Control System Electronics

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1 Excellence in mobile controllers and measurement technologies Control System Electronics Control System Electronics

03-06 FREELY PROGRAMMABLE CONTROLLERS 07 I/O MODULES 08 TELESERVICE 09 SOFTWARE 10 OTHER CONTROL SYSTEM PRODUCTS 11 OTHER BUSINESS FIELDS Control System Electronics The application of electronic

At the same time there is ever increasing pressure to optimise and reduce costs. These goals lead to higher levels of automation, which in turn leads to a greater reliance on electronics.

2 03-06 FREELY PROGRAMMABLE CONTROLLERS 07 I/O MODULES 08 TELESERVICE 09 SOFTWARE 10 OTHER CONTROL SYSTEM PRODUCTS 11 OTHER BUSINESS FIELDS Control System Electronics The application of electronic control units in off-highway vehicles and mobile machines is rapidly increasing in importance. There is a constant need for more capable machines, with more safety and more comfort. At the same time there is ever increasing pressure to optimise and reduce costs. These goals lead to higher levels of automation, which in turn leads to a greater reliance on electronics. STW GmbH offers programmable control units, I/O modules and teleservice units based on powerful 16 and 32 bit processors. These control units are ideally suited for the rough environment and extreme temperatures ( C) of off-highway vehicles and mobile machines. All modules include protection against short circuits and have inbuilt diagnostics for all inputs and outputs. The control units offer digital and analogue inputs and outputs, RPM inputs, and pulse width modulation power outputs with current regulation. Proportional valves can be directly driven without additional amplifier or control electronics. Robust cast aluminium housings (protection class IP65, optionally IP67/IP69k) offer a high level of protection against electromagnetic disturbances and mechanical protection. Naturally, all units comply with the standards required for CE conformance. Additionally the control units satisfy the standards of passenger, construction and agricultural vehicles and machines. For safety relevant applications, such as platform lifts and refuse compaction, SIL2/Categorie 3 certified control units are available. 02

Freely Programmable Controllers ESX -3XL 32 bit controller, 150 MHz SRAM, 4 MByte Flash, 6 MByte EEPROM, 32 kbyte CAN Bus, 4x

136: 28 multifunction inputs: analog inputs with 4 20 ma or 0 5/10/40 V, digital inputs, RPM inputs 24 digital / PWM outputs

6 modules with up to 14 in- /outputs each Voltage supply, 8 32 V DC Connector, 2 x 81 pin, automotive type Programming, C

3 Freely Programmable Controllers ESX -3XL 32 bit controller, 150 MHz SRAM, 4 MByte Flash, 6 MByte EEPROM, 32 kbyte CAN Bus, 4x RS232 In-/Outputs, max. 136: 28 multifunction inputs: analog inputs with 4 20 ma or 0 5/10/40 V, digital inputs, RPM inputs 24 digital / PWM outputs with current measurement, 8 x 4 A and 16 x 2.5 A or 16 PVG outputs Constant voltage outputs, 3x 5 10 V Expansion boards, max. 6 modules with up to 14 in- /outputs each Voltage supply, 8 32 V DC Connector, 2 x 81 pin, automotive type Programming, C -API-library and CoDeSys 3.0 opt. SIL2 Expansion boards A selection of expansion boards for additional inputs and outputs or other functionality are available. Each expansion board position offers 14 additional inputs or outputs 03

Freely Programmable Controllers ESX 16 bit controller, 20 MHz, opt. 40 MHz RAM, 256 kbyte, opt. 1 MByte Flash, 512 kbyte, opt.

48: 16 digital or RPM inputs 8 analog inputs, 4 20 ma or 0 8.5 V 7 digital / PWM outputs, 3 x 4 A and 4 x 2.

4 Freely Programmable Controllers ESX 16 bit controller, 20 MHz, opt. 40 MHz RAM, 256 kbyte, opt. 1 MByte Flash, 512 kbyte, opt. 1 MByte EEPROM/FRAM, 8 kbyte CAN Bus, 1x, opt. 2x RS232 In-/Outputs, max. 48: 16 digital or RPM inputs 8 analog inputs, 4 20 ma or V 7 digital / PWM outputs, 3 x 4 A and 4 x 2.5 A 5 digital / PWM outputs with current measurement, 4 A or max. 12 PVG outputs Constant voltage output, 1x 8.5 V Expansion boards, max. 2 modules with up to 6 in- /outputs each Connector, 68 pin, automotive type Programming, C -API-library and CoDeSys opt. SIL2 opt. RTC Expansion Boards A selection of expansion boards for additional inputs and outputs or other functionality are available. Each expansion board position offers an additional 6 inputs or outputs 04

Freely programmable Controllers ESX -C 16 bit controller, 40 MHz RAM, 512 kbyte, opt. 1 MByte Flash, 512 kbyte, opt. 1 MByte EEPROM/FRAM, 8 kbyte CAN Bus, 1x, opt. 2x RS232 In-/Outputs, max.

A or max. 8 PVG outputs Constant voltage output, 1x 8.5 V or 10 V Connector, 68 pin, automotive type Programming, C -API-library and CoDeSys ESX -LT 16 bit controller, 20 MHz (opt.

5 Freely programmable Controllers ESX -C 16 bit controller, 40 MHz RAM, 512 kbyte, opt. 1 MByte Flash, 512 kbyte, opt. 1 MByte EEPROM/FRAM, 8 kbyte CAN Bus, 1x, opt. 2x RS232 In-/Outputs, max. 48: 10 digital inputs (or analog 0 32 V) 8 digital /RPM inputs (or analog 0 32 V) 8 analog inputs: 0 10 V or 4 20mA 11 digital / PWM outputs, 4 A 11 digital / PWM outputs with current measurement, 4 A or max. 8 PVG outputs Constant voltage output, 1x 8.5 V or 10 V Connector, 68 pin, automotive type Programming, C -API-library and CoDeSys ESX -LT 16 bit controller, 20 MHz (opt. 40 MHz) SRAM, 256 kbyte, opt. 1 MByte Flash, 512 kbyte, opt. 1 MByte EEPROM/FRAM, 8 kbyte CAN Bus, 1x, opt. 2x RS232, 1x In-/Outputs, max digital / RPM inputs 8 multifunction inputs: analog inputs with 4 20 ma or 0 10 V, digital inputs, RPM inputs 1 tristate input 4 digital / PWM outputs, 2.5 A opt. 4 x low side switch, 1.5 A 4 digital / PWM outputs with current measurement, 4A or 4 PVG outputs Constant voltage output, 1x 10 V Connector, 42 pin, automotive type Programming, C -API-library and CoDeSys ESX -LTplus 16 bit controller, 40 MHz SRAM, 512 kbyte Flash, 1 MByte EEPROM/FRAM, 8kByte CAN Bus, 2x In-/Outputs, max. 32: max. 4 digital / RPM inputs max. 32 analog inputs, max. 24 x 0 10 V or 0 32 V and 8 x 4 20mA max. 20 digital / PWM outputs, 4 A max. 4 digital / PWM outputs with current measurement, 4 A or max. 4 PVG outputs max. 8 low side switch, 3 A Connector, 42 pin, automotive type Programming, C -API-library and CoDeSys 05

Freely Programmable Controllers ESX -micro 16 bit controller, 40 MHz SRAM, 512 kbyte Flash, 256 kbyte, opt. 1 MByte EEPROM/FRAM, 8 kbyte CAN Bus, 1x, opt. 2x RS232 In-/Outputs, max. 10: max.

6 Freely Programmable Controllers ESX -micro 16 bit controller, 40 MHz SRAM, 512 kbyte Flash, 256 kbyte, opt. 1 MByte EEPROM/FRAM, 8 kbyte CAN Bus, 1x, opt. 2x RS232 In-/Outputs, max. 10: max. 10 digital inputs max. 2 RPM inputs analog inputs: max. 4 with 4 20 ma or 0 10 V, max. 4 additional voltage inputs with 0 10 V, max. 2 additional voltage inputs with 0 32 V max. 2 digital / PWM outputs, 2 A max. 4 digital / PWM outputs with current measurement, 2 A or max. 6 PVG outputs max. 2 analog outputs with 0 10 V or max. 2 with 4 20mA opt. motor bridge with current measurement, 3.5 A Connector, 16 pin, automotive type Programming, C -API-library and CoDeSys ESX -IOX p 16 bit controller, 64 MHz (opt. 80 MHz) SRAM, 1 MByte internal Flash, 768 kbyte EEPROM/FRAM, 8 kbyte CAN Bus, 1x, opt. 2x RS232 In-/Outputs, max. 28: max. 28 digital Inputs max. 6 RPM inputs analog inputs: max. 4 with 0 32 V, max. 6 with 0 10 V, max. 8 with 4 20 ma max. 8 digital outputs, 4 A max. 4 PWM outputs with current measurement, 3 A, opt. low side switch, 4 A or max. 4 PVG outputs Constant voltage output, 1x 5 V or 10 V Connector, 42 pin, automotive type Housing IP67 and IP69k Programming with CoDeSys 06

current measurement/regulation 12 12 Digital outputs 4 A 24 12 Digital inputs 24 12 ESX -DIOS In- / Outputs, max.

7 I/O Modules Additional I/O over CAN bus with CANopen ESX -DIOM In- / Outputs, max tristate inputs CAN Bus, 1x Voltage supply 9 32 V DC Connector, 42 pin, automotive type In-/Outputs ESX -DIOM Variations (other variations on request) A B C D Digital/PWM outputs 4 A with current measurement/regulation Digital outputs 4 A Digital inputs ESX -DIOS In- / Outputs, max tristate inputs CAN Bus, 1x Voltage supply 9 32 V DC Connector, 16 pin, automotive type In-/Outputs ESX -DIOS Variations (other variations on request) A B C D Digital/PWM outputs 4 A with current measurement/regulation 4 4 Digital outputs 4 A 8 4 Digital inputs 8 4 ESX -IOX CAN Bus, 1x In-/Outputs, max. 28: max. 20 digital inputs max. 2 RPM inputs analog inputs: max. 12 with 0 32 V, max. 6 with 0 10 V, max. 8 with 4 20 ma max. 8 digital outputs, 4 A max. 4 PWM outputs with current measurement, 3A, opt. low side switch, 4 A Constant voltage output, 1x 5 V or 10 V Connector, 42 pin, automotive type Housing IP67 and IP69k 07

Teleservice ESX -C2C The freely programmable ESX -C2C module is perfectly suited for data logging and remote diagnosis in off-highway vehicles and mobile machines.

16 bit controller SRAM, 512 kbyte Flash, 1 MByte application software memory, 1 MByte data memory EEPROM, 4 kbyte CAN Bus, 2x RS232, 2x GSM (Q-band / GPRS/ EDGE compatible),

8 Teleservice ESX -C2C The freely programmable ESX -C2C module is perfectly suited for data logging and remote diagnosis in off-highway vehicles and mobile machines. Applications include, for example, customer service via GSM/GPRS. 16 bit controller SRAM, 512 kbyte Flash, 1 MByte application software memory, 1 MByte data memory EEPROM, 4 kbyte CAN Bus, 2x RS232, 2x GSM (Q-band / GPRS/ EDGE compatible), optional Bluetooth (Class 2), optional GPS, optional RTC, optional Signal LEDs, 6x Connector, 16 pin, automotive type Chassis, IP65 (opt. IP67), die-cast aluminium, In-/Outputs ESX -C2C I/Os max. 5 I/O - Variant A B C Analog inputs, V RPM input PWM outputs, 1.5 A

Software ESX -KEFEX ESX -KEFEX is the service and integration suite for the

Use ESX -KEFEX for enhanced system management, and a transparent view into

System configuration, calibration and failure diagnosis Calibration and

program download Large library of visualisation components fort he creation

CoDeSys Programming of the control units is possible in the high level

environment using: Instruction List (IL) Structured Text (ST) Sequential

9 Software ESX -KEFEX ESX -KEFEX is the service and integration suite for the freely programmable control units of the ESX Family. Use ESX -KEFEX for enhanced system management, and a transparent view into the state of mobile machines. System configuration, calibration and failure diagnosis Calibration and display of system parameters Display and capture of CAN messages ECU program download Large library of visualisation components fort he creation of PC service tools. CoDeSys Programming of the control units is possible in the high level language C, or with the IEC compliant CoDeSys development environment using: Instruction List (IL) Structured Text (ST) Sequential Function Chart (SFC) Function Block Diagram (FBD) Ladder Diagram (LD) Continuous Function Chart (CFC). The application software can be quickly realised with the help of extensive libraries and pre-prepared function blocks. First and foremost the programming environment CoDeSys enables application development without extensive knowledge of a low level programming language. 09

Other Control System Products ESX -μhmi ESX -μhmi captures and displays CAN message data. It is a fast and simple diagnostic tool for CAN bus systems in working machines.

Test Box offers more efficient software development and simplified testing.

10 Other Control System Products ESX -μhmi ESX -μhmi captures and displays CAN message data. It is a fast and simple diagnostic tool for CAN bus systems in working machines. Connector, 4 pin, automotive type Chassis, IP67, sealed-in, aluminium housing CAN Bus, 1x Robust 4 character LED-Display with CAN interface Display configurable via software ESX -Test Box The ESX Test Box offers more efficient software development and simplified testing. The Test Box is based on a19 draw out housing with a mating connector for the ESX, and test circuits for each input and output. Each I/O channel of the controller can be accessed, or the inbuilt test circuits can be used to simulate the sensors and actuators. The Test Box includes an integrated, switchable connection for the CAN network. The processor system and the power components are separately protected. Customer specific modules with matching 19 cards can be connected. 10

Other Business Fields Measurement and Sensor Technology Standard sensors for pressure measurement in hydraulic and pneumatic systems

Differential pressure ranges from 0 0.1 bar to 0 20 bar.

and pressure sensors Multi-Layer thin-film structures Standard versions or customer specific versions Direct application to machine

Pressure Measurement Pressure sensors for direct installation in combustion chambers of gas and diesel engines Temperature output High

11 Other Business Fields Measurement and Sensor Technology Standard sensors for pressure measurement in hydraulic and pneumatic systems Pressure measurement ranges from bar to bar absolute and 0 1 bar up to bar relative. Differential pressure ranges from bar to 0 20 bar. Most common output interfaces, including current, voltage and CAN bus Standard or special connector threads Thin-film Technology Force and pressure sensors Multi-Layer thin-film structures Standard versions or customer specific versions Direct application to machine parts possible Various thin-film materials available Curved surface application possible FEM calculation and dimensioning In-Cylinder Pressure Measurement Pressure sensors for direct installation in combustion chambers of gas and diesel engines Temperature output High resistance to alternating loads (>10 9 ) Robust construction Development-to-Production From development specifications to series production Electronic development Complete device development SMD production line Prototype production Series production 11

Head Office Sensor-Technik Wiedemann GmbH Steuer- und Regelelektronik Am Bärenwald 6 D-87600 Kaufbeuren Telephone +49 (0) 8341-9505-0 Telefax +49 (0) 8341-9505-55 E-Mail info@sensor-technik.

12 Head Office Sensor-Technik Wiedemann GmbH Steuer- und Regelelektronik Am Bärenwald 6 D Kaufbeuren Telephone +49 (0) Telefax +49 (0) info@sensor-technik.de Internet International Subsidiaries STW TECHNIC, LP Mobile controllers and measurement technologies 3000 Northwoods Pkwy. Suite 260 Norcross, GA30071, USA Telephone +1 (770) Telefax +1 (770) sales@stw-technic.com Internet KMW Kaufbeurer Mikrosysteme Wiedemann GmbH Am Bärenwald 2 D Kaufbeuren Telephone +49 (0) Telefax +49 (0) Sensor-Technik UK Ltd. Unit 10, The Granary Mill Road, Sharnbrook Bedfordshire, MK44 1NN, ENGLAND Telephone +44 (0) Telefax +44 (0) sales@sensor-technik.co.uk Internet

Control System Electronics

Excellence in mobile controllers and measurement technologies Control System Electronics Control System Electronics Contents 03 GENERAL DESCRIPTION 12 TELESERVICE 05 PROGRAMMING SIMULATION 14 OTHER CONTROL