E SERIES ISOLATED, PROPORTIONAL DC TO HV DC CONVERTERS
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1 Proven Reliability ISOLATED, PROPORTIONAL DC TO HV DC CONVERTERS 2V to 7kV at 3W / 8kV at 2W PRODUCT SELECTION TABLE Output Voltage (%) 14t PRODUCT DESCRIPTION The E Series is a broad line of small, versatile, component level building blocks in a PCB mount package that provide up to 7kV at 3 Watts continuous output power, (8kV at 2 Watts). This series features low ripple, noise, and EMI/RFI by utilizing a quasi-sinewave oscillator, excellent filtering techniques and a fully enclosed pot core transformer. The output voltage is directly proportional to the input voltage, and is linear from approximately.7 volts to maximum input. The isolated output allows for user selectable output polarity. Options include external aluminum box, a dual output option with center-tap pin which, when grounded, provides both positive and negative outputs from one low cost module. Output Voltage vs. Input Voltage Full-load No-load MODEL VOLTAGE* 2 CURRENT* 1 E2 2V 15mA E2-5 25V 12mA E3 3V 1mA E5 5DV 6.mA E6 6V 5.mA E7-5 75V 4.mA E8 8V 3.7mA E1 1kV 3.mA E12 1.2kV 2.5mA E15 1.5kV 2.mA E2 2kV 1.5mA E3 3kV 1.mA E4 4kV.75mA E5 5kV.6mA E6 6kV.5mA E7 *7 7kV.43mA E8 *7 8kV.25mA Electrophoresis Capacitor Charging Field Generation Piezo Devices Mass Spectrometry Input Voltage (%) Electrostatic Chuck Igniter / Spark Module Sustaining Ion Pumps APPLICATIONS OPTIONS FEATURES Proportional Input/Output Compact, PCB Mount Package Low Ripple, Low EMI / RFI Proven Reliability Input/Output Isolation Low Leakage Current Low Input/Output Coupling Capacitance No External Components Required No Minimum Load Required MTBF: >2 Million Hours per Bellcore TR-332 UL Certified Encapsulant, Meets 94V- Flammability Mounting Holes RoHS Compliant Dual output (Center Tap) Models Available (CT Suffix) External EMI/RFI Shield (AB Suffix) 4719BH3 PAGE 1
2 ELECTRICAL SPECIFICATIONS *3 MODEL INPUT VOLTAGE CURRENT RIPPLE *5 REVERSIBLE MODEL VOLTAGE *2 DUAL (CENTER TAP) MODEL *4 VOLTAGE *2 E2/E2CT to 12V 15mA <.25% E2 to 2V E2CT to +/- 1V E2-5/E2-5CT to 12V 12mA <.75% E2-5 to 25V E2-5CT to +/- 125V E3/E3CT to 12V 1mA <1% E3 to 3V E3CT to +/- 15V E5/E5CT to 12V 6.mA <.1% E5 to 5V E5CT to +/- 25V E6/E6CT to 12V 5.mA <.1% E6 to 6V E6CT to +/- 3V E7-5/E7-5CT to 12V 4.mA <.1% E7-5 to 75V E7-5CT to +/- 375V E8/E8CT to 12V 3.7mA <.1% E8 to 8V E8CT to +/- 4V E1/E1CT to 12V 3.mA <.5% E1 to 1kV E1CT to +/- 5V E12/E12CT to 12V 2.5mA <.5% E12 to 1.2kV E12CT to +/- 6V E15/E15CT to 12V 2.mA <.5% E15 to 1.5kV E15CT to +/- 75V E2/E2CT to 12V 1.5mA <.25% E2 to 2kV E2CT to +/- 1kV E3/E3CT to 15V 1.mA <.25% E3 to 3kV E3CT to +/- 1.5kV E4/E4CT to 15V.75mA <.5% E4 to 4kV E4CT to +/- 2kV E5/E5CT to 15V.6mA <.5% E5 to 5kV E5CT to +/- 2.5kV E6/E6CT to 15V.5mA <.5% E6 to 6kV E6CT to +/- 3kV E7/E7CT to 15V.43mA <1% E7 to 7kV E7CT to +/- 3.5kV E8/E8CT to 15V.25mA <1.25% E8 to 8kV E8CT to +/- 4kV 4719BH3 PAGE 2
3 ELECTRICAL SPECIFICATIONS *3 PARAMETER VALUE to 12V (E2 to E2) INPUT VOLTAGE to 15V (E3 to E8) TURN-ON VOLTAGE <.7V <175mA, NO LOAD INPUT CURRENT <4mA, FULL LOAD < +/-3.5kV BIAS (E2 TO E6) ISOLATION < +/-5V BIAS (E7 TO E8) 66uF (E2 to E6) INPUT CAPACITANCE 24uF (E7 to E8) RESPONSE TIME <1mS (Typical) VOLTAGE TOLERANCE +/-5% (Full Load, 1% output voltage) FREQUENCY 3 to 1KHz -1C to +6 C Case (E2 TO E6) OPERATING TEMPERATURE *5-1C to +5 C Case (E7 TO E8) STORAGE TEMPERATURE -25C to +9 C 4719BH3 PAGE 3
4 E2-E6 MECHANICAL SPECIFICATIONS *2.15 (3.8) 1.2 (3.48).2 (5.1).85 (21.6) 2.5 (63.5) 2.1 (53.34) ø.31 (.79) P.C. PINS TYPICAL 1.5 (38.1) 2X.129 (3.28) CLEARANCE HOLE FOR #4/M3.2 (5.1) ø 1. (25.4).8 (2.32) ø.2 (5.8).45 (11.43) PCB LAYOUT.65 (16.5) 2 1 HOLE & PAD O.D. SIZE:.52 (1.32 ) & ø.82 (2.8) *5 PLACES 5 4 * (3.48) OPTIONAL DUAL (CENTER TAP).9 (22.86).4 (1.16).1 (2.54).35 (8.9) DIMENSIONS ARE IN INCHES (METRIC EQUIVALENTS ARE IN PARENTHESIS) DIMENSIONAL TOLERANCES:.XX = (.51),.XXX = (.127) WEIGHT 3 OZ (85.5 Grams) PIN # FUNCTION 1 (+) Input VOLUME DIMENSIONS CASE MATERIAL <3.2 cubic Inches (52.2 cubic centimeters) 2.5L (63.5L) x 1.5W (38.1W) x.85h (21.6H) Diallyl Phthalate (DAP) 2 (-) Input 3 (+) Output 4 (-) Output 5 Dual Output/Center Tap (Optional) 4719BH3 PAGE 4
5 E7-E8 MECHANICAL SPECIFICATIONS *2.15 (3.8) 1.2 (3.48).85 (21.6).2 (5.1) 2.5 (63.5).31 (.79) P.C. PINS TYPICAL 1.5 (38.1) 2X Ø.129 (3.28) CLEARANCE HOLE FOR #4/M3 LEADS #22 AWG 3KV SILICONE 6." (152.4) MIN. 1. (25.4) PCB LAYOUT.45 (11.43) 2.8 (2.32) 5*.4 (1.16) (8.9) (5.8).65 (16.5) (35.56) OPTIONAL DUAL (CENTER TAP) HOLE & PAD O.D. SIZE: Ø.52 (1.32) & Ø.82 (2.8) *3 PLACES DIMENSIONS ARE IN INCHES (METRIC EQUIVALENTS ARE IN PARENTHESIS) DIMENSIONAL TOLERANCES:.XX = (.51),.XXX = (.127) WEIGHT 3 OZ (85.5 Grams) PIN/WIRE # FUNCTION 1 (+) Input VOLUME DIMENSIONS CASE MATERIAL <3.2 cubic Inches (52.2 cubic centimeters) 2.5L (63.5L) x 1.5W (38.1W) x.85h (21.6H) Diallyl Phthalate (DAP) 2 (-) Input 3 (+) Output 4 (-) Output 5 Dual Output/Center Tap (Optional) 4719BH3 PAGE 5
6 ACCESSORY EXTERNAL EMI/RFI SHIELD 4-4 SOLDERABLE GROUNDING STUD 2 PLACES.3 (7.62) 3.4 (86.36) Ø.14 (3.56) THRU 2 PLACES.3 (7.62) 1.6 (4.64).8 (2.32) 3. (76.2).2 (5.8).31 (7.87) 2.6 (66.4) HIGH VOLTAGE.9 (22.86).4 (1.16) DIMENSIONS ARE IN INCHES (METRIC EQUIVALENTS ARE IN PARENTHESIS) DIMENSIONAL TOLERANCES:.XX = (.51),.XXX = (.127) BOX SIZE See table GROUND Black Anodized Aluminum MATERIAL.3 (.76mm) Aluminum DIMENSIONS WITH TAB 3.4L (86.36L) x 1.6W (4.64W) x.9h (22.86H) FINISH MOUNTING Black Anodize Two Tabs With Thru-Holes DIMENSIONS WITHOUT TAB 2.6L (66.4L) x 1.6W (4.64W) x.9h (22.86H) SHIELD DESCRIPTION APPLICATION INFORMATION The AB Series provides low cost EMI/RFI shielding and rugged mounting for XP EMCO High Voltage DC to DC converters. These five-sided aluminum enclosures feature a durable, non-conductive black anodized finish. The enclosures are manufactured at our own sheet metal fabrication facility, which allows for low cost and stock delivery. Add an AB suffix to the model number for a factory-installed enclosure (e.g. E1AB). Contact our sales department by phone, fax or for immediate attention. On models with outputs of 3kV or higher, special care must be taken to ensure adequate spacing and insulation between the metal can and the high voltage output. Single sided layout, encapsulants or conformal coating may be required. Case grounding stud must be connected to ground. Case ground is not internally connected to (-) input. 4719BH3 PAGE 6
7 BLOCK DIAGRAM (+) In (+) Output Oscillator Rectifier & Multiplier Center tap (for Dual output option) (-) In Transformer (-) Output OPTION CODE TABLE OPTION ORDER CODE MODELS Positive / Negative reversible Blank ALL POLARITY Dual Output (center tap) option CT ALL OPTIONS Shielding and Mounting Enclosure AB ALL HOW TO ORDER PART NUMBER SELECTOR: Model Number: E1CTAB Model Output Voltage (See table) Shielding & Mounting Enclosure (Optional) Center Tap (for dual output option) EXAMPLE: E1CTAB (E-Model, 1-Output Voltage, CT-Center Tap, AB-Shielding & Mounting Enclosure) * Notes: 1. At maximum rated output voltage. 2. Output voltage is load dependent. Under light or no load conditions, reduce input voltage so maximum rated output voltage is not exceeded. 3. Specifications after 3 minute warm up, full load, at 25C unless otherwise indicated. 4. For dual output units [CT option], the negative output voltage will be ~1% larger than the positive output voltage with respect to the center tap pin. 5. Ripple Specifications for dual output units applies to the voltage between the positive and negative output terminals. 6. Proper thermal management techniques are required to maintain safe case temperature at maximum power output. 7. This unit has flying leads on the output and clearance holes for mounting. XP EMCO reserves the right to make changes on products and literature, including specifications, without notice. XP EMCO standard product models are not recommended for copy-exact applications or any other application restricting product changes. Copy-exact options are available. Please contact an XP EMCO sales representative for more details. 4719BH3 PAGE 7
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