MASZCZYK S.C Sulejówek-Miłosna Mickiewicza 10 St. Tel.: +48 (22) Mobile:
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1 MASZCZYK S.C Sulejówek-Miłosna Mickiewicza 10 St. Tel.: +48 (22) Mobile:
2 About us MASZCZYK is leading producer of plastic enclosures, membrane keyboards and accessories for electronic on the Polish market since 1983.
3 Portfolio of keyboards Our current porfolio consist of: membrane keyboards, foil keyboards, graphic overlays (front foils), backlighted keyboards, PCB keyboards, nameplates and personalized namepates, We plan to introduce soon the following products: resisitve touch panels (analog i matrix), capacitive touch panels (analog i matrix), capacitive keyboards.
4 Technology CONDUCTIVE CONNECTIONS AND SWITCHES Membrane keyboard is usually composed of number of polyester films to which silver conductive connections and connective surfaces are applied. A self-adhesive foil of suitable thickness (spacer foil) with cuttings where connective surfaces are separates both key poles and forms a firm foil composite. GRAPHIC LAYER The upper layer of the keyboard is the graphic overlay delivering the distinct information for each key. It is important that the whole printing is done on the bottom side of the graphic foil. This procedure enables durability of the printed information.
5 Technology ASSEMBLING ADHESIVE The bottom side of the keyboard is laminated with assembling adhesive. The adhesive type can be optimised according to the surface on which the keyboard will be applied. The importance of the bottom adhesive is also crucial to assure conformity with IP standards by the keyboard and the whole device. TACTILE ELEMENT The insertion of tactile elements in the keyboard creates so called 'click' effect it connects the function of the key with the phisical feeling when pressing the key. It is an important feature of the membrane keyboard because it abolishes the need for additional signalization (sound, light).the effect can be obtained with metal domes or appropriate embossing of the graphic foil (poly-dome).
6 Technology EMBOSSING The ergonomy of the keyboard can be immproved by selective embossing of the keys in keyboard's graphic overlay. With embossing the keys are more attainable and the 'click' effect feeling better. It also enhances the attractiveness of the product application. Customer can choouse among the various types of shape of the embossed areas. TRANSPARENT SURFACES The broad specter of various treatments of a graphic foil enables the integration of transparent surfaces of different quality within every membrane keyboard. Selective adjustment of graphic foil's certain surfaces makes possible for the use of LCD and LED displayes. A perfect clearness and transparency of the keyboard can be achieved if needed as well as only semi - transparency in various colour shades.
7 Technology ELECTRONIC COMPONENTS INTEGRATION The insertion of SMD LED diodes into the keyboard brings additionally simplificity into the mechanical construction of the device. The additional increase in level of integration brings the option of combining the membrane keyboard with PCB which is the carrier of conductive connections between keys and which also enables the integration of other electronic components. CONNECTION TAIL The membrane keyboard is usually equipped with a connection tail, whose length can be adjusted to demand. The connection with electronics inside the device can be achieved through a broad selection of suitable connectors e.g. in case of 2,54 mm pitch the connectors can be crimped on the connection tail. In the case of smaller pitches the connection tail is prepared for the use of FFC-FPC. Crimpflex connector available in: 2,54 mm pitch Connection tail suitable for ZIF and non-zif connectors available in: 2,54 mm; 2,00 mm; 1,25 mm; 1 mm pitch
8 Types of membrane keyboards There are different types of keyboards suitable for different applications: Flat keyboard Embossed keyboard poly dome Embossed keyboard metal dome simple and cost effective keyboard; high keys density lifetime expectancy over 5 million operation embossed graphic overlay high keys density click effect for a cost effective applications metal dome click effect false operations elimination different embossing patterns available
9 Types of membrane keyboards keyboard with integrated LED's LED's integrated within the keyboards wide choice of one and bi-colour LED's simplified device construction saves space within the device integration of other components (like resistors etc. ) also possible PCB keyboard metal dome click effect false operations elimination different embossing patterns available high integration of electronic components
10 Types of membrane keyboards PCB LED backlighted keyboard EMI / RFI shielded keyboard increase visual attractivness of the device effective when additional key illumination is needed different colours keyboard with LCD panel protection EMI / RFI shield built-in shield integration possible with all types of keyboards additional protection of LCD panel integrated within the keyboard optically clear adhesive technology
11 How do we work We offer the complete service from the simple ideas, suggestions, recommendations and design to construction and production it enables us to fully adjust the products to high demands of our customers. We realize that the keyboard is the critical part of the device and it determines user's perception of the entire product. A properly designed and manufactured keyboard will increase the product attractiveness - in fact, the customers judge the book by its cover, even when the products are highly specialized. Before we start the manufacturing process, we collect all necessary information regarding the device, its application and customer expectations. It allows us to choose the optimal solution for each individual project. We analyse every aspect in detail, as we know that even one decision influence the final performance of the keyboard, and as a consequence the entire device.
12 How do we work Sketch Films Idea Drawing Phisical documentation Prototype production Disscusion Project creation Prototype acceptance no Project accepance yes no yes Tools production Serial production
13 How do we work Our main idea when we decided to establish the company was to deliver clients the high quality products in a right price. We realize that keyboard is a vital part of customer's valuable product. Also the only one that User constantly interacts with. We are aware of all the responsibility related to the fact, that even smallest potential problems with the keyboard can significantly infuence opinion on the entire product. That's why our highly skilled and experienced employees make sure that each keyboard that leaves our facility is carefully checked several times. We established a quality control checks after 4 critical technology processes. That's how our customers get what they really want - the right product in the right quality.
14 How do we work Screen preparation Material cutting Coulor preparation Electrical circuit printing Graphic overlays printing Adhesive and spacer cutting Embossing Electrical curcuit cutting Quality control Spacer / adhesive laminating Metal domes placement LED integration Overlay lamination Outline cutting Packaging Shipment
15 Our products embossed graphic overlay (front foil) flat embossing elipse shape embossed graphic overlay (front foil) digital printing flat embossing elipse shape
16 Our products flat keyboard keyboard with embossed graphic overlay metal domes LEDs integrated
17 Our products keyboard with embossed graphic overlay poly dome embossing keyboard with embossed graphic overlay metal domes flat embossing square shaped
18 Our products keyboard with embossed graphic overlay poly dome embossing digital printing PCB LED backlighted keyboard backlight colour optional
19 Our products keyboard with embossed graphic overlay flat embossing square shape LEDs intergated LEDs on separate circuit keyboard with embossed graphic overlay flat embossing trapeze shape metal domes LEDs integrated
20 Technical specification keyboard type flat polydome metal dome expected lifetime > > > minimum thickness from 0,6 mm from 0,6 mm from 0,8 mm contact key resistance operation voltage operation current operation temperature from 50 Ohm as requested 30 V 25 ma -40 do +70 C ambient humidity max 95% available colours graphic design RAL and Pantone pallette as requested distance between the keys centre 10 mm 12 mm 12 mm LED connection tail pitch specified one and bi coloured 1mm; 1,25 mm; 2,0 mm; 2,54 mm; other on request
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