OEM gear side end plate by using a Phillips screwdriver to remove the two screws noted in Figure Using a hook tool, move the shutter torsion spring into the indent on the drum plate as shown in Figure 25. Then, remove the drum plate and save the drum shutter torsion spring for future use. Gear Side End s Figure 27 Figure 25 SSS 1124 page 5

7 30. For the CB436A, remove an area 0.20 in. (5.1mm) by 0.73 in. (18.5mm). For the CB435A, remove an area 0.20 in. (5.1mm) by 0.60 in. (15.23mm). Regardless of the cartridge, the remaining area is 0.73 in. (18.5mm) as measured in Figure 28. Contact Side 33. Install the Static Control Universal Gear Side end plate and secure with two Phillips screws (Figure 31). s 0.20 in. (5.1mm) 0.73 in. (18.5mm) 31. On the Gear side of the hopper base, remove an area 0.22 in. (5.59mm) wide (Figure 29). Figure 28 Figure Replace the OEM waste bin with the Static Control conversion waste bin (Figure 32). Drive Side 0.22 in. (5.59mm) 0.64 in. (16.3mm) Figure 32 Figure Using the Static Control gear side end plate, apply a small amount of Lubri 105 lubricant to the mag roller gear recess (Figure 30). Mag Roller Gear Recess Swab Handle with Lubri 105 lubricant Figure 30 page 6 SSS 1124

8 35. Align bosses on the hopper to openings on the waste bin. Carefully slide the toner hopper and waste bin sections together as shown in Figure 33. Verify the springs between the hopper and waste bin are straight. 38. Release the shutter torsion spring arm from the indent on the drum plate (Figure 36). Open and close the drum shutter to ensure the spring is engaged. Arm (Not Visible) Figure 33 Figure With the drum shutter in the closed position, install the Static Control drum plate with OEM drum shutter torsion spring ensuring that the drum shutter torsion spring is in the correct position as shown in Figure 34. Static Control Figure Using a Phillips screwdriver, install the screw into the drum plate (Figure 35). Figure 35 SSS 1124 page 7

9 MOVING AT THE SPEED OF NEW TECHNOLOGY The development of cartridge imaging products and technology is the primary mission of our Imaging Labs. Through extensive testing and research, we develop the optimum combination of matched components for each cartridge. Our engineering and manufacturing expertise provides us with total control in design, quality and development to produce products from the ground up. The results are components that seamlessly work with each other and with good, used OEM parts. This dedication and commitment results in products that Static Control fully supports, allowing you to quickly attack new market opportunities with complete confidence in the reliability and performance of your cartridges. V Lee Avenue PO Box 152 Sanford, NC US/Can US/Can Fax Int l Int l Fax Static Control Components (Europe) Limited Unit 30, Worton Grange Reading Berkshire RG2 0TG United Kingdom Tel +44 (0) Fax +44 (0) Static Control Components, Inc. All rights reserved worldwide. The stylized S is a registered trademark, and Static Control and Multi-Tracker are trademarks of Static Control Components, Inc. All other brand and product names are trademarks or registered trademarks of their respective companies.