Modicon Quantum Ethernet I/O automation platform

Transcription

1 Modicon Quantum Ethernet I/O automation platform Catalogue July 0

2 All technical information aout products listed in this catalogue are now aailale on: Browse the product data sheet to check out : characteristics, dimensions, cures,... and also the links to the user guides and the CAD fi les. From the home page, type the model numer* into the Search ox. * type the model numer without any lank, replace p y * Under All ta, click the model numer that interests you.

3 U p p p p p p The product data sheet displays. Example : Zelio Time data sheet Discoer this product Characteritics Functions Connection Dimensions Download & Documents Other products p Help me to choose Accessories p Plug Sockets Example : Zelio Time data sheet 0,, Example : Zelio Time data sheet U C C G G R t t t' t' R t t t' t' You can get this information in one single pdf fi le.

4 0

5 Contents 0 Modicon Quantum automation platform Quantum Ethernet I/O Introduction... page Presentation... page 0 Description... page Architectures... page References... page Unity Pro software Selection guide page Presentation, functions... page References... page 0

6 The improed Modicon Quantum controller The new Modicon Quantum Ethernet I/O (QEIO) offer is designed to meet the requirements of oth the industrial automation and process industries. An integral part of the PlantStruxure architecture, Modicon Quantum Ethernet I/O supports remote I/O architectures that meet your physical requirements today, as well as eing scalale and flexile enough to adapt to future modifications of your installation. PlantStruxure TM is a collaoratie architecture that allows industrial and infrastructure companies to meet their automation needs and, at the same time, delier on growing energy management requirements. In a single enironment, measured energy and process data can e analyzed and used to yield a holistically optimized plant. PlantStruxure is not only easy to engineer and simple to maintain, it deliers a clear picture of what is happening in your process. It integrates easily with third party deices and proides added alue in the form of historian and manufacturing execution system functionalities. In short, PlantStruxure helps you drie increased return on assets and meets your application needs. Unity Pro Unity Pro, a unique configuration software for your Modicon PAC architecture Compatile with High End Modicon Quantum controller Controllers Ethernet Ethernet, the ackone of PlantStruxure: the choice of a standard and industrial network DIO Ring RIO Ring DIO Cloud RIO Ring Remote I/Os Remote I/Os ring + distriuted I/Os on the same cale Distriuted I/Os Separated distriuted I/Os and remote I/Os

7 Standard Ethernet is an industrial standard. EtherNet/IP (promoted y ODVA) has een chosen for QEIO as a long-lasting uniersal standard. Standard network infrastructure deices, tools, and network analyzers simplify maintenance and training. Aailale The requirement for many systems today is high operational aailaility of your process. QEIO solutions can continue to operate in the eent of a loss of connection at a single deice, keeping your process running with minimal disruption. Scalale When your application eoles, the QEIO solution grows alongside it, adapting to the life cycle of your installation without extensie modifications. The addition of sensors/actuators and other deices is simplified thanks to the ersatility of Modicon Quantum Ethernet I/O. Simple All the I/Os are managed y one single configuration software Unity Pro. Modicon Quantum Ethernet RIO (QEIO) Compatile with your installed systems QEIO uses the same standard I/O modules as existing Quantum S0 systems, allowing migration solutions with a lower cost. Head End adaptor 0 CRP 00 Front display for diagnostics in compliance with ODVA standard Port to link to Ethernet module to mix DIO and RIO on the same cale Serice port to connect PC, local HMI or DIO deices ports for Daisy chain loop Dual ring switch (DRS) ConneXium range extended manageale switch DRS ports (TCSESM0FF) copper DRS ports (TCSESM0FCU) copper fire optic multimode - Long distance up to Km Drop adaptor 0 CRA 00 Rotary switches to configure drop address Serice port to connect a PC, local HMI or DIO cloud ports for Daisy chain loop DRS ports (TCSESM0FCS) copper fire optic single mode - Long distance up to Km Predefined, tested, and alidated configurations to sae time

8 Enjoy flexiility and high perfo The QEIO solution is ased on the existing Modicon Quantum offer. All the I/O modules are the same. The system is flexile to allow I/O architectures to e designed to meet the requirements of a wide range of control applications. The choice of an I/O us architecture ased on Ethernet remoes the limitations of traditional, proprietary network topologies while offering flexiility and high leel of performance. Flexile > For the design of your architecture Choice of topologies: RIO: Daisy chain loop DIO: Ring, star and us > For the connection of your instrumentation Easy addition of instrumentation thanks to FDT / DTM technology. C R P N O E Main ring RIO DRS Easy integration of third-party deices in DIO DRS PRM Su ring RIO Su ring RIO DIO cloud > For the size of RIO drop and DIO Up to drops of QEIO. Each drop can e or racks, each rack to slots. Future eolution of QEIO will allow Modicon M0* to e used as I/O drops to further expand the flexiility. You didn t plan a future extension of DIO? No need to add cales! Just connect your new DIO island to the existing QEIO network ia serice port or switch! It is possile to mix DIO and RIO on the same media. * (aailale in 0) RIO Size rack flexile DRS Additional rack possile in a drop Easy addition of a deice as DIO on serice port of CRA module without extra cost of caling DIO > For the online modification of your installation Add an I/O module without stopping your process using the Change Configuration on the Fly (CCOTF) function of Unity Pro. Benefit from the continuity of communication with your SCADA due to the OPC Factory Serer during the online changes.

9 rmance for your architecture Performance We hae implemented the Quality of Serice (QoS) function to proide deterministic operation of QEIO For large I/O configurations, the performance is etter than many proprietary RIO uses We hae improed communication etween SCADA and Modicon PAC Quantum thanks to the OPC Factory serer. Fewer constraints > Be connected eerywhere ia the emedded serice ports on the CRA/CRP modules Unity Pro: maintenance or modification of application (connection ia NOE module) HMI: No extra design cost to add an HMI (connection ia NOE module) DIO cloud to connect your IO deices without additional hardware Information processed Rack CPU Information transmitted Input actuated RIO Drop >The design phase is easier No limit to the numer of analog modules per drop Output transmitted Output actuated 00 words IN 00 words OUT per RIO drop Input Output Application response time (ART) Predictale application response time Ana Ana Ana XBE XBE Analog modules RIO Drop Increased andwidth etween SCADA & PAC for a solution on OPC More I/O capacity per remote I/O drop

10 High aailaility > With hot-standy CPU Choose the Modicon Quantum HSBY CPU compatile with the QEIO solution. Redundant SCADA > With RIO Daisy chain loop All RIO communication modules include a dual Ethernet port. These copper ports proide RIO communications and cale redundancy. High aailaility Full solution Redundant CPUs Self-recoering I/O Ring RIO su ring CRP NOE NOE RIO main ring CRP NOE NOE DIO ring DRS RSTP RSTP RSTP New path Drop RIO Modicon STB RSTP function finds a new path in case of cale reak Recoery loop < 0 ms with RSTP protocol, in case of cale failure. Up to MB of data can e exchanged etween HSBY Modicon Quantum CPUs eery program scan. Long-term inestment Easy access We page iew of RIO network Program iewer ia FactoryCast PlantStruxure rick Modicon solution Based on Ethernet Compatile with our last M0 technologies (as DIO) Quantum ERIO Statistics Aailale Easy to monitor health of QERIO ia rowser Both CRA and CRP statistics aailale Rack iewer function for Quantum aailale on Ethernet module 0 NOE > Benefit from moility technology to e connected eerywhere

11 See what your automation architecture can do! Thanks to PlantStruxure Quantum Ethernet solutions, your processes remain safe and productie whateer the stage of your architecture deelopment. With these modern and ersatile features, you will permanently enjoy reliale and efficient automation control solutions. > Ethernet topology: Daisy chain loop, ring, star, us > Copper or fire optic: EMC and distance > ConneXium Dual ring switch (DRS), up to leels of RSTP rings, and up to independant RSTP rings > Unity Pro (DFB, IEC langages, simulation) > Continuity of communication with SCADA (OFS) > CCOTF (Change Configuration on the Fly) > Transparent access: we iew of RIO in NOE we pages > Serices port: access from anywhere or on CRA/CRP for local HMI*, Unity*, ConneXium (*ia NOE module) > High aailaility solutions Design > Optimally sized modular drops Renew Your process Operate > No limit to numer of analog modules per drop: I/O drop increased (00 words IN, 00 words OUT) > Data exchange. MB HSBY CPU > Predictale ART (application response time) > X andwidth SCADA Maintain Optimize > QEIO uses the same I/O modules as Quantum S0, so installed ase can migrate y changing only CRA/CRP modules and wiring CRA/CRP > Flexile architecture > Standard Ethernet tools for maintenance: ConneXiew, HiVision, Wireshark > We RIO ision ia the rack iewer function in NOE module > Program iewer > Access to all standard Unity maintenance key alues (deug )

12 Presentation Modicon Quantum automation platform Quantum Ethernet I/O I/O architectures Presentation The Modicon Quantum Ethernet I/O automation platform offers an I/O architecture solution oer Ethernet. The Modicon Quantum Ethernet I/O solution comprises: Ethernet remote I/O (RIO) Ethernet distriuted deices (DIO) A CRP Ethernet head adaptor A CRA Ethernet drop adaptor Three managed switches from the ConneXium offer () whose parameters can e set using predefi ned confi guration fi les for immediate use Numerous different architectures are therefore possile, such as: Ethernet RIO architectures with or without ConneXium managed switches Architectures with separate or comined Ethernet RIO and Ethernet DIO deices Hot Standy (HSBY) architectures This solution also includes numerous options and functions as standard, proiding: High process aailaility, with the option of connecting Ethernet RIO and Ethernet DIO in a daisy chain loop Deterministic data exchanges etween the PLC and the Ethernet RIO Remote serice with a SERVICE port aailale on the CRP Ethernet head adaptor and CRA Ethernet drop adaptor Enterprise ERP system Plant Historian MES (Manufacturing Execution System) Process Redundant system serers Unity Pro Vijeo Citec SCADA Dual Ethernet ring Hot Standy PLCs (Primary and Standy) Workshop HMI Field ConneXium switch Modicon STB Ethernet DIO Variale speed drie Motor starter Ethernet RIO drops Motor protection Energy superision Ethernet RIO and Ethernet DIO drops comined on the same medium Remote site Modicon STB Ethernet DIO Variale speed drie Motor starter Ethernet RIO drops Motor protection Separate Ethernet RIO and Ethernet DIO on separate media Energy superision 0 Typical architecture () The use of switches other than those detailed in these Quantum Ethernet I/O pages is not supported. 0

13 Presentation (continued) Modicon Quantum automation platform Quantum Ethernet I/O I/O architectures RSTP RSTP protocol Cale reak Communication operational again in under 0 ms after a cale reak or module malfunction Presentation (continued) Adantages of the offer Flexiility, aility to comine and determinism The fl exiility of Ethernet topologies proides many different options to meet the needs of numerous applications. The aility to comine Ethernet RIO and DIO deices on the same medium enales: Reduced wiring costs Up to Ethernet RIO drops and Ethernet DIO deices The deterministic nature of data exchanges etween the PLC and the Ethernet RIO allows the system response time to e calculated for the Ethernet RIO, irrespectie of the numer of Ethernet DIO deices. Increased process performance and aailaility High performance leels exceeding the current limits for Quantum architectures (S0 network) with 00 input words and 00 output words per drop (instead of input words and output words for the S0 architecture) High oerall process aailaility in Hot Standy architectures with: Primary ring and secondary ring topologies using the Ethernet ports on the CRP Ethernet head adaptor and CRA Ethernet drop adaptor RSTP (Rapid Spanning Tree Protocol) for the primary ring or secondary ring, enaling a ring to self heal in less than 0 ms if there is a cale reak or module malfunction Remote deugging CRP Ethernet head adaptors and CRA Ethernet drop adaptors hae or connection ports, depending on the module: DEVICE NETWORK ports for daisy chain loop connection of Ethernet RIO SERVICE port supporting a rate of Mps for connecting Ethernet DIO deices, up to a maximum of 0 Mps for all Ethernet DIO ports: A local HMI (Magelis terminal, etc.) () One or more Ethernet DIO deices A PC with Unity Pro software () for deugging an application remotely Network diagnostics with the ConneXiew or HiVision software, or other network analysis tools (Port Mirroring, etc.) INTERLINK port on the CRP Ethernet head adaptor (see page ) Online configuration modification with the CCOTF function The CCOTF (Change Confi guration On The Fly) function enales I/O modules to e added to or remoed from a Quantum PLC confi guration in RUN mode. It also enales the confi guration parameters of pre-existing and new I/O modules to e modifi ed online. These changes are possile on the Quantum local rack and on RIO drops (Ethernet or S0 networks). The CCOTF function thus aoids interruptions to processes and helps reduce production costs. Compatiility with references in the Quantum catalogue The Quantum Ethernet I/O offer is fully compatile with the references in the Quantum offer (CPUs, power supply, I/O modules, racks). This compatiility simplifi es: Implementation of Ethernet I/O architectures Migration from a S0 network architecture to a Quantum Ethernet I/O architecture Rack Viewer function The Rack Viewer function proides access to Ethernet RIO data ia a we rowser. This function requires the 0 NOE Ethernet communication module. Predefined configurations for ConneXium managed switches The use of ConneXium managed switches specifi cally for Quantum Ethernet I/O architectures is simplifi ed using predefi ned confi guration fi les (included on the Unity Pro u V.0 DVD). These confi gurations are optimized to meet the requirements of the majority of Ethernet architectures (see page ). () Please refer to the Human-Machine Interfaces catalogue. () Requires Unity Pro Extra Large software u V.0. 0

14 Presentation (continued) Modicon Quantum automation platform Quantum Ethernet I/O Ethernet RIO architectures Ethernet RIO and Ethernet DIO architectures Quantum Ethernet I/O CRP CRA Ethernet RIO CRA Ethernet network Ethernet RIO architecture without ConneXium managed switches CRA Types of Quantum Ethernet I/O architecture () The Quantum Ethernet I/O offer can e used in three types of architecture: Ethernet RIO architectures Without ConneXium managed switches With ConneXium managed switches Ethernet RIO and Ethernet DIO deice architectures Separate Ethernet RIO and Ethernet DIO deices Comined Ethernet RIO and Ethernet DIO deices Quantum Ethernet I/O Hot Standy architectures Quantum Ethernet I/O Copper link Fire optic link link Copper link CRP CRA CRA Ethernet RIO Managed switches Ethernet RIO CRA Ethernet network CRA CRA CRA Ethernet RIO architectures Ethernet RIO without ConneXium managed switches Simple Ethernet RIO architecture specifi cally for applications requiring discrete I/O, analog I/O or the 0 ERT 0 multifunction input module. The maximum distance etween each rack is 00 m. Ethernet RIO with ConneXium managed switches Ethernet RIO architecture specifi cally for applications requiring discrete or analog I/O. Integration of ConneXium managed switches enales, with a fi re optic link in particular, drops to e located remotely: Oer long distances (more than 00 m) In enironments suject to a great deal of interference Between sites with different earth equipotentiality Ethernet network Each switch also allows the management of a secondary Ethernet RIO ring. Ethernet RIO architecture with ConneXium managed switches Quantum Ethernet I/O CRP CRA Ethernet RIO Ethernet network CRA CRA Ethernet DIO deice cloud () Ethernet RIO and Ethernet DIO deices () Separate Ethernet RIO and Ethernet DIO deices Conentional architecture with Ethernet RIO and Ethernet DIO deices on two isolated networks: The Ethernet RIO are connected to the PLC ia the 0 CRP 00 Ethernet head adaptor (). The Ethernet DIO deices are connected ia the 0 NOE p p or 0 NOC 00 Ethernet communication module (). Comined Ethernet RIO and Ethernet DIO deices This architecture has the adantage of eing ale to comine Ethernet RIO and Ethernet DIO deices on the same physical network. In particular it allows a ConneXium managed switch to e connected from the 0 CRP 00 Ethernet head adaptor (). This switch is used for addressing the Ethernet RIO and the Ethernet DIO deices. The entire network is connected to the CRP Ethernet head adaptor (). A TCS ECN MM S/SU Ethernet Interlink cale () etween the 0 CRP 00 Ethernet head adaptor () and the 0 NOE p p Ethernet communication module () is used to access the communication module functions. 0 Architecture with separate Ethernet RIO and Ethernet DIO deices Quantum Ethernet I/O CRA CRA Ethernet network Ethernet RIO CRP CRA Managed switch Ethernet RIO CRA Ethernet network Ethernet DIO deice cloud () CRA The Ethernet DIO deices (standalone deices and deices connected in a daisy chain loop) should e connected directly to a ConneXium managed switch. Note: For simple architectures without switches, the Ethernet DIO deices can also e connected directly to the SERVICE ports on the CRP Ethernet head adaptor and CRA Ethernet drop adaptor. This architecture proides: Reduced wiring costs Deterministic data exchanges etween the PLC and the Ethernet RIO High aailaility of Ethernet DIO deices which can e connected in daisy chain loop topology (limited to deices compatile with this type of architecture) Maximum distance etween each ConneXium managed switch: 00 m with copper medium km with multimode fi re optic medium km with single mode fi re optic medium () Requires Unity Pro Extra Large software u V.0. () Please refer to the releant product catalogues on our wesite Architecture with comined Ethernet RIO and Ethernet DIO deices

15 Presentation (continued) Modicon Quantum automation platform Quantum Ethernet I/O Ethernet Hot Standy architectures Quantum Ethernet I/O (Primary PLC) Hot Standy link Hot Standy link Fire optic Ethernet network Fire optic Ethernet network CRP Managed switches Managed switch RSTP Managed switch Managed switches CRP Long distance Quantum Ethernet I/O Hot Standy architecture Quantum Ethernet I/O (Primary PLC) CRP Fire optic Ethernet network Quantum Ethernet I/O (Standy PLC) Ethernet DIO () () Ethernet RIO () Ethernet RIO () CRA CRA CRA Ethernet RIO Hot Standy link Ethernet network Ethernet DIO deice cloud () CRA Ethernet network CRA Ethernet network CRA Ethernet network Ethernet network RSTP RSTP RSTP RSTP Local HMI () Quantum Ethernet I/O (Standy PLC) CRP Types of Quantum Ethernet I/O architecture () (continued) Ethernet Hot Standy The Unity Hot Standy system is used for the most demanding applications in terms of the aailaility of their control/command system, as no interruption of the process can e tolerated. The Ethernet Hot Standy architecture ensures gloal aailaility of the Hot Standy CPU and Ethernet I/O deices. At the heart of this architecture are two PLC racks (Primary and Standy) with identical hardware confi gurations, ased on 0 CPU p p Unity Hot Standy CPUs, connected ia a high-speed fi re optic cale. The olume of data exchanged etween the Primary and Standy PLCs can reach. MB depending on the CPU. The Primary PLC executes the application program and controls the I/O, while the Standy PLC remains in the ackground. In the eent of an unexpected failure affecting the Primary PLC, the standy system switches oer automatically, changing oer execution of the application program and control of the I/O to the Standy PLC with an up-to-date data context. Once the changeoer is complete, the Standy PLC ecomes the Primary PLC. Once the faulty PLC has een repaired and reconnected to the standy system, it takes the role of the Standy PLC. The changeoer is performed smoothly at the outputs and is completely transparent to the process. The Hot Standy system with Unity Pro software thus increases productiity y minimizing process downtime. Hot Standy system ased on Ethernet RIO architecture The Hot Standy system ased on the remote I/O (RIO) architecture is used for sensitie processes which require an I/O control takeoer time within the region of the PLC scan time. As the RIO drops are synchronized with the PLC CPU scan time, the CPU changeoer is carried out smoothly at the outputs, i.e. it is umpless. Maximum distance etween each ConneXium managed switch: 00 m with copper medium km with multimode fi re optic medium km with single mode fi re optic medium Hot Standy system ased on Ethernet DIO deice architecture In this type of Hot Standy architecture with no Ethernet RIO, the CRA Ethernet drop adaptor is not required. Only a CRP Ethernet head adaptor is needed in each PLC (Primary and Standy). () Requires Unity Pro Extra Large software u V.0. () Please refer to the releant product catalogues on our wesite () As well as the secondary ring, an Ethernet DIO deice cloud can e connected to each switch. Ethernet DIO () RSTP Ethernet DIO deice cloud () Quantum Ethernet I/O Hot Standy architecture with Ethernet DIO deices, with no CRA Ethernet drop adaptor 0

16 Description Modicon Quantum automation platform Quantum Ethernet I/O CRP Ethernet head adaptors CRA Ethernet drop adaptors CRP Ethernet head adaptors and CRA Ethernet drop adaptors () () Presentation An Ethernet I/O architecture requires the use of the following Ethernet modules: 0 CRP 00 Ethernet head adaptor installed in the Quantum rack 0 CRA 00 Ethernet drop adaptor installed in each Ethernet RIO drop Each of these modules is connected y an Ethernet cale equipped with RJ connectors. The dual RJ port on each module simplifi es daisy chain loop connections which offers the added adantages of RSTP functionality. Each module uses one slot in the rack. 0 CRP 00 0 CRA 00 0 These modules are also aailale in a conformal coating ersion for harsh enironments with the application of Humiseal A. Capacity of each Quantum Ethernet I/O architecture Quantum CPU drop that can hae one primary rack and one secondary rack () A maximum of Ethernet DIO drops (each drop can comprise one primary rack and one secondary rack) () () Distance: 00 m etween each drop km etween each ConneXium managed switch with a multimode fi re optic cale () km etween each ConneXium managed switch with a single mode fi re optic cale () A maximum of ConneXium managed switches () secondary ring leel per switch A maximum of Ethernet DIO deices Description Display lock indicating the module status On 0 CRA 00 module: rotary switches for addressing Ethernet RIO drops (00 ) Dedicated RJ SERVICE port for remote serice tools such as a PC with Unity Pro () and/or ConneXiew or HiVision network diagnostics tools, or with network analysis tools (Port Mirroring, etc.), HMI terminal, etc. This port can also e used to connect: - Ethernet DIO such as Modicon STB I/O () - Compatile deices such as Altiar ariale speed dries RJ INTERLINK port on 0 CRP 00 module for connecting the Interlink cale RJ DEVICE NETWORK port for connection to the Ethernet network RJ DEVICE NETWORK port for connection to the Ethernet network Remoale hinged door Ethernet communication module and Ethernet head adaptor comination The Quantum offer allows for a comined Ethernet RIO and Ethernet DIO deice architecture (see page ). This solution simply requires the TCS ECN MM S/SU Ethernet Interlink cale (0) to e connected etween the 0 NOE p p Ethernet communication module () (RJ port) and the 0 CRP 00 Ethernet head adaptor () (INTERLINK port ). Description Ethernet communication module 0 NOE p p Ethernet head adaptor 0 CRP 00 0 Ethernet Interlink cale TCS ECN MM S/SU ( m) () For additional characteristics, see our wesite () Requires Unity Pro Extra Large software u V.0. () Requires two 0 XBE rack expansion modules (one in the primary rack and one in the secondary rack) and a 0 XCA 0p extension cale (, or m) for connecting these two modules. (see page ). () Each ConneXium switch counts as two Ethernet RIO drops. () See page. () To connect Unity Pro to the Serices port the 0 NOE p p Ethernet communication module () and TCS ECN MM S/SU Ethernet Interlink cale (0) are required. () Please refer to the Modicon STB IP 0 distriuted I/O catalogue. 0 0 NOE p p /0 CRP 00

17 Description (continued) Modicon Quantum automation platform Quantum Ethernet I/O ConneXium managed switches, predefi ned confi guration fi les TCS ESM 0FF TCS ESM 0FCU TCS ESM 0FCS ConneXium managed switches () Presentation There are three ConneXium managed switch models aailale specifi cally for Quantum Ethernet I/O architectures. They are required in the following situations: For remote racks located at a distance of more than 00 m Use of fi re optic media: For remote racks located oer long distances: km (multimode optical fi re) or km (single mode optical fi re) In enironments suject to interference Between sites with different earth equipotentiality Architectures with comined Ethernet RIO and Ethernet DIO deices ConneXium managed switches specific to medium ConneXium managed switch TCS ESM 0FF TCS ESM 0FCU TCS ESM 0FCS Copper port RJ shielded connectors : ports 0/00 BASE-TX : ports 0/00 BASE-TX : ports 0/00 BASE-TX Multimode fire optic port Duplex SC connectors Single mode fire optic port Distance etween switches 00 m : ports 0/00 BASE-FX km : ports 0/00 BASE-FX km Predefined configuration files () For ease of implementation of these switches, predefi ned confi guration fi les are aailale for uilding all alidated and tested architectures. These confi guration fi les are included as standard on the Unity Pro V.0 DVD. The parameters of the switch(es) present on the Ethernet network can then e easily set with the chosen confi guration using a PC equipped with a we rowser or Ethernet Switch Confi gurator software. The switch is confi gured immediately. Ethernet Switch Confi gurator software is also aailale on the ConneXium Resource CD-ROM. Each switch can hae a different confi guration depending on application requirements. The tale elow gies the corresponding Ethernet network topology and compatile switches for each predefi ned confi guration. List of configuration files and compatiility for each switch type File () Ethernet network topology () () (deices connected/medium) C C C C C C C Primary ring/copper ERIO secondary ring/copper EDIO clouds/copper Primary ring/copper EDIO secondary ring/copper EDIO clouds/copper Primary ring/fi re optic ERIO secondary ring/copper EDIO clouds/copper Primary ring/fi re optic EDIO secondary ring/copper EDIO clouds/copper Primary ring/copper, fi re optic ERIO secondary ring/copper EDIO clouds/copper Primary ring/copper, fi re optic EDIO secondary ring/copper EDIO clouds/copper Primary ring long distance Hot Standy link/copper and fi re optic Use with switches TCS ESM 0FF TCS ESM 0FCU TCS ESM 0FCS Compatile Not compatile () The functions descried are only aailale with the three ConneXium managed switches mentioned on this page (TCS ESM 0FF/0FCU/0FCS). () All confi gurations can also e used in Ethernet Hot Standy architectures. () ERIO (Ethernet RIO); EDIO (Ethernet DIO) 0

18 Architectures Modicon Quantum automation platform Quantum Ethernet I/O Example topologies ConneXium managed switches (continued) Predefined configuration files (continued) Example topology with predefined configuration file C () One of the main adantages of the Quantum Ethernet I/O offer is the aility to connect all or some of the Ethernet RIO remote drops in a secondary ring. These I/O are controlled y the PLC in the same way as those connected on the primary ring. This type of architecture makes it possile to increase the distance etween remote I/O drops while isolating the deices located on a secondary ring from those on the primary ring. Ethernet link, copper medium () C Primary ring, copper medium Ethernet RIO secondary ring, copper medium Ethernet head adaptor 0 CRP 00 installed in the Quantum rack ConneXium switch TCS ESM 0FF with predefi ned confi guration fi le C Ethernet drop adaptor 0 CRA 00 installed in each Ethernet RIO drop (). Connection to Ethernet DIO deice cloud, copper medium Ethernet DIO deice cloud () Ethernet communication module 0 NOE p p () Ethernet Interlink cale TCS ECN MM S/SU ( m) () Example topology with predefined configuration file C () With the Quantum Ethernet I/O offer, the Ethernet DIO can e installed so as to make use of a daisy chain loop architecture. The use of dedicated ConneXium managed switches specifi c to the predefi ned confi gurations means that Ethernet DIO deice clouds can e connected to a secondary ring, which will restore communication in under 0 ms in the eent of a cale reak or module malfunction. Note: ConneXium switches apply a low priority to exchanges with Ethernet DIO deices, thus allowing deterministic data exchanges etween the PLC and the Ethernet RIO. C 0 Ethernet link, copper medium Primary ring, copper medium Ethernet DIO secondary ring, copper medium Ethernet head adaptor 0 CRP 00 installed in the Quantum rack ConneXium switch TCS ESM 0FF with predefi ned confi guration fi le C Modicon STB Ethernet DIO () () Connection to Ethernet DIO deice cloud, copper medium Ethernet DIO deice cloud () Ethernet communication module 0 NOE p p Ethernet Interlink cale TCS ECN MM S/SU ( m) () Non-exhaustie example. For additional characteristics, see our wesite () The Ethernet communication module and Ethernet Interlink cale are only required if there are Ethernet DIO deices in the architecture. () Each Ethernet RIO drop can comprise a primary and a secondary rack. () Requires the Ethernet communication module and Ethernet Interlink cale. () Please refer to the Modicon STB IP 0 distriuted I/O catalogue.

19 Architectures (continued) Modicon Quantum automation platform Quantum Ethernet I/O Example topologies ConneXium managed switches (continued) Predefined configuration files (continued) Example topology with predefined configuration files C and C () In some applications, two consecutie Ethernet RIO drops may e located up to km apart. Such distances can e achieed, depending on the type of ConneXium managed switch, using single mode or multimode optical fi res in the primary ring of the Quantum Ethernet I/O network. C () 0 C C Ethernet link, fi re optic medium Ethernet link, copper medium Primary ring, copper/fi re optic medium Ethernet RIO secondary ring, copper medium only Ethernet head adaptor 0 CRP 00 installed in the Quantum rack ConneXium switch TCS ESM 0FCU/CS with predefi ned confi guration fi le C ConneXium switch TCS ESM 0FCU/CS with predefi ned confi guration fi le C () Ethernet drop adaptor 0 CRA 00 installed in each Ethernet RIO drop () Connection to Ethernet DIO deice cloud, copper medium only Ethernet DIO deice cloud () Ethernet communication module 0 NOE p p () 0 Ethernet Interlink cale TCS ECN MM S/SU ( m) () () Non-exhaustie example. For additional characteristics, see our wesite () The Ethernet communication module and Ethernet Interlink cale 0 are only required if there are Ethernet DIO deices in the architecture. () See also page (C) or pages and (C). () Each Ethernet RIO drop can comprise a primary and a secondary rack. () Requires the Ethernet communication module and Ethernet Interlink cale 0. 0

20 Architectures (continued) Modicon Quantum automation platform Quantum Ethernet I/O Example topologies ConneXium managed switches (continued) Predefined configuration files (continued) Example topology with predefined configuration files C and C () In some Quantum Ethernet I/O architectures, two consecutie Ethernet DIO deices may e located up to km apart. In others, the enironment may require the use of a wiring system with low sensitiity to electromagnetic waes. The use of single mode or multimode optical fi res in the primary ring is appropriate in such cases. C 0 C C Ethernet link, fi re optic medium Ethernet link, copper medium 0 Primary ring, copper/fi re optic medium Ethernet DIO secondary ring, copper medium only Ethernet head adaptor 0 CRP 00 installed in the Quantum rack ConneXium switch TCS ESM 0FCU/CS with predefi ned confi guration fi le C () ConneXium switch TCS ESM 0FCU/CS with predefi ned confi guration fi le C () Modicon STB Ethernet DIO () () Connection to Ethernet DIO deice cloud, copper medium only Ethernet DIO deice cloud () Ethernet communication module 0 NOE p p 0 Ethernet Interlink cale TCS ECN MM S/SU ( m) () Non-exhaustie example. For additional characteristics, see our wesite () See also page 0. () Requires the Ethernet communication module and Ethernet Interlink cale 0. () Please refer to the Modicon STB IP 0 distriuted I/O catalogue.

21 Architectures (continued) Modicon Quantum automation platform Quantum Ethernet I/O Example topologies ConneXium managed switches (continued) Predefined configuration files (continued) Example topology with predefined configuration files C, C and C () The most common use of this preconfi guration is for interfacing a copper link with a fi re optic link on the primary ring and ice ersa (interfacing a fi re optic link with a copper link). This type of architecture makes it possile to hae Ethernet DIO or Ethernet RIO drops some distance away from the PLC. The switch preconfi guration also enales Ethernet RIO and/or seeral Ethernet DIO deice clouds to e connected to a secondary ring. C () 0 C C C Ethernet link, fi re optic medium Ethernet link, copper medium Primary ring, copper/fi re optic medium Ethernet RIO secondary ring, copper medium only Ethernet head adaptor 0 CRP 00 installed in the Quantum rack ConneXium switch TCS ESM 0FF with predefi ned confi guration fi le C () ConneXium switch TCS ESM 0FCU/CS with predefi ned confi guration fi le C () ConneXium switch TCS ESM 0FCU/CS with predefi ned confi guration fi le C () Ethernet drop adaptor 0 CRA 00 installed in each Ethernet RIO drop () Connection to Ethernet DIO deice cloud, copper medium only Ethernet DIO deice cloud () 0 Ethernet communication module 0 NOE p p () Ethernet Interlink cale TCS ECN MM S/SU ( m) () () Non-exhaustie example. For additional characteristics, see our wesite () The Ethernet communication module 0 and Ethernet Interlink cale are only required if there are Ethernet DIO deices in the architecture. () See also page (C) or page (C and C). () Each Ethernet RIO drop can comprise a primary and a secondary rack. () Requires the Ethernet communication module 0 and Ethernet Interlink cale. 0

22 Architectures (continued) Modicon Quantum automation platform Quantum Ethernet I/O Example topologies ConneXium managed switches (continued) Predefined configuration files (continued) Example topology with predefined configuration files C, C and C () The most common use of this preconfi guration is for interfacing a copper link with a fi re optic link on the primary ring and ice ersa (interfacing a fi re optic link with a copper link). This preconfi guration of the ConneXium managed switch also enales Ethernet DIO deice clouds to e connected to the secondary ring. Note: ConneXium switches apply a low priority to exchanges with Ethernet DIO deices, thus allowing deterministic data exchanges etween the PLC and the Ethernet RIO. C 0 C C C Ethernet link, fi re optic medium Ethernet link, copper medium 0 Primary ring, copper/fi re optic medium Ethernet DIO secondary ring, copper medium only Ethernet head adaptor 0 CRP 00 installed in the Quantum rack. ConneXium switch TCS ESM 0FF with predefi ned confi guration fi le C () ConneXium switch TCS ESM 0FCU/CS with predefi ned confi guration fi le C () ConneXium switch TCS ESM 0FCU/CS with predefi ned confi guration fi le C () Modicon STB Ethernet DIO () () Connection to Ethernet DIO deice cloud, copper medium only Ethernet DIO deice cloud () 0 Ethernet communication module 0 NOE p p Ethernet Interlink cale TCS ECN MM S/SU ( m) () Non-exhaustie example. For additional characteristics, see our wesite () See also page (C) or page (C and C). () Requires the Ethernet communication module 0 and Ethernet Interlink cale. () Please refer to the Modicon STB IP 0 distriuted I/O catalogue. 0

23 Architectures (continued) Modicon Quantum automation platform Quantum Ethernet I/O Example Hot Standy topologies ConneXium managed switches (continued) Predefined configuration files (continued) Example topology with predefined configuration files C, C and C () Some Hot Standy architectures require the use of two Quantum Ethernet I/O PLCs located seeral kilometres apart (up to km with the 0 CPU CPU). In tunnels, for example, the two PLCs can e located one at either end. The switches are connected y a fi re optic link. These switches are connected to the CRP Ethernet head adaptor or CRA Ethernet drop adaptor ia a copper link. Quantum Ethernet I/O (Primary PLC) () C C () C Quantum Ethernet I/O (Standy PLC) () C C () Ethernet link, fi re optic medium Ethernet link, copper medium 0 Hot Standy link, fi re optic medium Primary ring, copper/fi re optic medium Ethernet RIO secondary ring, copper medium only Ethernet head adaptor 0 CRP 00 installed in the Primary and Standy Quantum PLC racks ConneXium switch TCS ESM 0FCU/CS with predefi ned confi guration fi le C ConneXium switch TCS ESM 0FCU/CS with predefi ned confi guration fi le C () ConneXium switch TCS ESM 0FCU/CS with predefi ned confi guration fi le C () Ethernet drop adaptor 0 CRA 00 installed in each Ethernet RIO drop () Ethernet DIO secondary ring, copper medium only Modicon STB Ethernet DIO () () 0 Connection to Ethernet DIO deice cloud, copper medium only Ethernet DIO deice cloud () Ethernet communication module 0 NOE p p () Ethernet Interlink cale TCS ECN MM S/SU ( m) () Local HMI terminal connected to the Ethernet drop adaptor 0 CRA 00 () () Non-exhaustie example. For additional characteristics, see our wesite () Requires the Quantum 0 CPU 0 or 0 CPU CPU. () The Ethernet communication module and Ethernet Interlink cale are only required if there are Ethernet DIO deices in the architecture. () See also pages to 0. () Each Ethernet RIO drop can comprise a primary and a secondary rack. () Requires the Ethernet communication module and Ethernet Interlink cale. () Please refer to the Modicon STB IP 0 distriuted I/O catalogue. () Please refer to the Human-Machine Interfaces catalogue. 0

24 References Modicon Quantum automation platform Quantum Ethernet I/O Standard Ethernet topologies Quantum Ethernet I/O Ethernet RIO Ethernet network Ethernet RIO architecture without ConneXium managed switches 0 0 References () Ethernet head and drop adaptors () Description Ethernet head adaptor Proide adaptor per Quantum Ethernet I/O CPU rack Bus current required: A SERVICE port: Mps max., up to 0 Mps for all Ethernet DIO ports Ethernet drop adaptor Proide adaptor per primary rack in each Ethernet RIO drop Bus current required: A SERVICE port: Mps max., up to 0 Mps for all Ethernet DIO ports Item () Reference () () Weight kg 0 CRP 00 0 CRA 00 Dedicated ConneXium managed switches () () Copper port Multimode fire optic port Single mode fire optic port Item () Reference () () Weight kg RJ shielded connectors Duplex SC connectors x 0/00 BASE-TX ports x 0/00 BASE-TX ports TCS ESM 0FF.000 x 0/00 BASE-FX ports x 0/00 BASE-FX ports TCS ESM 0FCU.000 TCS ESM 0FCS.000 Quantum Ethernet I/O Managed switch Ethernet RIO Ethernet network Ethernet communication modules and cales () Description Ethernet TCP/IP network communication modules Required if there are Ethernet DIO deices in the architecture Transparent Ready class B0 Transparent Ready class C0 Item () Reference 0 NOE 0 () () 0 NOE () () Weight kg Ethernet DIO deice cloud () p Ethernet Interlink cales Standard TCS ECN MM S Required for an architecture with comined ersion Ethernet RIO and Ethernet DIO deices To e connected etween the Ethernet 0 NOE communication module and the 0 CRP 00 head adaptor Length m UL ersion TCS ECN MM SU Architecture with comined Ethernet RIO and Ethernet DIO deices Standard Quantum CPUs CPU Memory (max.) Item () Clock frequency RAM Program (with located ariales) Program with PCMCIA card Reference () () Weight MHz MB KB KB kg MHz 0 CPU 0 MHz 0 0 CPU CPU 0 0 () For additional characteristics, see our wesite () - Requires Unity Pro Extra Large software u V.0 (see page ). - Ethernet DIO network: Ethernet DIO deices max. () For items to, see page. () Conformal Coating ersion aailale for harsh enironments with the application of Humiseal A. In this case, add the letter C to the end of the reference. () Certifi cations (): e, CEI/EN -, UL 0, CSA. No., CSA. No. (Haz Loc Class I Di ), EtherNet/IP (y ODVA). () Certifi cations (): e, UL 0, CSA. No., cul, FM Class Di.. () Certifi cations (): e, IEC/EN -, IEC 0-, UL 0, UL 0 class diision, CSA. No. (cul), CSA. No. class diision (cul), GL, C-Tick, LR, BV. () ConneXium managed switches alidated for Quantum Ethernet I/O architectures. () Predefi ned confi guration fi les included on Unity Pro u V.0 DVD.

25 u References (continued) Modicon Quantum automation platform Quantum Ethernet I/O Ethernet Hot Standy topology Rack extension for Ethernet RIO drop Quantum Ethernet I/O (Primary PLC) Hot Standy link Hot Standy link Fire optic Ethernet network Fire optic Ethernet network Managed switches Managed switch RSTP Managed switches Fire optic Ethernet network Quantum Ethernet I/O (Standy PLC) Ethernet DIO () Ethernet network Ethernet DIO deice cloud () () Ethernet RIO () Ethernet network Ethernet RIO Ethernet network RSTP RSTP RSTP Local HMI () Long distance Quantum Ethernet I/O Hot Standy architecture Quantum Ethernet I/O Fire optic Ethernet network Ethernet RIO Ethernet network Ethernet RIO architecture without ConneXium managed switches 0 0 References () (continued) Quantum Hot Standy CPUs Hot Standy CPU Clock frequency Memory (max.) RAM Program (with located ariales) Program with PCMCIA card Item () Reference () () Weight MHz MB KB KB kg MHz () 0 0 CPU CPU Fire optic cale for Hot Standy architecture Description./ μm multimode fire optic cales equipped with MT-RJ connectors For interconnecting the Ethernet ports on 0 CPU 0 Primary and Standy CPUs () / μm single mode fire optic cale equipped with LC connectors For interconnecting the Ethernet ports on 0 CPU Primary and Standy CPUs () / μm single mode fire optic cale equipped with LC and SC connectors For connecting a PC, ia a ConneXium managed switch (), to the Ethernet port on the 0 CPU CPU () (for updating the fi rmware, for example) Rack extension for Ethernet RIO drop Description Rack expansion module Proide modules: for the primary rack, for the secondary rack Length m Item () Reference Weight kg 0 NOR NOR NOR 000 VDIF00 VDIF00 Length m Item () Reference Weight kg 0 0 XBE () () Cale for rack expansion module 0 XCA 0 0 XCA 0 0 XCA 0 Requirements for a Quantum Ethernet I/O architecture () The tale elow gies the minimum hardware and software requirements for setting up a Quantum Ethernet I/O architecture. Description of the hardware or software required Version Item () Unity Pro Extra Large software.0 Ethernet head adaptor 0 CRP 00 Ethernet drop adaptor 0 CRP 00 ConneXium managed switches TSC ESM 0FF/0FCU/0FCS Firmware u.0, Quantum CPUs 0 CPU 0/ 0/ 0 Firmware u.0 Quantum Hot Standy CPUs 0 CPU 0/ Firmware u.0 Ethernet communication modules 0 NOE 0 Firmware u. () 0 NOE Firmware u.0 () () For additional characteristics, see our wesite () For items to, see page. () Conformal Coating ersion aailale for harsh enironments with the application of Humiseal A. In this case, add the letter C to the end of the reference. () Certifi cations (): e, UL 0, CSA. No., cul, FM Class Di.. () Maximum data exchange olume: - 0 CPU 0: MB - 0 CPU :. MB () For management of Ethernet DIO deices ia Ethernet communication module. () Please refer to the releant product catalogues on our wesite 0

26 Selection guide Software Unity Pro software Unity Pro programming software for Modicon M0 M, Atrium A, Premium P, Quantum Q and Safety S platforms and Modicon distriuted I/O D IEC - languages Instruction List (IL) M - D M - A - P - D Ladder (LD) M - D M - A - P - D Structured Text (ST) M - D M - A - P - D Function Block Diagram (FBD) M - D M - A - P - D Sequential Function Chart (SFC)/Grafcet M - D M - A - P - D LL Ladder Logic language Programming Multitask programming (Master, fast and M - D M - A - P - D serices eent-triggered) Multitask programming (Master, fast, auxiliary and eent-triggered) Functional iew and function modules M - D M - A - P - D DFB editor and instances M - D M - A - P - D DDT compound data editor M - D M - A - P - D Data structure instances and tales M - D M - A - P - D EF and EFB liraries M - D M - A - P - D User-defi nale control loops A (TSX PCI p ) - P (TSX P p ) - D Programmale control loops (with process M - D M - A - P - D control FB lirary) Safety function lock liraries Motion function lock (MFB) liraries M - D M - A - P - D Hot Standy PLC redundancy system P (TSX P M) - D System diagnostics M - D M - A - P - D Application diagnostics M - D M - A - P - D Diagnostics with location of error source M - D M - A - P - D Bus and network confi guration to slae deices (Modicon distriuted I/O, etc) M - D M - A - P - D Deugging and PLC simulator M - D M - A - P - D display Hypertext link animations in graphic M - D M - A - P - D serices languages Step y step execution, reakpoint M - D M - A - P - D Watchpoint M - D M - A - P - D Runtime screens M - D M - A - P - D Diagnostic iewer M - D M - A - P - D Other serices Creation of hyperlinks M - D M - A - P - D XML import/export M - D M - A - P - D Application conerters (Concept, PL) M - A - P - D Update utilities for PLC and Adantys M - D M - A - P - D operating systems Communication driers for Modicon M - D M - A - P - D platforms Unity Pro serers - Openness Online modifi cation of confi guration Application imports (Modsoft, Concept, ProWORX) written in LL language UDE support Dynamic exchange with third-party tools, OFS exchanges OFS Static exchange ia XML/XVM export fi les M - D M - A - P - D Compatile Modicon platforms Modicon M0 CPUs M All models All models Atrium slot-plcs A TSX PCI 0M Premium CPUs P TSX P Cp 0/0M TSX P 0//M TSX P 0//M TSX H M Quantum CPUs Q Safety CPUs S Compatile Modicon distriuted I/O STB, OTB, FTB, FTM, ETB, Momentum STB, OTB, FTB, FTM, ETB, Momentum Software name Unity Pro Small Unity Pro Medium Unity Pro software type UNY SPU SFp CD0 UNY SPU MFp CD0 Page

27 Unity Pro programming software for Modicon M0 M, Atrium A, Premium P, Quantum Q and Safety S platforms and Modicon distriuted I/O D M - A - P - Q - D M - A - P - Q - D M - A - P - Q - D M - A - P - Q - D M - A - P - Q - D M - A - P - Q - S - D M - A - P - Q - D M - A - P - Q - D M - A - P - Q - D M - A - P - Q - D M - A - P - Q - D M - A - P - Q - S - D M - A - P - Q - D M - A - P - Q - D M - A - P - Q - D Q Q M - A - P - Q - D M - A - P - Q - D M - A - P - Q - D P (TSX P p ) - Q (0 CPU /) - D P (TSX P p ) - Q (0 CPU /) - D M - A - P - Q - D M - A - P - Q - D M - A - P - Q - S - D M - A - P - Q - D M - A - P - Q - D M - A - P - Q - D M - A - P - Q - D M - A - P - Q - D M - A - P - Q - D M - A - P - Q - D M - A - P - Q - D M - A - P - Q - D M - A - P - Q - D M - A - P - Q - D M - A - P - Q - D A (TSX PCI p /p ) - P (TSX P p /p /p ) - D P (TSX P p /p /p /p ) - D P (TSX P p /p /p /p ) - D M - A - P - Q - D M - A - P - Q - D M - A - P - Q - D S - D M - A - P - Q - D M - A - P - D M - A - P - D P (TSX H /M) - D P (TSX H /M) - Q (0 CPU 0) - D P (TSX H /M) - Q (0 CPU 0) - S - D M - A - P - Q - D M - A - P - Q - D M - A - P - Q - S - D M - A - P - Q - D M - A - P - Q - D M - A - P - Q - D M - A - P - Q - D M - A - P - Q - D M - A - P - Q - D M - A - P - Q - D M - A - P - Q - D M - A - P - Q - D M - A - P - Q - D M - A - P - Q - D M - A - P - Q - S - D M - A - P - Q - D M - A - P - Q - D M - A - P - Q - S - D M - A - P - Q - D M - A - P - Q - D M - A - P - Q - S - D M - A - P - Q - D M - A - P - Q - D M - A - P - Q - S - D M - A - P - Q - D M - A - P - Q - D M - A - P - Q - S - D M - A - P - Q - D M - A - P - Q - D M - A - P - Q - S - D M - A - P - Q - D M - A - P - Q - D M - A - P - Q - S - D M - A - P - Q - D M - A - P - Q - D M - A - P - Q - S - D M - A - P - Q - D M - A - P - Q - D M - A - P - Q - D M - A - P - Q - D M - A - P - Q - D M - A - P - Q - D M - A - P - Q - D M - A - P - Q - D M - A - P - Q - S - D Q Q M - A - P - Q - D Q Q M - A - P - Q - D M - A - P - Q - S - D M - A - P - Q - S - D M - A - P - Q - D M - A - P - Q - D M - A - P - Q - S - D All models All models All models TSX PCI 0M TSX PCI M TSX P Cp 0/0M TSX P 0//M TSX P 0//M 0 CPU 0 0 CPU U 0 CPU U TSX P 0//M TSX P /M TSX H /M TSX PCI 0M TSX PCI M TSX P Cp 0/0M TSX P 0//M TSX P 0//M TSX P 0//M 0 CPU 0 0 CPU U 0 CPU U TSX P /M TSX P /M TSX P M TSX H /M 0 CPU 0/0 0 CPU 0 0 CPU 0 0 CPU TSX PCI 0M TSX PCI M TSX P Cp 0/0M TSX P 0//M TSX P 0//M TSX P 0//M 0 CPU 0 0 CPU U 0 CPU U 0 CPU 0S 0 CPU 0S STB, OTB, FTB, FTM, ETB, Momentum STB, OTB, FTB, FTM, ETB, Momentum Unity Pro Large Unity Pro Extra Large Unity Pro XL Safety UNY SPU LFp CD0 UNY SPU EFp CD0 UNY SPU XFp CD TSX P /M TSX P /M TSX P M TSX H /M 0 CPU 0/0 0 CPU 0 0 CPU 0

28 Presentation, functions Software Unity Pro software Small / Medium / Large / Extra Large / XL Safety Unity Pro Presentation Unity Pro is the common programming, deugging and runtime software for the Modicon M0, Atrium, Premium and Quantum PLC ranges. Unity Pro is multitasking software offering the following features: All in one software Fie IEC - programming languages Integrated, customizale DFB lirary PLC simulator on PC for program alidation prior to installation Built-in tests and diagnostics Wide range of online serices DTM editor (Modicon STB island) DTM hardware catalogue FDT/DTM function Unity Pro facilitates integration of fi eldus architectures into engineering control systems using FDT/DTM technology: FDT (Field Deice Tool) is the container which supports the deice DTMs. DTM (Deice Type Manager) is the confi guration tool for deices with integrated graphic interfaces. It contains all the properties specifi c to each deice. In addition to the FDT/DTM standard, Unity Pro uses specifi c information from the Master DTM created for the Profi us Remote Master (PRM) module and the Modus/TCP and EtherNet/IP network module BMX NOC 00. Use of the Master DTM allows Unity Pro to perform the following actions: Manage the PLC I/O scan Create the application ariales ased on the description of the process ojects aailale from the connected DTM deices Manage synchronization with the PLC confi guration Create a generic DTM from the description fi les (GSD or EDS) The DTM confi guration is stored in the PLC memory so that the application can e downloaded in its entirety. It is also saed in the PLC project fi le (STU) and the archie fi le (STA). A third-party DTM can e installed in the DTM hardware catalogue. The DTM hardware catalogue can e used to sort or fi lter the DTMs according to arious criteria such as Deice, Vendor, Groups or Protocols. The DTM Browser in Unity Pro: Displays the fi eldus topologies in a tree structure Allows the user to confi gure the DTM deices: Add and delete DTMs Connect and disconnect DTMs to/from their physical deices Display and print the properties of a DTM Transfer DTM confi guration data to and from the physical deice Functions specifi c to the DTM, ia the Deice menu DTM rowser and DTM context menu 0 Selection guide: page

29 Functions (continued) Software Unity Pro software Small / Medium / Large / Extra Large / XL Safety FDT/DTM function (continued) The fi eldus lookup function scans the physical deices in a fi eldus network and adds the selected deices to the DTM Browser. Fieldus lookup screen FBD language editor The fie IEC languages The fi e graphical or textual languages aailale in Unity Pro are used for programming Modicon M0, Atrium, Premium and Quantum automation platforms. The three graphical languages are: Ladder (LD) Function Block Diagram (FBD) Sequential Function Chart (SFC) or Grafcet The two textual languages are: Structured Text (ST) Instruction List (IL) For these fi e languages, you can use the standard set of instructions compliant with IEC standard - to create applications which can e transferred from one platform to another. Unity Pro software also proides extensions to this standard set of instructions. As they are specifi c to Modicon M0, Atrium/Premium and Quantum PLCs, these extensions support the deelopment of more complex applications in order to maximize the potential of the specifi c features of each of these platforms. 0 Selection guide: page

30 Functions (continued) Software Unity Pro software Small / Medium / Large / Extra Large / XL Safety Data Editor Data editor The data editor, which can e accessed from the structural iew of the project, proides a single tool for performing the following editing tasks: Declaration of data including ariales and function locks (declaration of their type, instances and attriutes) Use and archiing of function lock data types in different liraries Hierarchical iew of data structures Searching, sorting and fi ltering of data Creation of a hyperlink to access a description from any ariale comment The data is displayed under four tas: Variales ta for the creation and management of the following data instances: its, words, doule words, inputs/outputs, tales and structures DDT Types ta for the creation of deried data types (tales and structures) Function Blocks ta for the declaration of EFBs and DFBs DFB Types ta for the creation of DFB user function lock data types Each data element has seeral attriutes, of which: The ariale name and type are mandatory The comment, physical address in the memory and initial alues are optional The data editor columns can e confi gured (numer of columns, order). All the attriutes associated with a ariale can e displayed in a properties window. This editor can e accessed at any time during programming y selecting ariales for data modifi cation or creation. Data properties 0 Selection guide: page

31 Functions (continued) Software Unity Pro software Small / Medium / Large / Extra Large / XL Safety DFB user function locks Using Unity Pro software, users can create their own function locks for specifi c application requirements on Modicon M0, Atrium, Premium and Quantum platforms. Design Creating the code Once created and saed in the lirary, these user function locks can e reused as easily as EFBs (Elementary Function Blocks). These user function locks can e used to structure an application. They are used when a program sequence is repeated seeral times in the application or for freezing a standard programming routine. They can e read-only or read/write. They can e exported to all other Unity Pro applications. Using a DFB in one or more applications: Simplifi es program design and entry Improes program readaility and understanding Facilitates program deugging (all ariales handled y the DFB are identifi ed in the data editor) Enales the use of priate ariales specifi c to the DFBs, which are independent of the application A DFB is set up in seeral stages: The DFB is designed y assigning a name, a set of parameters (inputs, outputs, pulic and priate internal ariales) and a comment to it ia the data editor. The code is created in one or more sections of the program, with the following languages selected according to requirements: Structured Text, Instruction List, Ladder or Function Block Diagram (ST, IL, LD or FBD). The DFB may e stored in a lirary with an associated ersion numer. A DFB instance is created in the data editor or when the function is called in the program editor. This instance is used in the program in the same way as an EFB (the instance can e created from within the program). Use within the program 0 Selection guide: page

32 Functions (continued) Software Unity Pro software Small / Medium / Large / Extra Large / XL Safety Standard function lock liraries Function lock liraries The function and function lock liraries manager contains all the elements proided with Unity Pro software. Functions and function locks are organized into liraries, which themseles consist of families. Depending on the type of PLC selected and the processor model, users will hae a suset of these liraries aailale to write their applications. Howeer, the "Base Li" lirary contains a set of functions and function locks, for the majority of which compatiility is independent of the platforms. In particular, it contains the locks compliant with IEC -. The "Base Li" lirary is structured into families: Timers and counters Process control on integers Tale management Comparison Date and time management Logic processing Mathematical processing Statistical processing Character string processing Type-to-type data conersion The "Base Li" lirary, which coers standard automation functions, is supplemented y other, more application-specifi c liraries and platform-specifi c functions: Communication lirary, proiding an easy means of integrating programs for communication etween PLCs and HMIs, using the PLC application program. Like other function locks, these EFBs can e used in all languages to exchange data etween PLCs or to delier data to e displayed on an HMI. Process control lirary. The CONT_CTL lirary can e used to set up processspecifi c control loops. It offers controller, deriatie and integral control functions plus additional algorithms, such as EFBs for calculating mean alues, selecting a maximum alue, detecting edges or assigning a hysteresis to process alues, etc. Diagnostics lirary, which can e used to monitor actuators and contains EFBs for actie diagnostics, reactie diagnostics, interlocking diagnostics, permanent process condition diagnostics, dynamic diagnostics, monitoring of signal groups, etc. I/O management lirary, proiding serices to handle information exchanged with hardware modules (data formatting, scaling, etc) Motion Function Blocks lirary, containing a set of predefi ned functions and structures to manage motion controlled y dries and sero dries connected on CANopen. Motion lirary, for motion control and fast counting System lirary, which proides EFBs for the execution of system functions, including ealuation of scan time, aailaility of seeral different system clocks, SFC section monitoring, display of system state, management of fi les on the memory cartridge of the Modicon M0 processor, etc. Finally, a lirary named "osolete", containing all function locks used y legacy programming software needed to perform application conersions. Management of user standards Users can create liraries and families in order to store their own DFBs and DDTs. This enhancement allows users to take adantage of programming standards adapted to their needs, along with ersion management. This means that it is possile to: Check the ersion of elements used in an application program against those stored in the lirary Perform an upgrade, if necessary User liraries 0 Selection guide: page 0

33 Functions (continued) Software Unity Pro software Small / Medium / Large / Extra Large / XL Safety Dynamic animation/adjustment Watchpoint Deugging tools Unity Pro software offers a complete set of tools for deugging Modicon M0, Atrium, Premium or Quantum applications. A tool palette proides direct access to the main functions: Dynamic program animation Setting of watchpoints or reakpoints (not authorized in eent-triggered tasks) Step-y-step program execution. A function in this mode enales section-ysection execution. Instruction-y-instruction execution can e launched from the preious reakpoint. Three execution commands are therefore possile when the element to e processed is a suroutine (SR) or DFB user lock instance: Step Into: This command is used to moe to the fi rst element of the SR or DFB. Step Oer: This command is used to execute the entire SR or DFB. Step Out: This command is used to moe to the next instruction after the SR or DFB element. Independent execution of the master (MAST), fast (FAST), auxiliary (AUX) and eent-triggered (EVTi) tasks Animation of program elements Dynamic animation is managed section y section. A utton on the toolar is used to actiate or deactiate animation for each section. When the PLC is in RUN, this mode can e used to iew, simultaneously: The animation of a program section, regardless of the language used The ariales window containing the application ojects created automatically from the section iewed Animation tale Tales containing the ariales of the application to e monitored or modifi ed can e created y data entry or initialized automatically from the selected program. These tales can e stored in the application and retrieed from there at a later date. Breakpoint/step-y-step Deugging DFB user function locks The parameters and pulic ariales of these locks are displayed and animated in real time using animation tales, with the possiility of modifying and forcing the required ojects. In exactly the same way as with other program elements, the watchpoint, reakpoint, step-y-step execution and program code diagnostics functions can e used to analyze the ehaior of DFBs. Setting a reakpoint in a DFB instance stops execution of the task containing this lock. Deugging in Sequential Function Chart (SFC) language The arious deugging tools are also aailale in SFC language. Howeer, unlike other sections (IL, ST, LD or FBD) an SFC section executed step-y-step does not stop execution of the task ut instead freezes the SFC chart. Seeral reakpoints can e declared simultaneously within a single SFC section. 0 Selection guide: page

34 Functions (continued) Software Unity Pro software Small / Medium / Large / Extra Large / XL Safety Simulator control panel PLC simulator Unity Pro's integrated simulator can e used to test the application program for Modicon M0, Atrium, Premium or Quantum PLCs from the PC terminal without haing to connect to the PLC processor. The functions proided y the deugging tools are aailale for deugging the master, fast and auxiliary tasks. Because the simulator does not manage the PLC I/O, animation tales can e used to simulate the state of inputs y forcing them to 0 or. The simulator can e connected to third-party applications ia an OPC serer with OFS (OPC Factory Serer) software. Accessing the documentation editor Documentation editor The documentation editor is ased on the Documentation Browser, which shows the fi le structure in tree form. It allows all or part of the application fi le to e printed on any graphics printer accessile under Windows and using True Type technology, in A or US letter print format. The documentation editor supports the creation of user-specifi c fi les using the following headings: Title page Contents General information Footer Confi guration EF, EFB and DFB type function locks User ariales Communication Project structure Program Animation tales and cross-references Runtime screens 0 Selection guide: page

35 Functions (continued) Software Unity Pro software Small / Medium / Large / Extra Large / XL Safety Integrated diagnostics Diagnostics integrated in Modicon M0, Atrium, Premium and Quantum automation platforms Presentation System diagnostics Diagnostics iewers Vijeo Citect Thin client Magelis ipc Higher-leel MES Processor for system its and words In-rack I/O modules Remote I/O modules on Fipio or CANopen Ethernet TCP/IP Application diagnostics Vijeo Designer Cell leel Quantum, Premium, Modicon M0 Magelis XBT Machine leel PC Unity Pro System diagnostics The diagnostics offer for Modicon M0, Atrium, Premium and Quantum platforms is ased on the following three components: System diagnostics DFB and EFB diagnostic function locks (for system and application diagnostics) Error message display system, called iewers, supplied as a standard component of Magelis XBT terminals, Vijeo Citect superisory software and Unity Pro setup software The system diagnostics for Modicon M0, Atrium, Premium and Quantum platforms support the monitoring of system its/words, I/O modules and SFC minimum and maximum step actiity times. By simply choosing the releant option during application confi guration, any eent will generate time-stamped messages logged in the diagnostic uffer of the PLC. These eents are displayed automatically in a diagnostics iewer () without requiring any additional programming. With Unity Pro integrated diagnostics, this function can e used to perform fi rst leel diagnostics of the elements in the confi guration, up to and including each I/O module channel. Confi guration leel Module leel Viewer window (example with Unity Pro software) Channel leel () Diagnostics iewers are tools for displaying and acknowledging diagnostic error messages. They are supplied as a standard component of Unity Pro and Vijeo Designer software, with Magelis terminals and with the PLC We serer that can e accessed ia a thin client Magelis ipc. 0

36 Functions (continued) Software Unity Pro software Small / Medium / Large / Extra Large / XL Safety Cross-references tale Data export shortcut menu Data import wizard Modifying the program with the PLC in RUN mode With Unity Pro, changes can e made to the program when the PLC connected to the programming terminal is in RUN mode. These modifi cations are performed with the following operations: The application contained in the PLC is transferred to the PC terminal running Unity Pro, if necessary. Program changes are prepared. These program modifi cations can e of any type and in any language (IL, ST, LD, FBD and SFC), for example, addition or deletion of SFC steps or actions. The code of a DFB user function lock can also e modifi ed (howeer, modifi cation of its interface is not permitted). These program changes are updated in the PLC (in RUN mode). This function makes it possile to add or modify program code and data in different parts of the application in one single modifi cation session (thus resulting in a unifi ed, consistent modifi cation with respect to the controlled process). This increased fl exiility comes at a cost in terms of the amount of program memory required. Cross-references function Unity Pro's cross-references function, which is aailale in standalone mode (offl ine) and when connected to the PLC in Run (online), allows users to iew all the elements of a PLC application when searching for any type of ariale. This iew indicates where the declared ariale is used, as well as how it is used (for writing, reading, etc). This function also proides access to the Search/Replace function for ariale names. The ariale search can e initialized from any editor (language, data, runtime screen, animation tale, etc). Import/export function The import/export function aailale in Unity Pro supports the following operations from the structural and functional project iews: Via the import function, reuse in the current project of all or part of a project created preiously Via the export function, copying of all or part of the current project to a fi le for susequent reuse The fi les generated during export are generally in XML format (). Howeer, in addition to XML, ariales can e exported and imported in the following formats:.xm format compatile with OFS data serer software Source format, in an.scy fi le compatile with PL deelopment software Text format with separator (TAB) in a.txt fi le for compatiility with any other system During an import, a wizard can e used to reassign data to new instances of: DFBs DDTs Simple data In addition, when a functional module is imported, the data associated with animation tales and runtime screens is also reassigned. The XML import function also supports the transfer of a Modicon M0, Atrium, Premium or Quantum PLC confi guration prepared in the SIS Pro costing and confi guration tool, for use when creating a project in Unity Pro. This import function spares the user from haing to redefi ne the PLC confi guration when the PLC has already een confi gured with the SIS Pro tool. () XML language is an open, text-ased language which proides structural and semantic information. 0 Selection guide: page

37 Functions (continued) Software Unity Pro software Small / Medium / Large / Extra Large / XL Safety Application conerters Unity Pro integrated conersion tools can e used to conert PLC applications created with Concept and PL programming software to Unity Pro applications. Concept/Unity Pro conerter (Quantum PLC) This conersion is performed with a Concept application V. or later (it can also e performed in V. or later, ut only after an update to V.). In order to perform the conersion, the application must e exported to an ASCII fi le in Concept. The export fi le is conerted to a Unity Pro source fi le automatically. This source fi le is then analyzed y Unity Pro. At the end of the procedure, a conersion report is generated and an output window displays any conersion errors and proides direct access to the part of the program to e modifi ed. The Concept application conerter conerts the application to Unity Pro, ut does not guarantee that it will operate correctly in real time. It is therefore essential to test or deug all conerted applications. PL/Unity Pro conerter (Premium PLC and Atrium slot-plc) This conersion is performed with a PL application V or later (Premium PLC or Atrium slot-plc). In order to perform the conersion, the source fi le (complete application or user function lock) must e exported in PL. The conersion procedure is similar to that of the Concept conersion descried aoe. Note: Applications created with Concept, Modsoft and ProWorx can e conerted to LL. Consult your Customer Care Centre. Operating system update utilities The OS-Loader software is designed for updating operating systems on Premium and Quantum platforms. It is supplied with Unity Pro software. It is used to upgrade Unity processors and modules as well as to upgrade PL or Concept processors and modules to make them compatile with Unity Pro. OS-Loader software supports: Premium processors Quantum processors Ethernet communication modules EtherNet/IP communication modules The operating system updates are performed as follows: Uni-Telway RS terminal link for Premium processors Modus or Modus Plus terminal link for Quantum processors Ethernet TCP/IP network for integrated Ethernet port on Premium processors and Premium and Quantum Ethernet modules Note: For Modicon M0, this serice is proided y Unity Loader. Online modification of the Quantum configuration This function, also called Change Confi guration On The Fly (CCOTF), is used to modify the Quantum confi guration online (application in RUN mode): Addition or remoal of discrete or analog I/O modules Modifi cation of confi guration parameters of discrete or analog I/O modules (already present or newly installed) The CCOTF function is supported y standalone CPUs for all three types of I/O architecture (local, RIO, DIO) using ersion of Unity Pro, and for Hot Standy CPUs using ersion. of Unity Pro The CCOTF function must fi rst e alidated in the Unity Pro confi guration screen. A confi rmation screen appears when the confi guration has een modifi ed online. Confi guration screen 0

38 Presentation, Functions Software Unity Pro software Small / Medium / Large / Extra Large / XL Safety Programmale process control CONT_CTL, programmale process control integrated in Unity Pro Process control in machines Unity Pro contains CONT_CTL, a lirary of function locks used to create control loops for machine control. All requirements for closed loop control functions in machines are adequately met y Modicon M0, Premium and Quantum platforms thanks to the wealth of functions in the lirary and the fl exiility with which function locks can e linked together through programming. This solution therefore eliminates the need for external controllers and simplifi es the oerall control architecture of the machine, as well as its design, roll-out and operation. The EFs or EFBs can e used in all Unity Pro languages (LD, ST, IL and FBD). FBD is particularly suitale for accessing control processing operations in Unity Pro through its wizard for entering and iewing parameters and function lock ariales. CONT_CTL lirary functions The lirary consists of fi e function families: Input data conditioning Controllers Mathematical functions Process alue processing Output alue processing 0 TT_PV TT_SP TC_OUT TC_START TC_PREV TC_PARA PV SP RCPY START PREV PARA TR_I TR_S AUTOTUNE PV_O SP_O PARA_C TRI TRS INFO STATUS TC_PARA TC_OUT TC_OUT TC_OUT TC_OUT PIDFF PV OUTD SP FF RCPY MAN_AUTO MA_O PARA INFO TR_I STATUT TR_S OUT OUT MS IN FORC MA_FORC MAN_AUTO OUTD PARA MA_O TR_I STATUT TR_S OUT OUT Example: PID controller with MS manual control TC_OUT TC_OUT Input data conditioning DTIME Pure delay time INTEGRATOR Integrator with limiting LAG_FILTER First order time lag LDLG Lead/lag function with smoothing LEAD Lead function with smoothing MFLOW Mass fl ow calculation ased on the measurement of differential pressure or fl ow speed with pressure and temperature compensation QDTIME SCALING TOTALIZER VEL_LIM Controllers PI_B PIDFF AUTOTUNE IMC SAMPLETM STEP STEP Dead time term Scaling Integrator (typically of fl ow) until a limit (typically a olume) is reached, with automatic reset Velocity limiter, with manipulated ariale limiting Basic PI controller: PI algorithm with a mixed structure (series/parallel) Complete PID controller: PID algorithm with a parallel or mixed structure (series/parallel) Automatic tuner setting for the PIDFF (complete PID) controller or the PI_B (asic PI) controller Identifi cation using Ziegler Nichols type method Modelling ased on fi rst order process Building of control parameters with criterion for prioritizing either the reaction time to disturance (dynamic) or the staility of the process Model-ased controller. The model is a fi rst order model with delay. This controller is useful: When there are serious delays compared with the main time constant of the process; this scenario cannot e satisfactorily resoled y standard PID process control For regulating a non-linear process IMC can handle any stale and aperiodic process of any order Control of controller startup and sampling Simple two-position controller Three-position controller for temperature regulation Mathematical functions COMP_DB Comparison of two alues, with dead zone and hysteresis K_SQRT Square root, with weighting and threshold, useful for linearization of fl ow measurements MULDIV_W Weighted multiplication/diision of numerical alues SUM_W Weighted summing of numerical alues

39 Functions (continued) Setup Software Unity Pro software Small / Medium / Large / Extra Large / XL Safety Programmale process control Programming in Unity Pro in offl ine mode Process alue processing AVGMV Moing aerage with fi xed numer of samples (0 max.) AVGMV_K Moing aerage with constant correction factor, 0,000 samples max. DEAD_ZONE Dead zone LOOKUP_TABLE Linearization of characteristic cures using fi rst-order interpolation SAH Detection of a rising edge HYST_XXX Detection of high threshold with hysteresis () INDLIM_XXX Detection of high and low thresholds with hysteresis () Output alue processing MS Manual control of an output MS_DB Manual control of an output with dead zone PWM Control ia pulse width modulation SERVO Control for sero motors SPLRG Control of two split range actuators Setpoint management RAMP Ramp generator, with separate ascending and descending ramps RATIO Ratio controller SP_SEL Selection of setpoint alue: local (operator) or remote (processing) Setting up process control function locks Based on the sequencing of function locks, the FBD language integrated in Unity Pro is a programming language particularly suitale for uilding control loops. Designers can use FBD to easily associate locks from the CONT_CTL lirary with their own DFB locks written in Unity Pro s ST, IL or LD language, or in C language. Deugging, operation All Unity Pro s standard deugging serices (see page ) are aailale. In particular, the Modicon M0 processor simulator can e used to check correct execution of processing offl ine. Compatiility The CONT_CTL control function lock lirary is aailale in all ersions of Unity Pro. It is compatile with all processors in the Modicon M0, Premium, Quantum and Atrium ranges. Programming in online mode Optional specialized liraries The CONT_CTL control function lock lirary can e supplemented with optional specialized liraries, to meet specifi c needs such as predictie control, fuzzy logic controller, HVAC and mass fl ow calculation. Resources The technical documentation proides many examples of how to set up programmale process control function locks in FBD, LD, IL and ST languages. The techniques for adjusting process control loops are descried in the document Process control, Unity V.0 aailale online at () XXX according to the type of ariale: DINT, INT, UINT, UDINT, REAL 0

40 Functions (continued) Software Unity Pro software Small / Medium / Large / Extra Large / XL Safety Communication driers The most commonly used communication driers for M0, Atrium, Premium and Quantum platforms are installed at the same time as the Unity Pro software. Unity Pro also includes the following driers, which can e installed as required (): Protocol - Hardware Ethway - Ethernet Fip - FPC0 ISA card Fip - FPC0 PCMCIA card Fip adaptor - CUSBFIP ISAway - PCX ISA card Modus Serial - COM port PCIway - Atrium TPCI PCI card Uni-Telway - COM port Uni-Telway - SCP PCMCIA card USB for high end PLC XIP - XWay on TCP/IP Windows XP Professional Drier aailale Drier not aailale Windows Vista Business -it edition Windows -it and -it editions Unity Deeloper's Edition, adanced open access Adanced open access, intended for experienced IT engineers, supports the deelopment of interfaces etween Unity and expert tools, as well as specifi c user-defi ned functions. This type of deelopment requires experience in the following IT areas: C++ or Visual Basic languages Client/serer architectures XML and COM/DCOM technologies Dataase synchronization As a supplement to the Unity Pro Extra Large software (), the UDE (Unity Deeloper s Edition) deelopment kit UNY UDE VFU CDE enales the deelopment of customized solutions. In addition to the deelopment kit, the Unity serers and accompanying documentation are also proided. Unity Deeloper's Edition is compatile with: Unity Pro Extra Large All Modicon M0 processors All Atrium slot-plcs All Premium Unity processors All Quantum Unity processors () Also aailale separately under reference TLX CD DRV 0M. () Only the Unity Pro Extra Large ersion enales dynamic dataase management for data to e exchanged with the OFS data serer or a third-party tool. 0 Selection guide: page

41 Functions (continued) Software Unity Pro software Small / Medium / Large / Extra Large / XL Safety Upgrade kits for Concept, PL Pro and ProWORX software The Concept, PL Pro and ProWORX upgrade kits allow users who already hae one of these programs from the installed ase and who hae a current suscription to otain Unity Pro ersion V. software at a reduced price. These upgrades are only aailale for licences of the same type (e.g. from Concept XL group licence to Unity Pro Extra Large group licence). Composition and Windows OS compatiility Unity Pro multilingual software packages are compatile with Windows XP (-it), Windows Vista (-it) and Windows (-it and -it) operating systems. They include: Documentation in electronic format in six languages (English, French, German, Italian, Spanish and Chinese) Conerters for conerting applications created with Concept and PL Pro programming software PLC simulator Cales for connecting the processor to the programming PC must e ordered separately. Unity Pro update Customers are notifi ed automatically when a new Unity Pro update ecomes aailale. They can then access the software updates manager directly, download the update and install it locally on their workstation. Nota : The latest fi rmware ersions are aailale for download from our wesite 0 Selection guide: page

42 Functions (continued) Software Unity Pro software XL Safety Unity Pro Unity Pro XL Safety In addition to the functions of Unity Pro Extra Large, Unity Pro XL Safety proides a set of specifi c erifi cation and protection function locks to facilitate the creation and deugging of Quantum safety projects. For a description of these characteristics and their setup, as well as the functional limitations proided for within the framework of SIL certifi ale safety projects according to IEC 0, refer to the document entitled Quantum Safety PLC, Safety Reference Manual 0/00, No. 0.0 approed y TÜV Rheinland and aailale at The Unity Pro XLS programming tool is certifi ed compliant with the requirements of IEC 0 for managing safety applications with Quantum 0 CPU 0S/ 0S PLCs. It offers the complete range of functions required to program a safety project: In-depth error diagnostics Project protection During project creation, it is the selection of the Quantum processor which determines whether or not the project created will e a safety project. Unity Pro XLS is capale of processing all Unity Pro application types. No other programming tool is needed on the computer. To program a safety project, Unity Pro XLS proides two IEC - programming languages: Function Block Diagram (FBD) Ladder language (LD) Safety program structure A safety project must e programmed entirely in a master task (MAST). It is not possile to: Program FAST, TIMER, INTERRUPT or AUX tasks Use suroutines (SR sections) 0 Selection guide: page 0

43 Functions (continued) Software Unity Pro software XL Safety Unity Pro XL Safety (continued) Language elements Unity Pro XLS proides a set of specifi c, certifi ed functions and function locks. These are aailale in the Unity Pro safety function lock lirary. Moreoer, most of the language elements are aailale: Elementary data types (EDTs): BOOL, EBOOL, BYTE, WORD, DWORD, INT, UINT, DINT, UDINT and TIME Simple tales used exclusiely for Ethernet Gloal Data communication Direct addressing, for example, writing to %MW memory ia a coil in Ladder language (LD) Located ariales Floating point instructions: With Unity Pro XLS ersion. or later, numerical fl oating point instructions can e used. Project erification options Unity Pro XLS proides the following different options for the checks performed y the language analyzer: Unused ariales Variales written multiple times Unassigned parameters FB instances used multiple times Address oerlapping It is adisale to enale all erifi cation options for a safety project. 0 Selection guide: page

44 Functions (continued) Software Unity Pro software XL Safety Unity Pro XL Safety (continued) Protecting the project Unity Pro XLS proides protectie functions against unauthorized access to safety projects, to the Quantum safety PLC and to Unity Pro XLS itself. The application password, defi ned when the safety project was created, is requested: When the safety application fi le is opened Upon connection to the safety PLC The safety editor integrated in Unity Pro XLS is used to defi ne the access rights and the list of authorized functions for each user, in particular: Creation and modifi cation of the application password Actiation of maintenance mode Adjustment of the auto-lock period Functions and function locks for safety applications Unity Pro XLS proides a set of elementary functions (EFs) and elementary function locks (EFBs) certifi ed for use in safety applications: Standard functions certifi ed for safety applications: Mathematical functions and functions for manipulating data from the unrestricted memory area in the safety logic Comparison functions Logic functions, rotations, shift operations Statistical functions Timer and counter setup Type conersions Specifi c functions for safety architectures: High aailaility setup: choice of two inputs from a redundant discrete I/O module or a redundant analog input module Hot Standy PLC redundancy setup: to cause the two processors inoled in a hot standy confi guration to change roles from primary to standy and standy to primary respectiely. The ojectie is to erify the capacity of each processor to take oer in case the other processor fails. With Unity Pro XLS, this function can ery easily e programmed in the application y setting up the S_HSBY_SWAP elementary function from the lirary. 0 Selection guide: page

45 Functions (continued) Software Unity Pro software XL Safety Unity Pro XL Safety (continued) Special features and procedures Software tool self-test Unity Pro XLS proides the option of running a self-test to erify that the software components installed hae not een corrupted, for example, due to a hard disk failure. This self-test is ased on a CRC calculation. Unity Pro XLS checks the ersion and CRC of: Its DLLs The safety FFB lirary dataase The hardware catalogue dataase Unity Pro XLS self-tests are performed on a user request, for example: After installing or uninstalling any program on the computer Before loading the fi nal application program onto the safety PLC Before modifying the application program executed on the safety PLC Time-stamping inary files With Unity Pro XLS, eery inary fi le generated for a safety project features a ersion management fi eld that proides the date and time at which it was generated. This information is useful for erifying the project. Downloading a project to Unity Pro XLS It is possile to download a safety project from the PLC to Unity Pro XLS under the following conditions: This must hae een defi ned as an option for the safety project. The user must know the application password to estalish a connection to the safety PLC. The safety PLC must e placed in maintenance mode to perform the download. Unrestricted memory The unrestricted memory area contains its and words which are not protected against write operations from external equipment such as HMI terminals and PLCs. It is located at the eginning of the memory. Its size can e confi gured with Unity Pro XLS. Values cannot e used directly in the unrestricted memory area and can only e used in conjunction with specifi c function locks S_MOVE_BIT and S_MOVE_ WORD. Unity Pro XLS checks in oth the application edit and generation phases that only data from the unrestricted memory area is used at the input of the function locks S_MOVE_BIT and S_MOVE_WORD. Furthermore, Unity Pro XLS proides a useful list of cross-references, allowing easy identifi cation of the way in which ariales are used and erifi cation of the application of this rule. Nota : For safety applications, it is common practice to erify the correct transfer of data y writing the data twice (to two different ariales) and then comparing it. 0 Selection guide: page

46 References Software Unity Pro software Small / Medium / Large / Extra Large / XL Safety Unity Pro References Unity Pro Small, Medium, Large, Extra Large and XL Safety software packages These software packages are for programming and setting up Unity automation platforms. The software is aailale in fi e ersions: Unity Pro Small (see page ) Unity Pro Medium (see page ) Unity Pro Large (see page ) Unity Pro Extra Large (see page ) Unity Pro XL Safety (see page ) Upgrade kits for Concept, PL Pro and ProWORX software These upgrade kits allow users who already hae these software programs from the installed ase and who hae a current suscription to otain Unity Pro ersion V. software at a reduced price. These upgrades are only aailale for licences of the same type (e.g. from Concept XL group licence to Unity Pro Extra Large group licence). See pages and. Composition and Windows OS compatiility Unity Pro multilingual software packages are compatile with Windows XP (-it), Windows Vista (-it) and Windows (-it and -it) operating systems. They include: A Unity Pro V.0 DVD in six languages (English, French, German, Italian, Spanish and Chinese) A Unity Loader V. CD An Ethernet/IP Confi guration V. CD (not included with Unity Pro Small) An Adantys V. confi guration software CD A DVD containing the documentation in electronic format in six languages (English, French, German, Italian, Spanish and Chinese) A one-year serices suscription Unity Pro Small ersion.0 software For Modicon M0: All models For distriuted I/O: Modicon ETB, FTB, FTM, OTB, STB, Momentum Unity Pro Small ersion.0 software packages () Description Licence type Reference Weight kg Unity Pro Small software packages Software upgrades from: - Concept S - PL Micro - ProWORX NxT/ Lite Single ( station) UNY SPU SFU CD 0 Group ( stations) UNY SPU SFG CD 0 Team (0 stations) UNY SPU SFT CD 0 Single ( station) UNY SPU SZU CD 0 Group ( stations) UNY SPU SZG CD 0 Team (0 stations) UNY SPU SZT CD 0 Licence type extensions for Unity Pro Small ersion.0 From To Reference Weight kg Single ( station) Group ( stations) UNY SPU SZUG CD 0 Group ( stations) Team (0 stations) UNY SPU SZGT CD 0 () For compatiility of Unity software/automation platforms and distriuted I/O, refer to the selection guide on page. 0 Selection guide: page

47 References (continued) Software Unity Pro software Medium / Large Unity Pro Unity Pro Medium ersion.0 software For Modicon M0: All models For Modicon Premium, Atrium: TSX 0 p... p, TSX PCI 0 For distriuted I/O: Modicon ETB, FTB, FTM, OTB, STB, Momentum Unity Pro Medium ersion.0 software packages () Description Licence type Reference Weight kg Unity Pro Medium software packages Software upgrades from: - Concept S, M - PL Micro, Junior - ProWORX NxT/ Lite Single ( station) UNY SPU MFU CD 0 Group ( stations) UNY SPU MFG CD 0 Team (0 stations) UNY SPU MFT CD 0 Single ( station) UNY SPU MZU CD 0 Group ( stations) UNY SPU MZG CD 0 Team (0 stations) UNY SPU MZT CD 0 Licence type extensions for Unity Pro Medium ersion.0 From To Reference Weight kg Single ( station) Group ( stations) UNY SPU MZUG CD 0 Group ( stations) Team (0 stations) UNY SPU MZGT CD 0 Upgrade to Unity Pro Medium from Unity Pro Small Type of upgrade The numer of stations is unchanged Reference Weight kg Small to Medium Single ( station) UNY SPU MZSU CD 0 Small to Medium Group ( stations) UNY SPU MZSG CD 0 Small to Medium Team (0 stations) UNY SPU MZST CD 0 Unity Pro Large ersion.0 software For Modicon M0: All models For Modicon Premium, Atrium: TSX 0 p p, TSX PCI 0/0 For Modicon Quantum: 0 CPU 0/ U/ U For distriuted I/O: Modicon ETB, FTB, FTM, OTB, STB, Momentum Unity Pro Large ersion.0 software packages () Description Licence type Reference Weight kg Unity Pro Large software packages Software upgrades from: - Concept S, M - PL Micro, Junior, Pro - ProWORX NxT/ Lite Single ( station) UNY SPU LFU CD 0 Group ( stations) UNY SPU LFG CD 0 Team (0 stations) UNY SPU LFT CD 0 Site ( y 00 users) UNY SPU LFF CD 0 Single ( station) UNY SPU LZU CD 0 Group ( stations) UNY SPU LZG CD 0 Team (0 stations) UNY SPU LZT CD 0 Site ( y 00 users) UNY SPU LZF CD 0 Licence type extensions for Unity Pro Large ersion.0 From To Reference Weight kg Single ( station) Group ( stations) UNY SPU LZUG CD 0 Group ( stations) Team (0 stations) UNY SPU LZGT CD 0 Upgrade to Unity Pro Large from Unity Pro Medium Type of upgrade The numer of stations is unchanged Reference Weight kg Medium to Large Single ( station) UNY SPU LZMU CD 0 Medium to Large Group ( stations) UNY SPU LZMG CD 0 Medium to Large Team (0 stations) UNY SPU LZMT CD 0 () For compatiility of Unity software/automation platforms and distriuted I/O, refer to the selection guide on page. 0 Selection guide: page

48 References (continued) Software Unity Pro software Extra Large / XL Safety Unity Pro Unity Pro Extra Large ersion.0 software For Modicon M0: All models For Modicon Premium, Atrium: TSX 0 p... p, TSX PCI p p For Modicon Quantum: 0 CPU 0/ U/ U/ 0/ 0/ 0/ 0/ For distriuted I/O: Modicon ETB, FTB, FTM, OTB, STB, Momentum Unity Pro Extra Large ersion.0 software packages () Description Licence type Reference Weight kg Unity Pro Extra Large software packages Software upgrades from: - Concept S, M, XL - PL Micro, Junior, Pro - ProWORX NxT Lite, Full - ProWORX Lite, Full Single ( station) UNY SPU EFU CD 0 Group ( stations) UNY SPU EFG CD 0 Team (0 stations) UNY SPU EFT CD 0 Site ( y 00 users) UNY SPU EFF CD 0 Single ( station) UNY SPU EZU CD 0 Group ( stations) UNY SPU EZG CD 0 Team (0 stations) UNY SPU EZT CD 0 Site ( y 00 users) UNY SPU EZF CD 0 Licence type extensions for Unity Pro Extra Large From To Reference Weight kg Single ( station) Group ( stations) UNY SPU EZUG CD 0 Group ( stations) Team (0 stations) UNY SPU EZGT CD 0 Upgrade to Unity Pro Extra Large from Unity Pro Large Type of upgrade The numer of stations is unchanged Reference Weight kg Large to Extra Large Single ( station) UNY SPU EZLU CD 0 Large to Extra Large Group ( stations) UNY SPU EZLG CD 0 Large to Extra Large Team (0 stations) UNY SPU EZLT CD 0 Unity Pro XL Safety ersion. software For Modicon M0: All models For Modicon Premium, Atrium: TSX 0 p... p, TSX PCI p p For Modicon Quantum: 0 CPU 0/ U/ U/ 0/ 0/ 0/ 0/ 0S/ 0S For distriuted I/O: Modicon ETB, FTB, FTM, OTB, STB, Momentum Unity Pro XL Safety ersion. software packages () Description Licence type Reference Weight kg Unity Pro XL Safety software packages Software upgrades from: - Concept S, M, XL - PL Micro, Junior, Pro - ProWORX NxT Lite, Full - ProWORX Lite, Full Single ( station) UNY SPU XFU CD Group ( stations) UNY SPU XFG CD Team (0 stations) UNY SPU XFT CD Site ( y 00 users) UNY SPU XFF CD Single ( station) UNY SPU XZU CD Group ( stations) UNY SPU XZG CD Team (0 stations) UNY SPU XZT CD Site ( y 00 users) UNY SPU XZF CD () For compatiility of Unity software/automation platforms and distriuted I/O, refer to the selection guide on page. 0 Selection guide: page

49 References (continued) Software Unity Pro software Small / Medium / Large / Extra Large / XL Safety Unity Pro BMX XCA USB H0p p Unity Pro software Description Licence type Reference Weight kg Unity Deeloper s Edition UDE Unity Deeloper s Edition For automating repetitie tasks or generating source code automatically from third-party applications Aailale for Unity Pro Small, Medium, Large, Extra Large and XL Safety Unity Pro documentation, separate parts Documentation for Unity Pro ersion.0 Single ( station) UNY UDE VFU CDE Description Licence type Reference Weight kg Hardware and software manuals (on DVD) Platform setup for: - Modicon M0 - Atrium/Premium - Quantum - Momentum Electromagnetic compatiility of networks and fi elduses Software setup for: - Unity Pro - Function lock liraries Separate parts Multilingual (English, French, German, Italian, Spanish, Chinese) UNY USE 0 CD M Description From CPU To PC port Length Reference Weight kg PC connection cales (PC to PLC) USB mini B port BMX P 000/0p 0/0p 0 Mini-DIN port Premium TSX p /p /p /p Atrium TSX PCI USB port. m BMX XCA USB H0 0.0 RS D (-way SUB-D connector) USB port (USB/RS conerter). m BMX XCA USB H m TSX PCX m TSX CUSB () USB port. m TSX CRJMD (mini-din/rj () cordset) Modus port, -way SUB-D Quantum 0 CPU 0 0 CPU A 0 CPU A USB port Premium TSX p /p Quantum 0 CPU p RS D (-way SUB-D connector). m 0 NAA m 0 NAA USB port. m UNY XCA USB 0 TSX PCX 0 TSX CUSB PC connection cales (PC SUB-D to Modicon STB I/O) USB/SUB-D adaptor (PC USB to Modicon STB I/O) Modus RJ connector port Quantum 0 CPU p HE connector Modicon STB I/O network interface module (NIM) HE connector Modicon STB I/O network interface module (NIM) with STB XCA 00 cale () RJ connector RS D () (-way SUB-D connector) m 0 XCA 0 m 0 XCA 0 m 0 XCA 0 m STB XCA USB port () SR CBL 0 0. () For compatiility of Unity software/automation platforms and distriuted I/O, refer to the selection guide on page. () The TSX CUSB conerter requires use of the TSX CRJMD mini-din/rj cordset. () For connection on a USB port, the SR CBL 0 cale must also e used (). () Adaptor equipped with a USB connector (PC end) and a -way SUB-D connector (STB XCA 00 cale end); requires the STB XCA 00 cale (-way SUB-D/HE ) for connection to the HE connector on the Modicon STB NIM. 0 Selection guide: page