WIDE RANGE OF AFFORDABLE HIGH QUALITY EDM MACHINES

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1 WIDE RANGE OF AFFORDABLE HIGH QUALITY EDM MACHINES BUILD FOR EUROPE YOUR SPECIALIST RETAILER NOVICK EUROPE Phone: +32 (0) West Europe +40 (0) East Europe COPYRIGHT 2017 / PROFIMACH. ALL RIGHTS RESERVED. NO PART OF THIS PUBLICATION MAY BE REPRODUCED, DISTRIBUTED, OR TRANSMITTED IN ANY FORM OR BY ANY MEANS, INCLUDING PHOTOCOPYING, RECORDING, OR OTHER ELECTRONIC OR MECHANICAL METHODS, WITHOUT THE PRIOR WRITTEN PERMISSION OF THE PUBLISHER, EXCEPT IN THE CASE OF QUOTATIONS AND CERTAIN OTHER NONCOMMERCIAL USES PERMITTED BY COPYRIGHT LAW. PRINTED VERSION: V0.1 DIE SINK EDM MACHINES 2019

2 NOVIFORM DIE SINK EDM MACHINES TRUSTED BY INDUSTRIAL LEADERS IN EUROPE Our high precision NOVIFORM-II series is the upgraded, drastically improved second generation. This series adopts an advanced graphical operating system and received great improvements on the electrical and the mechanical systems. High benefits on the aspects of speed, electrode consumption and precision. The machine is equipped with a hand held remote-control-operation center with multi axis display, also adopts a 17 Touch Screen LCD Monitor, which makes the operation more convenient. Our Some industry of our references Page 3 Page 4

3 Clean Zone High precision zone : No coolant, dirt or chips here. All ballscrews, lineair guides, bearings, electronical swithces and cables, measuring devices and servo motors are concentrated in a coolant and dirt and dust free zone Precision Starts with a rigid construction Super-Strong C-Frame Rigid deformation free box design for Y - axis RAM with large cross section free of any vibration Massive monoblock structure for machine base DECIDE FOR YOURSELF WHERE OTHER MAKERS FAIL! Working zone : No precision mechanical componants, no electrical switches, no moving parts in the Working zone with dielectric, chips and dirt: Avoid all problems and reduce drastical the problems. Worktable with T-slots or holes according to choice High quality cast iron frame KG Hangover KG Hangover Rugged mechanical design A short oversized cast-iron C frame delivers mechanical stability and precision for the life of the machine regardless of workpiece weight or dielectric volume. In addition, a rugged casted iron design absorbs all machining forces, in order to maintain a precise gap between workpiece and electrode. Standard technology 1. Noviform is characterised by rigid and precise mechanical body. 2. The excellent rigidity thanks to the fixed worktable structure based on which the axes move independently on the support build on the rigid casted bed. 3. X/Y/Z axe adopt precise linear guide-ways, ball-screws and servo system which ensure smooth movement and high accuracy in a clean zone without dust, dirt or dielectric. 4. Z-axis platen has the interfaces for mounting multi-types of chucks (manual, 3R, EROWA,. ). 5. Reliable & precise C-axis makes indexing and helical, various complex machining very easy. KG NOVIFORM KG NOVIFORM Page 5 Page 6

4 TECHNOLOGY Every Noviform Die sinker is boosted with the new Orbit II Pro-technology providing higher machining precision and superior surface quality Noviform Orbit II Pro Technology: Reduces machining time with 50% and electrode wear with 70% Improve surface finish quality with 50% Breaks through traditional restriction Upgrades the accuracy of the products Increases efficiency and productivity Easy with intelligent design Fully tested through shock and vibration testing Cuts at 45 for corner-sharpening Makes it easy to engrave a T-type channel Preventing build-ups of debris and deformation in boring a deep hole & big plane Hexagon machining 100% of Screw Mould Junction Different sizes of cavity machining can be done using just one size of electrode Conventional orbital machining (Spherical Orbiting or planetary movement of the electrode) is done consecutively, from point to point, along the targeted shape and the electrode movement is not smooth, resulting in unstable machining. The spherical orbit pattern is an option found on many advanced CNC sinkers. Spherical orbit patterns are not possible with mechanical orbiters or many of the available electronic spindle-mounted orbiters. PRECISE TECHNOLOGY Just to understand how precise the Noviform Second Generation machines are? Pull out one hair and hold it in front of this picture and you will understand! The cutting capabilities of this P-series are very performant due to its high-end technology developed by Novick. The Standard S-Series is capable to cut with a precision of 1 µm. To better comprehend the cutting performance, imagine that diameter of a human hair is aproximatly between µm, were the Precision P-Series is capable to measure with the accuracy of 0,25 µm which is 32 times smaller than the diameter of a human red blood cell. Average diameter of a human hair strand 60µm P-Series This is 0.25µm CIRCLE ORBITING With our newly developed second generation Orbit II Pro technology, machining is done with an electrode that is in constant motion, following the targeted shape. This results in highly stable machining. The newly developed Orbit II Pro function smoothly guides electro-de movement for uniform surfaces without unevenness. This advanced machining technology, in which the electrode is in motion continuously, results in stable finish machining with improved precision and quality. S-series This is 1µm SQUARE ORBITING The small orange square centered in the cross mark is the measuring precision of our P machines: 0,25 µm 3D ORBITING FREE ORBITING Page 7 Page 8

5 SERIES NOVIFORM UNIVERSAL PRECISE, VERSATILE AND HIGH LOAD WORKING MACHINE X,Y,Z axes drive: servo motors Windows based control system Smallest measuring increment : 1µm Semi closed loop measuring system 5 programmable axes: standard X,Y,Z + optional C,A Smallest increment possible: mm Surface roughness (Ra): 0.1 µm Orbit mode: auto orbiting / locked orbiting Orbit type: contour / circle / square / 3D / helical (with opt. C-axis) Interpolation: linear / arc Handheld Remote control unit NOVIFORM PRECISION SUPER-HIGH PRECISION HIGH LOAD TOP END MACHINE X,Y,Z axes drive: high response/ high precision servo motors (Japan) Smallest measuring increment : 0,25µm Closed loop super high precision linear scales Windows based control system 5 programmable axes: standard X,Y,Z + optional C,A Smallest increment possible: mm Lubrication system: automatic Surface roughness (Ra): 0.1 µm Orbit mode: auto orbiting / locked orbiting Orbit type: contour / circle / square / 3D / helical (with opt. C-axis) Interpolation: linear / arc Handheld remote control unit (with digital display) Technical data 500 P -II 500 U -II 700 P - II 700 U - II TECHNICAL SPECIFICATIONS X axis travel 500 mm 700 mm Y axis travel 300 mm 400 mm Electrode Z axis travel 300 mm 400 mm X/Y/Z rapid feed XY2. 5/Z4.0 m/min Standard linear scale on precision model 0.25 µm Worktable size 600x400 mm 800x600 mm Distance between Z - platen to worktable mm mm Distance between Z axis to table (with C axis) mm mm Size of work tank (LxWxH) x620x380 mm x800x500 mm Max. workpiece size 800x500x300 mm x700x450 mm Max. workpiece weight 1000 mm 2000 mm X, Y, Z axes resolution mm ELECTRODE SPECIFICATIONS Max. electrode weight 100 Kg 50 Kg 100 Kg 70 Kg Max. electrode weight with C axis (opt) 15 Kg Max. electrode weight with AEC (optional) 5 Kg 5Kg 5 Kg DIELECTRIC UNIT Dielectric unit capacity 450 L 800 L Flushing max. presure 0.3 Pa Paper filter 2 pc 4 pc CNC CONTROL SYSTEM CNC typ Industrial PC Operation system Windows Memory 32 GB Display with screen protection 17 LCD touch screen Command mode Incrimental/absolute The smallest input value mm The biggest input value 4000 mm Programmable axes XYZC - axes Simultaneous controlled axes 4 axes GENERAL Power input Total installed power Power Source Machine dimension (LxWxH) TECHNICAL DETAILS 1.750x1.590x2.210 mm 10 kw 10 kva 3 phase, 380V, 50HZ 1.650x1.500x1.975 mm 2.050x2.460x2.380 mm Bed Widh 1611 mm 2660 mm Machine weight 2300 Kg 4600 Kg Don t know which machines is best suited for your needs? Our engineers, will gladly help choose the best configuration for you based on your production needs. Feel free to contact them for a personalized offer: sales@novick.eu +32 (0) (West Europe) +40 (0) (East Europe) Page 9 Page 10

6 HIGH-END STANDARD COMPONENTS DIGITAL REMOTE CONTROLLER High precise Z-axis (Option C-axis) LCD touch screen Network interface STANDARD ACCESSORIES Manual pulse generator with digital display and magnetic fastening system Select axes 4 speeds to move X, Y, Z axes Pump on/off switch Machining start/stop/confirm/pause Edge-finding, hole center finding, return to origin Linear scales (Heidenhain 0,25µ) on all axes on P machines Stainless steel, waterproof keyboard 64A generator MDI, USB and RS-232 interface Ethernet port Manual chuck for electrode clamping Dielectric pump = 1 pc. on 500 machines and 2 pc. on 700 machines Work-tank with temperature relay and door switch Paper filter for dielectric (5µm) Work light Installation and maintenance tool-kit Machine leveling feet Lubrication system Standard 64/128 (50/100A continue) generator Work fast and easy with remote controller featuring display readings SPECIAL ACCESORIES Embedded C-axis 4/5 fork AEC (pneumatic chuck is included) 3R/EROWA pneumatic chuck Extended 50A generator to 100A Upgrade to AC High speed Servo motors (for U models) Special table CNC CONTROLLER IPC type, Windows operation platform Incremental / absolute control mode Programmable axes: X, Y, Z and C (optional) 4 simultaneous controlled axes ISO G/M code programming Files management Orbiting : contour/circle/square/3d/helical (with optional C-axis) Function pages : SETUP, EROSION, EDIT, GRAPHIC, DIAGNOSTIC 17 LCD display MDI, USB and RS-232 interface Automatical centralized lubracation Security door Rough filtration/ Level calibration Page 11 Page 12

7 SIMPLE CNC OPERATION EASY TO LEARN, EASY TO USE 1 Set-up Image Find Edge Set Reference point Center part inside/outside Find corner Return Z position Trace tracking 4 Machining Workpiece machining single section Machining Machining State Discharge Parameter Machining program 2 5 Maintenance System parameter settings Tool parameter setting Pulse power setting Input and output diagnostics 3 Programming Create file Select file Save file Save as file Delete file Automatic programming MDI Manual Direct Input programming CONTROLLER FUNCTIONS DSAPCS auto-programming and semi-programming system MDI manual programming system Full-closed loop controlled axes on P models only Multi electrode management control Real time auto-diagnosing function Real time machining track and state display Programming during machining Real time error message displaying Automatic Programming (APS) Linear/arc interpolation Display date and machining time Configuration of machine parameters Outside center-finishing, inside center-finishing, corner-finding, return to origin, set reference and return to machine origin Page 13 Page 14

8 TECHNICAL LAYOUT CONTACT US Contact details NOVIFORM II (P+U) FRONT VIEW TOP VIEW West Europe:East Europe: Patrick Favoreel +32 (0) East Europe: West Europe Cezar Cosmescu +40 (0) sales@novick.eu Notes NOVIFORM II (P+U) FRONT VIEW TOP VIEW Page 15 Page 16