CBT LW BATCHING SYSTEM 25, 50, 100 & 200 OPERATION GUIDE

Transcription

1 CBT LW BATCHING SYSTEM 25, 5, 1 & 2 OPERATION GUIDE

2 PICTOGRAMS Each Signifier displayed here is specific to this User Manual. Menu Previous Advance Note Tip Example Initiate System 2 kg Touchscreens Pump Stations Devices Calibration Dosing Pump s Run Sequence Products Diagnostics Check Lift Points Tools Read Manual Pinch Point Caution Electrical Shock 2

3 MENU This is an interactive PDF. To fastforward to a chapter of interest click on the icon tiles. Pictograms Notes Initiate System Touchscreens Pump Stations 2 kg Devices Calibration Pump Priming Creation Run Sequence Users can advance or go back single pages by using quick navigation links shown below, right. Users can navigate to the Menu by clicking on the Menu icon shown below, left. Diagnostics 3

4 EXPLANATORY NOTES The 8-Pump Loss In Weight (LW) Application Program operates one Continuous Treater (CBT25, 5, 1 & 2) and up to eight (8) Pump & Weighing Stations. DEFAULT LOG IN LOG OUT Menu Login name Message display name Login button Logout button Interactive program screens display on the Human Machine Interface (HMI) touch panel. Each screen provides the same message bar at the top and button icons on the task bar along the bottom. Button icon colors (yellow and red) as shown, call attention to maintenance & alarm issues. This guide uses the hand cursor icon (shown right) to indicate an action; such as touching a button or device icon to open/close a pop-up or navigate between screens. SIGNAL SYMBOL ICONS - IDENTIFY STATUS & ACTIONS MANUAL LOCKED ENERGIZED When touched outlines in red t. Calibrate Priming 4

5 INITIATE SYSTEM Note: the system start-up sequence must be done as described! Reverse the order for system shut down. Initiate the PLC HMI touch panel Step 1: Flip the Control Panel Power Lever UP. Step 2: Turn the Control Power Switch ON The Control Power ON light (when lit) indicates that Control Power is ON. The PLC boots and displays the application program on the HMI touch panel. This completes the Initiate System Section 5

6 TOUCHSCREENS Note: once the 8-pump LW batching system has been installed, the application program requires users to be logged in as either... DEFAULT(user level only, no changes) MANAGER (access to make changes, create recipes, password protected) TREATER (a Bayer associate, total access, used mainly during installation, password protected). DEFAULT LOG IN LOG OUT Menu Menu After the initial PLC boot (page 5), the HMI displays the Menu. This screen allows users to log in/out of the system as well as navigate to all other touchscreens. Touch each button icon along the bottom task bar to browse through each touchscreen. By way of introduction, pages 6-33 explain the purpose and functionality of each touchscreen and devices. Step 1: Touch the t. button icon: navigates to the tenance t. Calibrate Priming 6

7 Tip: The yellow color is an indicator only and will not stop or interrupt the treating process. The yellow color continues to display as a reminder until resolved and the operator touches the Reset button icon. DEFAULT LOG IN LOG OUT tenance Liquid 1 Liquid 5 POWDER FEEDER 1 Actual Setpoint Actual Setpoint Actual Setpoint Supply Pump 4 Hours Supply Pump 4 Hours VFD 5 Hours Reset Disch. Pump 4 Hours Disch. Pump 4 Hours Last Cal. 5 Hours Reset Last Cal Hours Reset Last Cal Hours Reset tenance The tenance allows users to view run time hours set for each Liquid 1-8 (Pump Station) and Powder Feeder 1-2. The Treater VFD, Blower Motor, Atomizer Motor and Air Filter are indicators which display the total hours run and are all site-specific and set/changed when logged in as MANAGER. Supply Pump Disch. Pump Last Cal. Liquid 2 Actual Setpoint Hours Reset Hours Reset Hours Reset VFD Blower Treater Actual Setpoint 7 Treater Actual Setpoint 4 Hours Hours Setpoint Hours accumulate the total hours run for each component and will appear yellow once the component has reached the hours set; e.g. -4. Atomizer Treater Actual Setpoint 6 Hours Yellow indicates that maintenance or calibration should be completed. Once resolved, touch the Reset button icon: yellow indicator color is removed and the timer resets to zero. Air Filter Treater Actual Setpoint 24 5 Hours Total Runtime Hours The t. button icon on the task bar will turn from yellow to grey. t. Calibrate Priming Step 1: Touch the Calibrate button icon: navigates to the Calibration SETPOINTS Touch the Setpoint number box on Liquid 2 block to change the numerical value. 2 ~ On the pop-up touch pad, enter a numerical value Touch the Enter symbol button Touch the ESC button: closes pop-up ESC 7

8 Calibration The Calibration displays the high, low and current weight values and allows users to calibrate each Pump Station [LT1-8], Powder Hopper [PT1-2] and the seed Inlet Hopper [HOPPER]. Each component will need to be calibrated separately. This procedure will be covered later on in the guide. Step 1: Touch the Priming button icon: navigates to the Priming DEFAULT LOG IN LOG OUT Calibration LT 1 LT 2 High Cal Amount (grams).. Current Weight (grams) -1 Low Calibrate Low Calibrate High Calibrate High Calibrate High Cal Amount (grams) Current Weight (grams) LT Low Calibrate High Calibrate High Cal Amount (Kgs) Current Weight (Kgs) PT Low Calibrate HOPPER Low Calibrate High Calibrate LOWER CAL WT ON t. Calibrate Priming 8

9 Priming The Priming allows users to dispense chemical from each Pump Station [LT1-8] to the Treater Chemical Inlet as well as powder from each Powder Feeder [PT1-2]. DEFAULT LOG IN LOG OUT Priming This procedure will be covered later on in the guide. Step 1: Touch the button icon: navigates to the LT 1 Prime Amount 12 grams PT 1 Prime Amount grams Start Idle Start Idle LT 2 Prime Amount grams Start Idle t. Calibrate Priming 9

10 The displays the treater Machine Parameters, hopper Seed Count, Powder 1 & 2 and Pump Station [LT1-8] set points. s and set points can be changed or edited from this screen when logged in as MANAGER. This procedure will be covered later on in the guide. DEFAULT LOG IN LOG OUT Name Comments Machine Parameters Seed Count s Powder 1 Validate Clear Parameters Step 1: Touch the button icon: navigates to the Size Kg Stop Fill Sec Number of Seeds Start Time Stop Time Slow Fill Speed % % Discharge 25 Start Sec Per Kilogram Duration Sec Weight. Vibrator Oz/CWT Wt. g/kg Liquid Tak1 Liquid Tak2 Start Time Stop Time UOM FlOz/CWT FlOz/CWT Fl Oz Weight.. CWT Fl Oz CWT Density lb. gal. lb gal AI/L WT. g/kg. g/kg t. Calibrate Priming 1

11 The is the main run control screen where users can view device status: ENABLED, DISABLED, STOPPED or RUNNING. This procedure will be covered later on in the guide. DEFAULT LOG IN LOG OUT Name Comments Change Step 1: Touch the button icon: navigates to the Graphic Commands Stop Treater 1 Stopped Process Amt (Kg) Time 7442 PT1 2 Enabled Start Restart Advance Recapture Supply Hopper 2 Enabled Talc Error % Hopper Open Speed (%) 2 Size (Kg) Hopper Weight (Kg) Discharge Start 2 Total es Duration 25 Total Seed (Kg) Start Stop Target Actual Total Vib g g g Status LT1 2 Enabled LT2 2 Enabled Start () Stop () Target (grams) Actual (grams) Total (grams) t. Calibrate Priming 11

12 Graphic The Graphic allows users to view and access equipment devices, which are configured when logged in as MANAGER. DEFAULT LOG IN LOG OUT Graphic Equipment device details will be covered later on in the guide. SV1 SV2 Step 1: Touch the button icon: navigates to the Feed Hopper Calibration Weight Powder 1 Air Pressure SWITCH OFF HOP-WT 18. Kg PT1-VIB HOP-SV PT1-WT Kg PT1-VFD OP. g/ DIS-SV BOWL VFD OP. % BLOWER ATOMIZER t. Calibrate Priming 12

13 The allows users to view accumulated totals for each Liquid (1-8), Powder (1-2) and the Seed Hopper. Users can toggle the numerical values display between Metric Units or Imperial Units (US Units) by making the selection and then touching the Reset button icon under the Display Options block (circled). DEFAULT LOG IN LOG OUT Liquid Powder Seed Total Liquid 1 Lbs Powder Feeder 1 Lbs Seed Hopper. Lbs Liquid 2 Lbs Step 1: Touch the button icon: navigates to the REPORT INFORMATION pop-up Liquid 5 Lbs Display Options Metric Units Imperial Units Reset t. Calibrate Priming 13

14 Report Information Pop-up The REPORT INFORMATION pop-up displays as a layer on top of an active screen. This procedure will be covered later on in the guide. DEFAULT LOG IN LOG OUT Liquid Powder Seed Total Step 1: Touch the Close button icon: the REPORT INFORMATION pop-up closes. Liquid 1 Liquid 2 Lbs Lbs Powder Feeder 1 Lbs Seed Hopper. Lbs Step 2: Touch the button icon: navigates to the REPORT INFORMATION Liquid 5 Lbs Process Order Number ***** On/Off Close Display Options Metric Units Imperial Units Reset t. Calibrate Priming 14

15 The allows users to view and acknowledge alarms. Step 1: If an alarm is displayed (as shown), touch the Acknowledge button icon to remove the alarm. DEFAULT LOG IN LOG OUT Alarm time Message 1:23:32 PM bowl discharge solenoid valve de-energized fault DIS-SV_AFD The button icon on the task bar will turn from red to grey. Step 2: Touch the 1-4 button icon: navigates to the 1-4 This completes the Touchscreen Section Acknowledge Fault Reset t. Calibrate Priming 15

16 PUMP STATIONS Liquid s 1-4 The LIQUID TANKS 1-4 displays LT 1-4 enabled pump station graphics (as shown). Touch TANK GRAPHICS 5-8 button icon on the task bar: navigates to LIQUID TANKS 5-8, which displays LT 5-8 pump station graphics. Pump stations are only enabled and will display on the LIQUID TANKS 1-4 & 5-8 s when logged in as MANAGER on the EQUIPMENT OPTIONS. Each pump station features the following devices: Proximity Sensor (PX) Weight Transmitter (WT) Transfer Pump (SUPPLY) Dosing Pump (DISCH) MANAGER LOG IN LOG OUT Liquid s From Work From Work From Work From Work PX PX PX OFF OFF OFF LT 1 LT 2 LT 3 LT 4 WT WT WT WT. grams. grams. grams. PX OFF grams Step 1: Touch the PX device icon: displays the LIQUID TANK 2 HIGH LEVEL PROX device pop-up. SUPPLY DISCH OP. g/ SUPPLY DISCH OP. g/ SUPPLY DISCH OP. g/ SUPPLY DISCH OP. g/ To To To To t. Calibrate Priming 16

17 Liquid s High Level Prox Pop-up The High Level Proximity Sensor device displays OFF when no chemical is sensed or ON when a high level of chemical is detected inside the 2L Supply. MANAGER LOG IN LOG OUT From Work Liquid s Step 1: Touch the Close button icon: pop-up closes: navigates to the 1-4 PX OFF LIQUID TANK 2 HIGH LEVEL PROX LT 2 WT. grams OFF Alarm Alarm Unacknowledged Acknowledge Alarm Close SUPPLY DISCH OP. g/ To t. Calibrate Priming 17

18 Liquid s Weight Pop-up Step 1: Touch the LT1 WT field: displays the LIQUID TANK 2 WEIGHT device pop-up. This device displays the current 2L Supply level (High to Low) in total grams. The Control Deadband 2. grams delay is the recommended delay time setting for this device. Step 1: Touch the Close button icon: pop-up closes: navigates to the 1-4 MANAGER LOG IN LOG OUT From Work Liquid s PX OFF LIQUID TANK 2 25 WEIGHT grams HH 2. LT 2 WT. grams L LL PV. H 18. L 1. LL 1. grams Control Deadband 2. grams SUPPLY DISCH OP. g/ Alarm Unacknowledged Achnowledge Alarm To Close t. Calibrate Priming CONTROL DEADBAND Touch the Control Deadband number box on Liquid 2 Weight block to change the numerical value. 2 ~ On the pop-up touch pad, enter a numerical value Touch the Enter symbol button Touch the ESC button: closes pop-up ESC 18

19 Liquid s Supply Pump Pop-up Step 1: Touch the SUPPLY graphic: displays the LIQUID TANK 2 SUPPLY PUMP device pop-up. This device allows users to manually operate the Supply Pump in either FORWARD or REVERSE for priming, calibration or pre-checking for functionality. Follow these steps to switch the device from FORWARD to REVERSE: Touch Manual > Forward (pump runs forward) > Stop > Reverse (pump runs in reverse) > Stop. Return the device pop-up to the Auto: STOPPED mode. Step 2: Touch the Close button icon: pop-up closes: navigates to the 1-4 MANAGER LOG IN LOG OUT From Work SUPPLY LT 2 WT. Liquid s PX OFF grams DISCH OP. g/ LIQUID TANK 2 SUPPLY PUMP Auto Forward STOPPED Stop Manual Reverse Running Forward Fault Stopping Forward Fault Running Reverse Fault Stopping Reverse Fault Both Direction Run Request Fault Failsafe Active Alarm Unacknowledged Acknowledge Alarm Fault Reset To Close t. Calibrate Priming 19

20 Liquid s Discharge Pump Pop-up Step 1: Touch the DISCH graphic: displays the LIQUID TANK 1 DISCHARGE PUMP device pop-up. This device allows users to manually operate the Discharge Pump in either FORWARD or REVERSE for priming, calibration or pre-checking for functionality. The Manual Setpoint needs to be set at a value of one (1) in order for the Pump to be run manually. MANAGER LOG IN LOG OUT Liquid s From Work LIQUID TANK 2 PX OFF DISCHARGE PUMP OP. STOPPED Auto Manual Forward Reverse Follow these steps to switch the device from FORWARD to REVERSE: Touch Manual > Forward (pump runs forward) > Stop > Reverse (pump runs in reverse) > Stop. Return the device pop-up to the Auto: STOPPED mode. Step 2: Touch the Close button icon: pop-up closes: navigates to the 1-4 SUPPLY LT 2 WT. grams DISCH OP. g/ Stop Manual Setpoint Running Forward Fault Stopping Forward Fault Running Reverse Fault Stopping Reverse Fault Both Direction Run Request Fault Failsafe Active Alarm Unacknowledged Acknowledge Alarm Fault Reset This completes the Pump Stations Section To Close Reset Overshoot t. Calibrate Priming MANUAL SETPOINT Touch the Manual Setpoint number box on Liquid 2 Discharge Pump block to change the numerical value to 1. On the pop-up touch pad, enter a numerical value Touch the Enter symbol button Touch the ESC button: closes pop-up 2 1 ~ ESC 2

21 EQUIPMENT DEVICES Graphic The Graphic displays each seed treating system component. DEFAULT LOG IN LOG OUT Graphic Equipment devices enabled: Storage Hopper Supply Valve (SV1) Storage Hopper Supply Valve (SV2) Air Pressure (SWITCH) Calibration Weight (SV) Hopper Weight (HOP-WT) Hopper Solenoid Valve (HOP-SV) Discharge Solenoid Valve (DIS-SV) Blower Motor (BLOWER) Atomizer Motor (ATOMIZER) Motor VFD (BOWL-VFD) Optional Powder Feeder devices enabled: Powder Vibrator (PT1-VIB) Powder Weight (PT1-WT) Powder VFD (PT1-VFD) SV1 Feed Hopper Calibration Weight HOP-WT 18. Kg SV2 HOP-SV Air Pressure SWITCH OFF Powder 1 PT1-VIB PT1-WT Kg PT1-VFD OP. g/ DIS-SV Step 1: Touch the SV2* device icon: displays the STORAGE HOPPER SUPPLY VALVE 2 device pop-up (*SV1 device icon displays the same results) BOWL VFD OP. % ATOMIZER BLOWER t. Calibrate Priming 21

22 Graphic - Supply Valve 2 Pop-up CBT2: The Weigh Scale Hopper has two solenoid valve devices: SV1 & SV2 DEFAULT LOG IN LOG OUT Graphic Each supply valve device operates an independent clam shell gate, which opens and fills the Weigh Scale Hopper approximately 8% with seed. One gate will shut while the other slow-fills the remaining amount of seed, for better accuracy and should be left in the Auto: DE-ENERGIZED mode. The device activates automatically, according to the recipe time line set by the MANAGER. AUTO By touching, Auto is highlighted. The device cannot be energized ENERGIZE In MANUAL mode, by touching, is highlighted and opens or starts the device STORAGE HOPPER SUPPLY VALVE 2 DE-ENERGIZED Auto Manual Energize De-Energize MANUAL By touching, Manual is highlighted, the device can be energized and displays the manual mode icon next to the device... CBT25, 5 & 1: These machines have a single solenoid valve device which opens to fill the Weigh Scale Hopper with seed. Step 1: Touch the Close button icon: pop-up closes: navigates to the Graphic ENABLE / DISABLE Touch the Enable button. The Enable button toggles to display Disable and the message appears: Soft Lock Enabled This prevents the device from being energized (used) and also displays the locked mode icon next to the device... Failsafe Active Control Options Enable Soft Lock Disabled Close DE-ENERGIZE In MANUAL mode, by touching, is highlighted and closes or stops the device t. Calibrate Priming 22

23 Graphic - Air Pressure Switch Pop-up Step 1: Touch the SWITCH device icon: displays the BOWL AIR PRESSURE SWITCH device pop-up. This device pop-up gives access to view and change the debounce timer (delay time) of the air pressure switch. The Debouncer Timer 2 ond delay is the recommended delay time setting for this device. Step 2: Touch the Close button icon: pop-up closes: navigates to the Graphic DEFAULT LOG IN LOG OUT SV1 Feed Hopper Calibration Weight HOP-WT 18. Kg SV2 HOP-SV Powder 1 Graphic PT1-WT Kg DIS-SV Air Pressure SWITCH OFF PT1-VIB PT1-VFD OP. g/ BOWL AIR PRESSURE SWITCH ON Alarm Alarm Unacknowledged Acknowledge Alarm Debounce Timer Debounce Timer Control Options Disable Enable 2 Alarm Enabled Simulation Disabled BOWL VFD OP. % BLOWER Simulated ON ATOMIZER Close t. Calibrate Priming DEBOUNCE TIMER Touch the Debounce Timer number box on Air Pressure Switch block to change the numerical value. 2 ~ On the pop-up touch pad, enter a numerical value Touch the Enter symbol button Touch the ESC button: closes pop-up ESC 23

24 Graphic - Calibration SV Pop-up Step 1: Touch the Calibration Weight device icon: displays the HOPPER CALIBRATION SV device pop-up. This device pop-up gives access to verify if the calibration weight is within spec. This is normally checked on the Calibration screen but can be done when the treater is not running and should be left in the Auto: DE-ENERGIZED mode. The device activates automatically, according to the recipe time line set by the MANAGER. This procedure will be covered later on in the guide. DEFAULT LOG IN LOG OUT SV1 Feed Hopper Calibration Weight HOP-WT 18. Kg SV2 Powder 1 Graphic HOPPER CALIBRATION SV DE-ENERGIZED Auto Energize Manual De-Energize Follow these steps to switch the device from ENERGIZED to DE-ENERGIZED: Touch Manual > Energize > (this manually lowers the calibration weights down onto the scale load cells) De-energize (this manually raises the calibration weights up off of the scale load cells). Return the device pop-up to the Auto: DE-ENERGIZED mode. BOWL VFD OP. % ATOMIZER HOP-SV PT1-WT Kg DIS-SV BLOWER Energize Fault De-Energize Fault Failsafe Active Alarm Unacknowledged Acknowledge Alarm Fault Reset Close Step 2: Touch the Close button icon: pop-up closes: navigates to the Graphic t. Calibrate Priming 24

25 Graphic - Weight Pop-up Step 1: Touch the HOP-WT device icon: displays the HOPPER WEIGHT device pop-up. DEFAULT LOG IN LOG OUT Graphic The weigh scale Hopper Weight transmitter device displays the current Hopper seed level (High to Low) in total kilograms (kg). The Control Deadband.2 ond delay is the recommended delay time setting for this device. SV1 Feed Hopper SV2 HOPPER Air Pressure SWITCH OFF 3 WEIGHT Kg Step 2: Touch the Close button icon: pop-up closes: navigates to the Graphic Calibration Weight HOP-WT 18. Kg Powder 1 PT1-VIB H HHH 38. HH 185. H 145. HOP-SV PT1-WT Kg DIS-SV PV 18. L 5. Kg Control Deadband.2 Kg BOWL VFD OP. % BLOWER Alarm Unacknowledged Achnowledge Alarm ATOMIZER Close t. Calibrate Priming CONTROL DEADBAND Touch the Control Deadband number box on Hopper Weight block to change the numerical value. 2 ~ On the pop-up touch pad, enter a numerical value Touch the Enter symbol button Touch the ESC button: closes pop-up ESC 25

26 Graphic - Discharge Valve Pop-up Step 1: Touch the HOP-SV device icon: displays the HOPPER SUPPLY VALVE device pop-up. DEFAULT LOG IN LOG OUT Graphic This device opens and fills the Mixing with seed from the Weigh Scale Hopper. SV1 SV2 HOPPER SUPPLY VALVE Follow these steps to switch the device from ENERGIZED to DE-ENERGIZED: Feed Hopper DE-ENERGIZED Touch Manual > Energize > De-energize. Return the device pop-up to the Auto: DE-ENERGIZED mode. Step 2: Touch the Close button icon: pop-up closes: navigates to the Graphic BOWL VFD OP. % Calibration Weight HOP-SV HOP-WT 18. Kg Powder 1 PT1-WT Kg DIS-SV BLOWER Auto Manual Energize De-Energize Failsafe Active Control Options Enable Soft Lock Disabled ATOMIZER Close t. Calibrate Priming 26

27 Graphic - Vibrator Pop-up Step 1: Touch the PT1-VIB device icon: displays the POWDER FEEDER 1 VIBRATOR device pop-up. DEFAULT LOG IN LOG OUT Graphic This device operates the optional powder feeder vibrator, which helps powder flow from the hopper into the mixing bowl and should be left in the Auto: DE-ENERGIZED mode. The device activates automatically, according to the recipe time line set by the MANAGER. Follow these steps to switch the device from ENERGIZED to DE-ENERGIZED: SV1 Feed Hopper Calibration Weight HOP-WT 18. Kg SV2 Powder 1 Air Pressure SWITCH OFF PT1-VIB POWDER FEEDER 1 VIBRATOR DE-ENERGIZED Auto Manual Energize De-Energize Touch Manual > Energize > De-energize. Return the device pop-up to the Auto: DE-ENERGIZED mode. HOP-SV PT1-WT Kg DIS-SV PT1-VFD OP. g/ Failsafe Active Control Options Enable Soft Lock Disabled Step 2: Touch the Close button icon: pop-up closes: navigates to the Graphic BOWL VFD OP. % BLOWER Close ATOMIZER t. Calibrate Priming 27

28 Graphic - Weight Pop-up Step 1: Touch the PT1-WT device icon: displays the POWDER FEEDER 1 WEIGHT device pop-up. This device displays the optional powder hopper level (High to Low) in total kilograms (kg). DEFAULT LOG IN LOG OUT Graphic POWDER FEEDER 1 The Control Deadband.2 ond delay is the recommended delay time setting for this device. SV1 Feed Hopper SV2 Air Pressure SWITCH 5 WEIGHT Kg Step 2: Touch the Close button icon: pop-up closes: navigates to the Graphic Calibration Weight HOP-WT 18. Kg Powder 1 OFF PT1-VIB HH H HH 4. H 3. L.5 HOP-SV PT1-WT Kg DIS-SV L.5 PV KG Control Deadband.2 Kg BOWL VFD OP. % BLOWER Alarm Unacknowledged Achnowledge Alarm ATOMIZER Close t. Calibrate Priming CONTROL DEADBAND Touch the Control Deadband number box on Powder Feeder 1 Weight block to change the numerical value. 2 ~ On the pop-up touch pad, enter a numerical value Touch the Enter symbol button Touch the ESC button: closes pop-up ESC 28

29 Graphic - VFD Pop-up Step 1: Touch the PT1-VFD device icon: displays the POWDER FEEDER 1 VFD device pop-up. DEFAULT LOG IN LOG OUT Graphic This device operates the optional powder feeder motor, which dispenses powder from the hopper into the mixing bowl and should be left in the Auto: DE-EN- ERGIZED mode. The device activates automatically, according to the recipe time line set by the MANAGER. Follow these steps to switch the device from FORWARD to REVERSE: Touch Manual > Forward > Stop > Reverse > Stop. Return the device pop-up to the Auto: STOPPED mode. Step 2: Touch the Close button icon: pop-up closes: navigates to the Graphic SV1 BOWL VFD OP. % Feed Hopper Calibration Weight HOP-WT 18. Kg ATOMIZER SV2 HOP-SV Powder 1 PT1-WT Kg BLOWER DIS-SV Air Pressure SWITCH OFF PT1-VIB PT1-VFD OP. g/ POWDER FEEDER 1 OP Auto Start VFD Close. g/ STOPPED Manual Stop Manual Setpoint g/ Running Fault Stopping Fault Failsafe Active Alarm Unacknowledged Acknowledge Alarm Fault Reset t. Calibrate Priming 29

30 Graphic - Discharge Door SV Pop-up Step 1: Touch the DIS-SV device icon: displays the BOWL DISCHARGE DOOR SV device pop-up. This device operates the mixing bowl discharge door and allows treated seed to exit the mixing bowl and should be left in the Auto: DE-ENERGIZED mode. The device activates automatically, according to the recipe time line set by the MANAGER. Follow these steps to switch the device from ENERGIZED to DE-ENERGIZED: Touch Manual > Energize > De-energize. Return the device pop-up to the Auto: DE-ENERGIZED mode. Step 2: Touch the Close button icon: pop-up closes: navigates to the Graphic DEFAULT LOG IN LOG OUT SV1 Feed Hopper Calibration Weight HOP-WT 18. Kg SV2 HOP-SV Powder 1 Graphic PT1-WT Kg DIS-SV Air Pressure SWITCH OFF PT1-VIB PT1-VFD OP. g/ BOWL DISCHARGE DOOR SV DE-ENERGIZED Auto Energize Energize Fault De-Energize Fault Failsafe Active Alarm Unacknowledged Manual De-Energize Acknowledge Alarm BOWL VFD OP. % BLOWER Fault Reset ATOMIZER Close t. Calibrate Priming 3

31 Graphic - Air Blower Motor Pop-up Step 1: Touch the BLOWER device icon: displays the BOWL AIR BLOWER MOTOR device pop-up. This device operates the bowl air blower motor, which dispenses air into the mixing bowl and should be left in the Auto: STOPPED mode (as shown right). The device activates automatically, according to the recipe time line set by the MANAGER. Follow these steps to switch the device from FORWARD to REVERSE: Touch Manual > Forward > Stop > Reverse > Stop. Return the device pop-up to the Auto: STOPPED mode. Step 2: Touch the Close button icon: pop-up closes: navigates to the Graphic DEFAULT LOG IN LOG OUT SV1 Feed Hopper Calibration Weight HOP-WT 18. Kg SV2 HOP-SV Powder 1 Graphic PT1-WT Kg DIS-SV Air Pressure SWITCH OFF PT1-VIB PT1-VFD OP. BOWL AIR BLOWER MOTOR Auto Start STOPPED Running Fault Stopping Fault Failsafe Active Alarm Unacknowledged Manual Stop Acknowledge Alarm BOWL VFD OP. % BLOWER Fault Reset ATOMIZER Close t. Calibrate Priming 31

32 Graphic - Atomizer Motor Pop-up Step 1: Touch the ATOMIZER device icon: displays the BOWL ATOMIZER MOTOR device pop-up. This device operates the atomizer motor, which dispenses chemical into the mixing bowl and should be left in the Auto: STOPPED mode. The device activates automatically, according to the recipe time line set by the MANAGER. Follow these steps to switch the device from FORWARD to REVERSE: Touch Manual > Forward > Stop > Reverse > Stop. Return the device pop-up to the Auto: STOPPED mode. Step 2: Touch the Close button icon: pop-up closes: navigates to the Graphic DEFAULT LOG IN LOG OUT SV1 Feed Hopper Calibration Weight HOP-WT 18. Kg SV2 HOP-SV Powder 1 Graphic PT1-WT Kg DIS-SV Air Pressure SWITCH OFF PT1-VIB PT1-VFD OP. BOWL ATOMIZER MOTOR Auto Start STOPPED Running Fault Stopping Fault Failsafe Active Alarm Unacknowledged Manual Stop Acknowledge Alarm BOWL VFD OP. % BLOWER Fault Reset ATOMIZER Close t. Calibrate Priming 32

33 Graphic - VFD Pop-up Step 1: Touch the BOWL VFD device icon: displays the BOWL VFD device pop-up. This device operates the bowl motor, which turns the mixing bowl and should be left in the Auto: STOPPED mode. The device activates automatically, according to the recipe time line set by the MANAGER. Follow these steps to switch the device from FORWARD to REVERSE: Touch Manual > Forward > Stop > Reverse > Stop. Return the device pop-up to the Auto: STOPPED mode. Step 2: Touch the Close button icon: pop-up closes: navigates to the Graphic DEFAULT LOG IN LOG OUT SV1 BOWL VFD OP. % Feed Hopper Calibration Weight HOP-WT 18. Kg SV2 HOP-SV Powder 1 Graphic PT1-WT Kg BLOWER DIS-SV Air Pressure SWITCH OFF PT1-VIB PT1-VFD OP. BOWL VFD OP. % Auto Start STOPPED Manual Stop Manual Setpoint % Running Fault Stopping Fault Failsafe Active Alarm Unacknowledged Acknowledge Alarm Fault Reset ATOMIZER Close t. Calibrate Priming 33

34 2 kg CALIBRATION Calibration - Hopper The Calibration allows users to calibrate each Pump Station (LT), the Inlet Hopper (HOPPER) and optional Powder (PT). Step 1: Touch the HOPPER Low Calibrate button icon (verify the HOPPER low weight value is correct). DEFAULT LOG IN LOG OUT LT 1 LT 2 High Cal Amount (grams).. Current Weight (grams) -1 Calibration Step 2: Touch the LOWER CAL WT ON button icon: navigates to the Calibration Low Calibrate High Calibrate Low Calibrate High Calibrate High Cal Amount (grams) Current Weight (grams) LT Low Calibrate High Calibrate High Cal Amount (Kgs) Current Weight (Kgs) PT HOPPER Low Calibrate Low Calibrate High Calibrate LOWER CAL WT ON Weigh Scale Hopper Calibration Weight Lowered, ref. t. Calibrate Priming 34

35 Calibration - Hopper The High Calibrate & LIFT CAL WT OFF button icons only appear if the Low Calibrate & LOWER CAL WT ON button icons are touched. Step 1: Touch the High Calibrate button icon (verify the HOPPER high weight value is correct), DEFAULT LOG IN LOG OUT LT 1 LT 2 High Cal Amount (grams).. Current Weight (grams) -1 Calibration Step 2: Touch the LIFT CAL WT OFF button icon: navigates to the Calibration Low Calibrate High Calibrate Low Calibrate High Calibrate LT 5 High Cal Amount (grams) Current Weight (grams). 18 Low Calibrate High Calibrate High Cal Amount (Kgs) Current Weight (Kgs) PT Low Calibrate HOPPER High Calibrate t. Calibrate Priming High Calibrate LIFT CAL WT OFF Weigh Scale Hopper Calibration Weight Raised, ref. 35

36 Note: determine calibration schedules for each pump station and powder device on the tenance when logged in as MANAGER DEFAULT LOG IN LOG OUT LT 1 LT 2 High Cal Amount (grams).. Calibration Current Weight (grams) Calibration - LT1 Pump Scale Low Calibrate Low Calibrate Step 1: Turn the operation switch UP to raise the cover off of the 2L supply tank. High Calibrate High Calibrate Step 2: Completely empty the supply tank. Remove the 2L supply tank from the scale. Wipe clean any residual chemical product and replace the tank on the scale. Discard rags responsibly. High Cal Amount (grams) Current Weight (grams) LT Low Calibrate High Calibrate Step 3: Touch the Low Calibrate button icon. Verify the Current Weight (grams) displays a value of zero grams: navigates to the Calibration High Cal Amount (Kgs) Current Weight (Kgs) PT HOPPER Low Calibrate Low Calibrate High Calibrate LOWER CAL WT ON t. Calibrate Priming 36

37 Step 4: Place a 1,gram weight in the 2L, as shown below (2L tank=1,grams=1kg weight). Verify the Current Weight (grams) now displays a value of 1, grams, as shown circled above. DEFAULT LOG IN LOG OUT Calibration Step 5: Touch the High Calibrate button icon. High Cal Amount (grams) LT 1 1. LT 2. Step 6: Remove the calibration weight from out of the supply tank. Current Weight (grams) 1 Low Calibrate Low Calibrate Step 7: Turn the operation switch DOWN to lower the cover onto the tank, as shown right. Repeat the scale calibration (steps 1-7) for each pump station enabled on the Calibration (LT1-8). High Cal Amount (grams) Current Weight (grams) High Calibrate LT High Calibrate Step 8: Touch the 1-4 button icon: navigates to the 1-4 Low Calibrate High Calibrate PT 1 HOPPER High Cal Amount (Kgs) Current Weight (Kgs) Low Calibrate Low Calibrate High Calibrate LOWER CAL WT ON t. Calibrate Priming 37

38 Liquid s Discharge Pump Pop-up For pump calibration, users must be logged into the system as MANAGER in order for the expanded LIQUID TANK 1 DISCHARGE PUMP device pop-up version to display, as shown right. Example: LT1 PUMP STATION Calibration Step 1: Touch the DISCH graphic: displays the LIQUID TANK 1 DISCHARGE PUMP device pop-up. The Max Grams Per Second tion of the screen displays the Auto Calculate and Duration Timer buttons. Step 2: Disconnect the treatment line tube from the Chemical Inlet Assembly on the Mixing Cover (determine which one is connected to LT1 pump station) and place tube end in a bucket: navigates to the 1-4 MANAGER LOG IN LOG OUT From Work SUPPLY LT 1 WT. PX OFF grams DISCH OP. g/ LIQUID TANK 1 Liquid s DISCHARGE PUMP OP Auto Forward. g/ STOPPED Stop Manual Reverse Manual Setpoint 1 Running Forward Fault Stopping Forward Fault Running Reverse Fault Stopping Reverse Fault Both Direction Run Request Fault Failsafe Active Alarm Unacknowledged Acknowledge Alarm Fault Reset g/ Feedback Timer Start/Stop Time 2 Control Options Enable Enable Soft Lock Disabled Fault Mask Disabled Max Grams Per Second Auto Calculate 15 g/ Duration Timer 15 To Close Reset Overshoot t. Calibrate Priming 38

39 Step 3: Touch the Auto Calculate button icon: the pump will run and output product (16g/) for a duration of 15 onds (as determined by the time set on the Duration Timer button icon). If this is correct touch the Auto Calculate button icon again: the pump will stop running. Step 4: Touch the Close button icon: pop-up closes. If not correct, then touch the Auto Calculate numerical icon: a touch pad pop-up displays, where users can change the maximum grams per ond pump output rate. Repeat step three and four above. Step 5: Connect the treatment line tube to the Chemical Inlet Assembly on the Mixing Cover. Pour the spent product back into the product work tank. DO NOT DISCARD CHEMICAL DOWN FLOOR DRAIN! Repeat the pump calibration process (steps 1-5) for each pump station enabled* on the 1-4 and 5-8. Step 6: Touch the Priming button icon: navigates to the Priming This completes the Calibration Section MANAGER LOG IN LOG OUT From Work SUPPLY LT 1 WT. To PX OFF grams DISCH OP. g/ LIQUID TANK 1 Liquid s DISCHARGE PUMP OP Auto Forward Close. g/ STOPPED Stop Manual Reverse Manual Setpoint 1 Running Forward Fault Stopping Forward Fault Running Reverse Fault Stopping Reverse Fault Both Direction Run Request Fault Failsafe Active Alarm Unacknowledged Acknowledge Alarm Fault Reset g/ Reset Overshoot Feedback Timer Start/Stop Time 2 Control Options Enable Enable Soft Lock Disabled Fault Mask Disabled Max Grams Per Second Auto Calculate 15 g/ Duration Timer t. Calibrate Priming AUTO CALCULATE Touch the Auto Calculate number box on Liquid 1 Discharge Pump block to change the numerical value. On the pop-up touch pad, enter a numerical value Touch the Enter symbol button Touch the ESC button: closes pop-up 2 15 ~ ESC 39

40 PUMP PRIMING Priming The Priming allows users to send (prime) chemical through the treatment line from each pump station to the chemical inlet and powder into the mixing bowl. DEFAULT LOG IN LOG OUT Priming Step 1: Touch the LT1 Start button icon. The word Idle displays as Priming. The Start button icon toggles to Stop. Once chemical product reaches the chemical inlet... LT 1 Prime Amount Start 12 Idle grams PT 1 Prime Amount Start Idle grams LT 1 Prime Amount 12 grams LT 2 Prime Amount grams Stop Priming Start Idle Step 2: Touch the LT1 Stop button icon: priming stops. The word Priming displays Idle. The Stop button icon toggles to Start. Repeat the process for each pump station and powder feeder enabled on this screen. Step 3: Touch the button icon: navigates to the This completes the Priming Section t. Calibrate Priming 4

41 RECIPE CREATION Menu - Authentication - log-on procedures Log into the system as Manager to create or make changes to a recipe and enable/disable options. MANAGER LOG IN LOG OUT Menu Step 1: Touch the LOGIN button icon: displays the Login pop-up touch pad. Step 2: Touch User Name [F2] button icon and enter a user name on the keyboard pop-up. Step 3: Then touch the ENTER button icon: keyboard pop-up closes. Step 4: Touch Password [F3] button icon and enter a password on the keyboard pop-up. Step 5: Then touch the ENTER button icon: keyboard pop-up closes. ******* Step 6: Then touch the Login [Enter] button icon: Login pop-up closes. ******* Authenticity verified >>MANAGER login name replaces DEFAULT on the message bar (circled, top left hand corner of the screen) and the Options button icon will appear on the task bar next to the button icon (bottom right hand corner of the screen). ******* Step 7: Touch the Options button icon: navigates to the Options t. Calibrate Priming Options 41

42 Options Parameters, Seed Hopper and Powder Hopper (1-2) options can all be changed by touching the numerical button icon: a key pad pop-up displays where changes can be made. Step 1: Touch the Equipment Options button icon: navigates to the Equipment Options MANAGER LOG IN LOG OUT Min Weight Max Weight Liquid OK Low Liquid OK High Power OK Low Powder OK High Parameters Kg Kg % / 1 % / 1 % / 1 % / 1 Slow Addition Options Powder Hopper 1 Slow Speed Max Grams Per Sec 12 Reset Overshoot 5 g g g/sec g/sec Start-Up Questions Skip Start-Up Questions Recapture Timers Initial Draw Down on Liquid Time To Recapture Discharge Hoses Time To Recaoture Supply Hoses 1 Sec 6 6 Sec Sec Seed Hopper Reset Overshoot Kg Hopper Waiting For Seed Timer 36 Sec Estimated Surge Bin Weight at Low Level Kg Sequence Reset Liquid Options PLC Revision = **************** Equipment Options HMI Revision = **************** t. Calibrate Priming Options SURGE BIN WEIGHT Touch the Estimated Surge Bin Weight number box on Seed Hopper block to change the numerical value. 2 ~ On the pop-up touch pad, enter a numerical value Touch the Enter symbol button Touch the ESC button: closes pop-up ESC 42

43 Equipment Options Under Enable Options: touch each button field to use with the system. The button field will fill with a black dot, which enables the device. Liquid s [1-8] the Liquid icons will display on the 1-4 & 5-8 s. Powder Hopper [1 & 2] Powder Hopper icons will appear on the. All of the options selected on this screen will appear on the Calibration. MANAGER LOG IN LOG OUT Equipment Options Enable Options Liquid 1 Liquid 1 Liquid 2 Liquid 3 Liquid 4 Liquid 5 Supply Valve Discharge Valve Rinse Valve Liquid 2 Under Liquid 1 & 2 (up to eight): the options selected will display on the 1-4 & 5-8 s. Step 1: Touch the Options button icon: navigates to the Options Liquid 6 Liquid 7 Liquid 8 Powder Hopper 1 Powder Hopper 2 AWDS Control Enabled Immediate Refill Enable Supply Valve Discharge Valve Rinse Valve PLC Revision = **************** HMI Revision = **************** t. Calibrate Priming Options 43

44 Options Step 1: Touch the Liquid Options button icon: navigates to the Liquid Options MANAGER LOG IN LOG OUT Options Parameters Min Weight 5 Kg Powder Hopper 1 Slow Addition g Start-Up Questions Skip Start-Up Questions Max Weight 225 Kg Slow Speed g/sec Recapture Timers Liquid OK Low Liquid OK High -1 1 % / 1 % / 1 Max Grams Per Sec 12 g/sec Reset Overshoot 5 g Initial Draw Down on Liquid Time To Recapture Discharge Hoses 1 Sec 6 Sec Power OK Low -15 % / 1 Time To Recaoture Supply Hoses 6 Sec Powder OK High 15 % / 1 Seed Hopper Reset Overshoot Kg Hopper Waiting For Seed Timer 36 Sec Estimated Surge Bin Weight at Low Level Kg Sequence Reset Liquid Options PLC Revision = **************** Equipment Options HMI Revision = **************** t. Calibrate Priming Options 44

45 Liquid Options Liquid 1 & 2 (up to eight) options can all be changed by touching the numerical button icon: a key pad pop-up displays where changes can be made. Touching either Options button icon to navigate to the Options. Step 1: Touch the Options button icon: navigates to the Options MANAGER LOG IN LOG OUT Liquid 1 Liquid 2 Slow Addition g Slow Addition g Slow Speed g/sec Slow Speed g/sec Max Grams Per Sec 15 g/sec Max Grams Per Sec 15 g/sec Recapture Speed 1 g/sec Recapture Speed 1 g/sec Liquid Options Reset Overshoot g Reset Overshoot g Options PLC Revision = **************** HMI Revision = **************** Equipment Options t. Calibrate Priming Options RECAPTURE SPEED Touch the Recapture Speed number box on Liquid 2 block to change the numerical value. 2 ~ On the pop-up touch pad, enter a numerical value Touch the Enter symbol button Touch the ESC button: closes pop-up ESC 45

46 Options The Start-Up Questions box at the top of the Options displays the Skip Start-Up Questions option as enabled. This means, when the Start button icon on the is touched, the application program skips the start-up questions and the machine begins treating batches of seed automatically. To enable the Skip Start-Up Questions option (as shown right), ensure the following are configured on the PRIOR to touching the Start button icon... Is the Process Amount correct? Is the correct recipe selected? Are all pump lines primed? Is the Reporting option selected? If users want the Skip Start-Up Questions option disabled, touch the option and the circle will not be filled. This means, when the Start button icon on the (page 62) is touched, users will need to answer several questions before the machine begins treating batches of seed. MANAGER LOG IN LOG OUT Min Weight Max Weight Liquid OK Low Liquid OK High Power OK Low Powder OK High Parameters Seed Hopper Kg Kg % / 1 % / 1 % / 1 % / 1 Reset Overshoot Kg Hopper Waiting For Seed Timer Estimated Surge Bin Weight at Low Level 36 Sec Kg Slow Addition Options Powder Hopper 1 Slow Speed Max Grams Per Sec 12 Reset Overshoot 5 g Sequence Reset Liquid Options g g/sec g/sec Start-Up Questions Skip Start-Up Questions Recapture Timers Initial Draw Down on Liquid Time To Recapture Discharge Hoses Time To Recaoture Supply Hoses 1 Sec 6 6 Sec Sec The questions listed will display in the message bar at the top of the screen and will require a responsive action (yes, no, OK). Step 1: Touch the button icon: navigates to the PLC Revision = **************** HMI Revision = **************** t. Calibrate Priming Equipment Options Options 46

47 Example: CBT2. Touch each button icon as described to change the numerical value on touch pad pop-up. Step 1: Machine Parameters: Size set to 18kg. MANAGER LOG IN LOG OUT Name s Validate Clear Parameters Step 2: Machine Parameters: Slow Fill set to 8%. Comments Step 3: Machine Parameters: Speed set to 8%. Machine Parameters Seed Count Powder 1 Step 4: Machine Parameters: Fill (the time it takes seed to empty from the weigh scale into the mixing bowl) set to 5 onds. Step 5: Liquid 1: Start Time set to 5 onds. Step 6: Liquid 1: Stop Time set to 2 onds. Step 7: Liquid 1: UOM (Unit Of Measure) toggles between grams/kilo, milliliters/kilo, fluid ounces/hundred weight and active ingredients/kernel Size Slow Fill Speed Start Time Liquid Tak1 Kg % % Stop Start Duration Liquid Tak2 Fill Sec Discharge 25 Sec Sec 4 Number of Seeds Per Kilogram Start Time Stop Time Weight. Vibrator Wt. Oz/CWT g/kg The product label determines the correct UOM to select for specific crop/product. Select FLOz/CWT. 6 Stop Time 7 UOM FlOz/CWT FlOz/CWT Fl Oz Weight.. CWT Fl Oz CWT Step 8: Liquid 1: Density weight set to 8.26 pounds per gallon. The Wt at the bottom will then display a value of 2.95 grams per kilo 8 Density AI/L WT. lb gal.. g/kg. lb gal g/kg t. Calibrate Priming Options BATCH SIZE Touch the Size number box on Machine Parameters block to change the numerical value. 2 ~ On the pop-up touch pad, enter a numerical value Touch the Enter symbol button Touch the ESC button: closes pop-up ESC 47

48 Step 9: Liquid 2: Start Time set to 5 onds. MANAGER LOG IN LOG OUT Step 1: Liquid 2: Stop Time set to 2 onds. Step 11: Liquid 2: UOM can be set to g/kg. Name s 15 Validate Clear Parameters Step 12: Liquid 2: Weight can be set to 4.5 grams per kilo. Comments Machine Parameters Seed Count Powder 1 Step 13: Machine Parameters: Discharge Start Time can be set to 3 onds. Size Kg Stop Fill Sec Number of Seeds Start Time Stop Time Step 14: Machine Parameters: Discharge Duration Time can be set to 1 onds. Step 15: Touch the Validate button icon: displays the Validation results pop-up Slow Fill Speed % % Discharge 25 Start Sec Duration Sec Per Kilogram Weight. Vibrator Wt. Oz/CWT g/kg Liquid Tak1 Liquid Tak2 Start Time 9 Stop Time 1 UOM FlOz/CWT FlOz/CWT Fl Oz Weight.. CWT Density lb. gal. Fl Oz CWT lb gal AI/L WT. g/kg. g/kg t. Calibrate Priming Options 48

49 - Validation Results Pop-up If a box displays RED the pump speed, for example, needs to be changed. If all of the boxes display GREEN... MANAGER LOG IN LOG OUT Name Comments s Validate Clear Parameters Step 1: Touch the Close button icon: Validation results pop-up closes Size Slow Fill Machine Parameters Fill Seed Count Validation Results Kg Stop Sec PT1 Pump Speed within MGPS Number of Seeds PT1 On & Off Times OK % Discharge 25 Start Sec Per Kilogram Powder 1 Start Time Stop Time Weight. Oz/CWT Speed Start Time % Liquid Tak1 Duration Sec LT1 Pump Speed within MGPS LT1 On & Off Times OK Liquid Tak2 LT2 Pump Speed within MGPS LT2 On & Off Times OK Vibrator Wt. g/kg Stop Time UOM FlOz/CWT FlOz/CWT Fl Oz Weight.. CWT Fl Oz CWT Close Density lb. gal. lb gal AI/L WT. g/kg. g/kg t. Calibrate Priming Options 49

50 Step 1: Touch the s button icon: displays the s pop-up. Step 2: Touch the Save As... button icon: navigates to the keyboard pop-up... MANAGER LOG IN LOG OUT Name Comments s Validate Clear Parameters BETA LT1 REV1 Size Slow Fill Speed Start Time Machine Parameters RECIPES Seed Count Powder 1 Fill ******************************* Start Time Kg Stop Sec ****************************** Open Number of Seeds Stop Time ****************************** % Discharge 25 **************************** Weight. Oz/CWT Start Sec Per Kilogram ************************ Save Vibrator % Duration Sec ****************************** ************************ Wt. g/kg Liquid Tak1 Liquid Tak2 *************************** Save As... ********************* Stop Time UOM FlOz/CWT FlOz/CWT Step 3: Enter a recipe name BETA LT1 REV1 on the keyboard pop-up. Weight. Fl Oz CWT. Density. lb gal. Fl Oz CWT lb gal Delete Close Step 4: Then touch the ENTER button icon: keyboard pop-up closes AI/L WT. g/kg. g/kg t. Calibrate Priming Options 5

51 BETA LT1 REV1 recipe name now displays on the RECIPES pop-up, as shown right. Step 1: Touch the Close button icon: RECIPES pop-up closes. Step 2: Touch the button icon: navigates to the MANAGER LOG IN LOG OUT Size Slow Fill Speed Start Time Name Comments Liquid Tak1 Machine Parameters Kg % % Fill RECIPES Seed Count BETA LT1 REV1 Start Time s Powder 1 Stop Sec ****************************** Number of Seeds Stop Time ****************************** Discharge 25 **************************** Weight. Start Sec Per Kilogram ************************ Vibrator Duration Sec ****************************** ************************ Wt. Liquid Tak2 *************************** ********************* Validate Oz/CWT Save g/kg Open Save As... Clear Parameters Stop Time UOM FlOz/CWT FlOz/CWT Weight. Fl Oz CWT. Density. lb gal. Fl Oz CWT lb gal Delete Close AI/L WT. g/kg. g/kg t. Calibrate Priming Options 51

52 Step 1: Touch the Change button icon: displays the s pop-up. MANAGER LOG IN LOG OUT Step 2: Touch the UP/DOWN arrow to select the recipe to use: select BETA LT1 REV1. Step 3: Touch the Load button icon: s pop-up closes. Step 4: Touch the button icon: navigates to the This completes the Creation Section Name Commands Stop Start Restart Advance Recapture Treater 1 Stopped Supply Hopper 2 Enabled RECIPES Talc Error % Comments BETA LT1 BETA LT1 REV1 Process Amt (Kg) Time ****************************** Hopper Open Speed (%) **************************** 2 Size (Kg) ************************ ****************************** Hopper Weight (Kg) Discharge ************************ Start 2 Total es *************************** Duration 25 Total Seed (Kg) ********************* 7442 Load PT1 2 Start Enabled 1 Stop 17 Target 45 g Actual 45 g Total 674 g Vib 1 Change Status LT1 2 Enabled LT2 2 Enabled Start () Stop () Delete Close Target (grams) Actual (grams) Total (grams) t. Calibrate Priming Options 52

53 RUN SEQUENCE - Run Sequence recipe selected BETA LT1 REV1 displays in the Name field. MANAGER LOG IN LOG OUT Step 1: Touch the START button icon: the button icon will turn yellow, indicating the treater is running** *If the Skip Start-Up Questions option is disabled (OPTIONS SCREEN), users will first need to answer some questions before the program actually begins treating seed. Questions will appear in the message bar (top of screen). **If the Skip Start-Up Questions option is enabled, the program will skip the start-up questions and begin treating seed automatically. >>STOP: Touch the STOP button icon: the button icon will turn yellow, indicating the treater has stopped running. Name Commands Stop Start Restart Advance Recapture BETA LT1 REV1 LT1 2 Treater 1 Stopped Supply Hopper 2 Enabled Talc Error % LT2 2 Start Duration 2 Discharge Comments Hopper Open 2 25 Process Amt (Kg) Time Speed (%) Size (Kg) Hopper Weight (Kg) Total es Total Seed (Kg) PT1 2 Start Enabled 1 Stop 17 Target 45 g Actual 45 g Total 674 g Vib 1 Change >>RESTART: Touch the RESTART button icon: the button icon will turn yellow, indicating the treater has resumed running where it left off. >>RECAPTURE: At the end of a run touch the RECAPTURE button icon: the button icon will turn yellow, indicating the Liquid Station Pumps are both running in reverse, returning chemical to the Pump Station and Work. Status Enabled Start () Stop () Target (grams) Actual (grams) Total (grams) Enabled >>ADVANCE: Touch the ADVANCE button icon: the button icon will turn yellow, indicating the treater is running to treat a partial batch amount of seed left over at the end of a run t. Calibrate Priming Options 53

54 Note: when the operator touches the Start button (page 59) the weigh scale hopper fills with seed. The timer (shown below) starts counting (-4) when the hopper gates open and begin filling the mixing bowl with seed. Run Timeline This diagram graphically represents a batch run, which is made up of a sequence of events, based on time and established on the... Fill - seed in from Weigh Scale Liquid Addition - and Mixing LIQUID ADDITION Amount of time allotted for chemical product to enter the mixing bowl. Liquid Addition DISCHARGE OF SEED FROM BOWL Amount of time allotted for treated seed to exit from the mixing bowl. Discharge of Seed from Powder Addition - and Mixing Discharge - of seed from Consult a Bayer representative for exact recipes. Fill Powder Addition Time in Seconds BOWL FILL Amount of time allotted for the mixing bowl to fill with seed from the weigh scale (hopper). POWDER ADDITION Amount of time allotted for powder to enter the mixing bowl. 54

55 BATCH SIZES IN kg FOR REFERENCE SEED TYPE CBT25 CBT5 Wheat 25 5 Barley 2 4 Corn Cotton Soybean Rice SEED TYPE CBT1 CBT2 Wheat 1 2 Barley 8 16 Corn Cotton Soybean Rice This completes the Run Sequence Section 55

56 REPORTS An executable flash drive can be ured from Bayer, that, when connected, will automatically retrieve and store each batch report from the program, without enabling the option as described on the following pages. Check with a Bayer representative for the executable flash drive option. Step 1: Connect a USB storage device into the port on the side of the HMI control 56