Metaphase. MetaBright TM METAPHASER TM Model#: MP-LE1006 HIGH POWER LED LIGHT ENGINE. metaphase-tech.com. metaphase-tech.com. Technologies, Inc.
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1 MetaBright TM METAPHASER TM Model#: MP-LE1006 HIGH POWER LED LIGHT ENGINE
2 MetaBright TM MetaPhaser TM Model#: MP-LE1006 Industry s brightest * LED Fiber Optic Illuminator New! METAPHASER TM LED MetaBright TM light engine with Super High Output are now available. Up to a 1400% intensity improvement over 150 watt Halogen Hot Lights can now be achieved. Technology Inc. sets a new performance benchmark with cool white LED intensities equivalent to a 250W Metal Halide light sources. The system is ideal for replacing older generation hot light fiber based illuminator systems and for green technology efficiency upgrade programs. The METAPHASER fiber illuminators use patent pending refractive optics and proprietary thermal design to ensure superior beam quality and efficiency and light delivery for any fiber optic system. These systems are compact in size, economically priced, and very simple to operate. Each system is factory calibrated and prealigned for a corresponding nose piece adapter that ensures compatibility for new and retrofit fiber based light systems. No optical adjustments are required. The proprietary digital-optical dimming control provides excellent color stability over it s 65,000 hour rated lifetime. MetaBright LED engine features a remarkable operating efficiency, minimum heat generation and an easily replaceable modular design to protect against LED source obsolescence. Features: Exceeds the brightness levels of 250-watt metal halide fiber illuminator technology Patent pending refractive optics Long life-time (65,000 hours) Lower power consumption (less then 100 watts) 60x less energy consumption then comparable hot lights Consistent color temperature during dimming and over time RoHS compliant CE Approvals pending Applications: Fastner Inpsection Microscopy Industrial Borescopes Inspection Systems Machine Vision
3 MetaBright TM MetaPhaser Model#: MP-LE1006 SPECIFICATIONS Dimensions Weight Finish Operating Temperature Color temperature Light Power Output Length - 8 inch Width - 8 inch Height - 8 inch Powder Coated Blue/Silver 41 to 104 F (4 to 45 C) 5700K 6000 lm SPECTRAL DATA Designed for fiber optics with light acceptance areas of 6-20mm. With appropriate adapter, can mechanically accept fiber optics with outer housing diameter up to 20mm. Optional Product Validation LED Based light source for longer life and cooler operation. Service friendly design allows for easy LED engine removal and placement for update or exchange. Our Integrated LED engine and Cool pack module contains both the LED and the heat exchanger module for minimum downtimes. On Board microprocessor based dimming controller allows digital dimming and stable light output with high resolution, closed loop control with any preset. Microprocessor based control hardware and software provides for RS232 and Ethernet interface capabilities. On-Board modem allows factory authorized field troubleshooting and software upgrades by phone line or internet. SAFTEY Intensity of this product can cause eye damage if viewed directly. Technologies Inc. requires the use of appropriate eye protection when using this product. Disclosure: DO NOT STARE DIRECTLY INTO LIGHT.
4 SPECTRAL DATA USER S GUIDE - MetaPhaser TM MP-LE1006 Unpacking: The METAPHASER comes with the following accessories: AC Power cord Instruction Manuel MetaBOSS Software Disk Fiber Nose piece adapter and specified coupler Take the unit from the box and hook-up the appropriate AC power cord. The power input module switch should be checked to make sure the appropriate voltage or mains is supplied. Place the unit on the work surface being careful not to obstruct either of the fans intake or exhaust ports. Failure to do so could cause loss of airflow in your unit causing the LED to engine to overheat and shutdown. The nose piece is attached using three 4mm cap screws. According to your fiber optic coupler you may need to change this adapter to fit your other diameter fiber optic cables. Insert the fiber optic light guide into the adapter being sure to bottom it against the stops. Tighten the thumbscrew on the fiber coupler to secure the fiber guide in place. Plug the AC cable into the mains and switch the power on. The power switch is located on the back panel. The unit should come on to its minimum default preset or whatever setting was in memory from the last shut down. (Observe safety notes) Product Specifications: Super-High Output LED Engine Power Input V, 100 Watt Light Intensity lm Color Temp 5700K Operating Temp 41 to 104 Deg F. Long Life 30,000 hours 100-step resolution PWM 31kHz RS-232 Control with MetaBOSS, Windows HyperTerminal, or Customer-supplied application Ethernet Control of up to 1000 METAPHASER at a time using MetaBOSS for Windows (windows version XP and newer.) MetaBOSS is incorporated software that allows remote operations. Requires Customer PC/Computer and Cables. Unit Setup & Operation: Attach the provided METAPHASER Fiber Illuminator to the coupler in the front faceplate Apply V power to rear of MetaPhaser unit. Set the toggle power switch to the ON position. Upon power-up the METAPHASER TM will display a number of Initialization screens on the LCD display approximately 2 seconds after turn on. The first screen indicates the METAPHASER model number and current firmware version. The second screen will indicate the METAPHASER s IP address. This screen is only relevant to METAPHASER s that are used in an Ethernet Network configuration. The IP address is set using the switches below the LCD screen and can only change the IP address while the IP Address Screen is displayed. The METAPHASER retains the IP address even when power is removed from the unit. The third screen indicates the METAPHASER s Light Level output and is the default screen seen during operation. The up/down switches adjust the light level output in accordance with square-law dimming. The METAPHASER restores the last set Light Level upon power-up. (See safety note)
5 Interface: Ethernet Control of METAPHASER The METAPHASER is able to be controlled remotely via MetaBOSS (internal software) over ethernet. The METAPHASER and MetaBOSS have been configured to have a default IP address of Connection between the METAPHASER and the remote terminal (PC) over a standard CAT-5 cable (not furnished as part of unit). Cable connections are hot-swappable. Once connected, the MetaBOSS remote terminal may be used to raise and lower the METAPHASER s light level from 0 to 100%. RS-232 Control of METAPHASER The METAPHASER is able to be controlled remotely via MetaBOSS (internal software) using RS-232 communications. The default communications protocol is 38400, 9, N, 1. Connection between the METAPHASER and MetaBOSS is over a standard RS-232 cable using a DB-9 connector (not furnished as part of unit). Cable connections are hot-swappable. Once connected, the MetaBOSS remote terminal may be used to raise and lower the METAPHASER s light level from 0 to 100%. Additionally, custom-written or 3rd party applications, such as Windows HyperTerminal, may be used to control the METAPHASER using RS-232. The following commands are provided for the purpose: U raises the light level by a 1% increment. The METAPHASER automatically responds with the light level in human readable format. For example, if the light level is 86%, the METAPHASER will respond with an 86. D lowers the light level by a 1% decrement. The METAPHASER automatically responds with the current light level in human readable format. u raises the light level by a 1% increment. The METAPHASER does not respond. d lowers the light level by a 1% decrement. The METAPHASER does not respond. + raises the light level by a 1% increment. The METAPHASER automatically responds with the light level in a single hex byte binary format. - lowers the light level by a 1% decrement. The METAPHASER automatically responds with the light level in a single hex byte binary format. Maintenance: The outside surface of the METAPHASER should be wiped with a suitable surface cleaner and lint free cloth for cleaning. Lens: Periodically check the lens for dirt or lint and remove as necessary with clean compressed gas or a suitable lens cloth or tissue to avoid scratches Fan: Intake and exhaust ports should be kept free of dust and debris which would block or impeded the fans airflow. Other air flow vents may be kept clear by vacuuming.
6 PROBLEM: Failure of LED to Light up. Fails to initialize. Control buttons do not function. If MetaBOSS is not providing remote control of METAPHASER - If MetaBOSS is not providing remote control of METAPHASER - ACTION: -Check power cord source -Check that the unit s power switch is ON -Reset power switch -Use MetaBOSS capability to check remote control operations. Check Ethernet connection. Check RS-232 connection. For all other Troubleshooting inquiries please contact Technologies Inc. at (215) or Info@-Tech.com PRODUCT KEY - MetaPhaser TM MP-LE MENU 2. INTENSITY DOWN 3. INTENSITY UP 4. FIBER COUPLER 5. THUMBSCREWS
7 AC PORT 7. POWER ON/OFF 8. ETHERNET PORT 9. RS-232 PORT Copyright 2007, Technologies Inc Progress Drive, Unit C Bensalem, PA USA p e. info@
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