Alphanumeric Index. Circuit Breakers Transformers Low-signal PC Board Relays Mid-Range PC Board Relays...
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1 Alphanumeric Index Series Type Page CS... Voltage Sensor PMA/PMB... Three Phase Power Quality Monitor SDAS Current Monitor VCA... Single Phase Undervoltage Relay VMA... Single Phase Undervoltage Relay WD25... Paralleling (Synch Check) Relay WD Over/Undervoltage Relay WD32... Reverse Power Relay WD47... Phase Sequence Relay WD or 3-Phase Overcurrent Relay WD81OU... Over/Underfrequency Relay Catalog SENSORS, MONITORS & PROTECTIVE RELAYS Circuit Breakers Transformers Low-signal PC Board Relays Mid-Range PC Board Relays Steel-Cased Protective Relays Our KILOVAC steel-cased protective relays (listed below) are not described in this technical databook, as they do not represent the most cost effective solution for many new design requirements. Most customers find our plastic-cased KILOVAC WD... series products are more appropriate for many new industrial applications. However,we still offer our steelcased protective relays. For details on KILOVAC steel-cased protective relays consult your Tyco Electronics sales engineer or visit our website at Loss of Phase, Undervoltage Relay Paralleling (volt) Relay Frequency, Hz Relay Voltage/Frequency Relay Over/Underfrequency Relay Over/Undervoltage Relay & 3 Phase & 3 Phase, Adjustable Time Delay Relay Phase Sequence Relay D100X... Close Differential, 1 Phase Relay D101X... Series Close Differential, 3 Phase WC1 & WCT1... Overcurrent, Time Delay, 1 Phase Relay WC1G... Power Factor & Ground Fault Detector WC3 & WCT3... Overcurrent, Time Delay, 3 Phase Relay WCB... Current Balance Relay WCD... Current Differential Relay WGD... Power Factor & Ground Fault Detector WOF & WUF... Overfrequency & Underfrequency Relay WOUF... Over/Underfrequency, Time Delay Option Relay WOUV... DC Over/Undervoltage DC Relay WOUVT... Over/Undervoltage, Time Delay Relay WUV/WOV... Under- & Overvoltage Relay WUV/WOV... DC Under- & Overvoltage DC Relay WUVT/WOVT... Under- & Overvoltage with Time Delay Relay WSYN... Voltage Frequency, Phase Angle Relay Power PC Board Relays NOTE: KILOVAC protective relays were previously sold under the WILMAR brand name. Relays with Forcibly-Guided Contacts Plug-in/Panel Mount General Purpose Relays Power Relays & Definite Purpose Contactors Latching, Impulse & Rotary Relays Automotive Relays Solid State Relays & Input/Output Modules Time Delay Relays & Modules Sensors, Monitors & Protective Relays High Performance Relays and Contactors (overview)
2 2.406 MAX. (61.11) Catalog P&B Fixed Pick-up and Adjustable Drop-out Adjustable Pick-up and Drop-out CS series Solid State Hybrid Voltage Sensor Close differential Choice of two types Fixed pick-up and knob adjustable drop-out Knob adjustable pick-up and drop-out Internal 2 Form C (DPDT) output relay File E22575 File LR15734 Users should thoroughly review the technical data before selecting a product part number. It is recommended that user also seek out the pertinent approvals files of the agencies/laboratories and review them to ensure the product meets the requirements for a given application. Sensing Modes The CS can be used as an over or undervoltage sensor, depending upon whether the load is connected to the normally closed (NC) or normally open (NO) contacts of the sensor s output relay. Overvoltage sensor The NC contacts are used. The relay remains deenergized until an overvoltage is sensed. Undervoltage sensor The NO contacts are used. The relay remains energized until the voltage decreases to the preset level, where the sensor de-energizes the relay. Engineering Data Power Requirement: Typically less than 3VA or 3W. Duty Cycle: Continuous. Repeatability: ±1%, max. Response Time: ms, typ. Internal Relay Contact Arrangement: 2 Form C (DPDT). Internal Relay Contact Rating: 28VDC, res., or 120VAC, 80% p.f. Reverse Polarity Protection: On DC types. Temperature Range: -10 C to +55 C. Temperature Coefficient: 0.2%/ C, max. Enclosure: Plastic dust cover. Mounting: 8-pin octal style plug. Fits either 27E122 or 27E891 (snap-on) screw terminal sockets. Weight: 8 oz. (227g) approximately. Adjustable Voltage Sensor Operation VOLTAGE RELAY ENERGIZED HYSTERISIS 2 VOLTS RELAY DE-ENERGIZED NOTE 1 NOTE 2 Note 1 As voltage increases, the relay will pick-up at its selected point and remain energized while voltage is maintained at that level or higher. Note 2 As voltage decreases, after pick-up, the relay will drop-out at its selected point. Note 3 Minimum hysterisis, the voltage differential between pick-up and drop-out, is typically 2% of pick-up. Distributors are more likely to stock boldface items. Fixed Pick-Up and Adjustable Drop-Out Part Number Pick-Up Drop-Out Range Maximum (Volts) (Volts) Voltage CSJ VAC (50/60 Hz.) CSL VDC Adjustable Pick-Up and Adjustable Drop-Out Part Number Pick-Up Range Drop-Out Range* Maximum (Volts) (Volts) Voltage CSJ VAC (50/60 Hz.) CSL VDC CSL VDC CSL VDC * Actual maximum drop-out voltage is the selected pick-up voltage less the hysterisis voltage. Outline Dimensions.600 MAX. (15.24) MAX. (76.60).560 (14.22) MAX. (42.24).875 (22.23) Wiring Diagrams Bottom Views (pins numbered clockwise from keyway) (30.15) AC INPUT + DC - INPUT 1302
3 VCA series AGASTAT Single Phase Undervoltage Relay Automatic reset minimizes equipment downtime. Fixed pickup point prevents low voltage start-up. Adjustable dropout point protects against undervoltage operation. Delayed dropout prevents nuisance tripping. Compact, inexpensive design saves space, reduces cost. Solid state circuitry for enhanced accuracy and long life. LED indicates normal voltage condition. File E60363 Users should thoroughly review the technical data before selecting a product part number. It is recommended that user also seek out the pertinent approvals files of the agencies/laboratories and review them to ensure the product meets the requirements for a given application. Function Single phase undervoltage relay. Sensing Specifications Voltage Set-Point Adjustment: Internal potentiometer (screwdriver adjustable) with linear calibrated dial. Response Time: Depending on severity of undervoltage: sec. Accuracy: Repeat Accuracy: ±0.2% Overall Accuracy: ±1%. Output Data Arrangement: 1 Form C (SPDT). Rating: 250VAC; 1/6 250VAC; 120/240VAC; 30VDC. Expected Mechcanical Life: 10,000,000 operations. Expected Electrical Life: 100,000 operations at rated resistive load. Initial Dielectric Strength Between Terminals and Case: 1,480V. Between Relay Contacts and Active Circuitry: 1,480V. Input Data Voltage: 120VAC, 240VAC. Power Requirement: 4W, max. Transient Protection: 120VAC joules 240VDC joules 120VAC joules 120VDC joules Environmental Data Temperature Range: Storage: -40 C to +85 C. Operating: -23 C to +55 C. Mechanical Data Mounting: Panel mount with one #8 screw. Termination: in (6.35) quick connect terminals. Status Indication: LED indicates normal voltage condition. Weight: 3.2 oz. (90.7g) approximately. Outline Dimensions and Wiring Diagram.278 (7.06).763 (19.4) 2.00 (50.8) OUTPUT RELAY Part Number VCAA VCAB Operating Voltage 120VAC 240VAC 2.00 (50.8).286 (7.26) UNDER VOLTAGE ADJUST OUTPUT RELAY INPUT VOLTAGE.170 DIA (4.32) ACCEPTS #8 SCREW.250 (6.35) X.032 (.813) QUICK CONNECTS.885 (22.5) 1.25 (31.8) Authorized distributors are likely to stock the following: None at present. 1303
4 AGASTAT VMA series Single Phase, Plug-in Undervoltage Relay Automatic reset minimizes equipment downtime. Fixed pickup point prevents low voltage start-up. Adjustable dropout point protects against undervoltage operation. Locking potentiometer maintains selected set point. Delayed dropout prevents nuisance tripping. Plug-in mounting for easier installation. Built-in protection against polarity reversal. LED indicates normal voltage condition. File E60363 Users should thoroughly review the technical data before selecting a product part number. It is recommended that user also seek out the pertinent approvals files of the agencies/laboratories and review them to ensure the product meets the requirements for a given application. Function Single phase undervoltage relay. Sensing Specifications Voltage Set-Point Adjustment: Locking potentiometer with calibrated dial. Response Time: Standard 0.5 sec. delay on dropout. Accuracy: Repeat Accuracy: ±0.5% under fixed conditions. Overall Accuracy: ±1%. Temperature Coefficient: ±0.02%/ C (Max.). Output Data Arrangement: 2 Form C (DPDT). Rating: 250VAC; 1/6 250VAC; 120/240VAC; 30VDC. Expected Mechcanical Life: 10,000,000 operations. Expected Electrical Life: 100,000 operations at rated resistive load. Initial Dielectric Strength Between Terminals and Case: 1,480V. Between Relay Contacts and Active Circuitry: 1,480V. Input Data Voltage: See ordering information. Power Requirement: 4W, max. Transient Protection: Environmental Data Temperature Range: Storage: -30 C to +60 C. Operating: -10 C to +55 C. Mechanical Data 24VAC joules 24VDC joules 48VDC joules 120VAC joules 125VDC joules 240VDC joules Reverse Polarity Protection: On DC models. Duty Cycle: Continuous. Mounting: Octal plug. Fits 27E122 or 27E891 (snap-on) screw terminal socket. Order socket separately. Enclosure: Nylon cover protects against particles. Status Indication: LED indicates normal voltage condition. Weight: 6 oz. (168g) approximately. Outline Dimensions Part Number Nominal Voltage Pick-Up (V) Drop-Out Range (V) VMAXEA 24VAC to 20 VMAXAA 120VAC to 99 VMAXBA 240VAC to 199 VMAXOA 24VDC to 20 VMAXEA 48VDC to 40 VMAXEA 125VDC to 103 Wiring Diagram (Bottom View) Authorized distributors are likely to stock the following: None at present. 1304
5 Function Three phase power quality monitor. Monitoring Specifications Threshold Accuracy: ±0.2% of the average of 10 consecutive measurements of the threshold point at any fixed temperature within the operating temperature range. ±2% of the average of 10 consecutive measurements of the threshold point over the operating temperature range. Response Time: Phase loss and phase reversal: 2 line cycles +5 ms. Undervoltage and phase imbalance: See Figures 1 and 2 on the following page. Input Data Output Data Arrangement: 1 Form A (SPST-NO) + 1 Form B (SPST-NC). Rating: 250VAC, resistive; 30VDC, resistive; 1/4 125/250VAC; 275VAC pilot duty. Expected Mechcanical Life: 10,000,000 operations. Expected Electrical Life: 100,000 operations at rated resistive load. Mechanical Data PMA Initial Dielectric Strength Between Input Terminals and Case or Active Circuitry: 2,200V. Between Relay Contacts and Active Circuitry: 1,500V. Environmental Data Temperature Range: Storage: -40 C to +75 C. Operating: -10 C to +60 C. Mounting: Can be mounted on a flat surface with two screws or snapped on/off a furnished adapter plate which has been pre-mounted on a flat surface. Can also be mounted on a 300-volt machine tool relay channel using the adapter plate. Direct mounting (no adapter plate used) on a symmetrical DIN track is also possible. Termination: Screw terminals. Connections: 3 wire wye or delta. Vibration: Chatterless operation 5 to 60 Hz., in.(0.762 mm) amplitude, 1 minute sweep. Status Indication: "Contacts Transferred" LED plus four additional LEDs to designate the specific fault that released the relay. Weight: 24 oz. (625g) approximately. PMB Nominal Voltage: 110 to 120VAC; 208 to 240VAC; 380 to 440VAC; 440 to 480VAC; 550 to 600VAC.. Maximum Voltage: 132VAC for the 110 to 120VAC model; 264VAC for the 208 to 240VAC model; 484VAC for the 380 to 440VAC model; 528VAC for the 440 to 480VAC model; 650VAC for the 550 to 600VAC model. Frequency: 50/60 Hz. Power Requirement: 750mW. Transient Noise Immunity: ICS 2-230, ANSI C Catalog PMA/PMB series AGASTAT Three Phase Power Quality Monitor Monitors deviation from nominal system voltage, phase imbalance, phase sequence and phase loss. Locking potentiometer prevents tampering (PMA only). Start-up delay permits staggered restarting (PMB only). Four LEDs show nature of temporary/sustained faults. 3-wire wye or delta connections for simple installation. Calibrated nominal voltage potentiometer assures precise monitoring. Superior transient immunity per ANSI C Not fooled by back EMF. 8 user-selectable thresholds 4 undervoltage and 4 phase imbalance match protection to load. Manual or automatic reset for application flexibility. Suitable for commonly used grounded or ungrounded three-phase systems. File E60363 File LR29186 Users should thoroughly review the technical data before selecting a product part number. It is recommended that user also seek out the pertinent approvals files of the agencies/laboratories and review them to ensure the product meets the requirements for a given application. Outline Dimensions 3.85 (98) 2.18 (55) 3.35 (85) 4.48 (114) CAPTIVE CLAMP SCREW #8 HEAD #6-32 BODY PMA Series PMA = Power Quality Monitor with Locking Potentiometer PMB = Power Quality Monitor with Start-Up Delay Adapter Plate 4.94 (125).28 (7) 3.12 (79) 5.31 (135).58 (15).218 (6) DIA. TYP. LB Nominal Operating Voltage LA = 110 to 120VAC, 50/60 Hz. LB = 208 to 240VAC, 50/60 Hz. LG = 380 to 440VAC, 50/60 Hz. LC = 440 to 480VAC, 50/60 Hz. LD = 550 to 600VAC, 50/60 Hz..32 (8) 3.35 (85) 1.67 (42) 1.09 (27) 2.18 (55) S 3.68 (93) Status Indicators S = "Contacts Transferred" and four fault status indicators 1.78 (45).89 (23).22 (6).37 (9).89 (23) L.04 (1).36 (9) Phase Imbalance Threshold L = Low (2-4%) H = High (5-10%) Authorized distributors are likely to stock the following: None at present. 1305
6 Operation Monitor Operation: When the input voltage parameters are normal, the "Contacts Transferred" LED will be on and relay is energized. Once the unit has responded to a fault by releasing the output relay and simultaneously extinguishing the "Contacts Transferred" LED, the nature of the fault that caused the release will be identified by one of the four fault status indicators. In the automatic reset mode, the status indicator will extinguish and the "Contacts Transferred" LED will re-light once all faults are corrected and restart delay period has expired. In the manual reset mode, the fault indicator will flash when all faults have been corrected, thus indicating that the unit is ready for manual reset. When manually reset, the flashing fault status indicator will extinguish and the "Contacts Transferred" LED will relight. Series PMA has a fixed start-up delay of approximately 375 milliseconds. Series PMB has a start-up delay, adjustable from 0 to 5 minutes, which permits staggered restarting of motors, etc., affected by a common power outage. If the unit is wired for manual reset, the external reset switch must also be opened. The output relay will remain in the transferred state until one of the fault conditions occur. (See Figures 1 and 2) AGASTAT Phase Loss Condition: If the voltage of any phase drops below 68% of the nominal voltage setting for more than two line cycles, the output relay will release. If back EMF accompanies the loss of a phase, the unit will sense the loss as a phase imbalance and the relay will drop out. Figure 1 Phase Reversal Condition: If any two phases become reversed for more than two line cycles, the output relay will release. Undervoltage Condition: By strapping, the user can select one of four undervoltage thresholds: 10%, 14%, 17% or 20% below the nominal voltage, which is entered by means of a calibrated potentiometer located on the front panel. When the average voltage drops below the selected threshold, a time delay shown in Fig. 1 is initiated. The unit then continues to monitor the severity of the fault and modifies the time delay accordingly. If the undervoltage condition persists, the time delay will expire and the output relay will release. Phase Imbalance Condition: The unit continuously averages the three phase voltages and recognizes individual deviations from the average. By strapping, the user can select one of four imbalance thresholds: Either 2.0%, 3.0%, 3.5%, 4.0%, or 5.0%, 7.0%, 8.5%, 10.0% depending on model. When any phase voltage deviates more than the selected percentage from the three phase average, a time delay as shown in Fig. 2 is initiated. The unit then continues to monitor the severity of the fault and modifies the time delay accordingly. If the phase imbalance condition persists, the time delay will expire and the output relay will release. Typical Connection Diagram L 1 L 2 L 3 STOP CONTROL VOLTAGE UP TO 240VAC START M TRANSFORMER (REQUIRED FOR LINE VOLTAGE >240VAC) OL's (IF USED) M Figure 2 Strapping Diagrams Undervoltage Threshold % 14.0% 17.0% 20.0% Low Phase Imbalance Threshold Model PMAL*SL or PMBL*SL % FORM A N.O. FORM B N.C. MAN. CONTACTS CONTACTS RESET U1 U2 I 1 I 2 COMMON UNDERVOLTAGE RESPONSE CURVES PHASE IMBALANCE RESPONSE CURVES 3.0% 3.5% 4.0% M LOAD ØA VOLTAGE ØB VOLTAGE ØC VOLTAGE High Phase Imbalance Threshold Model PMAL*SH or PMBL*SH % 7.0% 8.5% 10.0% 1306
7 SDAS-01 series 1.5 To 15 Amp AC Current Sensor Zero insertion loss Inductive coupling to power line Choice of modes Adjustable overcurrent sensor Adjustable undercurrent sensor Solid state sensing circuit 1 Form C (SPDT) or 2 Form C (DPDT) internal relay P&B Users should thoroughly review the technical data before selecting a product part number. It is recommended that user also seek out the pertinent approvals files of the agencies/laboratories and review them to ensure the product meets the requirements for a given application. Sensing Modes Overcurrent sensor Detects a current in excess of the value determined by the potentiometer setting. A built-in time delay, 200 ms, minimum, allows for normal starting and surge currents. Actual time delay is dependent upon potentiometer setting and magnitude of overcurrent. Any overcurrent lasting longer than this causes the internal relay of the SDAS- 01 to energize. The relay will remain energized until sensor control voltage is removed, even if the overcurrent ceases to exist. Undercurrent sensor Reacts to a complete loss of sense current, or any current of less than the potentiometer setting. Upon application of sensor control voltage, there is a nominal 350ms delay during which time power line current must begin. This delay gives line components time to turn on. If, at the end of the delay, sense current should decrease to less than the potentiometer setting of the SDAS-01 and remain there for approximately 350 ms, the internal relay of the SDAS-01 will energize. It will remain energized until either sense control current again exceeds the potentiometer setting, or until sensor control voltage is removed. Engineering Data Control Voltage: 24VAC 50/60 Hz./DC ± 10%. Sense-Current Range: 1.5 to 15 amps AC. Internal Relay Contact Data: 1 Form C (SPDT) type (code X1): 28VDC or 120VAC, res. 2 Form C (DPDT) type (code Y2): 28VDC or 120VAC, res. Set Point Variation: ±25% over operating temperature range. Time Delay: Overcurrent sensor: 200 ms, min., after beginning of overcurrent. Actual delay is dependent upon potentiometer setting and magnitude of overcurrent (see Figure 1). Undercurrent sensor: 350 ms, typ.; 200 ms, min., from beginning of undercurrent after control voltage is applied. Power Requirement: 1.7W or 24VAC. Temperature Range: Storage: -40 C to +85 C. Operating: -25 C to +70 C. Enclosure: Plastic dust cover. Mounting: Socket. For sockets see KUP 3 pole sockets. Weight: 3.17 oz. (90g) approximately. Outline Dimensions Figure 1 Typical Overcurrent Time Delay Curves Time In Seconds Amps 9 Amps 3 Amps 1.5 Amps 0.1 x1 x10 x100 x1000 Sense Current Greater Than Poteniometer Distributors are more likely to stock boldface items. Undercurrent Sensors Part Number Contacts Mounting SDAS-01-7Y2S1024 DPDT, 2A DC/1A AC Socket SDAS-01-7X1S1024 SPDT, 5A DC/2.5A AC Socket Overcurrent Sensors Part Number Contacts Mounting SDAS-01-8Y2S1024 DPDT, 2A DC/1A AC Socket Wiring Diagrams Bottom Views.291 MIN. (7.39).125 (3.18).187 ±.002 (4.75 ±.005) 1 Form C INPUT 2 VOLTS AC 5 or DC MAX. (13.08) MAX. (70.64).078 (1.98).281 (7.14).020 TYP. (0.51) MAX. (38.89) A B MAX. (35.71) 2 Form C 1 7 INPUT 2 VOLTS AC 5 or DC
8 KILOVAC WD series DIN Rail or Screw Mounted Protective Relays WD25 Paralleling (Synch Check) Relays WD2759 Over/undervoltage Relays WD32 Reverse Power Relays WD47 Phase Sequence Relays WD5051 Single- or Three-Phase Overcurrent Relays WD81OU Over/Underfrequency Relays File E58048 DIN EN Users should thoroughly review the technical data before selecting a product part number. It is recommended that user also seek out the pertinent approvals files of the agencies/laboratories and review them to ensure the product meets the requirements for a given application. Overview The WD series offers several different models of protective relays in a common package that is suitable for either DIN rail or screw mounting. These flexible, multifunction devices offer user selectable voltages, sense currents and frequencies. Adjustable time delays are standard. This allows a single part number to be suitable for multiple applications, thereby reducing inventory costs. Outline Dimensions 2.87 (73.0) 16 X M (35.0) Specifications common to all models Power Consumption: 2.5VA, maximum. Contact Ratings: 5 amps, resistive, at 120VAC. 5 amps, resistive, at 30VDC. Isolation from Control to Sense Inputs: 2,500VAC. Mechanical Life: 10 million operations. Shock: 10g. Vibration: (1.57) double amplitude at Hz. Terminals: M3.5 screws. Maximum Wire Size: 2 x 24 AWG (2.5mm 2 ) solid to DIN or 2 x 16 AWG (1.5mm 2 ) stranded w/end sleeves. Operating Temperature Range: -40 C to +60 C. Enclosure: Plastic case (not sealed). Mounting Options: Snap mounts on standard DIN rail (DIN-EN ) or panel mounts with M4, M5, #8 or #10 screws. Weight: 14.4 oz. (400g) approximately (9.0) 4.41 (112.0) Installation and Maintenance Information Installation: To mount the WD series protective relay on a DIN rail, hook the top edge of the cutout on the base of the case over one edge of the DIN rail, then press the opposite side of the cutout containing the release clip over the opposite side of the DIN rail. To remove or reposition the relay, lever the release clip and move the relay as required. WD series relays should be installed in a dry location where the ambient temperature will be within the operating temperature range. Maintenance: WD series protective relays are solid state devices that require no maintenance. They are not designed to be serviced by the user. Consult KILOVAC customer service at if repairs should be necessary (60.0) 1.97 (50.0) M5 M (75.0) 2.36 (60.0) 1308
9 WD25 Operation WD25 paralleling relays are used to ensure that two circuits are synchronized. When voltage, phase relationship and frequency are within the selected synchronizing limits, the output relay will energize. The WD25 paralleling relay allows for a generator to be brought online without damage or system disturbance. WD25 series with a "dead bus" feature will energize for a synchronized condition or an "on line" generator, "dead bus" condition. This "dead bus" feature allows the generator to energize a dead bus. The "double dead bus" feature permits paralleling of two buses when: (a) both the line voltages are equal and in phase, or (b) when either bus is "hot" and the other bus is "dead." WD25 Specifications Nominal Operating Range: 120, 208, 277 or 480 VAC, selectable. Maximum Sensing Range: 575VAC. Nominal Frequency Range: Contact Form: 2 form C (DPDT). Sense Voltage: Voltage (nominal) Synch Voltage (% of nom.) 6-30% ( 4-20 electrical degree) Dead Bus Voltage (% of nom.) 10-70% (Dead Bus) Control Voltage: Model WD25-0X1-0X2-0X3 Input Voltage (VDC) 18 to to to 200 Input Voltage (VAC) 100 to 140 Catalog WD25 Paralleling Relays Function 25 ANSI/IEEE C KILOVAC WD25 Calibration The calibration marks on the faceplate are provided only as guides. Proper calibration requires using an accurate voltmeter. Use the following procedure to calibrate the WD25: 1. Remove the cover. 2. Adjust the SYNC VOLTAGE control fully counterclockwise (CCW). Apply nominal voltage to the LINE B (bus) sensing terminals. 3. Apply the maximum desired synchronization voltage to the LINE A (generator) terminals. This voltage should be in phase with LINE B (bus) voltage and have the same frequency. 4. Slowly adjust the SYNC VOLTAGE control clockwise (CW) until the relay energizes. WD25 Controls Typical Part Number B WD Basic Series: WD = DIN mount Protective Relay. 2. Type: 25 = Paralleling Relay. 3. Dead Bus: 00 = Double Dead Bus 01 = Single Dead Bus 02 = Generator to Generator 4. Control Voltage: 1 = 18 to 54VDC 2 = 13.5 to 32 VDC 3 = VDC or VAC. WD25 Connections Our authorized distributor is more likely to stock these items. WD WD WD25 Typical Hookup NOTE: For single dead bus option, connect the generator to 1 & 2 and the bus to 4 &
10 KILOVAC WD2759 Over/Undervoltage Relays Function 27/59 ANSI/IEEE C WD2759 Operation WD2759 AC voltage sensing relays provide voltage monitoring and protection in AC systems from 50 to 400 Hz. Sensing voltages, number of phases, over and undervoltage setpoint, and time delays are user configured. WD2759 voltage relays operate when the externally adjustable trip point is reached. An external time delay control is provided with an adjustment of.5 to 10 seconds. This time delay may be used to prevent false tripping when there are slight variations in the voltage supply. On overvoltage (OV) the output relay energizes when the input signal exceeds the trip point. On undervoltage (UV) the output relay de-energizes when the input signal goes below the trip point. A green LED indicates power to the relay. Red LED lights indicate the state of the undervoltage and overvoltage trips. WD2759 Specifications Nominal Operating Range: 120, 208, 277 or 480 VAC, selectable. Maximum Sensing Range: 700VAC. Nominal Frequency Range: Hz. Contact Form: 1 form C (SPDT) for undervoltage and 1 form C (SPDT) for overvoltage. Time Delay Adjustment: 0.5 to 10 sec. Sense Voltage: Voltage (nominal) UV Adjustment Range OV Adjustment Range Control Voltage: Model WD Input Voltage (VDC) 18 to to to 200 Input Voltage (VAC) 100 to 140 Typical Part Number B WD Basic Series: WD = DIN mount Protective Relay. 2. Type: 2759 = Over/Undervoltage Relay. 3. Control Voltage: 001 = 18 to 54VDC 002 = 13.5 to 32 VDC 003 = VDC or VAC. WD2759 Calibration The calibration marks on the faceplate have a maximum error of 10% and are provided only as guides. Proper calibration requires using an accurate voltmeter in parallel with the input signal. Use the following procedure to calibrate your relay. OVER VOLTAGE 1. Remove cover. 2. Adjust the TRIP SET control fully clockwise (CW) and the TIME DELAY control fully counterclockwise (CCW). 3. Apply the desired trip voltage to the relay. 4. Slowly adjust the TRIP SET control CCW until the relay trips. 5. Remove the applied voltage (do not change the voltage level) and set the TIME DELAY control to the desired time delay. 6. Apply the trip voltage to the relay and measure the time to trip. 7. Adjust the TIME DELAY and repeat steps 4 and 5 until you have the desired time delay. UNDER VOLTAGE 1. Remove cover. 2. Adjust the TRIP SET control fully CCW and the TIME DELAY control fully CCW. 3. Decrease the applied sensing voltage from the nominal value until the desired tripping voltage is reached. 4. Slowly adjust the TRIP SET control CW until the relay trips. 5. Set the TIME DELAY control to the desired time delay and apply nominal voltage to the relay. 6. Step down the applied voltage from nominal to a level jest below the trip level set in Step 3 and measure the time delay. 7. Adjust the TIME DELAY and repeat steps 4 and 5 until the desired time delay is achieved. WD2759 Controls Our authorized distributor is more likely to stock these items. WD WD2759 Typical Hookup WD2759 Connections 1310
11 WD32 Reverse Power Relays Function 32 KILOVAC WD32 Operation WD32 reverse power relays are used to monitor the direction of power from AC generators. This is accomplished by measuring I cos q. If current from the generator is reversed and exceeds the adjustable setting, the relay will trip. A 0.5 to 20 second time delay is provided. A correct setting of the trip point and time delay will prevent motorizing the generator and prevent tripping during transients that occur while synchronizing. A POWER LED indicates the condition of the power supply and a REVERSE POWER TRIP LED indicates the output status of the relay. WD32 Specifications Nominal Operating Range: 120 to 480 VAC, 1 or 3 phase. Maximum Sensing Range: 575VAC. Nominal Sensing Current: 5A. Nominal Frequency Range: WD32-00X: Hz.; WD32-01X: 60 Hz. Contact Form: 2 form C (DPDT). Time Delay Adjustment: 0.5 to 20 sec. Sense Current: Reverse Power Trip: 0.2 to 1.0A (4-20% of nominal sense current). Control Voltage: Model WD Input Voltage (VDC) 18 to to to 200 Input Voltage (VAC) 100 to 140 WD32 Calibration The calibration marks on the faceplate have a maximum error of 10% and are provided only as guides. Proper calibration requires using an accurate Current Meter in series with the input current. Use the following procedure to calibrate your relay. REVERSE POWER 1. Remove cover. 2. Adjust the TRIP SET control fully clockwise (CW) and the TIME DELAY control fully counterclockwise (CCW). 3. Apply the desired trip current to the relay. NOTE: for the Reverse Power (WD32-00X) a resistive load must be used and for the Reverse KVAR (WD32-01X) an inductive load must be used. 4. Slowly adjust the TRIP SET control CCW until the relay trips. 5. Remove the applied Current and set the TIME DELAY control to the desired time delay. 6. Re-apply the Current (10% more than the trip current) to the relay and measure the time to trip. 7. Adjust the TIME DELAY and repeat steps 4 and 5 until you have the desired time delay. WD32 Controls Typical Part Number B WD Basic Series: WD = DIN mount Protective Relay. 2. Type: 32 = Reverse Power Relay. 3. Load: 00 = Resistive (power) 01 = Inductive (Kvar, 60 Hz.) 4. Control Voltage: 1 = 18 to 54VDC 2 = 13.5 to 32 VDC 3 = VDC or VAC. WD32 Connections Our authorized distributor is more likely to stock these items. WD WD WD32 Typical Hookup 1311
12 WD47 Operation WD47 phase sequence relays are designed to monitor the correct phase rotation and loss of phase of three phase ac systems from 50 to 400 Hz. An incorrect phase sequence or loss of any phase will cause the WD47 to pickup. When the phase sequence is corrected or the lost phase is restored the contacts dropout. Red LED's light to indicate a fault condition. A green LED indicates power to the relay. The WD47 is often used to detect reverse phase rotation or loss of phase to generators, busses, motors, and transformers. Catalog WD47 Phase Sequence Relays Function 47 ANSI/IEEE C KILOVAC WD47 Calibration The WD47 has no adjustments and no calibration is necessary. Proper operation may be verified as follows: 1. Apply a nominal, three-phase input with the correct phase sequence. The output relay should dropout and the green LED should light. 2. Apply a nominal, three-phase input with an incorrect phase sequence. The output relay should pickup and the red LED should light. 3. Apply only one or two phases with the correct phase sequence. The output relay should pickup and the red LED should light. WD47 Specifications Nominal Operating Range: 120 to 480 VAC. Maximum Sensing Range: 575VAC. Nominal Frequency Range: Hz. Contact Form: 2 form C (DPDT). WD47 Controls Control Voltage: Model WD Input Voltage (VDC) 18 to to to 200 Input Voltage (VAC) 100 to 140 Typical Part Number B WD Basic Series: WD = DIN mount Protective Relay. 2. Type: 47= Phase Sequence Relay. 3. Control Voltage: 001 = 18 to 54VDC 002 = 13.5 to 32 VDC 003 = VDC or VAC. WD47 Connections Our authorized distributor is more likely to stock these items. WD WD47 Typical Hookup 1312
13 WD5051 1Ø and 3Ø Overcurrent Relays Function 5051 KILOVAC WD5051 Operation WD5051 AC current sensing relays provide current monitoring and protection in AC systems from 50 to 400 Hz. Nominal Sensing Current, Instantaneous Over Current setpoint, Time Over Current setpoint, and Time Over Current time delay are user configured. WD5051 current relays operate when the externally adjustable trip point is reached. An external time over current time delay control is provided with an adjustment of.5 to 20 seconds. This time delay may be used to prevent false tripping when there are slight variations in the sensed current. With control power applied, the Instantaneous Over Current (IOC) contacts pick-up when the input signal exceeds the IOC trip setpoint. Similarly, with control power applied, the Time Over Current (TOC) contacts pick-up after the preset time delay when the Sense Current rises above the TOC trip setpoint. The IOC contacts may also be configured to function as an under current relay. A green LED indicates power to the relay. Red LED lights indicate the state of the IOC and TOC trips. WD5051 Specifications Sense Current Full Scale: 1, 3, 6 or 8A, selectable. Maximum Sensing Current: Typical Part Number B WD Basic Series: WD = DIN mount Protective Relay. 2. Type: 5051 = Single Phase Overcurrent Relay = Three Phase Overcurrent Relay. 3. Control Voltage: 001 = 18 to 54VDC 002 = 13.5 to 32 VDC 003 = VDC 0r VAC. 10A continuous; 30A for 10 sec.; 60A for 2.5 sec.; 100A for 0.9 sec.. Nominal Frequency Range: Hz. Contact Form: 1 form C (SPDT) for IOC and 1 form C (SPDT) for TOC. TOC Time Delay Adjustment: 0.5 to 20 sec. IOC Operate Time (max.): 0.2 sec. Sense Current: Current (nominal) IOC 0.2 to to to to 9.6 TOC 0.2 to to to to 9.6 Control Voltage: Model WD Input Voltage (VDC) 18 to to to 200 Input Voltage (VAC) 100 to 140 WD5051 Calibration The calibration marks on the faceplate are provided only as guides. Proper calibration requires using an accurate ammeter in series with the current source. Use the following procedure to calibrate your relay: OVERCURRENT 1. Remover the cover. 2. Adjust the TRIP SET control fully clockwise (CW) and the TIME DELAY control (TOC only) fully counterclockwise (CCW). 3. Apply the desired trip current to the relay. 4. Slowly adjust the TRIP SET control CCW until the relay trips. 5. Remove the applied current (do not change the current level). Set the TIME DELAY (TOC only) control to the desired time delay. WD5051 Controls WD5051 Connections WD5051 Single Phase Model WD Three Phase Model Our authorized distributors are more likely to stock these items. WD WD WD WD5051 Typical Hookup WD5051 Single Phase Model WD Three Phase Model 1313
14 WD81OU Over/Underfrequency Relays Function 81 OU ANSI/IEEE C KILOVAC WD81OU Operation WD81OU frequency relays are used to provide frequency monitoring and protection to generators, buses, power supplies, and other equipment. The relay operates at voltages from 120 to 480 Vac and at nominal frequencies of 50, 60, and 400 Hz. External controls include nominal frequency selection, under frequency (UF) trip set, over frequency (OF) trip set, UF time delay, and OF time delay. A green LED indicates power to the relay. Red LED s indicate the status of the UF and OF trips. WD81OU Specifications Nominal Operating Frequency: 50, 60 or 400 Hz., selectable. Maximum 400Hz. Nominal: 1000 Hz. Nominal Sensing Voltage: VAC. Maximum Sensing Voltage: 575VAC. Contact Form: 1 form C (SPDT) for underfrequency and 1 form C (SPDT) for overfrequency. Time Delay Adjustment: 0.5 to 10 sec. Sense Frequency: Frequency (nominal) UF Adjustment Range OF Adjustment Range Control Voltage: Model WD81OU Input Voltage (VDC) 18 to to to 200 Input Voltage (VAC) 100 to 140 WD81OU Calibration The calibration marks on the faceplate are provided only as guides. Proper calibration requires using an accurate frequency meter in parallel with the input signal. UNDER FREQUENCY 1. Remove the cover. 2. Set the SENSE FREQUENCY to the nominal system frequency. Adjust the Under Frequency TRIP SET fully clockwise (CW) and the TIME DELAY control fully counterclockwise (CCW). 3. Apply the desired trip frequency to the relay. 4. Slowly adjust the TRIP SET control CCW until the relay trips. 5. Set the TIME DELAY control to the desired time delay and apply nominal frequency to the relay. 6. Step down the applied frequency from nominal to just below the trip level set in Step 4 and measure the time delay. 7. Adjust the TIME DELAY and repeat steps 5 and 6 until the desired time delay is set. OVER FREQUENCY 1. Remove the cover. 2. Set the SENSE FREQUENCY to the nominal system frequency. Adjust the OF TRIP SET and TIME DELAY controls fully counterclockwise (CCW). 3. Apply the desired trip frequency to the relay. 4. Slowly adjust the TRIP SET control clockwise (CW) until the relay trips. 5. Set the TIME DELAY control to the desired time delay and apply nominal frequency to the relay. 6. Step down the applied frequency from nominal to just below the trip level set in Step 4 and measure the time delay. 7. Adjust the TIME DELAY and repeat steps 5 and 6 until the desired time delay is set. WD81OU Controls Typical Part Number B WD 81OU Basic Series: WD = DIN mount Protective Relay. 2. Type: 81OU = Over/Underfrequency Relay. 3. Control Voltage: 001 = 18 to 54VDC 002 = 13.5 to 32 VDC 003 = VDC or VAC. Our authorized distributors are more likely to stock these items. None at present. WD81OU Typical Hookup WD81OU Connections 1314
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